Hugo Axel-Berg

Manager of Engineering

West Central Area

Crossrail-Moving London

Forward

Target Zero has three

guiding principals:

We all have the right to

go home unharmed

every day

We believe that all

harm is preventable

We must work together

to achieve this

Crossrail Health and Safety

£14.8bn funding

118 km railway

37 stations

8 new underground

stations

42 km new tunnels

8 million cubic metres of

spoil

140 main works

contracts

Europe’s largest infrastructure project

Central section

Royal Commission for London in 1904

Central London Rail Study 1989

Private Bill prepared for November 1989

Rejected in May 1994

Hybrid Bill deposited on 22 February 2005

Royal Assent awarded in June 2008

Opening

2018

Key dates

£42bn+ benefits

14,000 employed

24 trains per hour Journey times cut by up to 50%

200 million journeys per year

The benefits

Progress – delivering a railway

13 14 15 16 17 18

Railway Systems

Stations

Rolling Stock & Depot

NR Surface Works

Te

st a

nd

Com

mis

sio

n

Tria

l Opera

tion

Crossrail TOC

2012

Civils and

Tunnelling

National impact

Supply chain impacts

• 75,000 opportunities for businesses

• Supporting 55,000 FTEs

• 43% of suppliers winning work are

outside London and the South East

• 62% are outside London

• 58% are small and medium sized

businesses.

• 97% of our contractors are based in the

UK.

Crossrail tunnels

6.2m diameter tunnels

42 km tunnels under London

250,000 tunnel segments

6 million tonnes of spoil

3.81m

VICTORIA LINE CROSSRAIL

6.2m

Third Party Underground Assets

Ground conditions in London

Earth Pressure

Balance TBM

Slurry TBM

Tunnelling boring machines

-20

-18

-16

-14

-12

-10

-8

-6

-4

-2

0

4166 4266 4366 4466 4566 4666 4766 4866 4966

CEN

TREL

INE

SET

TLEM

ENT

(mm

)

EB TBM CHAINAGE

0.7% 0.7% 0.7%0.5%0.7%

TCR

Wes

tern

Tic

ket

Hal

l

TCR Station

TCR WTH

BOS - TCR

LU08, LU09: 0.7% VLCZ

Great Marlbrorough St: 0.7% VLCZ

TCR 0.5% and 0.7% VLCZ

Measured vs Predicted TBM Settlement

Drive X (TCR)

Tottenham Court Road

Example: Tottenham Court Road

TCR Coordination with Ada

Below Ground Flythrough

2014 breakthroughs

TBM Progress Highlights

37.5KM

86%

Ada & Phyllis complete

Jessica 100% & Ellie 80% Complete

Elizabeth Heading for Liverpool

Street & Victoria ready to restart

Best Performing TBM: Ellie: -

completed 72m in a day!

Complex station configurations.

Created using sprayed concrete

Eastern Running

Tunnels

Sprayed Concrete Lining Construction

Crossrail SCL design

• This design option applies to most

Crossrail underground SCL tunnels

(apart from Farringdon Station)

• All short-term ground, water load and

any other surcharges apply to the

primary lining in the short-term

analysis

• Additional long-term ground load is

shared between the primary and the

secondary lining in the long-term

analysis.

• Long-term water load solely applies to

the secondary lining

x% GL

100% H20

Short term loads Long term loads

x% GL

100% GL 100% H20

Ground Settlement

Compensation

grouting injected

to minimise

ground

movement

60 km of TAMs

are installed to

protect buildings

across the route

Compensation Grouting

Principles of compensation grouting

Ground Movements

-SCL Compensation Grouting

4D Showreel

Stepney Green Cavern

Tottenham Court Rd

46% Farringdon

33%

Eleanor St Shaft

45%

Enlargement Progress

Over 6.8KM

SCL Total Progress:

