model fbd500 frozen beverage...
TRANSCRIPT
REV: 04/24/00LANCER-FBD P.N.: 24-0276-0001
This manual supersedes 28-0369 and 24-0276-0001, Installation and Service Manual, dated 06/15/98.
INSTALLATION AND SERVICE MANUAL
FOR
MODEL FBD500
FROZEN BEVERAGE DISPENSER
THIS DOCUMENT CONTAINS IMPORTANT INFORMATIONThis manual must be read and understood before the installation and operation of this dispenser.
SPECIFICATIONSDIMENSION
Width 20.5 inches (52.07 cm)Depth 33.5 inches (85.09 cm)Height (Standard Countertop Unit) 34.0 inches (86.36 cm)Height (Optional Roll Around Unit/Stand) 68.0 inches (172.72 cm)
WEIGHTShipping 420 pounds (190.0 kg)Empty 360 pounds (163.3 kg)
WATER REQUIREMENTSMinimum flowing pressure of 30 PSIG (206.8 KPa)Maximum static pressure of 70 PSIG (482.6 KPa)
CARBON DIOXIDE (CO2) REQUIREMENTSMinimum pressure of 70 PSIG (482.6 KPa)Maximum pressure of 75 PSIG (517.1 KPa)
NOTE: This manual covers FBD Equipment produced or equippedwith EPROM Version 5.2X or later.
NOTICE:The information contained in this document is subject to change without notice.
LANCER FBD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOTLIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Lancer FBD shall not be liable for errors contained herein or for incidental consequential damages in connectionwith the furnishings, performance, or use of this material.This document contains proprietary information which is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced, or translated without prior written consent of Lancer FBD.
© Copyright 2000 by LANCER FBD
Check out the Lancer web sites:www.lancerfbd.com
www.lancercorp.com
• LANCER FBD ENGINEERING • (210) 666-0544 •• LANCER FBD TECHNICAL SUPPORT • 1-866-323-2777 •
• 5620 BUSINESS PARK • SAN ANTONIO, TEXAS 78218 USA •
• "Lancer" is the registered trademark of Lancer •• Copyright — 2000 • by Lancer, all rights reserved. •
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000FAX SALES
• USA -CANADA – 210-310-7250 • LATIN AMERICA – 210-310-7245 • ASIA – 210-310-7242 •• EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
TABLE OF CONTENTS
SPECIFICATIONS...................................................................................................................................COVERNOTICE ...................................................................................................................................................COVERTABLE OF CONTENTS......................................................................................................................................iINSTALLATION CHECKLIST ...........................................................................................................................iii1. PREPARING THE LOCATION ....................................................................................................................1
1.1 LOCATION REQUIREMENTS FOR THE FBD500 ............................................................................11.2 ADDITIONAL REQUIREMENTS (TO BE PROVIDED BY THE CUSTOMER) ..................................1
2. RECEIVING AND UNPACKING UNIT.........................................................................................................12.1 RECEIVING........................................................................................................................................12.2 UNPACKING ......................................................................................................................................1
3. POSITIONING THE UNIT............................................................................................................................33.1 COMMON METHODS OF POSITIONING.........................................................................................3
4. CONNECTING TO ELECTRICAL POWER ................................................................................................45. CONNECTING WATER, CO2, AND SYRUP ...............................................................................................5
5.1 BAG-IN-BOX (BIB) INSTALLATION...................................................................................................55.2 FIVE GALLON (FIGAL) REFILLABLE TANK INSTALLATION...........................................................7
6. STARTING THE UNIT .................................................................................................................................8MODEL 500 FCB BRIXING PROCEDURES .............................................................................................11CRITICAL REGULATOR AND FLOW CONTROL SETTINGS ..................................................................12
7. OPERATION OF THE DISPENSER..........................................................................................................127.1 OPERATING ELECTRONIC CONTROLS .......................................................................................127.2 MACHINE ACCESS .........................................................................................................................167.3 MACHINE SETTINGS......................................................................................................................167.4 READOUTS......................................................................................................................................177.5 MANUAL ON/OFF............................................................................................................................187.6 BASE CHANGES .............................................................................................................................187.7 MACHINE TOTALS ..........................................................................................................................187.8 LOAD ALL DEFAULTS .....................................................................................................................19
8. CLEANING AND SANITIZING THE UNIT ................................................................................................198.1 GENERAL INFORMATION ..............................................................................................................198.2 REQUIRED CLEANING EQUIPMENT.............................................................................................198.3 DAILY CLEANING OF THE UNIT ....................................................................................................198.4 SANITIZING THE SYRUP SYSTEMS .............................................................................................20
9. BASICS OF OPERATION .........................................................................................................................209.1 MAKING ADJUSTMENTS TO THE FBD500 ...................................................................................20
