moldex3d_tips_20150401 apr, 1st, 2015 advanced hot runner setting
TRANSCRIPT
Moldex3D_TIPs_20150401Apr, 1st, 2015
Advanced Hot Runner Setting
2
> All hot runner component supported– Hot Runner Metal
• Bushing, manifold, nozzle, valve pin…– Heating System
• Heating rod/coil, sensor…– Boundary Conduction
• Insulating air gap, heat conduction face…
Main Features of Advanced Hot Runner (AHR) Module
Hot runner metal Heating rod/coil
Heat conduction face
Valve pin design
3
Hot Runner Metal Component – Moldex3D Mesh
> To attribute Hot Runner Metal component in Moldex3D-Mesh
4
Hot Runner Metal Component – Designer
> To attribute Hot Runner Metal component in Designer
5
Heat Conduction Faces
- Heat conduction face : Heat conduction face is the conductible interface between hot runner metal and mold base (mold insert).
- Insulating air gap : The condition will be insulation without heat conduction face setting between hot runner metal and mold base (mold insert).
6
> To assign Heat Conduction Faces in Moldex3D Mesh
Heat Conduction Faces – Moldex3D Mesh
7
Heat Conduction Faces – Designer
> To assign Heat Conduction Faces in Designer
8
Heating System
Heating Rod
Sensor
Each heating rod can be assigned a sensor node control in process setting Once heating rod (or cooling channel) contacts with hot runner metal, it will be considered that part
of hot runner metal (within insulating air gap)
9
Computation ParameterHow to activate Air Gap Boundary
> In Cool computation parameter tab, enable “Apply air gap boundary condition on hot runner metal”
> Default air gap boundary is ideal heat insulation
10
Heat Transfer Coefficient of Air Gap
> Heat transfer coefficient of air gap can be adjusted in Filling/Packing Advanced Setting.
11
Air Gap Boundary Condition
> Air gap boundary will be assigned on contact face between Hot runner metal and Mold base (Mold insert)
> Once heating rod (or cooling channel) contacts with hot runner metal, it will be considered that part of hot runner metal (within insulating air gap)
Conduction face
Heat dissipation from conduction face
Air gap B.C.
12
Appendix 1
> Relation between HTC and thickness of air gap (thickness 0.5 cm ~ 25 cm)
0 5 10 15 20 250
1
2
3
4
5
6
7
8
HTC
HTC
Thickness (cm)
HT
C(W
/m^
2.K
)
13
Appendix 2
> Relation between HTC and thickness of air gap (thickness 0.02 cm ~ 0.5 cm)
0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.50
50
100
150
200
250
HTC
HTC
Thickness (cm)
HT
C(W
/m^
2.K
)
14