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  • 7/27/2019 MW Antenna

    1/8

    Sales department : Radio Frequency Systems

    Kabelkamp 20, D-30179 Hannover (Germany) Tel. +49-511 676-2520 Fax +49-511 676-2521

    Plant: RFS France Trignac (France) Tel +33 (0)2 40 45 95 45 Fax +33 (0)2 40 90 41 43 1/8

    Installation Instructions

    3 ft Antennas (with E-Mount)

    DA, DAX, UA, UDA, UXA

    SD, SDX, SU, SUX NMT 532-02(e)

    These Installation Instructions are valid for antennas in the following version :

    - Reflector 0.9 m (3 ft)- Pipe mount for installation on pipe 114 mm ( 89 mm optional)- Antenna offset to the left or to the right- Standard installation on 114 mm pipe with offset to the left- Safety collar for easy installation- 2 spindles for fine adjustment ofElevation 15 andAzimuth 5- Reflector with shroud, shroud aperture covered by a flexible radome- 200 km/h version : No sway bar- 250 km/h version : With sway bar 33 mm x 1 m(mandatory)

    200 km/hsurvival windspeed

    antenna version

    250 km/hsurvival windspeed

    antenna version

    These installation instructions have been written for qualified, skilled personnel. The antenna shall be inspected once per year by qualified personnel to verify properinstallation, maintenance, and condition of equipment. It is important to adhere precisely to all parts of the installation instructions. RFS disclaim any responsibilityresulting from improper or unsafe installation. RFS reserves the right to alter details at any time, especially with respect to technical improvements.

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    NMT 532-02e 2/8

    1 - Tools required for installation(Non not included with antenna) 2 Antenna Offset

    - Hoisting device for 100 daN- Torque wrench from 0 to 50 Nm- Shackle(s), roll(s), pulley(s) and lifting accessories- Water balance, compass, cutter, tape measure- 2 strong ropes (approx. length 1.5x tower high)- 1 strong rope or cable (approx. length 2.5 tower high)- Key for socket screw : M3(2.5), M4(3)- Wrenches for hexagon bolts : M5(8), M6(10), M8(13), M10(17), M12(19)

    (values in brackets = openings of spanners)

    3 Shroud orientation and installation in the reflector

    Shroud

    Loosen the 4 bolts M5 on the shroud(pre-assembled in factory)

    Remove the last bolt M5(if pre-installed in factory)

    gnikcaP

    draobdrac

    For the 2 holes rep. A

    25 screws M5x1250 washers 5.3 15

    25 sl nuts M5

    Add 2 serrated lockwashers 5.3 between the2 washers 5.3 15

    DO NOT TIGHTEN

    bolted joint

    until RF Braid

    installationbetween shroud

    & reflector rim

    Shroud assembly detail

    OUT

    IN

    +

    +

    OUT

    IN

    A

    A

    A

    For an offset rightFor an offset left

    Shroudjunction

    Shroudjunction

    Reflector TOP markin opposition with

    shroud junction

    Reflector TOP markaligned with shroud

    junction

    A

    AntennaVerticalAxis Packing

    cardbo

    ard

    Packing

    cardbo

    ard

    AntennaVerticalAxis

    The shroud must be installedinside of the reflector

    The shroud must be installedinside of the reflector

    Offset left

    Drain holes of the shroudtowards the antenna bottom

    Reflector TOP atthe antenna top

    Reflector TOP at theantenna bottom

    Drain holes of the shroudtowards the antenna bottom

    Azimuth fineadjustment spindle

    Offset right

    Elevation fineadjustment spindle

    Holes for feed with guy wires

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    NMT 532-02e 3/8

    Cardb

    oard

    Push

    Push

    4 - Sway bar clamp installation(Only for antenna provided with a sway bar)

    5 - Feed system installation*(Refer to feed system installation instructions)

    * For monopolarized feed systems with freq. below 10 GHz, and for dualpolarized feed systems below 11 GHz, the feed system must be installed before radome installation(due to mixed mounting design). If your feed system is not concerned, skip this step, you can install it later.

    6 - Radome installation

    For an offset rightFor an offset left

    Sway barterminal

    SL nut M10Washer 10.5

    Sway bar clamp 33(L-Profil 40x40)

    Washer 10.5 30Screw M10x30

    (Tighten the assembly, keeping thesway bar clamp 33 and the sway barterminal free in rotation without gap)

    SL nut M10Washer 10.5

    Sway bar clamp 33(L-Profil 40x40)

    Sway barterminal

    Washer 10.5 30Screw M10x30

    (Tighten the assembly, keeping thesway bar clamp 33 and the sway barterminal free in rotation without gap)

    Replace the 2 M5 bolts on the reflector rim 90 clockwise from theshroud junction, by the M8 bolts as described below.

    Replace the 2 M5 bolts on the reflector rim, 90 counter-clockwise fromthe shroud junction, by the M8 bolts as described below.

    - Install the radome over the shroud aperture- Push on the J-Bolts springs to hook them in the

    radomes eyelets.

    - After J-Bolts complete installation, adjust the radometension with the 1st M5 nut to have a spring length of20 mm on each J-Bolts (proceed by opposite J-Bolts).

    - Then lock each 1st nut in position with the 2nd one withusual wrenches.

