hot runner and temperature control

Tooling Component & Industrial Supplies

Hot Runner and Control

Version: 02/16www.halestooling.com

HOT RUNNER AND TEMPERATURE CONTROL

SINGLE NOZZLES

Single Nozzle Selection Guide

BX Nozzles

SX Nozzles

SVG Valve Gate Nozzles

MANIFOLD NOZZLES

Manifold Nozzle Selection Guide

MX Nozzles

MJ Nozzles

VALVE GATE TECHNOLOGY

MVG25 Valve Gate

MVG40 Valve Gate

MVG55 Valve Gate

MANIFOLDS

Quote Request Form

Features

1 - 32 Drop Info

Mini Manifolds

Sprue Bush

Sprue Bush Filter Components

Bolt-on Sprue Bush and Surface Thermocouple

Locator, Spacers, Screws and Pins

TEMPERATURE CONTROLLERS

RMB 1-12 Zone Non-modular

Bedros 8-64 Zone Touch Screen

Modular Mainframes

Power and Thermocouple Cables

Power and Thermocouple Connectors

Mounting Boxes and Connectors

1 - 2

3 - 4

5 - 6

7 - 8

9 - 12

13 - 14

15 - 16

17 - 18

19 - 20

21 - 22

23 - 24

25 - 26

27 - 72

73 - 74

75

76

77

78

79 - 80

81 - 82

83 - 86

87

88

89

CONTENTS


1 www.halestooling.comVersion: 02/16


To be used as a prompt, for a single nozzle application solution talk to your applications representative at Hales Tool & Die.


www.halestooling.com 2Version: 02/16


Mastip strongly recommends discussing your Single Nozzle Application Selection with your Hales Tool & Die applications representative. The BX nozzle is only suitable for some single nozzle application solutions. The SX nozzle has been specifically developed for single nozzle applications. G5 tips are recommended for filled resins and high temperature applications.

There are other nut options available including contact, dome, retro, all with varying lengths. Nozzle lengths can fall outside of the measurements suggested and be manufactured specific to your application solution. Radius options vary, 15.5mm and 40mm are examples only. This sheet is to be used as a prompt, for a single nozzle application solution talk to your applications representative at Hales Tool & Die. Mastip Technology Limited accepts no responsibility for system failure with application selections not discussed with an applications specialist.© Copyright Mastip Technology Limited. Information subject to alteration. V1.01. All nozzle CAD data is available at www.mastip.com



BX Nozzle

BX NozzleTechnology

Mould Design

• Ability to easily order special length nozzles• Shares the same gate profiles as MX and SX• Available in both thermal and valve gate options• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles due to optimum flow characteristics

Building on the performance of X range technology the BX nozzle is designed to provide cost sensitive solutions for low to medium cavitation applications, not requiring hot half construction.

Available in 13, 16, 19 and 27 series in a large variety of lengths, makes this nozzle a very versatile product for a broad array of applications.

Operation

• Wide moulding window

• Excellent temperature profile and thermal stability• Operates at low moulding pressure and

temperature• Optimum cycle times due to superior thermal

insulation• Uses an economical and robust coil heater

Installation and Maintenance

• Simple machining and installation requirements

• Improved reliability due to the use of advanced materials

• Common tip and nut options provide ready availability of spare parts

© Copyright Mastip Technology Limited. Information subject to alteration.



BX Nozzle

Mastip Regional Office Europe

Phone: +33 0 809 400 076 Email: [email protected]

Mastip Regional Office North America

Phone: +1 262 644 9400 Fax: +1 262 644 9402 Email: [email protected]

Mastip Head Office New Zealand

558 Rosebank Road Avondale, Auckland, New Zealand PO Box 90651, Victoria Street West, Auckland 1142, New Zealand Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] © Copyright Mastip Technology Limited. Information subject to alteration.

Mastip Regional Office China

Phone: +86 21 6420 6169 Email: [email protected]

L4

L

d2

A/F

Gating Options

Multi-HoleTorpedo Tip

One-HoleTorpedo Tip

Open Tip

Extended Tip

Valve Gate Torpedo Tip

Valve Gate Open Tip

Open Nut

Bush Nut

Sprue Nut

BX Nozzle Technology

40-002-005 V2.04

*40-002-005*

Availability

13Series

16Series

19Series

27Series

L 45

55

65

75

95

115

145

175

225

275

A/F 31 34 36 45

d2 34 38 40 50

L4 12 15 20

All measurements are in millimetres



SX Nozzle

SX Nozzle Technology


• Simple machining and installation requirements• Improved reliability due to the use of advanced

materials• Common tip and nut options provide ready

availability of spare parts

Operation

• Separate heater for the nozzle head for maximum temperature control

• Wide moulding window• Excellent temperature profile and thermal stability• Operates at low moulding pressure and


insulation• Uses economical and robust coil heaters

Mould Design

• Ability to easily order special length nozzles• Shares the same gate profiles as MX and BX• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles

due to optimum flow characteristics

With two heaters the SX nozzle is perfectly suited for all single nozzle applications. Independently controlled heater zones provide uniform temperature distribution along the length of the nozzle, making it ideal to process difficult plastics.




SX Nozzle









SX Nozzle Technology

Availability

13 Series

16 Series

19 Series

27 Series

L 45

55

65

75

95

115

145

175

225

275

L4 18 20 25

L5 44 46 50

d2 40 50


Gating Options


One-HoleTorpedo Tip

Open Tip

Extended Tip

Open Nut

Bush Nut

Sprue Nut

L4

L

L5

Ød2

40-002-006 V2.04

*40-002-006*



SVG Valve Gate Nozzle

SVG Valve Gate Technology

The SVG (Single Valve Gate) system gives you precise control at the gate to achieve optimal moulding conditions. This makes the SVG ideal for applications requiring high cosmetic gate finish, fast flow rates, large volume parts and dimensional accuracy.

Mould Design

• Available for use with BX16, BX19 & BX27 series nozzles

• Shares the same gate profiles as X range nozzles• Easy machining of pockets

Operation

• Separate heaters for maximum temperature control

• Reduced moulding pressure• Increased moulding window• Lower mould filling stress results and better

part quality• Reduced gate cooling requirements


• Simple installation• Easy pin adjustment• Replaceable pin and seal• X range tip and nut options




SVG Valve Gate Nozzle









SVG Valve Gate Technology

40-002-002 V2.04

*40-002-002*

Valve Gate Assembly

16 Series 19 Series 27 Series

BX BX BX

Model SVG 33

Actuation Type Pneumatic

Pin Size 2.5 3.0 5.0

Stroke 10

OL SVG 138 141 146


** Refer to Nozzle section of Technical Guide for fitting details

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

Nozzle Compatibility

16 Series

19Series

27Series

BX BX BX

L Nozzle 55

65

75

95

115

145

175



MX Nozzle

MX Nozzle Technology

Operation



insulation• Uses an advanced micro coil heater with integrated

heat deflection tube


• Front loading capability for easier servicing of tips, heaters and thermocouples

• Simple machining and installation requirements• Improved reliability due to the use of advanced

materials• Common tip and nut options provide ready

availability of spare parts

Mould Design

• Efficiently designed profile to allow closer cavity pitching

• Shares the same gate profiles as BX and SX• Available in both thermal and valve gate options• Consistent nozzle lengths across the range• Ability to mould large parts with smaller nozzles

due to optimum flow characteristics

Low moulding temperature and pressure, excellent temperature consistency and front loading capabilities, that’s the Mastip MX nozzle, specifically designed for multi cavity manifold systems and hot halves.

The MX nozzle is suited for small to medium applications in all types of markets. It is able to process a wide range of plastics, from the easy ethylenes to tough engineering resins.




MX Nozzle









MX Nozzle Technology

40-002-004 V2.04

*40-002-004*

Availability

13 Series

16 Series

19 Series

L 45

55

65

75

95

115

130

145

175

A/F 24 26 36

d2 28 30 40

L4 12 15


Gating Options


One-HoleTorpedo Tip

Open Tip

Extended Tip


Valve Gate Open Tip

Open Nut

Bush Nut

Sprue Nut

L

L4

d2

A/F



MJ Nozzle

MJ Nozzle Technology

The MJ nozzle is ideal for the processing of small parts or where space is minimal. Designed for multi cavity hot half configurations the nozzle has optimised thermocouple and heater positioning to ensure precise temperature control and profile. A small gate pocket requirement allows injection into restricted areas while enabling superior cooling of the gate area, thus providing improved part quality and cycle times.

