molemab power discs catalog

THE NEW PERFORMANCE

Molemab is the leading Italian company in designing, developing and manufacturing abrasive tools. 50 years of experience in Europe and North America enable Mo-lemab to manufacture the best products for grinding, cutting, snagging and finishing of metals, alloys, wood and fibres, for specialized industrial fields.

“Power” identifies a range of highly flexible products. They are designed by Molemab and manufactured with the best technological solutions for professional use on every material.

The main features of the Power range discs are easy use, long life and great value for money.

As all the Molemab products, the Power Line offers ab-solute safety. Designed and manufactured following the newest regulations and specifically tested, Power discs are the perfect balance between quality and long life.

Power discs are made in Italy and France according to the strictest European manufacturing standards and

regulations. All the Molemab production facilities are located in Europe and North America and are certified ISO 9001-2008.

Quality and superior performance put the Power Range into the mid-high level of products.

Molemab completes the Power Range with Xforce and Zforce ranges. Two highly professional lines made for workers who need excellence in performance.

Xforce line includes superior quality cutting, grinding and flap discs for professional applications on steel and stainless steel. Thanks to the presence of zirconium they provide great efficiency.

Zforce is the range of discs and wheels designed and made for foundries, to be used on cast iron and steel.

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Molemab provides flexible, performant and high quality products.

Molemab technicians support their customers and help choose the right quality for any application.

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FOUNDRY

POWER RANGE

UNIVERSAL HIGH PERFORMANCE FOUNDRIES

THE ULTIMATE PERFORMANCE

THE SPECIAL PERFORMANCE

Molemab Power range includes cutting, grinding and flap discs designed for the operator who works on steel, stainless steel, aluminium, titanium, cast iron, stone and concrete.

The Power Line is designed for professional use with portable and stationa-ry machines on several materials.

Power flap discs are manufactured with plastic and fibreglass backings with zirconium abrasive cloth.

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POWER DISCS

REINFORCED CUTTING AND GRINDING DISCS

PRODUCT APPLICATION MACHINES

CUTTING DISCS FOR PORTABLE MACHINES

SMALL DIAMETER DISCS STEEL AND STAINLESS STEEL ELECTRICAL AND PNEUMATIC HAND HELD MACHINES

CUTTING DISCSSTEEL AND STAINLESS STEEL

ALUMINIUM AND NON-FERROUS METALSPORTABLE MACHINES

CUTTING DISCS FOR STATIONARY MACHINES AND POWER SAWS

LARGE DIAMETER CUTTING DISCS

STEELSTEEL AND STAINLESS STEEL

STAINLESS STEELRAILS

STATIONARY MACHINESPOWER SAWS CHOP SAWS

GRINDING DISCS

SMALL DIAMETER DISCS STEEL AND STAINLESS STEEL ELECTRICAL AND PNEUMATIC HAND HELD MACHINES

GRINDING DISCS

STEELSTEEL AND STAINLESS STEEL

STAINLESS STEELALUMINIUM AND NON-FERROUS METALS

CAST IRON TITANIUM AND STONE

PORTABLE ANGLE GRINDERS

FLAP DISCS

PRODUCT APPLICATION MACHINES

ZIRCONIUM CLOTH

FLAT DISCS WITH PLASTIC BACKINGFLAT DISCS WITH FIBRE BACKING

TAPERED DISCS WITH FIBRE BACKINGGENERAL PURPOSE PORTABLE

CUTTING DISCS

GRINDING DISCS

CUTTING AND GRINDING DISCS

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MACHINES FOR DISCS SHAPES OF DISCS

