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www.moldtekengineering.com
About US
3 reasons why Mold-Tek is always preferred!
ISO Certified Processes & Turnkey Project Management Systems – Deliver, Learn, Update
Client Coordinators & American PEs front end & driving execution – Accountability near you
NISD certified PMs continuously upgraded as per fabricator standards – KAM drives projects
Established in 2004, Mold-Tek Technologies Limited is part of $ 70 Million Public Corporation in India, having offices in Ohio, Colorado & Georgia. It is the largest Civil Engineering Services Company in India with more than 10+ years of experience. Mold-Tek acquired two US based detailing companies to ensure technical coordination as per US time zone
800+Detailing projects
-100 to 20,000tons
10,000+Tons of steel
projects per month
7,500+Averagedrawings
per month
400+Multi-skilled
Detailers & Designers
*Thomas Steel Inc Holland Energy project 1,100 tons
What Sets Us Apart
• Acquisition of two USA-based detailing companies (RMM GLOBAL & CROSS ROADS DETAILING) to
ensure 24X7 availability and technical coordination to our clients
• 800+ Projects from over 100 USA-based fabricators ranging from 100 to 20,000 tons
• Certified American PEs & Technical PMs with over 10 years of experience located in USA
• Custom built fabrication standards based on past projects, PM interactions, weekly client feedback
meets and shop visits
• All- engineer team of detailers specialized in detailing Steel Structures, Rebar, Connection Design
& Stamping, Precast, PEMB and BIM
*Schuff Steel Company CCCH Canopy 200 tons
Structural Steel Design & Detailing Services
Tools Used
Standards
Our Clients Steel Fabricators, Erectors, Design Build firms, General Contractors, Architects& Engineers and Detailing Companies
We follow AISC, NISD, CISC, MBMA, AISI, ASCE, ACI & PCI standards
Tekla, SDS/2, STAAD PRO, Advance Steel, Revit, Blue Beam and AutoCAD software for detailing; RAM, MATHCAD & DESCON for connection design; Solid works, CATIA, UNIGRAPHICS, Stru CAD, Rebar CAD, Pro Steel, PLS – Pole, PLS – Tower for Mechanical
Solutions Offered Across the Value ChainPhases of Structural Engineering Design & Detailing
Design Engineering Connection Design Detailing & Drafting
• Conceptual Preliminary and
Detailed Structural Design
• Design Calculations
• Design of Steel, Concrete,
masonry and Pre-masonry
• Modeling and Analysis
• Construction drawings
• Quantity Estimation (MTO)
• Foundation Design
• Reports and Packages
• Engineer’s review of
Drawings
• Professional Engineer
Sealing
• Connection Design and
Calculations (ASD/
LRFD, etc)
• Approved and stamped
design drawings and design
calculations
• Simple Shear Connections
• Moment Connections
• Truss Connections
(light and heavy)
• HSS connections
• Splices (beams and
columns)
• Miscellaneous Connections
• FEMA-350 pre-qualified
connections for moment
frames and seismic
applications
• P E Certification & Sealing
• Structural Steel detail
drawings
• PEMB detail drawings
• Rebar detail drawings
• Precast detail drawings
• Miscellaneous Structure detail drawings
• Architectural Building Metal
Cladding drawings
• Transmission Structures detail drawings
• Lighting, Traffic, Overhead
Signage structure detail
drawings
• Oil and offshore structure
detail drawings
• Erection and shop drawings
• All CNC Data lnput files
In-Service Support
• Shop drawing standards
development
• Connection Design details
Library
• Design –Build services
• Onsite shop question
support, Kick off meetings
• Back-Office support for
architecture, structural
design, product
manufacturing and detailing
companies
• 3D BIM Modeling &
Co-ordination
*CMC Lidl Distribution Center 2,300 tons
Our Output • Advanced bill of materials• Anchor rod plans & Embed plans• Erection drawings• Shop fabrication drawings• Bill of material & KI SS files• CNC files in various formats• 3D BIM models, IFC files• Connection Design• PE Certification/ Sealing
• 3D Model creation for Architectural, Structural and MEP services• Realistic rendered images and animated walk throughs• Family creation of BIM objects for AEC Industry• Highest LOD 3D models for coordination including MERs• Clash detection and rerouting of systems• Integrated project deliverables including AEC product families, quantities and schedules• 2D drawings for Architectural, Structural, Electrical conduit drawings, HVAC Ducts, HVAC piping
3. Building Information Modeling
2. Misc steel
• Steel embeds, Plates, Angles, Ladders, Railings, Stairs, Enclosures, Gratings, Bollards
Typical project profiles
• Industrial Segment: Pipe racks, Refinery structures, power projects, Plate/Ductwork Projects• Commercial Segment: Schools, Colleges, Office Buildings, High Rise Residential Projects & Shopping complexes, Design build projects• Healthcare Segment: Hospitals, Medical Office Buildings, Emergency Centers
1. Structural Steel Detailing
CIVES STEEL COMPANY - RiverPoint – SDS/2
• 54 Level Structure- 9,000 tons of steel- Designed by some of the most prominent companies in the world• Elements- Main steel connects to concrete wall with embeds till 50th floor. They also have Kinked columns & heavy beams• Complexity- Two steel arches- Ramps running till 9th floor