Its flexible front loading heater, thermocouple and tip design ensures any future maintenance requirements can be performed hassle free, helping you reduce machine downtime and costs.



• Simple installation requirements• Default long life tip materials• Frontloading capability for easy servicing• Improved reliability due to the use of advanced

materials

Operation


temperature• Superior thermal insulation to improve cycle times

Mould Design

• Efficiently designed nozzle pocket profile for improved cooling performance and gate strength

• Optimum flow characteristics give ability to mould parts with ease

• Able to achieve close pitching due to efficient nozzle design



MJ Nozzle










Gating Options


Extended Tip

Open Nut

40-002-010 V2.04

*40-002-010*

Availability

MJ09 Series

L 75

95

115

130

145

175











Gating Options


Extended Tip

Open Nut

40-002-010 V2.04

*40-002-010*

Availability

MJ09 Series

L 75

95

115

130

145

175




MVG25 Valve Gate

MVG25 Valve Gate Technology

Operation

• MVG25 is available to suit MX and BX nozzles in 13 and 16 series

• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better



• Easy machining and installation• Easy seal replacement

Mould Design

• Ability for close nozzle spacing. Standard minimal pitching is 55mm (can be modified to fit 43mm pitching)

• Backplates can be as thin as 50mm• Easy machining of the pockets• Pneumatic circuit is integrated with the backplate

The MVG25 (Manifold Valve Gate) system is ideal for small to medium applications which require close cavity, high speed, sequential filling or highly cosmetic gates. Due to its multiple gating options and lack of material traps it will operate with demanding materials. The MVG25 is designed for easy installation due to simple mounting in the backplate with integral airways.




MVG25 Valve Gate









MVG25 Blanking Plate Ø54.0

50.0

Min

10.0

MVG25 Cylinder Assembly

MVG25 Spacer

MVG25 Valve Pin


40-002-013 V1.02

*40-002-013*

Availability

13 Series

16 Series

MX BX MX BX

L 45

55

65

75

95

115

130 130

145

175

A/F 24 31 26 34

d2 28 34 30 38

L4 12

Hot Half Section

Valve Gate Assembly

13 Series * 16 Series

MX / BX MX / BX

Model MVG25 - 2.0 MVG25 - 2.5


Pin Size 2.0 2.5

Stroke 7

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

* 13 Series available in open nut and open tip only All measurements are in millimetres

L N

ozzl

eL4

A/F

Ød2










50.0

Min

10.0


MVG25 Spacer

MVG25 Valve Pin


40-002-013 V1.02

*40-002-013*

Availability

13 Series

16 Series

MX BX MX BX

L 45

55

65

75

95

115

130 130

145

175

A/F 24 31 26 34

d2 28 34 30 38

L4 12

Hot Half Section

Valve Gate Assembly


MX / BX MX / BX

Model MVG25 - 2.0 MVG25 - 2.5


Pin Size 2.0 2.5

Stroke 7

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut


L N

ozzl

eL4

A/F

Ød2










50.0

Min

10.0


MVG25 Spacer

MVG25 Valve Pin


40-002-013 V1.02

*40-002-013*

Availability

13 Series

16 Series

MX BX MX BX

L 45

55

65

75

95

115

130 130

145

175

A/F 24 31 26 34

d2 28 34 30 38

L4 12

Hot Half Section

Valve Gate Assembly


MX / BX MX / BX

Model MVG25 - 2.0 MVG25 - 2.5


Pin Size 2.0 2.5

Stroke 7

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut


L N

ozzl

eL4

A/F

Ød2










50.0

Min

10.0


MVG25 Spacer

MVG25 Valve Pin


40-002-013 V1.02

*40-002-013*

Availability

13 Series

16 Series

MX BX MX BX

L 45

55

65

75

95

115

130 130

145

175

A/F 24 31 26 34

d2 28 34 30 38

L4 12

Hot Half Section

Valve Gate Assembly


MX / BX MX / BX

Model MVG25 - 2.0 MVG25 - 2.5


Pin Size 2.0 2.5

Stroke 7

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut


L N

ozzl

eL4

A/F

Ød2










50.0

Min

10.0


MVG25 Spacer

MVG25 Valve Pin


40-002-013 V1.02

*40-002-013*

Availability

13 Series

16 Series

MX BX MX BX

L 45

55

65

75

95

115

130 130

145

175

A/F 24 31 26 34

d2 28 34 30 38

L4 12

Hot Half Section

Valve Gate Assembly


MX / BX MX / BX

Model MVG25 - 2.0 MVG25 - 2.5


Pin Size 2.0 2.5

Stroke 7

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut


L N

ozzl

eL4

A/F

Ød2



MVG40 Valve Gate


Operation

• MVG40 is available to suit MX and BX series nozzles• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better



• Easy machining and installation• Easy pin adjustment and seal replacement while

the mould remains assembled

Mould Design



The MVG40 (Manifold Valve Gate) system is ideal for all applications which require high speed, sequential filling or highly cosmetic gates. Due to its multiple gating options and lack of material traps it will operate with the most demanding materials. The MVG40 is designed for easy installation due to simple mounting in the backplate with integral airways.




MVG40 Valve Gate










40-002-000 V2.04

*40-002-000*

Availability

13 Series

16 Series

19 Series

27 Series

MX BX MX BX MX BX BX

L 45

55

65

75

95

115

130 130 130

145

175

225

275

A/F 24 31 26 34 36 45

d2 28 34 30 38 40 50

L4 12 15 20


55.0

Min

10.0


MVG40 Spacer

MVG40 Valve Pin

Hot Half Section

Valve Gate Assembly

13 Series * 16 Series 19 Series 27 Series

MX / BX MX / BX MX / BX BX

Model MVG40 - 2.0 MVG40 - 2.5 MVG40 - 3.0 MVG40 - 5.0


Pin Size 2.0 2.5 3.0 5.0

Stroke 10

* 13 Series available in open nut and open tip only | All measurements are in millimetres

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L N

ozzl

eL4

A/F

Ød2










40-002-000 V2.04

*40-002-000*

Availability

13 Series

16 Series

19 Series

27 Series


L 45

55

65

75

95

115

130 130 130

145

175

225

275

A/F 24 31 26 34 36 45

d2 28 34 30 38 40 50

L4 12 15 20


55.0

Min

10.0


MVG40 Spacer

MVG40 Valve Pin

Hot Half Section

Valve Gate Assembly





Pin Size 2.0 2.5 3.0 5.0

Stroke 10


Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L N

ozzl

eL4

A/F

Ød2










40-002-000 V2.04

*40-002-000*

Availability

13 Series

16 Series

19 Series

27 Series


L 45

55

65

75

95

115

130 130 130

145

175

225

275

A/F 24 31 26 34 36 45

d2 28 34 30 38 40 50

L4 12 15 20


55.0

Min

10.0


MVG40 Spacer

MVG40 Valve Pin

Hot Half Section

Valve Gate Assembly





Pin Size 2.0 2.5 3.0 5.0

Stroke 10


Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L N

ozzl

eL4

A/F

Ød2










40-002-000 V2.04

*40-002-000*

Availability

13 Series

16 Series

19 Series

27 Series


L 45

55

65

75

95

115

130 130 130

145

175

225

275

A/F 24 31 26 34 36 45

d2 28 34 30 38 40 50

L4 12 15 20


55.0

Min

10.0


MVG40 Spacer

MVG40 Valve Pin

Hot Half Section

Valve Gate Assembly





Pin Size 2.0 2.5 3.0 5.0

Stroke 10


Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L N

ozzl

eL4

A/F

Ød2










40-002-000 V2.04

*40-002-000*

Availability

13 Series

16 Series

19 Series

27 Series


L 45

55

65

75

95

115

130 130 130

145

175

225

275

A/F 24 31 26 34 36 45

d2 28 34 30 38 40 50

L4 12 15 20


55.0

Min

10.0


MVG40 Spacer

MVG40 Valve Pin

Hot Half Section

Valve Gate Assembly





Pin Size 2.0 2.5 3.0 5.0

Stroke 10


Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut

L N

ozzl

eL4

A/F

Ød2



MVG55 Valve Gate


Operation

• MVG55 is available to suit BX nozzles in 27 series• Reduced moulding pressure • Increased moulding window• Lower mould filling stress results in better part

quality• Reduced gate cooling requirements


• Easy machining and installation• Easy seal replacement

Mould Design



The MVG55 (Manifold Valve Gate) system is ideal for medium to large shot weight applications which require sequential filling or cosmetic gates. The valve gate system produces faster cycle times, improved part strength and appearance with increased dimensional stability. The MVG55 has the capacity to sequentially fill the part and the ability to manage weld lines.