FLAP DISCS

REINFORCED ABRASIVE DISCS

FLAT CUTTING DISC, SHAPE T41

FLAT DISC WITH FIBRE BACKING

FLAT DISCS WITH PLASTIC BACKING

FLAT DISC WITH REINFORCED NYLON BACKING

TAPERED DISC WITH FIBRE BACKING

DEPRESSED CENTRE CUTTING DISC, SHAPE T42

DEPRESSED CENTRE GRINDING DISC, SHAPE T27

ELECTRICAL AND PNEUMATIC HAND-HELD MACHINES

PORTABLE CUT-OFF MACHINES

SNAGGING WITH ANGLE GRINDERS

CUTTING WITH ANGLE GRINDERS

STATIONARY MACHINES

POWER SAWS

CHOP SAWS

VENTILATED DISC WITH M14 BORE AND NYLON BACKING

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SMALL DIAMETER CUTTING DISCS FOR STEEL AND STAINLESS STEELCUTTING DISCS FOR STEEL AND STAINLESS STEELCUTTING DISCS FOR ALUMINIUM AND NON-FERROUS METALSCUTTING DISCS FOR STEEL WITH STATIONARY MACHINESCUTTING DISCS FOR STEEL, STONE AND CONCRETE WITH POWER SAWSCUTTING DISCS FOR RAILSMALL DIAMETER GRINDING DISCS FOR STEEL AND STAINLESS STEELGRINDING DISCS FOR STEEL AND STAINLESS STEELGRINDING DISCS FOR STEELGRINDING DISCS FOR STAINLESS STEELGRINDING DISCS FOR ALUMINIUM AND NON-FERROUS METALSGRINDING DISCS FOR CAST IRON, TITANIUM AND STONE

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REINFORCED ABRASIVE DISCS

Molemab has always been making high quality products and tools, fol-lowing the highest safety standards.Together with other manufacturers Molemab follows the strictest sa-fety regulations, testing quality and safety of its products.Molemab discs feature the ‘oSa’ mark (Organisation for the Safety of Abrasives). This independent corporation controls and certifies only the products manufactured following the EEC laws and quality standards.Molemab abrasive discs are manufactured according to the EN 12413 regulation, using the best European raw materials.Flap discs respect the EN 13743 regulation.

The choice of the right disc depends on various factors. In order to get the best results please consider these points:

Material - Working material has to be considered carefully.Machine - Please check machine power, weight and conditions before starting working.Application - Define what kind of operation you are going to carry out, and what results you expect.

Once this data is clear it is then possible to choose the most suitable product.

Abrasive discs work at high speeds, in extreme conditions and unsta-ble pressures and angles. Workers must follow the safety rules. All the Molemab products include instructions which are shown also on the labels, through oSa approved pictograms.

IMPORTANT:Please follow all the instructions, choose the best product and check the machine conditions carefully. Work in a safe place and use all the accident prevention accessories prescribed by the current regu-lations.

PRACTICAL SUGGESTIONS:

Before use: Please be sure that the abrasive disc is not damaged.Check the label to ensure disc is suitable for the required application.Check product expiry date: reinforced abrasive discs can be used for three years from the manufacturing date.Check power, speed and conditions of the machine.Read the instructions which come with the product carefully.Wear all the safety accessories.Check the conditons of the working materials, and ensure that the workpiece is well fixed.Mount the disc following the instructions.

During use:NEVER use cutting discs for grinding operations.NEVER use the flat part of the disc, use only the outside edge.

Respect the correct angles when grinding.

After use:Before removing the disc wait until the machine has completely stop-ped.Store discs with care, do not apply excessive pressure or mechanical stress.Destroy expired or damaged products.Make machine check-up periodically.Keep abrasives in a dry place, avoiding variations of temperature.

Read the instructions Protect hands

Iron, sulphur and chloride free

Protect lungs Protect eyes and ears

Do not use if damagedDo not use with hand-held machines

Not suitable for wet useNot approved for grinding

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PRODUCT CHOICE AND SAFETY

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Rules for safe work:

25° - 35°

x x

DIAMETER

[mm]

MAXIMUM SPEED [m/s]

50 63 80 100

76 12000 15100 19100 23900

115 8350 10500 13300 16650

125 7650 9650 12250 15300

150 6400 8050 10200 12700

180 5350 6700 8500 10650

230 4200 5250 6650 8350

300 3200 4050 5100 6400

355 2750 3450 4400 5500

406 2400 3050 3850 4800

508 1950 2450 3100 3850

POWER CUTTING AND GRINDING DISCS

HOW TO READ LABELS AND SPEED

THE SPECIFICATIONP A 60 T M B F 41

RANGE ABRASIVE GRAIN HARDNESS APPLICATION BOND REINFORCE-MENT SHAPE

P PowerX XforceZ Zforce

A Aluminium Oxide

C Silicon CarbideZ Zirconium

Coarse

2430364660Fine

Soft

NPQRST

Hard

K SteelM Steel and

Stainless SteelI Stainless

SteelY Cast Iron

H AluminiumR Rail

B Resinoid F Fibreglass

41 Flat Cutting42 Depressed Centre Cutting27 Depressed

Centre Grinding

range

manufactureroSa Logo

application

place of productionEuropean regulation

speed

manufacturer websitecode

pictogramsEAN code

dimensions in mm

THE SPEED:All the abrasive discs are supposed to be used at the maximum speed shown on the labels and packaging. The colour of the central stripe changes according to the maximum peripheral speed allowed.Blue (50 m/s), Yellow (63 m/s), Red (80 m/s), Green (100 m/s).The maximum speed is shown both in rpm and m/s.

