mvc exclusively manufactures specialized voltage...

MVC exclusively manufactures specialized voltage surge protection devices.

m a x I v o l t S e r I o u s s u r g e p r o t e c t I o n

Revised August 2009

800·583·4773

480 volt unit installed on a gas compression station in Minnesota.

Giant coal scoop outside of a mine in

Wyoming being surveyed by MVC.

Ground-resistance tester checking a

customer’s ground in Washington.

MVC employees catch a co-worker falling backwards during

team-building.

Customers in Colorado observe a sub pump

controller protected by a WS-Series unit.

One of many pump jacks protected by an MV-400P in the New

Mexico Permian Basin.

Brand “X” product blown up, it actually welded this cabinet

shut during fire.

Testing WS-Series units for a custom clamping voltage.

The scoreboard at the America West Arena in

Phoenix, Arizona is protected by MVC.

MV-400 and 400P in their Sunday best.

These bobcats illustrate the endless potential causes of power problems.

Conducting a survey for a telecom company

on top of a grain elevator in Kansas.

Surveying equipment for a customer in

New Mexico.

This water treatment plant saved thousands

of dollars by using MVC surge protectors.

A Montana lumber mill protected by

MVC surge protectors.

MV-100 enclosures ready for prep-work.

ICPs are used in missiles like this one that help protect our

freedom.

MV-400P protecting a motor in an auto

manufacturing plant in Canada.

The Empire State Building has MVC surge protectors installed on it.

A rat took the worst of this switch-gear

electrical failure and likely caused it.

MVC employees learned about

teamwork while building this teepee.

MVC surge protectors can be found on the most technologically advanced equipment.

ICP customized with an explosion-proof

enclosure for a Gulf of Mexico customer.

An MVC representative prior to servicing a global company in

Pennsylvania.

President of MVC, Mark Wingate speaks

after accepting an award for marketplace ethics

MVC supports one of its regional distributors by participating in this show in New Mexico.

Wicked lightning bolt, unless you’re protected by MVC, in which case

it’s no worry at all.

Test equipment in MVC’s manufacturing

facility.

A rare break from the wind at our home in

Amarillo, Texas.

Programmable Logic Controls protected by

an ICP.

WS unit installed on an MCC in Idaho.

Cranes at a lumber mill in Louisiana protected

by an MVC surge suppression system.

At dusk, a WS-Series unit installed on a

crucial high yield oil well in West Texas.

The blue circle is an SCR that controlled a 300 HP motor prior to

a voltage surge.

MVC employees participate in many

charities, such as The Eveline Rivers Project.

The

Cov

er

This MV 100 is installed on an

employee’s home.

www.maxivolt.com

The Contents

...for your interest in our products. If you find any information in this catalog to be unclear or confusing, or if you have any questions please do not hesitate to contact us. We believe in 100% customer satisfaction starting with the prospective buyer. By providing safe, high quality products and unparalleled service,

we have created unique, mutually beneficial relationships with all of our customers.

ICP Series “Individual Circuit Protector”

12 VDC - 120 VAC

“We contacted MVC and were assured that you could meet the quick delivery conditions and actually met our truck driver in Amarillo in the early morning hours with the surge suppressor. The system was installed within the 10 day criteria, and I am happy to report that the average four-month run at this well site is now at 18 months and still running. Thank you for building a quality product.”

- L.B. - ESP “I have installed several units in our facility and have been testing these units. I have obtained very favorable results with your products. People at our facility that had been previously plagued with equipment failures are no longer beating down our doors with complaints of computer failures, machine related problems, and burnt com-ponents from spikes and surges. They are now showing savings by being able to produce higher quality parts and having fewer equipment failures.”

- J.K. - Texas Instruments “Thank you again so very much for your time and consideration. Ray and I really appreciate all you have done for us. MVC has so much knowledge and common sense about these issues, that we do not have trust in any-one else! Thank you again.”

- D.H. - Hibdon Home “Our mill kept blowing variable frequency drives, probably four times a year. We had line reactors installed but that did not correct the problem. Then we installed your products, which removed the problem. We have also installed them in several other problem locations and have experienced no problems. In my estimation your products are a very worthwhile investment.”

- R.M. - Plum Creek Timber “In the past we have lost some very expensive switching gear due to lightning strikes. Since we installed your products we have had the opportunity to put them to the test. At one of our remote compression stations a light-ning strike took out the transformers but the motor starters were protected.”

- K.M. - Rowdy Pipeline

MV Series “Manufacturer’s Version”

120 VAC - 600 VAC

WS Series “White Shield”

1500 VAC - 4160 VAC

plug-strip suppression

The

Mar

ket

In the electrical supply market, every product manufactured can be placed in one of these two categories. The overwhelming majority of these products are classified as commodities. MVC makes only specialized products.