Due to its high speed multiple gating options and lack of material traps, it will operate with the most demanding materials, including those that contain fillers.

The pneumatic actuated MVG55 is designed for easy installation with the simple mounting in the backplate with integral airways.




MVG55 Valve Gate









MVG55 Blanking PlateØ94.8

55.0

Min

10.0


MVG55 Spacer

MVG55 Valve Pin


40-002-014 V1.02

*40-002-014*

Availability

27 Series

BX

L 75

95

115

145

175

225

275

A/F 45

d2 50

L4 10

Hot Half Section

Valve Gate Assembly

27 Series

BX

Model MVG55 - 5.0


Pin Size 5.0

Stroke 10

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut











55.0

Min

10.0


MVG55 Spacer

MVG55 Valve Pin


40-002-014 V1.02

*40-002-014*

Availability

27 Series

BX

L 75

95

115

145

175

225

275

A/F 45

d2 50

L4 10

Hot Half Section

Valve Gate Assembly

27 Series

BX

Model MVG55 - 5.0


Pin Size 5.0

Stroke 10

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut











55.0

Min

10.0


MVG55 Spacer

MVG55 Valve Pin


40-002-014 V1.02

*40-002-014*

Availability

27 Series

BX

L 75

95

115

145

175

225

275

A/F 45

d2 50

L4 10

Hot Half Section

Valve Gate Assembly

27 Series

BX

Model MVG55 - 5.0


Pin Size 5.0

Stroke 10

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut











55.0

Min

10.0


MVG55 Spacer

MVG55 Valve Pin


40-002-014 V1.02

*40-002-014*

Availability

27 Series

BX

L 75

95

115

145

175

225

275

A/F 45

d2 50

L4 10

Hot Half Section

Valve Gate Assembly

27 Series

BX

Model MVG55 - 5.0


Pin Size 5.0

Stroke 10

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut











55.0

Min

10.0


MVG55 Spacer

MVG55 Valve Pin


40-002-014 V1.02

*40-002-014*

Availability

27 Series

BX

L 75

95

115

145

175

225

275

A/F 45

d2 50

L4 10

Hot Half Section

Valve Gate Assembly

27 Series

BX

Model MVG55 - 5.0


Pin Size 5.0

Stroke 10

Gating Options


Valve Gate Open tip

Open Nut

Bush Nut

Sprue Nut




Manifold Quote Request Form

Compulsory for quote*

smart hot runner solutions Compulsory for order**

Quote Request FormCustomer Information Date:

Customer Name & Country*

Mould Maker & Country* Sale Instigator*

Distributor Name* System Seller/Installer*

Select System* Service Provider*

Part Specs (specify measurement units)

Part Name* Height*

Weight* Width*

Nominal Wall Thickness* Length or diameter*

Max. Flow Length/Fill Time Min. Wall Thickness*

For parts with more than one injection point, please show gate locations on the part drawing*

Gate Requirements Cosmetic Gate Wear Resistant

Material Specs (specify measurement units)

Material Type* * If MFI, include

Filler or Glass Fibre %* Temperature and Load

Manufacturer and Grade Approval Drawing Format Required

OR MFI

Colour Change Frequency

Processing Temp.** Sketch Drop Positions & Mould Dimensions

Mould Temp.**

Manifold Specs

Number of Drops*

Number of Cavities*

Manifold Con�guration*

Heater Exits**

Gating in Cold Runner*

Nozzle Specs - code

If nozzle is unknown, �ll in gate, nut, and length information. Length

Sprue Bush Information*

Radius Required?**

Additional Information

Distributor Details for Cross Border Policy*

System Type

Valve Gate Actuator

Add a Temperature Controller?

Parasolid Step IGES

yes

Gate TypesPinpoint

Open

Valve Gate

Nut TypesOpen

Bush

Bush Full Contact

SN Sprue

SX Sprue

SL Sprue

Tip TypesG1 (Standard)

G4 (Carbide-tipped)

G5 (Full Carbide)

Quote Request Number:

MANSB30/31 MANSB30/51 MANSB30/71 MANSB30/91 MANSB30/111 MAFB30/80 (Filter)

DXF

Hydraulic PneumaticNone

Hot Half Manifold SystemSingle Nozzle

Special Design (Attach Drawing)

Contact Details: Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] Ver 15.2



Hot Half Plates (optional)

L* Ol

W* Ow

T(max) LHH*

Hot Half Sizes*

Hot Half Options*

Plate Material*

WOw Ow

LO l

O l

LHH

Top of Mould

Ope

rato

r Sid

e

T (Max)

Material

Insulation Plate


Mould Steel (~P20) Stainless Steel (~420)



Manifold Quote Request Form



Quote Request FormCustomer Information Date:

Customer Name & Country*

Mould Maker & Country* Sale Instigator*

Distributor Name* System Seller/Installer*

Select System* Service Provider*

Part Specs (specify measurement units)

Part Name* Height*

Weight* Width*

Nominal Wall Thickness* Length or diameter*

Max. Flow Length/Fill Time Min. Wall Thickness*

For parts with more than one injection point, please show gate locations on the part drawing*

Gate Requirements Cosmetic Gate Wear Resistant

Material Specs (specify measurement units)

Material Type* * If MFI, include

Filler or Glass Fibre %* Temperature and Load

Manufacturer and Grade Approval Drawing Format Required

OR MFI

Colour Change Frequency

Processing Temp.** Sketch Drop Positions & Mould Dimensions

Mould Temp.**

Manifold Specs

Number of Drops*

Number of Cavities*

Manifold Con�guration*

Heater Exits**

Gating in Cold Runner*

Nozzle Specs - code

If nozzle is unknown, �ll in gate, nut, and length information. Length

Sprue Bush Information*

Radius Required?**

Additional Information

Distributor Details for Cross Border Policy*

System Type

Valve Gate Actuator

Add a Temperature Controller?

Parasolid Step IGES

yes

Gate TypesPinpoint

Open

Valve Gate

Nut TypesOpen

Bush

Bush Full Contact

SN Sprue

SX Sprue

SL Sprue

Tip TypesG1 (Standard)

G4 (Carbide-tipped)

G5 (Full Carbide)


MANSB30/31 MANSB30/51 MANSB30/71 MANSB30/91 MANSB30/111 MAFB30/80 (Filter)

DXF

Hydraulic PneumaticNone

Hot Half Manifold SystemSingle Nozzle

Special Design (Attach Drawing)

Contact Details: Phone: +64 9 970 2100 Fax: +64 9 970 2070 Email: [email protected] Ver 15.2



Hot Half Plates (optional)

L* Ol

W* Ow

T(max) LHH*

Hot Half Sizes*

Hot Half Options*

Plate Material*

WOw Ow

LO l

O l

LHH

Top of Mould

Ope

rato

r Sid

e

T (Max)

Material

Insulation Plate


Mould Steel (~P20) Stainless Steel (~420)



Manifold Features

© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com

Mastip Manifolds

2

Contents + Manifold Assembly

Mastip specifically designs every manifold to suit the individual customer’s application. All manifolds are fully balanced, except where noted, to ensure even and consistent filling of all cavities.