Never exceed the speed shown on the label.

Molemab discs labels are designed according to regulation EN 12413 and oSa recommendations.

Speed conversion chart from m/s to rpm [revolutions per minute]

dimensions in inches

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A clean, precise and burrless cut and an excellent flexibility make Power Cut discs the best choice for operations on steel, stainless steel, aluminium and non-ferrous materials.Chemically treated abrasive blends allow great performances, im-proving the disc elasticity and tenacity.

Power range has been designed to be versatile, paying particular at-tention to materials and applications.Discs are manufactured using top quality European raw materials, corundum and silicon carbide, mixed with resin bonds and special fillers.

The fibreglass reinforce nets are selected for their quality and strength, resulting in maximum safety when using the disc.

Power Cut Line features a complete range of sizes and specifications for cutting steel, stainless, aluminium and non-ferrous metals.

Discs are available for electrical and pneumatic hand-held machines, portable cut-off machines, angle grinders and stationary machines.

The great cutting ability, comfort and the clean cut are the main ad-vantages of the thin wheels, making them the perfect choice for the productive worker.

One of the main features of Power Cut products is the cool cut which avoids thermal deformations of the workpiece.

Tests run in our laboratory by professionals in the abrasive field showed the impressive performance of Power Cut discs on several materials (tubes, sections, metal sheets etc.).

Main features:VersatilityClean cutComfort of useLong lifeGreat quality/price ratiooSa certifiedMade in Italy and France

Main applications:Maintenance Metal carpentryMetal constructionAuto bodies industryRailTanksShipyardsPipelines for gas and oilGeneral use on metals


DEPRESSED CENTRE CUTTING DISC, SHAPE T42

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POWER CUT CUTTING DISCS for hand-held machines

ELECTRICAL AND PNEUMATIC HAND-HELD MACHINES

PORTABLE CUT-OFF MACHINES

CUTTING WITH ANGLE GRINDERS

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SMALL DIAMETER DISCS FOR ELECTRICAL AND PNEUMATIC HAND-HELD MACHINES

FLAT DISC - SPEED 80 M/S

DRSPMM3103M T41 76 1,0 10 PA60T MBF41 steel and stainless steel 20.000 50


CUTTING DISCS FOR PORTABLE CUT-OFF MACHINES AND ANGLE GRINDERS

FLAT DISC - SPEED 80 M/S

DRPPMM2107M T41 115 1,0 22,23 PA60T MBF41 steel and stainless steel 13.300 50


DRPPMM2167H T41 115 1,6 22,23 PA46T HBF41 aluminium, non-ferrous metals 13.300 50

DRPPMM2197M T41 115 1,9 22,23 PA36S MBF41 steel and stainless steel 13.300 50



DRPPMM5167H T41 125 1,6 22,23 PA46T HBF41 aluminium, non-ferrous metals 12.250 50





DEPRESSED CENTRE DISC - SPEED 80 M/S

DRDPMM2257M T42 115 2,5 22,23 PA36S MBF42 steel and stainless steel 13.300 50


DRDPMM2327H T42 115 3,2 22,23 PA30P HBF42 aluminium, non-ferrous metals 13.300 50












CODE SHAPE DIAMETER THICKNESS BORE SPECIFICATION APPLICATION SPEED [rpm] PACKAGING MACHINE

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POWER CUT CUTTING DISCS for hand-held machines

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Molemab manufactures cutting discs for stationary machines and power saws for industrial applications.

Discs are classified according to:

• Type of machine (cut-off machine, chop saws, power saws)• Maximum operating speed (80 and 100 m/s)• Workpiece material (steel, stainless steel, stone and concrete)

Power Cut discs are designed to ensure the safest working conditions and to avoid the most common problems: slow cutting, fast wear and vibrations.

Power Cut includes discs for rail cutting with power saws.

These are available in two different specifications (soft and hard) to satisfy every need.

IMPORTANT:When cutting rail, best results come when discs are used at their maximum speed. To avoid rail overheating, disc consumption or bursting please do not apply too much pressure.

It is highly recommended to wait at least two minutes between two cuts on the same piece.