    20 mm

    J-Bolts installation

    principle

    Loosen M5 nuts toput them J-Bolt

    extremity

    Shroud junction(alway at theantenna bottom)

    Logotype at the antenna top(at the opposite of shroud junction)

    Edge protectorinstallation on reflector

    rim(mandatory)

    Cardbo

    ardC

    lip

    Shroud rim junctionwithout edge protector

    Edge protector coveringshroud rim junction

    J-Bolts tension

    gnikcaP

    draobdrac

    gnikcaP

    draobdrac

    2 screws M8x252 washers 8.4 24

    2 SL nuts M82 washers 8.4 24

    2 SL nuts M82 washers 8.4 24

    Shroud junction Shroud junction

    2 screws M8x252 washers 8.4 24

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    NMT 532-02e 4/8

    Carefully turn up theantenna to have theradome face down

    7 - Pre-assembly of the mount(Feed system not shown)

    8 - Feed system installation*(refer to feed system installation Instructions)

    * For monopolarized feed systems with freq. over 10 GHz, and for dualpolarized feed systems over 11 GHz, the feed system could be installed after radome installation (due torear mounting design). If have already fitted the feed system you are not concerned, skip this step.

    9 - Safety collar installation and orientation on pipe support

    Minimumspace 340 mm

    Minimumspace 35 mm

    Minimumspace 340 mm

    MinimumSpace 35 mmV-Bolt M10

    Steel clamp2 washers 10.5 30

    4 M10 nuts

    For an easy operation of the bolted joints, and correct torque tightening, Anti Seize installation paste must be applied to all threads of bolts and fine adjustment spindles.After this, keep the lubricated threads free of dust and dirt! (a Torque Table is attached for specifications)

    7.4 7.5

    7.1 7.2

    7.3

    Connecting Support 3 ftE-Mount

    SteelU-Mount 3 ft

    3 screws M10x253 SL washers 10

    3 washers 10.5 30(Torque tighten)

    For an antenna

    offset left

    For an antenna

    offset right

    6 screws M10x30

    6 SL washers 106 nuts M10(Torque tighten)

    Eye spindle M10x1002 brass nuts M10

    2 washers 10.5 30

    Respectscrews

    orientation

    Respect screwsorientation

    Cardb

    oard

    For an

    offset right

    For an

    offset left

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    NMT 532-02e 5/8

    Strong rope or cable fixedto antenna steel mount to

    avoid collision with thetower structure during

    hoisting

    Strong rope fixed at the tower top.The rope is slipping through a steel

    roll or a shackle, which is fixed on thereflector casting eye (8.5 mm)

    To winch

    Shackle

    Steelmount

    Strong rope attached on thereflector casting eye (8.5 mm)

    with a shackle, and linkedto winch

    Principle fora left offset

    Shackle

    10 - Hoisting on the tower (Feed system not shown)

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    NMT 532-02e 6/8

    11 - Antenna installation on pipe support(Feed system not shown)

    Azimuth spindle installation

    M10 nutSL washer 10

    Screw M10x30

    Eye spindleM10x130

    2 M10 brass nuts2 washers 10.5

    (Rear view)

    Principle for

    a left offset

    After Azimuth spindleinstallation, torque tigthen

    the 2 M12 bolts(see torque table joined)

    2 U-Bolts M12

    4 washers 13374 nuts M12

    (handtigthen the V-bolts to permit the

    antenna free rotation around the pipe, forthe azimuth spindle installation)

    Principle fora left offset

    Azimuth safety collarinstalled on pipe support

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    NMT 532-02e 7/8

    Loosen or tightenM10 brass nuts toadjust the elevationof the antenna

    Principle fora left offset

    Loosen turnthe 3 M10 bolts

    A B

    12 - Azimuth fine adjustment

    13 - Elevation fine adjustment 14 - Sway bar installation(Only for antenna with a sway bar)

    After complete elevation fine adjustment,torque tigthen the 3 M10 bolts, and lock

    the 2 M10 brass nuts on the steel mount

    For antennas provided with a sway bar,

    the sway bar installation is mandatory !

    Offsetleft

    Feed systemnot shown

    Offsetright

    Screw M10x70

    Washer 10.5SL nut M10

    Loosen M12nuts turn

    Loosen or tighten M10 brass nuts toadjust the azimuth of the antenna

    After complete azimuthadjustment, torque tighten

    the 4 first M12 nuts

    (V-bolts must have

    been greased)

    4 M12 nuts (tightenwith an usual wrench)

    Lock the 2 M10 brass nutson the steel clamp

    Steelclamp

    Principle fora left offset

    A

    B

    C

    D

    E

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    NMT 532-02e 8/8

    Washer 13 24SL nut M12

    Fixing platesway bar 33

    Sway bar

    extremity

    Typical config.

    for direct mount on towerangle structure

    Alternative config.

    with optional interface

    SMA-SKO-UNIVERSAL

    for installation on towerpipe or angle structure

    Fixing clamp sway bar(L-Profil 60x60)

    Fixing clamp sway bar(L-Profil 60x60)

    1 screws M10x251 washers 10.5

    1 SL nuts M10

    Screw M12x30

    Screw M10x25

    Optional interface

    SMA-SKO-UNIVERSAL

    Washer 10.5SL nut M10

    1 screws M10x25

    1 washers 10.51 SL nuts M10

    2 U-Bolts M6x334 washers 6.48 nuts M6

    15 - Sway bar / Tower fixation configurations(Only for antenna with a sway bar)

    16 - Final Check

    When the installation of the antenna has been completed, it is necessary to make sure that the installation instructions have been followed in allaspects. It is especially important to check that all bolted joints are torque tightly locked (mandatory).

    Sway Bar orientation

    After complete

    sway bar orientation,torque tighten all

    bolted joints

    Torque wrench

    OffsetLeft

    OffsetRight

    25 25