Manifolds are supplied with the following:

Titanium locator and steel dowel pin•

Steel adjustment discs, titanium spacers, •

and countersunk screws

Manifold thermocouple and cap screw•

Mould ID plate•

Ceramic heater terminal connectors•

Sprue Bush and Heater•

Manifold Assembly’s

Contents

Features

1 Drop Manifold to 32 Drop Manifold Information

Mini Manifold

Sprue Bush

Sprue Bush Components

Bolt-on Sprue Bush

Standard Thermocouple

Titanium Locator

Spacers and Screws and Dowel Pin

Dowel Pins

pg

2

0449

50

52

53

54

54

55

55

55

Manifold Assembly’sMastip specifically designs every manifold to suit the individual customer’s application. All manifolds are fully balanced, except where noted, to ensure even and consistent filling of all cavities.

Manifolds are supplied with the following:

• Titanium locator and steel dowel pin

• Steel adjustment discs, titanium spacers, and countersunk screws

• Manifold thermocouple and cap screw

• Mould ID plate

• Ceramic heater terminal connectors

• Sprue Bush and Heater

© Copyright Mastip Technology Limited. Information subject to alteration. V1.03 www.mastip.com 3

Mastip Manifolds Manifold Layout Options

4

6

Pg

8

10

14

16

18

20

12

22

2426

Pg

28

30

32

34

36

38

40

Pg

42

44

46

48



Manifold Layout Options


Mastip Manifolds Manifold Layout Options

4

6

Pg

8

10

14

16

18

20

12

22

2426

Pg

28

30

32

34

36

38

40

Pg

42

44

46

48



1 Drop Manifold


Mastip Manifolds

4

1 Drop Manifold

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10

Thermal GateB (min) 40

40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----

Thermal GateT (max) 10 10 13 17 12 12 15

7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW 63 63 63 63 63 63 63

63

Valve Gate ----

Thermal GateX

3644 44

44 3644 44

36

Valve Gate 44 50 44 ----

Thermal GateY (max) 38 47 47 56 38 47 47

38

Valve Gate ----

Thermal GateZ (max) 55 55 55 56 55 55 55

55

Valve Gate ----

To order please fill in the QUOTE REQUEST FORM ensuring the following information is completed:

Heater wire exit position (O or P)•L1 and measurements•Sprue Bush size•Nozzle details•

Ordering Information

Final mould design MUST be based on Mastip approval drawing

Actual appearance of manifold depends on drop dimension

Specifications

All dimensions are in millimetres



1 Drop Manifold


Mastip Manifolds 1 Drop Manifold

Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.

This information must be read in conjunction with the technical guide and final approval drawings.



2 Drop 2 x 1 Manifold


Mastip Manifolds

6


Heater wire exit position (O or P)•L1 and L2 measurements•Sprue Bush size•Nozzle details•





Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW 63 63 63 63 63 63 63

63

Valve Gate ----

Thermal GateX

3644 44

44 3644 44

36

Valve Gate 44 50 44 ----


38

Valve Gate ----All dimensions are in millimetres





Mastip Manifolds 2 Drop 2 x 1 Manifold

Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep backplate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.




2 Drop 2 x 1 (Offset) Manifold


Mastip Manifolds

8




Heater wire exit position (O or P)•L1 and L2 and R1 measurements•Sprue Bush size•Nozzle details•



Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW 63 63 63 63 63 63 63

60

Valve Gate ----

Thermal GateX 44 44 44

4444 44 44

44

Valve Gate 50 ----


38

Valve Gate ----


47

Valve Gate ----






Mastip Manifolds 2 Drop 2 x 1 (Offset) Manifold

Notes





3 Drop PCD Manifold


Mastip Manifolds

10

3 Drop PCD Manifold



Specifications


Fill in the QUOTE REQUEST FORM and provide the following manifold specific information to your Mastip Distributor:

Heater wire exit position (O or P)•Diameter marked PCD •Angle measurements A1º and A2º•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX

3644 44

44 3644 44

36

Valve Gate 44 50 44 ----


38

Valve Gate ----




3 Drop PCD Manifold


Mastip Manifolds 3 Drop PCD Manifold

Notes







Mastip Manifolds

12

3 Drop 3x1 (Offset) Manifold



Specifications



Heater wire exit position (O or P)•

L1, L2 and R1 measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10

Thermal GateB(min) 40

40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----

Thermal GateR1(min) 17 19 19 23 17 19 19

17

Valve Gate ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW 42 44 44 55 42 44 44

42

Valve Gate ----

Thermal GateX 44 44 44 50 44 44 44

44

Valve Gate ----


38

Valve Gate ----


45

Valve Gate ----






Mastip Manifolds 3 Drop 3x1 (Offset) Manifold


Notes






Mastip Manifolds

14

3 Drop 3x1 Manifold



Specifications




L1 and L2 measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10

Thermal Gate B (min) 40 40 40 40 40 40 40 40

Thermal Gate T(max) 10 10 13 17 12 12 15 7.5

Thermal Gate W 68 68 68 75 68 68 68 68

Thermal Gate X 60 62 62 72 60 62 62 60

Thermal Gate Y (max) 38 47 47 56 38 47 47 38All dimensions are in millimetres





Mastip Manifolds 3 Drop 3x1 Manifold


Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make the manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leaks.5. Items shown out of position.





Mastip Manifolds

16



Specifications

4 Drop 4x1 Manifold




L1, L2, L3 and L4 measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW 42 44 44 55 42 44 44

42

Valve Gate ----


4444 44 44

44

Valve Gate 50 ----


38

Valve Gate ----


61

Valve Gate ----








Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make the manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leaks.



4 Drop X Manifold


Mastip Manifolds

18

4 Drop X Manifold



Specifications




A1 and A2 measurements•

B1 and B2 measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX

3644 44

44 3644 44

36

Valve Gate 44 50 44 ----


38

Valve Gate ----




4 Drop X Manifold


Mastip Manifolds 4 Drop X Manifold

Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. If A1, A2, B1, B2 < 50mm, only O heater position is available.




4 Drop + Manifold


Mastip Manifolds

20

4 Drop + Manifold



Specifications




L1 and L2 measurements•

R1 and R2 measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX

3644 44

44 3644 44

36

Valve Gate 44 50 44 ----


38

Valve Gate ----




4 Drop + Manifold


Mastip Manifolds 4 Drop + Manifold

Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. If L1, L2, R1, R2 < 50 mm, only O heater position is available.




4 Drop 2 x 2 H Manifold


Mastip Manifolds

22

4 Drop 2x2 H Manifold



Specifications

P

O

R1

R2

L1 L2




L1 and L2 measurements•


Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----


4444 44 44

44

Valve Gate 50 ----


38

Valve Gate ----


42

Valve Gate ----




4 Drop 2 x 2 H Manifold


Mastip Manifolds 4 Drop 2x2 H Manifold


Notes




6 Drop 3 x 2 Balanced Manifold


Mastip Manifolds

24

6 Drop 3x2 Balanced Manifold

R1R2

P

O

L1

L2 L3

L4



Specifications




L1, L2, L3 and L4 measurements•


Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX 60 62 62 72 60 62 62

60

Valve Gate ----


38

Valve Gate ----




6 Drop 3 x 2 Balanced Manifold


Mastip Manifolds 6 Drop 3x2 Balanced Manifold


Notes

1. For minimum size of sprue pocket, refer to page 52. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.4. To make this manifold fully balanced deviation plugs are used. A spacer must ALWAYS be fitted between the backplate and the deviation plug to prevent leakage.