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POWER CUT CUTTING DISCS for stationary machines and power saws


STATIONARY MACHINES

POWER SAWS

CHOP SAWS

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CUTTING DISCS FOR STATIONARY CUT-OFF MACHINES

LARGE DIAMETER FLAT DISCS - SPEED 80 M/S

DRFPMM2381K T41 300 3,8 25,4 PA24Q KBF41 steel 5.100 10

DRFPMM238AK T41 300 3,8 30 PA24Q KBF41 steel 5.100 10

DRFPMM238BK T41 300 3,8 31,75 PA24Q KBF41 steel 5.100 10





DRFPMM6454K T41 406 4,5 40 PA24Q KBF41 steel 3.850 10



CUTTING DISCS FOR STATIONARY MACHINES


DRFPMM2251M T41 300 2,5 25,4 PA36N MBF41 steel, stainless steel 5.100 10



CUTTING DISCS FOR POWER SAWS


DRXPMM2382K T41 300 3,8 20 PA30N KBF41 steel 6.400 10

DRXPMM2382G T41 300 3,8 20 PC30S GBF41 titanium and stone 6.400 10

DRXPMM2387K T41 300 3,8 22,23 PA30N KBF41 steel 6.400 10

DRXPMM2387G T41 300 3,8 22,23 PC30S GBF41 titanium and stone 6.400 10







CUTTING DISCS FOR POWER SAWS

LARGE DIAMETER FLAT DISCS FOR RAIL - SPEED 100 M/S

DRXPMM2357N T41 300 3,5 22,23 PA24N FBF41 Fast cut 6.400 10

DRXPMM2357O T41 300 3,5 22,23 PA24O RBF41 Long life 6.400 10











CODE SHAPE DIAMETER THICKNESS BORE SPECIFICATION APPLICATION SPEED [rpm] PACKAGING MACHINE

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DEPRESSED CENTRE GRINDING DISC, SHAPE T27

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Molemab Power Grind discs have been designed and manufactured to provide the best snagging performances on ferrous metals, steel, stainless steel, alu-minium and non-ferrous metals.

Power range has been designed to be versatile, paying particular attention to materials and applications.Discs are manufactured using top quality European raw materials, corundum and silicon carbide, mixed with resin bonds and special fillers.

The fibreglass reinforce nets are selected for their quality and strength, resul-ting in maximum safety when using the disc.

The main feature of Power Grind discs is the high stock removal.This allows better performances during the most common snagging opera-tions even on large surfaces.

Main features:VersatilityHigh stock removalComfort of useLong lifeGreat quality/price ratiooSa certifiedMade in Italy and France

POWER GRIND GRINDING DISCS

GRINDING DISCS FOR ANGLE GRINDERS

SMALL DIAMETER DEPRESSED CENTRE DISCS - SPEED 80 M/S


DRSPMM3703M T27 76 7,0 10 PA36R MBF27 steel and stainless steel 20.000 50

DEPRESSED CENTRE DISCS - SPEED 80 M/S

DRDPMM2707K T27 115 7,0 22,23 PA24S KBF27 steel 13.300 50

DRDPMM2707M T27 115 7,0 22,23 PA24R MBF27 steel and stainless steel 13.300 50

DRDPMM2707I T27 115 7,0 22,23 PA24Q IBF27 stainless steel 13.300 50

DRDPMM2707H T27 115 7,0 22,23 PA30N HBF27 aluminium non-ferrous metals 13.300 50




DRDPMM5707H T27 125 7,0 22,23 PA30N HBF27 aluminium, non-ferrous metals 12.250 50









DRDPMM9707Y T27 230 7,0 22,23 PC24R YBF27 cast iron, stone and titanium 6.650 25

CODE SHAPE DIAMETER THICKNESS BORE SPECIFICATION APPLICATION SPEED [rpm] PACKAGING

SNAGGING WITH ANGLE GRINDERS

Main applications:Maintenance Metal carpentryMetal constructionAuto bodies industryRailsTanksShipyardsPipelines for gas and oilGeneral use on metals

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FLAP DISCS WITH PLASTIC BACKING AND ZIRCONIUM ABRASIVE CLOTHFLAP DISCS WITH FIBRE BACKING AND ZIRCONIUM ABRASIVE CLOTH

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FLAP DISCS

POWER FLAP DISCS

SAFETY REGULATIONSFlap discs should be used at the maximum speed shown in rpm and m/s on the labels and packaging. The red colour of the central stripe indicates the maximum peripheral speed of 80 m/s. Never exceed this speed.