According to Merriam-Webster

Commodity - a mass-produced, unspecialized product Specialize - to concentrate one’s efforts in a special activity, field, or practice

According to MVC

Commodity Product - an interchangeable product manufactured by multiple companies Specialized Product - a unique product with unique characteristics manufactured by only one company

MVC’s unique engineering and design, relentless attention to detail in the manufacturing and testing processes, and impeccable service make both our company and our products specialized.

Voltage surges are constantly produced and cause damage to electrical and electronic equipment. Surges are created by many different things, but the two most notorious are inductive load switching and mother nature.

Obviously, this term means a device which protects against voltage surges. The term is merely descriptive and sounds like a commodity. Different terms are used to “label” similar devices, but each manufacturer’s products may be very different. One Voltage Surge Protection Device (VSPD) or Transient Voltage Surge Suppressor (TVSS) may ineffectively protect against voltage surges and present a danger to connected equipment and maintenance personnel. Another may be effective and still unsafe. Yet another is both safe and effective.

grounded suppression

non-fused suppression

Tying a suppressor to ground jeopardizes the unit’s integrity, can create a shock “touch safety” hazard by putting an objectionable flow of current on the ground, and isn’t necessary for effectiveness.

Installing a non-fused or not properly fused suppres-sor is extremely dangerous. Current can and will build up to unsafe levels, creating thermal runaway, until the inevitable ignition or explosion of the unit.

Manufacturers and government agencies have re-called hundreds of thousands of plug-in suppressors since the mid 1990’s because of the numerous fires that have been caused by them.

GROUND DEPENDENT, NON-FUSED SUPPRESSOR

PLUG-IN SUPPRESSOR

Inductive Load Switching - Equipment turning on and off causes voltage surges that pollute the entire system.

Heating Element Lighting HVAC

Computer Printer

M V C

Refrigerator PANEL Compressor Security System Drive

Controls Pump Audio/ Video

Susceptible to Voltage Surges

Susceptible to and Will Cause Voltage Surges

www.maxivolt.com

800·583·4773

...is to redefine the manufacturer’s role in the electrical marketplace by constantly striving to create and foster loyal and enthusiastic customers, employees, and stockholders.

The Manufacturer

First Dollar Earned

An MV 100 is the first product sold. It is bought

to protect a home.

February 1988

May 1994

July 1995

March 2004

Marketplace Ethics

The Better Business Bureau of the Texas Panhandle presents MVC with the annual

Torch Award.

February 1988

February 1998

1998 1997

April 1999

Increased Capabilities

The Amarillo Economic Development Corporation awarded MVC with a grant to improve its testing lab.

December 1997

November 2000

IEEE White Paper

The IAS publishes a paper co-authored by Mark Wingate

in IEEE Transactions on Industry Applications (volume 36, number 6)

January 1991

July 1997

October 2001

MVC Honored

The Amarillo Chamber of Commerce recognizes

MVC as the Small Business of the Year.

1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006

MVC Incorporates

MVC opens for business with offices in Amarillo and Dallas

and manufacturing facilities in Phoenix.

Surveying Company

American Power Quality is started as a sister

company of MVC.

Manufacturing Moves

Amarillo becomes the sole home of MVC with the

move of manufacturing facilities from Phoenix.

New Line Introduced

The first ICP (designed for control voltages) is manufactured as a

prototype for a customer.

WS Series Introduced

The patented WS Series is designed for a customer to protect motor applications

from 1500 VAC to 4160 VAC.

Bigger & Better

MVC outgrows its office space and moves to 800

South Rusk Street.

Ten Years in Business

MVC turns ten years old and in the process sets

an annual sales record by increasing sales 87%

from 1997 to 1998.

Surveying • Where, Why, & How to Install • Electrical System Optimization • Problem Solving Technical Support • Troubleshooting • Custom Design • Technical Q & A Support Services • Quick Quotes • Literature & Documentation • Specs & Standards Training • Surge Protection • Grounding • Customized Charity • Product Donations • Sponsorships • Volunteering

2007

Spec

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800·583·4773

Year Warranty

“Manufacturer’s Version” 120 VAC - 600 VAC

Introduced in 1988, the MV Series is the original product line of MVC. MV stands for “manufacturer’s version” because this line is engineered to withstand the erratic electrical environments of manufactur-ing facilities. Introduced in 2004, the MV 600P improves the line, filling a void in the Canadian market, where 600 volt systems are common. MV Series units feature hybrid circuits built with high quality com-ponents, safety fusing, means of indication, and a non-conductive, corrosion resistant enclosure. The manufacturing and testing processes are just as crucial to MVC as the design of the unit. Each MV Se-ries unit is hand made and subjected to a meticulous, nine-step testing procedure before being released for shipment. The MV Series includes seven products, engineered to provide the most reliable protec-tion against voltage spikes and surges available for 120 VAC to 600 VAC electrical systems.