6 Drop 3 x 2 Semi-Balanced Manifold


Mastip Manifolds

26

6 Drop 3x2 Semi-balanced Manifold

R1R2

P

O

L1

L2 L3

L4



Specifications






Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX 44 44 44 50 44 44 44

44

Valve Gate ----


38

Valve Gate ----




6 Drop 3 x 2 Semi-Balanced Manifold


Mastip Manifolds 6 Drop 3x2 Semi-balanced Manifold


Notes




6 Drop PCD Manifold


Mastip Manifolds

28

6 Drop PCD Manifold



Specifications




L1 and PCD measurements•Sprue Bush size•Nozzle details•

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

30 3031.5 31.5

30 3031.5

30

Valve Gate 31.5 31.5 31.5 31.5 ----


4444 44 44

44

Valve Gate 50 ----


38

Valve Gate ----


42

Valve Gate ----




6 Drop PCD Manifold



Notes







Mastip Manifolds

30

6 Drop 6x1 Manifold



Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


Thermal Gate T (max) 10 10 13 17 12 12 15 7.5

Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate X 65 70 70 * 65 70 70 65

Thermal Gate Y (max) 38 47 47 56 38 47 47 38

All dimensions are in millimetres* Contact Mastip for more information




L1 and PCD measurements•Sprue Bush size•Nozzle details•







Notes






Mastip Manifolds

32

8 Drop 4x2 Manifold




L1 and PCD measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold



Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateU 65 65 65 65 65 65 65

65

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

60 6063 63

60 6063

60

Valve Gate 63 63 63 63 ----

Thermal GateX 44 44 44 50 44 44 44

44

Valve Gate ----


38

Valve Gate ----


42

Valve Gate ----








Notes




8 Drop PCD Manifold


Mastip Manifolds

34

8 Drop PCD Manifold

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

30 3031.5 31.5

30 3031.5

30

Valve Gate 31.5 31.5 31.5 31.5 ----


4444 44 44

44

Valve Gate 50 ----


38

Valve Gate ----


42

Valve Gate ----All dimensions are in millimetres




L1 and PCD measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold



Specifications



8 Drop PCD Manifold




Notes






Mastip Manifolds

36

12 Drop 4x3 Manifold



Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10



Thermal Gate U 65 65 65 70 65 65 65 65

Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate W 60 60 63 63 60 60 63 60

Thermal Gate X 60 62 62 72 60 62 62 60







R1 and R2 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold







Notes






Mastip Manifolds

38

P

O

R2R1

L1 L2L3 L4

L5 L6




Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10



Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate W 30 30 31.5 31.5 30 30 31.5 30

Thermal Gate X 60 62 62 72 60 62 62 60






L1 to L6 measurements•








Notes






Mastip Manifolds

40

O

P

L1L2

L3

L4 L5

L6

L7L8

R1R2









Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateX 60 62 62 72 60 62 62

60

Valve Gate ----


38

Valve Gate ----








Notes






Mastip Manifolds

42









Specifications

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10


40 40 4040

40 40 40

Valve Gate 55 55 55 55 55 ----


7.5

Valve Gate ----

Thermal GateV 15 15 18 22 15 15 18

15

Valve Gate ----

Thermal GateW

30 3031.5 31.5

30 3031.5

30

Valve Gate 31.5 31.5 31.5 31.5 ----

Thermal GateX 44 44 44 52 44 44 44

44

Valve Gate ----


38

Valve Gate ----


42

Valve Gate ----








Notes






Mastip Manifolds

44






R1 to R4 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold



Specifications

* Contact Mastip for more information

Gate Reference

BX MX MT

13 16 19 27 13 16 19 10



Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate X 60 62 62 * 60 62 62 60

Thermal Gate Y (max) 38 47 47 * 38 47 47 38







Notes







Mastip Manifolds

46




Specifications


Gate Reference

BX MX MT

13 16 19 27 13 16 19 10



Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate X1 * * * * * * * *

Thermal Gate X2 * * * * * * * *

Thermal Gate Y (max) 38 47 47 * 38 47 47 38


L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12

R1R2

O












Notes






Mastip Manifolds

48




Specifications


Gate Reference

BX MX MT

13 16 19 27 13 16 19 10



Thermal Gate V 15 15 18 22 15 15 18 15

Thermal Gate X1 * * * * * * * *

Thermal Gate X2 * * * * * * * *All dimensions are in millimetres





R1 to R4 measurements•Sprue Bush assembly information•Nozzle type and series to be used •in the manifold







Notes

1. For minimum size of sprue pocket, refer to page 52.. Do not place band heater wire over spacers.2. Keep back plate clamping bolts close to manifold without exposing to direct heat. Use as many bolts as needed to maintain rigidity.3. Refer to “Thermal Gate Expansion” document for the expansion formula.



Mini Manifold


Mastip Manifolds

50

PCD

Mini Manifold

Provide the following information to your Mastip Distributor:Nozzle type and series to be used in the manifold•Number of tips•The PCD measurement•Any other information requested on the Quote Request Form•

Ordering Information Required for Mini Manifold



Specifications

PCD NOZZLE L1 L2 L3 D D1 D2 D3

PCD < 40MT10 16

50 70 80 906-8

108MX13 16 6-10

MX16 21 6-10

PCD = > 40MT10 16

50 80 90 1006-8

118MX13 18 6-10

MX16 21 6-10

MIN PCD

NOZZLE MAX PCD 2 Tips 3 Tips 4 Tips

MT10 58 30 30 32

MX13 55 35 35 40

MX16 50 39 39 46



Mini Manifold


Mastip Manifolds

5

6

D2

1L

2L

Ø30

D1

02E+q+L

30.0+10.0+

D (Hole size)+0.04+0.02

PCD

21

Counter boredholes forclampingto mould.

Nozzle wire exits

3D

(Poc

ket s

ize)

L3

05PCD2 TIP

PCD3 TIP

PCD4 TIP

Mini Manifold

Notes

1. Nozzle wire exit measurements are based on the nozzle series used in the Mini Manifold. Refer to the Nozzle section for the nozzle series wire exit measurements.




Sprue Bush


Mastip Manifolds

52

Sprue Bush

Sprue Bush Pocket

STYLE C Maximum material removed Very easy to machineMinimum strength

STYLE A PREFERRED STYLESatisfactory material removalSimple to machineSatisfactory strength

STYLE B IF THE MANIFOLD DESIGN DICTATES A SMALLER SPRUE BUSH POCKET STYLE B MUST BE USED.Minimum material removedLonger production timeMaximum mould strength



Sprue Bush Filter Components


Mastip Manifolds Sprue Filter Bush Components

Wire Colour Description

White with black thread Neutral (-)

White with blue thread Phase (+)

Yellow and green Earth

Small blue T/C (-)

Small red T/C (+)

Manifold Sprue Bush Heater Element

Screw-in Sprue Filter Bush Components

Sprue Bush Order Number

H D Heater OrderNumber

HeaterWattage

MANSB30/31/8 19 8 - -

MANSB30/51/8 39 8 MANBHTC30/20 100

MANSB30/71/8 59 8 MANBHTC30/30 160

MANSB30/91/8 79 8 MANBHTC30/40 200

MANSB30/111/8 99 8 MANBHTC30/60 320

MANSB30/31/10 19 10 - -

MANSB30/51/10 39 10 MANBHTC30/20 100

MANSB30/71/10 59 10 MANBHTC30/30 160

MANSB30/91/10 79 10 MANBHTC30/40 200

MANSB30/111/10 99 10 MANBHTC30/60 320

MANSB30/31/12 19 12 - -

MANSB30/51/12 39 12 MANBHTC30/20 100

MANSB30/71/12 59 12 MANBHTC30/30 160



HeaterWattage

MANSB30/91/12 79 12 MANBHTC30/40 200

MANSB30/111/12 99 12 MANBHTC30/60 320

MANSB30/31/14 19 14 - -

MANSB30/51/14 39 14 MANBHTC30/20 100

MANSB30/71/14 59 14 MANBHTC30/30 160

MANSB30/91/14 79 14 MANBHTC30/40 200

MANSB30/111/14 99 14 MANBHTC30/60 320

MANSB30/31/16 19 16 - -

MANSB30/51/16 39 16 MANBHTC30/20 100

MANSB30/71/16 59 16 MANBHTC30/30 160

MANSB30/91/16 79 16 MANBHTC30/40 200

MANSB30/111/16 99 16 MANBHTC30/60 320


When you order a Manifold you must order a Sprue Bush and Heater. The table below pairs the heater with the correct Sprue Bush

Please specify filter code required when ordering a filtered sprue bush.These components are recommended for manifolds with a sprue bush diameter of 16 mm or less.

