my design portfolio – presentation 1

7
Presentation Goals Highlight the following Engineering Skills Injection and Structural Foam Molding Sheet Metal Fabrication Machined Components Electronic Packaging Emission Control Techniques Pneumatics Electrical Wiring and Lighting Techniques Solidworks CAD Software Collaborative Team approach to product design

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Page 1: My Design Portfolio – Presentation 1

Presentation Goals Highlight the following Engineering Skills

• Injection and Structural Foam Molding • Sheet Metal Fabrication• Machined Components• Electronic Packaging • Emission Control Techniques• Pneumatics• Electrical Wiring and Lighting Techniques• Solidworks CAD Software• Collaborative Team approach to product design

Page 2: My Design Portfolio – Presentation 1

Apollo Anesthesia Workstation• International Collaborative

Team Design– Engineering Team Telford,

PA, USA– Engineering Team in Lubeck,

Germany• Design Tools

– Solidworks– Cosmos design analysis

software – SAP Product Data Manager

• Objective– Redesign an existing

Workstation for the US Market

Page 3: My Design Portfolio – Presentation 1

ApolloPrimus

Base & FootrestDual Caster LockSecond Drawer

Pressure Limit ValveVirtual Flowmeters

Power SupplySwivel Writing TrayBreathing Bag Arm

O2 FlowmeterBreathing Gauge

3 Gas ControlTotal Gas Flowmeter

Air CylinderTop Shelf

AC OutletsVaporizer Outlet

Lights & Dimmer SwitchRedesigned Side Panels

Redesigned Ventilator Manifold

Added Features

Page 4: My Design Portfolio – Presentation 1

Rear View Details• Redesigned Left Side Panel to reinforce Swivel

Writing Tray mounting and add pocket.– Structural Form – ABS – Quantities 500 per year– Verified reinforcement using Cosmos design

analysis software• Redesigned Cylinder Manifold to accommodate Air

Cylinder.– Machined – Brass - Quantities 500 per year

Front View Details • Designed O2 Flowmeter & Breathing Gauge Assembly

– 2 Part Injection Molded Housing – ABS – Quantities 4000 per year

• Designed 3 Gas Flow Control Assembly – Injection Molded Bezel – ABS – Quantities 4000 per

year

Page 5: My Design Portfolio – Presentation 1

Front View Details • Designed Top Shelf

– Structural Foam – ABS - Quantities 500 per year– Interior coated with Acrylic Nickel Coating (Electrodag 550) for EMI Shielding

• Redesigned Ventilator Manifold to add mounting points for Breathing Bag Arm– Injection Molded Manifold – PEEK – Quantities 4000 per year– Verified reinforcement using Cosmos design analysis software

• Resigned Left Side Panel to accommodate O2 Flowmeter / Breathing Gauge Assembly Mounting and Power Cables for components in the Top Shelf– Structural Foam – ABS - Quantities 500 per year– Verified reinforcement using Cosmos design analysis software

Page 6: My Design Portfolio – Presentation 1

Top View Details • Designed Top Shelf Chassis to accommodate AC

Outlets, Vaporizer Outlets, Air Filter and Lighting / Dimmer Switch– 1 piece Spot Welded Chassis – 5052 H32

Aluminum - Quantities 500 per year– Yellow Chromate Conversion Finish (Alodine

1200)

Page 7: My Design Portfolio – Presentation 1

Conclusion

• Total Time from Design to Product Release was 18 Months

• Product Currently in Production

• Sales Forecast of 500 units in 2005

• Year to date Sales 378 units