63%

Fisher Street 71% Bond St

48%

Liverpool St

55%

Whitechapel 75%

SCL Highlights

Crossrail has a risk management process which aims to

Support delivery

Provide assurance

Inform decision making

The risk management process is

Comprehensive (involves the whole of the organization)

Consistent

Combines qualitative and quantitative aspects

We have extended this approach to Tier 1 Contractors

Risk Management at Crossrail - Overview

Infrastructure Project Risk Profile

Changes as Activities Change

Construction

Risk

Development

and Planning

Risk

Buying and

Mobilisation

Risk

Management Cost Risk

Property Cost Risk

Bringing

into useOperating risk

Fare Box Revenue

Rolling Stock Build Risk Rolling Stock Opex Risk

Decommissioning

Risk

Taxation

Other Revenue

Why do Risk Management?

Delivery

• Identify and mitigate threats to the

achievement of objectives

• Head off issues before they impact

Commercial

• Inform allocation of risk between

parties, through contracts

Engineering

• Support the engineering process

by the formal identification,

assessment and mitigation of

engineering risks

• Monitor the mitigation of risk

throughout the design process

1. Support Delivery 2. Provide Assurance 3. Inform Decision Making

Finance

• Understand ‘true cost’ picture taking

into account exposure to risk and

uncertainty

• Support investment decisions

through assessment of risk impacts

Risk

Management

Risk Management Objectives:

1996 report 2000 report Heathrow Express Collapse – Presentation to Crossrail - Bill Grose

A key document – Code of Practice for Tunnelling Works by

The Association of British Insurers and

The British Tunnelling Society

Compliance reviewed and assessed by Insurance Industry

Joint Code of Practice for Risk Management of

Tunnelling Works in the UK (JCOP)

Insurance Risk

Management

Swiss Re and Zurich co-lead the OCIP

Both have experienced chartered engineer

consultants

Validation of JCoP, H and S and Risk Management

structure for 28 supporting insurers

Review of perceived higher risk areas such as SCL,

and Instrumentation/ Monitoring

Ensuring continuing compliance with JCoP in

Construction Phase

Insurer Risk Management

Equipping a workforce - TUCA

Excavated material

On a tonne/km basis 85% of excavated

material is transported by rail or

water

Wallasea Island 2016

Under Platform Services Area

Station Structure

Rolling Stock

Paddington

Track Systems

Traction Power & Overhead Line

Equipment

Emergency Walkway

Gravity Drainage

HV Power

LV Power

Tunnel Lighting

Communications& Control

Radio Systems

Signalling

Pla

tfo

rm D

oo

rs

Tunnel Ventilation

Pumped Drainage

Pump

Smoke Extract

Fire DetectionStation

Ventilation

Station Lighting Signage

Passenger Information

CCTV

PA / VA

He

lp P

oin

t

Fire Main Station Cable Management

System

Station Systems

Automatic Fare Collection

Lifts & Escalators

Station Management

System

Station Heating, Cooling and Air

Conditioning

Route Wide Railway Infrastructure

Route Control Centre

Back Up Control Facility

Bulk Supply Points

Auto Trans-former Sites

Depots & Stabling

Railway and Tunnel Systems

Delivering the Asset Model

Platform Cross Section

Central stations

9 central stations

Main contracts awarded

Work at stations is well underway

Property: over-site developments

Oversite Developments

Maidenhead

Heathrow terminals

Shenfield

Stratford

Paddington Crossrail

Abbey Wood

Liverpool St. Crossrail

2016 2017 2018 2019 2020

Dec May Dec May

Stage 2: Heathrow to Paddington (high level)

Stage 1: Liverpool S. (high level) to Shenfield

Stage 3: Paddington (low level) to Abbey Wood

Stage 4: Paddington (low level) to Shenfield

Dec

Stage 5: Maidenhead / Heathrow to Shenfield / Abbey Wood

Opening strategy

Crossrail: Moving Industry Forward

Thank You