PRACTICAL SUGGESTIONSMolemab designs and manufactures flap discs in accordance to European regulation EN 13743

Before use: Please be sure that the abrasive disc is not damaged.Check the label to ensure disc is suitable for the required application.Check power, speed and conditions of the machine.Read the instructions which come with the product carefully.Wear all the safety accessories.Check the conditons of the working materials, and ensure that the workpiece is fixed well.Mount the disc following the instructions.

During use:When working it is recommended to apply wavy movements to the disc and change the angle to use all its surface.During the operation it is also recommended to take some breaks to avoid dust and surface heating.Always wear gloves, helmet and glasses as some disc fragments may come off.

After use:Before disc removal wait until the machine has completely stopped.Handle discs with care, please do not apply too much pressure or mechanical stress on them.Destroy expired or damaged products.Make machine check-up periodically.Keep the abrasives in a dry place, avoiding variations of temperature.

HOW TO READ THE LABELMolemab flap discs labels are designed according to regulation EN 13743

THE SPECIFICATIONDL P ZZ 060 S

PRODUCT BACKING ABRASIVE GRAIN FLAPS

DL Flap Disc

F Fibre flatP Plastic

N Reinforced NylonT Fibre tapered

A Ventilated with M14

ZZ ZirconiumSZ Ceramic Zirconium

SS CeramicCC Silicon Carbide

Coarse

406080

120 Fine

S SingleD Double

M Magnum

range

manufacturer

place of productionEuropean regulation

speed

manufacturer website

pictograms

pictograms

dimensions

EAN codespeed batch number

115x22,2313.300

RPM XXXXX

DLP ZZ060S

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Power range includes flap discs for snagging, polishing and finishing.Power flap discs stand out for their strength, superior results and performance/price ratio.They are designed and made in Italy, according to the strictest productive standards, in order to guarantee maximum safety.During manufacture only the best raw materials are used, with modern and hi-tech processes.

Ideal for professional operations, Power flap discs are the best solution with their versatility and efficiency.Available for angle grinders, Power discs feature zirconium flaps with grain from 40 to 120, for operations on steel, stainless steel, cast iron and aluminium.

Discs backings are available in fibreglass and plastic.

Quantity and dimensions of flaps guarantee top performance, comfort of use and reduced noise.

Main Features:Plastic and fibreglass backingZirconium clothFull contact of the flapsLight weightMade in Italy

POWER FLAP DISCS

DIAMETER BACKING GRAIN 40 GRAIN 60 GRAIN 80 GRAIN 120 APPLICATION SPEED [rpm] PACKAGING

FLAP DISCS FOR ANGLE GRINDING MACHINES

ZIRCONIUM FLAP DISCS - SPEED 80 M/S

115 plastic DLPPMM2ZZ040S DLPPMM2ZZ060S DLPPMM2ZZ080S DLPPMM2ZZ120S general purpose 13.300 30

115 fibre flat DLFPMM2ZZ040S DLFPMM2ZZ060S DLFPMM2ZZ080S DLFPMM2ZZ120S general purpose 13.300 30



115 fibre tapered DLTPMM2ZZ040S DLTPMM2ZZ060S DLTPMM2ZZ080S DLTPMM2ZZ120S general purpose 13.300 30



Main Applications:MaintenanceMetal carpentryMetal constructionAuto bodies industryRailTanksShipyardsPipelines for gas and oilSurface finishing

115x22,2313.300

RPM XXXXX

DLPZZ060S

All discs have bore size 22,23 - Available upon request with Silicon Carbide cloth CC

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ANGLE GRINDING MACHINES

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molemab S.p.A.Via Provinciale 10

25050 OME (Brescia) ITALIA

Tel. +39 030 68 59 888Fax +39 030 65 20 10www.molemab.com

[email protected]

Molemab in the world

molemab FranceSaint Etienne - FRANCE

molemab Inotech Launsdorf - ÖSTERREICH

molemab Iberica Barcelona - ESPAÑA

molemab GmbhTroisdorf-Spich - DEUTSCHLAND

molemab CanadaBoisbriand – QC -CANADA

molemab Abrasives USAQueensbury – NY –U.S.A.

Abmast Saint-Hyacinthe – QC - CANADA

RAMSAMariara – Estado Carabobo - VENEZUELA

Rif. P

006 ENG

molemab power discs catalog

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