1449 Second Edition

MV Series

www.maxivolt.com

Model Size L x W x D

Voltage Application

Max. Continuous Line Voltage

Nominal Clamping

Voltage (Peak)

Max Peak Current

(8 x 20) sum

Transient Energy

(Joules) Fuses

MV 100 7”x3½”x4” 120/240 1Ø 3W 130 220 60,000 930 5 amp 250V AGC or

equivalent

MV 200 7”x3½”x4” 120/208 3Ø 4W Y 130 220 90,000 1395

MV 200N 7”x3½”x4” 120/240 3Ø 4W Δ 130-250 220 - 400 90,000 1755

MV 200P 7”x3½”x4” 240 3Ø 3W Δ 264 780 90,000 2475

MV 400 9”x3½”x4” 277/480 3Ø 4W Y 300 480 90,000 3150

MV 400P 9”x3½”x4” 480 3Ø 3W Δ 528 800 90,000 3150

MV 600P 9”x3½”x4” 600 3Ø 3W Δ 690 1025 90,000 3438 BUSS TVSS-10

BUSS KTK-5

Product Typical Applications Benefits

MV 100 MV 200

Main Panels, Sub Panels, Lighting Panels, Remotely

Located Equipment

MV 200N Main Panels, Sub Panels (120/240 Δ Systems)

MV 400 Lighting Panels (277/480 Wye Systems)

Suppresses Voltage Spikes and Surges, Increases Lamp and Ballast Life

MV 200P MV 400P MV 600P

Motors Suppresses Voltage Spikes and Surges,

Extends Life of Motors, Reduces Motor Maintenance

Protects Electrical and Electronic Equipment From Internally and

Externally Produced Voltage Spikes and Surges, Extends Equipment Life,

Reduces Electrical Maintenance

Payback Field Performance

Texas Instruments

analyzed MV 400

performance on ten

retrofitted lighting

panels. Documented

savings of 30% on

ballast replacement

and 40% on lamp

replacement paid for

each retrofitted panel

in about two months.

Response Time (Component): < Nanosecond

Enclosure Options: NEMA Rated: 1, 3, 3s, 3x, 3sx, 4, 4x, 12, 13

Frequency Range: 50 - 400 Hz

EMI-RFI Noise Attenuation:

to 40 db

Operating Humidity: 1% to 95%

Operating Temp: -40°C to 85°C

Capacitance: 1 to 1.5 Microfarad / Line

Rated Power Dissipation: 1 watt / line

Lead Wire: #14 AWG

Multi-Strand Wire

External Fusing: Engineered & UL Listed

With Proper Fusing

Means of Indication: Neon Normally Off Insures Reliability

Modes: Line to Neutral,

Line to Line, or Both

Third Party Testing: UL TVSS 1449 Second Edition

Filtering: UR 1283

All Products To Be Installed By A Licensed Electrician

Markings: Permanent Pertinent Info

The Advantage

Component Selection Highest Quality

Component Assembly Hand Craftsmanship

No Ground Integrity Required Performance

Fused Function Indicators Safety

Lead Wire Minimized Length / Hard Wired

Enclosure Non Conductive

Coatings and Markings Catalyst paint / Silk Screening

Warranty 5 Year Performance Guarantee

Spec

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rodu

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www.maxivolt.com

“Individual Circuit Protector” 12 VDC - 120 VAC

Introduced in 1995, a customer’s request initiated the development of the ICP Series. MVC engineers developed this product line to protect the rapidly growing automation applications market with top per-formance and maximum flexibility in achieving different customers’ needs. ICP stands for “individual circuit protector.” An 8-pin base is used to install an ICP. This allows for ease of installation and re-placement. The base easily attaches to a DIN rail making for a nice, clean installation. Available for AC or DC systems, in series or parallel configurations, the ICP is ideal for protecting critical electrical system components. A series unit will take equipment offline if the ICP is expended. A parallel unit will continue to allow power to equipment if it is expended. An alarm pin is standard, and like all MVC products, the ICP uses a hybrid circuit, is fused for safety, is hand made in the USA, and tested for quality.

ANSI / UL 1449 Third Edition

ICP Series


Voltage Application


Nominal Clamping

Voltage (Peak)

Max Peak Current

(8 x 20) sum

Transient Energy

(Joules) Fuses

ICP 110 1.4”x1.4”x2” 120 2W 130 180 6500 155

ICP 110S * 1.4”x1.4”x2” 120 2W 130 180 6500 155

ICP 40DC 1.4”x1.4”x2” 12-24 VDC N/A 60 1000 11

ICP 40DCS 1.4”x1.4”x2” 12-24 VDC N/A 60 1000 11

Internal


Soft Drinks Unlimited installed ICPs on its vending machines.

