national technical systems - bako

NATIONAL TECHNICAL SYSTEMS NTS Test Report Number: PR029875.CPC Revision 1

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Test Report Number PR029875.CPC

Testing of E-rack Case RR0861-0707

PREPARED FOR: CP Cases

Unit 11 Worton Hall Industrial Estate Worton Road, Isleworth TW7 6ER UK

PREPARED BY: National Technical Systems 36 Gilbert Street South Tinton Falls, NJ 07701


3 6 G i lb e r t S t r e e t S o u t h • T i n t o n F a l l s , N e w J e r s e y 0 7 7 0 1 ( 7 3 2 ) 9 3 6 - 0 8 0 0 • F a x ( 7 3 2 ) 9 3 6 - 0 7 0 0

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REVISION PAGE

Rev. # Date Page # Para. # Description

0 6/20/14 Initial Release

1 7/25/14 1, 6 Added part number

1 7/25/14 6 Added reference to 43kg payload installed in case




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SIGNATURES

Prepared By:____________ ___________________________________ Mark Betts, Senior Engineer Reviewed By:_______________________________________________ Mark Betts, Program Manager Approved By:_______________________________________________ David Potpinka, Quality Manager




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TABLE OF CONTENTS

1.0 PURPOSE ............................................................................................................. 5

1.1 Test Program Sequence ..................................................................................... 5

1.1.1. Receipt Inspection ...................................................................................... 5

1.1.2. Functional Test ............................................................................................ 5

1.1.3. Testing ......................................................................................................... 5

2.0 APPLICABLE DOCUMENTS .................................................................................. 6

2.1 Purchase Order Number 229913 ....................................................................... 6

2.3 DEF-STAN 00-35 .................................................................................................. 6

2.4 NTS Quote Number OP0154093 ........................................................................ 6

2.5 NTS Corporate Quality Policy Manual ............................................................... 6

3.0 TEST ITEMS ......................................................................................................... 6

3.1 Description ......................................................................................................... 6

3.2 Security Classification of Items .......................................................................... 6

4.0 TEST DATE(S) AND EQUIPMENT ........................................................................ 7

4 .1 Test Date(s) ......................................................................................................... 7

4.2 Test Equipment .................................................................................................. 7

5.0 GENERAL TEST REQUIREMENTS ........................................................................ 8

5.1 Test Facility ......................................................................................................... 8

5.2 Test Sample Configuration ................................................................................. 8

5.3 Functional/Visual Pass/Fail Criteria .................................................................. 8

6.0 TEST PROCEDURE ............................................................................................... 9

6.1 General Purpose Vibration ................................................................................ 9

6.1.1 Requirement ................................................................................................... 9

6.1.2 Test Procedure ................................................................................................ 9

6.1.3 Comments ....................................................................................................... 9

6.2 Transportation Shock ....................................................................................... 13

6.2.1 Requirement ................................................................................................. 13

6.2.2 Test Procedure .............................................................................................. 13

6.2.3 Comments ..................................................................................................... 13

6.3 Vertical Impact ................................................................................................. 28

6.3.1 Requirement ................................................................................................. 28

6.3.2 Test Procedure .............................................................................................. 28

6.3.3 Comments ..................................................................................................... 28




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1.0 PURPOSE

This test report describes the methods used for the Dynamic Testing of the E-rack Case tested for CP Cases. This test program was conducted to determine the ability of the E-rack Case to successfully satisfy the requirements specified in the references listed in section 2.0 of this report.

1.1 Test Program Sequence

1.1.1. Receipt Inspection

Upon receipt at NTS, the E-rack Case was visually inspected to ensure there had been no damage due to shipping/handling, and to confirm that the test model number and serial number coincide with those on the packing list. No discrepancies or damage was observed.

1.1.2. Functional Test

The E-rack Case was checked for damage before and after testing as applicable. No functional testing was performed

1.1.3. Testing

Tests and Test Methods

Test Standard/Test Method

General Purpose Vibration

Test A.2.2 Road Transport Wheeled Vehicles DEF STAN 00-35 Part 3 Issue 4 Chapter 2-01 Test M1

Transportation Shock

DEF STAN 00-35 Part 3 Issue 4 Chapter 2-03 Test M3

Vertical Impact DEF STAN 00-35 Part 3 Issue 4 Chapter 2-05 Test M5




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2.0 APPLICABLE DOCUMENTS

2.1 Purchase Order Number 229913

2.3 DEF-STAN 00-35

2.4 NTS Quote Number OP0154093

2.5 NTS Corporate Quality Policy Manual Revision 7, Dated October 9, 2012.

3.0 TEST ITEMS

3.1 Description

Qty. Item P/N S/N

1 E-rack Case RR0861-0707 N/A

1 43kg payload rack-mounted into the E-rack 19” chassis N/A N/A

A 43kg dummy payload was rack mounted into the 19” chassis.