The Mastip screw-in sprue bush:type J Thermocouple•maximum heater temperature of 600ºC•standard lead length of 1000m•



HeaterWattage

MANSB30/80 68 -- MANBHTC30/40 200

Filter Part Description Order Number

Nozzle Filter (0.25 mm) MANFF20/0.25




Mastip Manifolds Sprue Filter Bush Components

Wire Colour Description

White with black thread Neutral (-)

White with blue thread Phase (+)

Yellow and green Earth

Small blue T/C (-)

Small red T/C (+)

Manifold Sprue Bush Heater Element

Screw-in Sprue Filter Bush Components



HeaterWattage

MANSB30/31/8 19 8 - -

MANSB30/51/8 39 8 MANBHTC30/20 100

MANSB30/71/8 59 8 MANBHTC30/30 160

MANSB30/91/8 79 8 MANBHTC30/40 200

MANSB30/111/8 99 8 MANBHTC30/60 320

MANSB30/31/10 19 10 - -

MANSB30/51/10 39 10 MANBHTC30/20 100

MANSB30/71/10 59 10 MANBHTC30/30 160

MANSB30/91/10 79 10 MANBHTC30/40 200

MANSB30/111/10 99 10 MANBHTC30/60 320

MANSB30/31/12 19 12 - -

MANSB30/51/12 39 12 MANBHTC30/20 100

MANSB30/71/12 59 12 MANBHTC30/30 160



HeaterWattage

MANSB30/91/12 79 12 MANBHTC30/40 200

MANSB30/111/12 99 12 MANBHTC30/60 320

MANSB30/31/14 19 14 - -

MANSB30/51/14 39 14 MANBHTC30/20 100

MANSB30/71/14 59 14 MANBHTC30/30 160

MANSB30/91/14 79 14 MANBHTC30/40 200

MANSB30/111/14 99 14 MANBHTC30/60 320

MANSB30/31/16 19 16 - -

MANSB30/51/16 39 16 MANBHTC30/20 100

MANSB30/71/16 59 16 MANBHTC30/30 160

MANSB30/91/16 79 16 MANBHTC30/40 200

MANSB30/111/16 99 16 MANBHTC30/60 320


When you order a Manifold you must order a Sprue Bush and Heater. The table below pairs the heater with the correct Sprue Bush

Please specify filter code required when ordering a filtered sprue bush.These components are recommended for manifolds with a sprue bush diameter of 16 mm or less.

The Mastip screw-in sprue bush:type J Thermocouple•maximum heater temperature of 600ºC•standard lead length of 1000m•



HeaterWattage

MANSB30/80 68 -- MANBHTC30/40 200

Filter Part Description Order Number






Bolt-on Sprue Bush and Surface Thermocouple


Mastip Manifolds

54

Bolt-on Sprue Bush & Surface Thermocouple

Part Description Order Code

Bolt-on Sprue Bush (Contact Mastip for part dimension and details. Custom-made to suit customer requirements.)

MANSBB0

For large Manifolds only. Mastip will provide standard heater bands where possible.

Bolt-on Sprue Bush Assembly

Material: Fe-CuNi Type J

Standard Manifold Surface Thermocouple

Part Description Order Code

Thermocouple MANSTC-J1000

M4 Cap Screw MANSHS4X10

M4 Washer MANSHS4X10W

DIN 714 Wiring ANSI Wiring

Blue (-) Red (-)

Red (+) White (+)

* 2500mm wire lengths available on request



Locator, Spacers, Screws and Pins


Mastip Manifolds Locator, Spacers, Screws, Pins

Titanium Locator

Spacers and Screws

Dowel Pin

ØD

M Air vent slotØD-0.1

Air vent slot must be at 90° to dowel slot.

40

Order Code d (mm) D (mm) H (mm)

MANTL15X22X19 15 22 15

MANTL15X44X19 15 44 15

MANTL15X44X22 15 44 18

MANTL15X44X26 15 44 22

All steel spacers are supplied to the nominal size. Oversize spacers can be custom made to your requirements.

Steel SpacerOrder Code

Titanium SpacerOrder Code

ScrewOrder Code

H Nominal (mm)

D (mm)

51-000-001 MANTS25X6.5 MANCHS4X12 8.5 25

51-000-004 MANTS25X6.5 MANCHS4X16 10 25

51-000-007 MANTS25X6.5 MANCHS4X16 11.5 25

51-000-008 MANTS25X6.5 MANCHS4X16 12.0 25

51-000-010 MANTS25X6.5 MANCHS4X20 13.0 25

51-000-014 MANTS25X6.5 MANCHS4X20 15.0 25

51-000-018 MANTS25X6.5 MANCHS4X25 17.0 25

51-000-019 MANTS25X6.5 MANCHS4X25 17.5 25

MANSD40X8.5 MANTS40X6.5 MANCHS4X20 15.0 40

Material: DIN 7979

Order Code D (mm) M

MANDPT6X40 6.00 M4

MANDPT8X40 * 8.00 M5

* Standard



RMB 1 -12 Zone Non-Modular Controller

Market

D = DomesticX = ExportE = CE

FutureCommunications

0 =None

MR B 0

Options

Consult Factory

Adjustable set point limits“Boost” mode for temporary % of power

output increaseRemote input standby functionRemote alarm output contactsFan cooledEasily serviceable with optional spare partsLimited Two Year Warranty–Consult Factory

Zone Count 01 = 1 02 = 2 03 = 3 06 = 6 12 = 12

01 = 1 zone 02 = 2 zone 03 = 3 zone 06 = 6 zone 12 = 12 zone

Compact package design

6 or 12 zones of control with 15 amps per zone1,2 or 3 zone model has total 15 amps per cabinet

Accepts “J” or “K” thermocouple input, grounded or ungrounded

Built-in loop break, short, open, and reverse thermocouple

RMB/ Series Non-ModularHot Runner Controllers

Athena’s new RMB/ Series non-modular hot runner control systems offer 1,2,3,6 or12 zones of integrated control in a compact package design at an affordable price. The units are equipped with a full featured user-friendly operator keypad/LCD display and discrete indicators of heat, boost, closed loop, open loop, idle, and alarm for system status.

A�ordable Yet Powerful Hot Runner Temperature Control

for up to 12 Zones

CompuStep bake out feature preventsmoisture at start up

Spare Parts

Triac Driver Board RMB/1-3 626A066U01 (includes triac driver board, triac and heat sink pad)Triac Driver Board RMB/6 -12 626A064U01 (includes triac driver board, triac and heat sink pad)Fuses 210B001U01 (15A, 3AB)




RMB 1 -12 Zone Non-Modular Controller

Athena Controls, Inc.5145 Campus Drive • Plymouth Meeting, PA 19462-1129 USA

Toll free: 1.800.782.6776 • Tel: 1.610.828.2490Fax: 1.610.828.7084 • E-mail: [email protected]

www.athenacontrols.com ©Copyright, Athena Controls, Inc., 2014 Printed in USA

Technical Operating Limits

Absolute Voltage Limits 240 Vac +10/-20%Input Line Voltage Nominal 120 to 240 VacAmbient Temperature 32 to 122°F (0 to 50°C)Relative HumidityTolerance 90% non-condensingFrequency 50-60 Hz

Performance SpecificationsAuto Control Mode CompuCycle® system (PWM, 200 msec)Control Accuracy ± 0.1°F (± 0.1°C) dependent on the total thermal systemTemperature Stability ± 0.5% of full scale over the ambient rangeCalibration Accuracy Better than 0.2% of full scalePower Response Time Better than 400 msProcess Sampling 100 ms°F/°C Field ConfigurableCompuStep® System

Control Mode PWMDuration Approximately 5 min.Output Voltage PWM % with zero crossOverride Temperature 200°F (93°C)Operation Mode Priority a: T/C open, T/C reverse,

Shutdown and open heater override CompuStep®

b: Manual mode overrides T/C open, T/C reverse

Dimensions

Height 6˝ 6˝Width 17-1/4˝ 22-1/4˝Depth 13-1/2˝ 13-1/2˝Weight 17 lbs. 20 lbs.