Soon after installing them, a lightning

storm blew through and they were sure

they had lost another compressor. Upon

checking, they found their compressors

were functional, but they had lost an ICP. SDU realized a five fold payback in the

1st week.


ICP 110 ICP 110S

(AC) Controls, Individual Circuits, Instrumentation

ICP 40DC ICP 40DCS

(DC) Controls, Individual Circuits, Instrumentation

Protects Electrical and Electronic Equipment From Internally and

Externally Produced Voltage Spikes and Surges, Extends Equipment Life,

Reduces Electrical Maintenance, Helps Prevent Erroneous Data


Response Time (Component): < Nanosecond

Enclosure: NEMA Rated 1

Corrosion Resistant



to 40 db



Capacitance (AC): 1 to 1.5 Microfarad / Line

Rated Power Dissipation: 1 watt / line

Remote Monitoring: Pin 1 is an alarm

Internal Fusing: Recognized With

Proper Fusing

Means of Indication: Flag Indicator and Alarm Capabilities

Modes: Line to Neutral

Third Party Testing: ANSI / UL 1449

Third Edition

Filtering: UR 1283


Parallel ICP Installation

Pin 2 to neutral Pin 1 to alarm Pin 7 to phase

Series ICP Installation

Pin 6 to load Pin 2 to neutral Pin 1 to alarm Pin 7 to phase

*ICP 110S Max Load: 360 Watts

800·583·4773

2 1

7 2 1

7

6

The Advantage







Easy Installation Ultimate Versatility

Remote Monitoring Alarm Pin Standard

Year Warranty

US Patent No. 6069781

800·583·4773

“White Shield” 1500 VAC - 4160 VAC

Introduced in 1997, a customer’s needs spurred the development of the WS Series. MVC engineers set out to develop a safe and reliable product line to ensure long run times on medium voltage motors. Like all MVC products, WS Series units feature patented hybrid circuits, high quality components, safety fusing, means of indication, and a corrosion resistant, non-conductive enclosure. All units are hand made in the USA and go through a rigorous nine-step testing process prior to going out the door. WS stands for “white shield” as these units shield motors from damaging voltage spikes and surges. Considering the prices of motor rewind and replacement, it is easy to see why the WS Series has become so popular amongst our customers.

Spec

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rodu

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MVC engineers can dictate clamping voltages in the manufacturing process. Therefore, MVC can build WS Series units with customized clamping voltages for specific applications.

WS Series

www.maxivolt.com


Voltage Application


Nominal Clamping

Voltage (Peak)

Max Peak Current

(8 x 20) sum

Transient Energy

(Joules) Fuses

WS 1500 13”x11”x6” 1500 3W Δ 2115 3400 210,000 2.5 million

WS 2500 13”x11”x6” 2500 3W Δ 3525 5800 350,000 2.5 million

WS 3600 13”x11”x6” 3600 3W Δ 5076 8400 630,000 2.5 million

WS 4160 13”x11”x6” 4160 3W Δ 5866 9600 630,000 2.5 million

.5 amp 2500 - 5000

KVA


ECO Resources had

experienced multiple motor failures on a

2300 volt motor with a 650 GPM pump.

After installing a WS 2500 (with a slightly adjusted clamping

voltage) their problem was solved. Considering the rate at which they were replacing motors, this unit paid for itself in about 3

weeks and saved ECO over $150,000.

Component Response Time:

< Nanosecond

Enclosure Options: NEMA Rated: 3, 3r, 4,

4x, 12, 13



to 40 db



Capacitance: 2500 pF / Line

Modular Design: Separate, Replaceable

Modules for Each Phase

Lead Wire: #12 AWG

Strand 15KV Wire

Internal Fusing: Engineered & Patented

With Proper Fusing

Means of Indication: Neon Normally Off Insures Reliability

Modes: Line to Line

US Patent: Uniquely Engineered &

Patent Protected

Filtering: UR 1283




WS 1500 WS 2500 WS 3600 WS 4160

WS Custom

Motors (1000 - 4160 VAC)

Protects Motors From Internally and Externally Produced Voltage Spikes

and Surges, Extends Motor Life, Reduces Motor Rewinds & Maintenance

Performance

Pictured right is a motor winding that has been damaged by a voltage spike. Precise

clamping voltages prevent this type of damage without causing nuisance failures.

Safety

The WS Series is engineered and patented with proper fusing and is non-

ground dependent to minimize safety risks without compromising performance.

The Advantage





Lead Wire Minimized Length / Hard Wired



Warranty 5 Year Performance Guarantee

MVC 800 S. Rusk St.

Amarillo, TX 79106

MVC P.O. Box 8171

Amarillo, TX 79114

Phone: 806-371-0722 Toll Free: 800-583-4773

Fax: 806-371-7454

www.maxivolt.com

mvc exclusively manufactures specialized voltage...

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