3.2 Security Classification of Items

None




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4.0 TEST DATE(S) AND EQUIPMENT

4 .1 Test Date(s)

Test Date(s)

General Purpose Vibration 5/30/14-6/2/14

Transportation Shock 5/30/14-6/2/14

Vertical Impact 6/6/14

4.2 Test Equipment

A list of the test equipment to be used is included in Appendix A of this procedure. This equipment is calibrated according to ISO 10012-1 and calibration is traceable to the National Institute of Standards and Technology (NIST). Calibration records are maintained on file at National Technical Systems.




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5.0 GENERAL TEST REQUIREMENTS

5.1 Test Facility

The E-rack Case was tested for Dynamic tests at NTS test facilities located in Tinton Falls, NJ.

5.2 Test Sample Configuration

The test item configurations are documented in the photographs contained in this test report.

5.3 Functional/Visual Pass/Fail Criteria

The E-rack Case shall successfully satisfy the requirements specified in the references listed in Section 2.0 of this procedure. The E-rack Case will be checked for damage before and after testing as applicable.




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6.0 TEST PROCEDURE 6.1 General Purpose Vibration

6.1.1 Requirement

The E-rack Case shall be tested for Vibration for 2 hours per axis at 2.13 grms for the off road profile as stated in DEF STAN 00-35 Part 3 Issue 4 Chapter 2-01 Test M1 General Purpose Vibration Test A.2.2 Road Transport Wheeled Vehicles.

6.1.2 Test Procedure

a) The E-rack Case was strapped to the vibration platform. b) The profile above was run for 2 hours per axis. c) The E-rack Case was removed from the vibration platform and

checked for damage.

6.1.3 Comments

The E-rack Case complied with the General Purpose Vibration requirements.




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Test Data




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Test Equipment Used

NTS # Manufacturer Make Model S/N Cal. Date Cal. Due

NJ1206 Spectral Dynamics Vibration Controller 2405-9700-1 2400-1709 10/31/2013 10/31/2014

NJ1127 Unholtz Dickie Shaker T1000 476 NCR NCR

NJ1128 Unholtz Dickie Power Amplifier TA117S NCR NCR

Photographs




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6.2 Transportation Shock

6.2.1 Requirement

The E-rack Case shall be tested for Shock at 15g/11 mSec half sine, 6 shocks per axis from DEF STAN 00-35 Part 3 Issue 4 Chapter 2-03 Table 1, Line1 and 8g, 10g and 12g at 5mSec, 66 shocks per axis from DEF STAN 00-35 Part 3 Issue 4 Chapter 2-03 Table 2, Off Road Vehicles.


a) The E-rack Case was strapped to the shock platform. b) The shocks were performed on each axis at 15g/11 mSec half sine. c) The shocks were then performed at 8g, 10g and 12g at 5mSec on each

axis. d) The E-rack Case was removed from the shock platform and checked

for damage.

6.2.3 Comments

The E-rack Case complied with the Transportation Shock requirements.




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Test Data




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Test Equipment Used


NJ1206 Spectral Dynamics Vibration Controller 2405-9700-1 2400-1709 10/31/2013 10/31/2014

NJ1127 Unholtz Dickie Shaker T1000 476 NCR NCR

NJ1128 Unholtz Dickie Power Amplifier TA117S NCR NCR

Photographs




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6.3 Vertical Impact

6.3.1 Requirement

The E-rack Case shall be tested for Vertical Impact as stated in DEF STAN 00-35 Part 3 Issue 4 Chapter 2-05, Test M5 at .75m height. 2 drops on the bottom surface.


a) The E-rack Case was attached to the quick release hook and raised to a height of .75m.

b) The case was released from the hook and dropped to the floor (2 drops).

c) The E-rack Case was checked for damage.

6.3.3 Comments

The E-rack Case complied with the Vertical Impact test requirements.




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Test Data




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Test Equipment Used


NJ1163 L.A.B. Drop Tower AD-160A 291225 NCR NCR

Photographs

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