SCOPE OF PROJECT
• Estimated a schedule of 28 weeks but with number of changes (CCNs) we revised the projection to one year • Maintained schedules perfectly from our end to finish this massive 9,000 ton iconic project quickly
SCHEDULE
CHALLENGES
• Time constraint
• Huge 3D Model
• RFI & Connection Coordination
SOLUTIONS
• Separate Teams to handle embed & main steel
• Increased team from 12 to 36 to manage approval & FAB
• Convinced client to split 3D model into 2
• Preliminary floor layouts & HSS Arch Layout submitted to concerned trades
• Weekly status reports to Fabricator & EoR
STONE BRIDGE IRON & STEEL, INC - Mohawk Harbour Apartments – TEKLA
• 7 floors of 3 segmented residential apartment• 2,000 tons of steel involved• Columns, Beams, Braces, Porch framing and Stair towers• Complexity- Porch framing Stair towers
SCOPE OF PROJECT
• Allotted to 2 teams. One is for AB, Embed & Misc steel and another one is purely for Main steel • 12 weeks for both Main & Misc steel drawings
SCHEDULE
CHALLENGES
• Complex Connections
• Huge steel piece count
• RFI & Connection Coordination:
• Shoring Column Detailing
SOLUTIONS
• Auto connections tool is used to speed up in modeling stage itself
• 2 shop drawing checkers have coordinated closely with Shop detailers for speed & accuracy
• Daily basis Online & Phone conversation to address the questions promptly
• Customized the connections & adjusted pre-camber elevations
CMC STRUCTURAL - Seguin High School - TEKLA
• Complex job having auditorium & maintenance walk way • 1,900 tons of steel involved
• Elements- Column, Beam, Brace, Catwalk Frames, Raker Beams, Handrails & Trolley Beam
SCOPE OF PROJECT
CHALLENGES
• Auditorium area raker beams• Multiple times revision of design drawings• Coordination with joist drawings due to large quantity of joist outriggers• More than 3,000 embeds
Architectural, Structural, MEP, Joist and deck & Stair coordination drawings
INPUTS
• Two teams worked parallelly to meet the schedule and quality• We arrived raker beam elevation with respect to seating arrangement• We kept track on design drawing revisions and ensured perfect coordination• RFI & Questions sent at both approval and fab stage for all areas• Embeds sent in 3 sequences
SOLUTIONS
SCHUFF STEEL COMPANY - KCKS Silcat Expansion - TEKLA
5 Level Structure -1,020 tons of Industrial steel Complexity - Stairs, Hand Rails, Ladders & Sloped Canopy
SCOPE OF PROJECT
CHALLENGES & SOLUTIONS
• It being an Industrial building, the numerous complex connections lead to increased number of drawings• Separate team to handle Main Steel & Misc Steel • Increased team size from 9 to 14 to manage approvals & Fabrication simultaneously• Complex Modeling & Drawing
Structural Drawings & Grating Co-ordination drawings
INPUTS
Estimated schedule of 16 weeks andcompleted well within time frame
SCHEDULE
What Makes a Good Detailing Partner• Is it the presence in America so you can interact regularly?
• Is it the infrastructure they have & their ability to change as per your shop?• Is it a near-zero error rate or ability to deliver on time without too many RFIs?
• Is it just the price?
Quality & Capacity
• ISO certified Processes to ensure consistency
• 3 Level Quality Checking – Self Checklists, Checkers & PE review
• Regularly updated detailing standards circulated to teams
Flexibility
• PMs to work in your time zones
• Ramp up and down of resources at a weeks’ notice
• PMs sent to your shop to understand standards & machinery limitations
Information flow
• RFI logs, RFI management by managers in America
• Excellent information coordination
Clients speak
This project was crucial to keeping our shop busy for 3 to 4 months’ and Mold-Tek certainly understood the importance and urgency of this. They either met or beat deadlines all while maintaining high quality and good worksmanship. I will certainly be requesting them to work on all our future projects.
- Jim Fossa | Project Manager | CIVES STEEL COMPANY
The best thing about Mold-Tek is that they respond to all enquiries via email as soon as they’re sent. Greatly appreciate the prompt response and the 24X7 support offered.
- Jim Whitley | Senior Project Manager | FABARC STEEL SUPPLY, INC
The prints they supply are top quality, easy to interpret and complete. Their team works hard to please the shop and help the job go smoothly. Mold-Tek is not only ISO certified, some members of their team hold individual NISD certification; they have a great under-standing of what Quality means.
- Brian W. Mason | Quality Assurance Manager/CWI | LENEX STEEL CO.
We have approximately 10 projects that have either been completed or are in the process of being Detailed. The erection of the projects that have been completed has gone well with the exception of only a few minute issues.
- T. Dunna Gant | V. P. of Operations | UNIVERSAL STEEL OF NC, LLC
2841 Riviera Drive, Suite 306 Akron, Ohio 44333 USA, Phone: 330-867-4505, Fax :330-867-4506
Srikanth KasturiManager – Business Development
Ohio | Colorado | Georgia | Netherlands | Germany | Ireland | UK | India
Prasad K RajuPresident & COO
James ButlerEVP – International Operations
Chakravarthy (Chak)Manager – Business [email protected]
330-294-4277
KasheefManager – Business Development
Contact Us