noman terry towel mills limited

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Noman Terry Towel Mills Limited

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Noman Terry Towel Mills Limited. NTTML AT A GLANCE. Established in 2010. Commenced Production in 2012. Factory in Gazipur (one hour away from the Zia International Airport) Own Power Plant (18 mw/day) & Water Plant $ 30 Million Revenue in 2013 - PowerPoint PPT Presentation

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Page 1: Noman  Terry Towel Mills Limited

Noman Terry Towel Mills Limited

Page 2: Noman  Terry Towel Mills Limited

NTTML AT A GLANCE

• Established in 2010. Commenced Production in 2012.• Factory in Gazipur (one hour away from the Zia International Airport)• Own Power Plant (18 mw/day) & Water Plant • $30 Million Revenue in 2013• Capacity of 70 Tons of Terry and 25 Tons Dyed Yarn per day• Biggest producer of Terry Towels in Bangladesh • Latest production technology in use

• Dobby Looms• Jacquard Looms• Electrical Dobby with Terry Motion• Direct warping

• Sectional warping• Sizing• Spinning• Printing (Max. 6 colors. 5 Ton Capacity)

Page 3: Noman  Terry Towel Mills Limited

Month-wise Sales Performance (2014)

January February March April May June July (Projected)0

1

2

3

4

5

6

2.2 2.18 2.37

3.344.01

3.28

5.01

Revenue (In Million USD)

Page 4: Noman  Terry Towel Mills Limited

Product range

BATH BEACH SPA ROBE TOWEL TOWEL TOWEL

TERRY KITCHEN WASH BATH RUG TOWEL CLOTH MAT

SOLID DYED YARN DYED VELOUR EMBROIDERY

Ring Spun Combed Egyptian Organic Supima

Page 5: Noman  Terry Towel Mills Limited
Page 6: Noman  Terry Towel Mills Limited

Our Booth at Heimtextil 2014

Page 7: Noman  Terry Towel Mills Limited

Project Status

• Infrastructure Started Operation from Mid-2012 Fully operational factory 100000 SQM land 2 dormitories 2 Production Sheds

• Consumption Gas: 0.30 cubic meter/ KW Water: 200 cubic meter/hour Yarn: 50 tons/day

• Logistics Covered Van: 46 Fork Lift: 06 Ramp: 01

Page 8: Noman  Terry Towel Mills Limited

Project Status

• Utility Generator: 10 Capacity : 18 MW Present productivity: 14.4 MW Boiler : 08 Capacity: 72 tons Present Productibity:54 tons/day 13 air compressors for all kinds of production facilities Capacity: 53040 cubic meter/ hour 7.5 MW from the Govt. as backup Hot water recovery plant. Condensed steam recovery plant.

Page 9: Noman  Terry Towel Mills Limited

• The machines yield approximately 250 metric tons daily

• Equipped with Ring Frame and Open-End or Rotor facilities can offer carded, combed and compacted yarns).

• Total 400,000 spindles

Spinning

Page 10: Noman  Terry Towel Mills Limited

• Warping M/C: 11

• Capacity: 63 tons/day

• Present Productivity:

• Sizing M/C: 09

• Capacity: 63 tons/day

• Present Productivity: 32 tons/day

Preparatory

Page 11: Noman  Terry Towel Mills Limited

• Total Machine:34• Total Spindle:4688• Capacity: 15 tons/day• Present Productivity: 12 tons/day

Doubling & Twisting

Page 12: Noman  Terry Towel Mills Limited

• Total Loom: 246 AIR JET LOOM• Total capacity: 50 tons/day• Present productivity: 40 tons/day• Capacity utilization: 80%• In Process: 74 more AIR JET Loom• Future Plan:100 tons/day