Input SpecificationsThermocouple(T/C Sensor) Type “J” or “K” grounded or ungroundedExternal T/C Resistance Max 100 ohms for rated accuracyT/C Isolation Channel to channel common mode voltage ± 1.5 VdcCold JunctionCompensation Automatic, better than 0.02°F/°F (0.03°C/°C)Input Impedance 10 megohmsInput Protection Diode clamp RC filterInput Dynamic Range Greater than 999°F (537°C)Common ModeRejection Ratio Greater than 100 dBPower SupplyRejection Ratio Greater than 70 dB

Output SpecificationsVoltages 240 Vac nominal, single phase 120 Vac availablePower Capability 15 amperes, 3600 watts @

240 Vac per zoneOverload Protection Type (ABC) fusesPower Line Isolation Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 voltsOutput Drive Internal solid state triac

Human Interface (HMI)

8 Control Switches, 6 Status LED’s per zoneDegrees “F” and “C” Status indicators

Technical Specifications

RMB/6RMB/1-3 RMB/12

3-1/2˝10-1/4˝ 7˝ 4.5 lbs.

LCD Display, 2 Line x 24 Characters (RMB/6) - (RMB/12x2) 2 Line x16 Characters (RMB/1-3)

* 15 amperes, 3600 watts @ 240 Vac per cabinet RMB/1-3

*



Bedros 8 - 64 Zone Touch Screen Controller

For Medium-Sized Multizone ApplicationsAthena’s Bedros and Bedros XL offer from 8 to 64 zonesof control for a variety of applications. Used in injectionmolding, thermoforming, extrusion and even heat traceoperations, Bedros delivers more functionality in acompact, easy to use design. Featuring a touch screenand joy stick interface, any user can quickly set up theirprocess, store the recipe, and set up communicationswith an external network.

� Compact package design� 8 to 64 zones of control with 15 amps per zone� A user-friendly color touch screen with intuitive HMI and built-in buttons for joy stick operation� Accepts “J” or “K” thermocouple input � CompuStep® bake out feature prevents moisture at start-up� Built-in loop break, short, open, and reverse thermocouple� Slaving feature� Adjustable set-point limits� “Boost” mode for temporary % of power output increase� USB or Ethernet communications

BEDROS™ and BEDROS™ XLHot Runner Controllers

� Remote input standby function� Remote alarm output contacts� Mold storage recipe capabilities� GFI protection


Market

D = DomesticX = Export E = CE

Zone Count*

08 = 812 = 1216 = 1618 = 1820 = 2022 = 2224 = 2426 = 2628 = 2830 = 3032 = 3234 = 3436 = 3638 = 38

Communications

C = USB/Ethernet

B E D

Future

00 = None

Options

Consult Factory

C

40 = 4042 = 4244 = 4446 = 4648 = 4850 = 5052 = 5254 = 5456 = 5658 = 5860 = 6062 = 6264 = 64

*Consult Factory for different zone counts

Bedros XL

AccessoriesFloor stand–Bedros 8 to 32 zones: BFS-000Floor stand–Bedros XL 34 to 64 zones: Included

Bedros



Bedros 8 - 64 Zone Touch Screen Controller

Athena Controls, Inc.5145 Campus Drive • Plymouth Meeting, PA 19462-1129 USA

Toll free: 1.800.782.6776 • Tel: 1.610.828.2490Fax: 1.610.828.7084 • E-mail: [email protected]

www.athenacontrols.com ©Copyright, Athena Controls, Inc., 2013 Printed in USA

Technical Specifications

Operating LimitsAbsolute Voltage Limits 85 to 265 VacInput Line Voltage Nominal 100 to 240 VacAmbient Temperature 32 to 122°F (0 to 50°C)Relative HumidityTolerance 90%, non-condensingFrequency 50-60 Hz

PerformanceAuto Control Mode CompuCycle® system (PWM, 200 msec)Control Accuracy ± 0.1°F (± 0.1°C) dependent on the total thermal systemTemperature Stability ± 0.5% of full scale over the ambient rangeCalibration Accuracy Better than 0.2% of full scalePower Response Time Better than 400 msProcess Sampling 100 ms°F/°C Field ConfigurableCompuStep® SystemControl Mode PWMCompuStep® SystemDuration Approximately 5 min.CompuStep® SystemOutput Voltage PWM % with Zero CrossCompuStep® SystemOverride Temperature 200°F (93°C)Operation Mode Priority a: T/C open, T/C reverse, Shutdown and open heater override CompuStep®

b: Manual mode overrides T/C open, T/C reverse

Dimensions–BedrosHeight 24-1/4˝Width 16-1/2˝Depth 20˝ with connectorsWeight 62 lbs.

Bedros (mounted on floor stand)Height 48-1/2˝Width 23˝Depth 22-1/2˝Weight, floor stand 19 lbs.

InputsThermocouple(T/C Sensor) Type “J” or “K” grounded or ungroundedExternal T/C Resistance Max. 100 ohms for related accuracyT/C Isolation Isolated from ground and supply voltagesCold JunctionCompensation Automatic, better than 0.02°F/°F (0.03°C/°C)Input Impedance 10 megohmsInput Protection Diode clamp, RC filterInput Dynamic Range Greater than 999°F (537°C)Common ModeRejection Ratio Greater than 100dBPower Supply Rejection Ratio Greater than 70dB

OutputsVoltages 240 Vac nominal, single phase 100 Vac availablePower Capability 15 amperes, 3600 watts @ 240 Vac per zoneOverload Protection Type (ABC) FusesPower Line Isolation Optically and transformer isolated from ac lines. Isolation voltage is greater than 2500 voltsOutput Drive Internal solid state triac

Human Interface (HMI)Color Touch/screen (6˝ x 4˝)Summary of all zones including process values and set pointsConfigure single or multiple zonesZone Group NamingMold Storage CapabilitiesNetwork CommunicationsBuilt-in Buttons for joy stick

Dimensions–Bedros XLHeight 52-1/2˝ with floor standWidth 16-1/2˝Depth 20˝Weight 130 lbs.



Modular Mainframes

1. Specify type of Controller required:

(Single Zone Controllers)

See Page 84 for Selection Guide

2. Amperage required per zone: (heater wattage x voltage)• 15 Amp Modules: IMP,RMA, RMB, RMC• 30 Amp Modules: IMP, RMB

3. How many zone of control are required (up to 48)

4. Specify the mainframe configuration:• For 15A modules (IMP, RMA, RMB, RMC) size of mainframe required is the number

of control modulesUse MFL Style Mainframes

• For 30A modules (IMP, RMC) size of mainframe required is 1 through 6 zonesUse MFH Style Mainframes

5. Specify cables, connectors, terminal mounting boxes and accessoroies

How to Order a Modular Hot Runner Control System



Modular Mainframes

Hot Runner Selection Guide

Feature Controller Series RMA RMB RMC IMP RMT CE-Compliant X X X X X Fahrenheit/Centigrade Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Type J/K Thermocouple Dip Switch Dip Switch Dip Switch Dip Switch Dip Switch Process Display (LED) X X X X X CompuStep® X X X X X SafeChange™ “Hot-Swap” Feature X X X X X Setpoint Display LED LED LED Thumbwheel LED Setpoint Adjust Pushbutton Pushbutton Pushbutton Thumbwheel Pushbutton Control Algorithms Fixed PI PID (autotune) PID (autotune) Fixed PI Fixed PI Auto/Manual Control X X X X X Bumpless Auto/Manual Transfer Dip Switch Dip Switch Dip Switch Dip Switch Current Reading X X X X Temperature Alarms Adjustable Adjustable Adjustable Adjustable Adjustable Reverse Thermocouple Alarm X X X X X Open Thermocouple Alarm X X X X X Open TC Switch to Manual X X X X X Selectable Open TC Action X X Alarm Output X X X X Ground Fault Alarm X X Loop Break (Open Heater Alarm) X X X X X % Output Reading X X X X X Shorted Triac Safety Relay X X Boost Mode X X Standby (Idle Setpoint/Setback) X X X X Selectable Power Up Mode X X X X Front Panel Lockout X X All Command X Set Point Limits X X High Temp Memory X X Modbus Communication X Warranty Years 2 2 2 2 2

RMARMB

RMCIMP

RMT



Modular Mainframes

92 Back to Index

Mainframes for 15-Amp Control Modules*For use with RMA, RMB, RMC & IMP control modules onlyThe configurations illustrated below provide a wide selection of zone capacities to suit almost any hot runner control application. The 5, 6, 8 and 12 zone frames use individual frame sections. The 16 thru 48 zone frames use 2, 3 or 4 frame sections rigidly fastened together into one prewired integral unit which requires only one main AC power input connection.

MFL & MFH Mainframe Configurations

Mainframes for 30-amp Modules**The 5 configurations illustrated provide 1, 2, 3, 5 or 6 zones of 30 amp control for higher wattage heater applications.

**NOTE: Blank panel(s) should be ordered to provide for heat dissipation and to cover unused zones in frames. Combination frames to accommodate both 15 and 30 amp modules are available on special order.

2-Zone 3-Zone

5-Zone 6-Zone

40-Zone

1-Zone 2-Zone 3-Zone 5-Zone 6-Zone 8-Zone

12-Zone 16-Zone 20-Zone 24-Zone

28-Zone 32-Zone 36-Zone

44-Zone

1-Zone

48-Zone

*For mainframes over 12 zones, add dimensions of stacked cabinets.

Mainframe cabinets may be stacked to form a permanent, integrated unit with a single ac power input and breaker. Up to 48 control modules (zones) may be accommodated.

5, 6, 8, and 12 zone mainframes have a circuit breaker rating of 50 amps and a maximum total wattage of 20 kW (domestic models) and 36 kW (Export and CE Models). Mainframes for 16 zones and over have a circuit breaker rating of 70 amps and 29 kW (domestic models) and 50.4 kW (Export and CE Models).

Notes on Mainframes

Dimensions* MFL Height Depth Width MFH Mainframe Mainframe 1- & 2-zone 9-1/4˝ 10˝ 7˝ 1-zone 3-zone 9-1/4˝ 12-3/4˝ 7˝ 5-zone 8-7/8˝ 11-1/2˝ 16-1/8˝ 2-zone 6-zone 8-7/8˝ 11-1/2˝ 18-1/8˝ 3-zone 8-zone 8-7/8˝ 11-1/2˝ 22-1/8˝ 4-zone 12-zone 8-7/8˝ 11-1/2˝ 30-1/4˝ 5- & 6-zone



Modular Mainframes

93Back to Index

MFL, MFH and Portable Mainframes

Zone Count01 = 102 = 203 = 305 = 506 = 608 = 812 = 1216 = 1620 = 2024 = 2428 = 2832 = 3236 = 36 40 = 40 44 = 44 48 = 48

CommunicationsO = No communicationsC = Communications

Market*D = DomesticX = ExportE = CE

Special Options000 = Consult factory006 = Single Phase016 = Controllers Inserted

Zone Count01 = 102 = 203 = 305 = 5 06 = 6

Standard Mainframes (15 amps)

High-Power Mainframes (30 amps)



M F L

M F H

* Use “D” ordering suffix for 60 Hz & °F Use “X” ordering suffix for 50 Hz & °C Use “E” ordering suffix for 50 Hz & °C, CE Compliant

Note 1: CE Rating only available for 3 Zone and higher mainframe configurations

* Use “D” ordering suffix for 60 Hz & °F Use “X” ordering suffix for 50 Hz & °C Use “E” ordering suffix for 50 Hz & °C, CE Compliant

Note 1: Standard for Zone Counts 2 through 6

Note 2: Single (1) Zone unit not available for CE Market

CommunicationsO = No communicationsC = Communications

Market*D = DomesticX = ExportE = CE

Special Options000 = Consult factory006 = Single Phase016 = Controllers Inserted

00 = Standard for 5, 8, and 12-Zone Mainframes01 = COPO = Clamp In / 5 Pin Out02 = NOPO = NEMA In / 5 Pin Out 03 = COPF = Clamp In / 5 Pin Out - Fan 04 = NOCO = NEMA In / Clamp Out 05 = NONO = NEMA In / NEMA Out 06 = COPS = Clamp In / 5 Pin Out - Fan w/Switch 07 = NOPS = NEMA In / 5 Pin Out - Fan w/Switch 08 = CONF = Clamp In / NEMA Out - Fan 09 = COPT = Clamp In / Combo MP/TC 10 Pin Female - Fan w/Switch 10 = NONF = NEMA In / NEMA Out - Fan 11 = NOPF = NEMA In / 5 Pin Out - Fan 12 = CODO = Clamp In / (2) 25 Pin Inserts 13 = COPE = Clamp In / Combo MP/TC 16 Pin Female - Fan w/Switch 14 = NOPT = NEMA In / Combo MP/TC 16 Pin Female

(see Note 1)

(see Note 2)(see Note 2)

Options00 = None (see Note 1)CO = Clamp for Both Input & Output Power Zone Count 1 Only

Single-Zone Dual-Zone Tri-Zone



Power and Thermocouple Cables

103Back to Index

Mold Power and Thermocouple Cables Ordering Information

Mold Thermocouple Cable

Mold Power Cable (15 A)

Mold High-Power (30 A) Cable

MarketA = Domestic and ExportE = CE

Special Options000 = Consult factory

Length*C10 = 10’C20 = 20’

# Zones05 = 5 Zones08 = 8 Zones12 = 12 Zones



Length*C10 = 10’C20 = 20’

# Zones23 = 2 or 3 Zones 05 = 5 Zones06 = 6 Zones



Length*C10 = 10’C20 = 20’

# Zones05 = 5 ZonesO8 = 8 Zones12 = 12 Zones




T C

M P C L

Mold Power Cable (15 A)



Length*C10 = 10’C20 = 20’


Ordering InformationMF P C L

Flexible Mold Thermocouple Cables



Length*C10 = 10’C20 = 20’


Ordering InformationF T C

M P C H



Power and Thermocouple Connectors

104 Back to Index

Thermocouple and Mold Power Connectors

Mold Power/Input Connectors

Combo Connectors for Tri-ZoneTM System

Thermocouple Connectors


# ZonesO5 = 5 ZonesO8 = 8 Zones12 = 12 Zones


# Zones05 = 5 Zones 08 = 8 Zones12 = 12 Zones


# Zones23 = 2 or 3 Zones05 = 5 Zones06 = 6 Zones




M T C

Mold Power Connectors

P I C L

Mold High-Power (30 A) Connectors

P I C H

T P T 0 3

Domestic and Export Market

CE Market


Domestic and Export Market

CE Market



Mounting Boxes and Connectors

105Back to Index

Mold Terminal Mounting Junction Boxes

MarketA = Domestic or ExportE = CE

PICL and PICH Terminal Mounting Boxes for Mold Power Input Connectors (15 amps)

MTC Terminal Mounting Boxes for Thermocouple Connectors

PTCH and PTCL Combination Terminal Mounting Boxes (30 amps)

# Zones023 = 2 or 3 Zones 005 = 5 Zones 006 = 6 Zones

# Zones512 = 5, 8 or 12 Zones 005 = 5 Zones (CE only) 008 = 8 Zones (CE only)012 = 12 Zones (CE only)

# Zones005 = 5 Zones 008 = 8 Zones 012 = 12 Zones


P I C L

M T C

P I C H

P T C H

P T C L

Thermocouple Junction Boxes

Mold Power Junction Box



Mold High Power (30 A) Junction Box

Mold Thermocouple/Power Combination Junction Boxes



Mold Thermocouple/High Power (30 A) Combination Junction Boxes



Model No. Used With PTCL-001-TB-A IMP/P, RMC/P and Single Zone MFL Mainframes with one 5-pin connector PTCL-002-TB-A Dual Zone MFL Mainframe with two 5-pin connectors PTCH-001-TB-A Single Zone MFH Mainframes with one 30-amp NEMA plug and one thermocouple plug

Mold Mounting Junction Boxes for Portable Hot Runner Systems

T B

T B

T B

T B

T B

hot runner and temperature control

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