Weaving

Page 13: Noman  Terry Towel Mills Limited

• Total machine(Soft Flow): 16

• J-Box: 2

• Capacity:70 tons/day

• Present Productivity: 35 tons/day

• Capacity utilization: 50%

• Hydro extractor: 05

• Rope Opener: 02

• Stenter Machine: 01

• Loop dryer: 03

• Future Plan: 100 tons/ day

Wet Processing

Page 14: Noman  Terry Towel Mills Limited

• Total machine: 37• Total capacity: 25 tons/day• Present productivity: 12 tons/day• Capacity utilization: 48%• RF dryer: 03

Yarn Dyeing

Page 15: Noman  Terry Towel Mills Limited

• Total Machine: 651• Total capacity: 45 tons/day• Present productivity: 35 tons/day• Capacity utilization: 77.77%

Stitching

Page 16: Noman  Terry Towel Mills Limited

Quality• ISO 9001-2008 & 14001-2008 is under implementation.

• Well defined startup process procedure and we maintain this.

• Zero Tolerance approach in final inspection.

• Final inspection with calibrated final Inspector

• Process control using tools (process approach, process mapping, SIPOC, SPC).

• Fully established traceability procedure.

Traceability Procedure

Page 17: Noman  Terry Towel Mills Limited

Lab & Testing Facility

• Color fastness to wash (Gyro wash, James Heal, England). • Shrinkage and Durability (Washcator, Jams Heal, England)• Auto dispenser.• Color fastness to saliva testing machine.• Color fastness to rubbing (James Heal, England). • Universal strength tester (Titan, James Heal, England). • Sample dyeing Machine • Sample padding mangle • Mini dryer • Mini tumbler • Precision Balance • Light box (Verivide) • Spectrophotometer for color assessment & recipe preparation.• Auto Dispenser

Page 18: Noman  Terry Towel Mills Limited

• Capacity: 6000 m3/day

• Digital control from a central control room

• BOD sensor with incubator ( For BOD test)

• Spectrophotometer (For COD test)

• Thermo reactor (For COD test)

• Microscope ( For Bacteria analysis)

• Multi-meter (For TDS, pH, DO, Temperature etc)

• Precision balance

Biological Effluent Treatment Plant

Page 19: Noman  Terry Towel Mills Limited

Our Suppliers (Machineries)

Page 20: Noman  Terry Towel Mills Limited

OUR CERTIFICATIONS

Factory Approved By: IKEA, H&M, Kmart, Target, HEMA, Dollarama, Lidl, Primark, Kik, Otto, Zeeman, Rusta, Matalan, La Redoute, Bonprix

Page 21: Noman  Terry Towel Mills Limited

Panta-Rei Biological Effluent Treatment Plant (255 M3 / hour capacity)Reduce pollution / Reduce energy consumption / Prevent soil contamination

COMPLIANCE: ENVIRONMENT

• Digital control from a central control room.• BOD sensor with incubator ( For BOD test).• Spectrophotometer (For COD test).• Thermo reactor (For COD test).• Microscope ( For Bacteria analysis).• Multi-meter (For TDS, pH, DO, etc).• Precision balance.

Page 22: Noman  Terry Towel Mills Limited

Compliance: Social

• Ensure Minimum wage

• Women Empowerment

• Casual Leave

• Earned Leave

• Festival Leave

• Medical Leave

• Maternity leaves

• Day care center for infants

• Medical Facility

• Living accommodations for plant workers

• Hygienic dining facility & pure drinking water for all employees

• Timely salary disbursement through ATM cards to all employees

• Training Center for human development

• Noise Level Tracking and Monitoring

• Gratuity

• Group Insurance

• No Child Labor

• Motivation factor – Loan, Advance Payment, Performance Bonus, Attendance Allowance

Page 23: Noman  Terry Towel Mills Limited

WHY US?

• High Quality at Competitive Prices• Product diversity & strength• Highly Compliant Factory• Committed to environment• Motivated Workers• Trained Management• Continued investment on technology

DUTY FREE ACCESS IN:

Page 24: Noman  Terry Towel Mills Limited

THANK YOU!

For more info, please visit:

http://www.nomangroup.com

Or you can email: [email protected]