10. CHANGING FACTORY SET LIQUID LEVEL CONTROL.........................................................................2210.1 BEFORE CHANGING LEVEL CONTROL SETTINGS ....................................................................2210.2 CHANGING THE DEFAULT LEVEL CONTROL SETTING .............................................................2310.3 DRINK TOO HARD AND COLD.......................................................................................................2310.4 DRINK TOO LIQUID ........................................................................................................................2310.5 RECOMMENDED LEVEL CONTROL SETTINGS...........................................................................23
11. CHANGING FACTORY THAW AND FREEZE SETTINGS.......................................................................2411.1 BEFORE CHANGING THAW AND FREEZE SETTINGS................................................................2411.2 CHANGING THAW AND FREEZE SETTINGS................................................................................24
12. CRITICAL INFORMATION ........................................................................................................................2512.1 DEFROST AND RUN TIME DELAY.................................................................................................2512.2 CHAMBERS 90% FULL ON INITIAL SET UP .................................................................................2512.3 LINE VOLTAGE DROP ....................................................................................................................2512.4 LONG TUBING RUNS .....................................................................................................................25
13. TROUBLESHOOTING GUIDE ..................................................................................................................25STARTUP PROBLEMS..............................................................................................................................25DRINK QUALITY........................................................................................................................................26ELECTRONIC CONTROLS.......................................................................................................................28MECHANICAL............................................................................................................................................29ELECTRICAL .............................................................................................................................................29WATER.......................................................................................................................................................30SYRUP.......................................................................................................................................................30CO2 ..........................................................................................................................................................30REFRIGERATION......................................................................................................................................30LCD DISPLAY ERROR MESSAGES.........................................................................................................31
i
LCD DISPLAY MESSAGES ......................................................................................................................32LCD DISPLAY ERROR MESSAGES ........................................................................................................33WARNING LIGHTS....................................................................................................................................33
14. ILLUSTRATIONS, PARTS LISTINGS, AND DIAGRAMS.........................................................................3414.1 MOUNTING DIAGRAM..................................................................................................................3414.2 FLOW DIAGRAM/SCHEMATIC.....................................................................................................3514.3. WIRING DIAGRAM/50-60HZ SCHEMATIC...................................................................................3614.4 DISPENSER FRAME.....................................................................................................................3714.5 ELECTRICAL BOX ASSEMBLY ...............................................................................................38-3914.6 FAN SHROUD/FAN MOTOR ASSEMBLY................................................................................40-4114.7 FREEZE PACK/MANIFOLD ASSEMBLY WITH HOSES .........................................................42-4314.8 GEAR MOTOR ASSEMBLY ..........................................................................................................4414.9 COMPONENT LAYOUT.................................................................................................................4514.10 WATER PRESSURE REDUCING VALVE ASSEMBLY............................................................46-4714.11 HEADER BLOCK ASSEMBLY (FLOWMATIC BRIX) ...............................................................48-4914.12 REFRIGERATION SYSTEM COMPONENT LAYOUT.............................................................50-5114.13 COMPONENT LAYOUT AND DETAILS ...................................................................................52-5314.14 DOOR ASSEMBLY AND DETAILS...........................................................................................54-5514.15 LABEL LOCATIONS ......................................................................................................................5614.16 TOP AND REAR PANEL ASSEMBLIES ........................................................................................5714.17 LEFT AND RIGHT PANEL ASSEMBLIES .....................................................................................5814.18 LOWER HEADER SUB ASSEMBLY .............................................................................................5914.19 HEADER BLOCK ASSEMBLY WITH NYLON HOSE ASSEMBLY................................................60
ii
INSTALLATION CHECKLIST
This checklist is provided for dispenser installation and it is intended to be used in conjunction with thisInstallation and Service Manual. Refer to this manual for detailed instructions.
Checked Step Operation
A Unpack dispenser. Check for damage. See Section 2, this manual.
B Place dispenser on sturdy level counter. See Sections 1 and 3, this manual.Note: Empty dispenser weighs 360 pounds (163.3 kg).
C IMPORTANT: Refer to Section 4, this manual, for power supply information.
Connect to electrical power. Verify 220V single phase supply voltage with avoltmeter. Verify 3-wire supply cord for 60Hz and 50Hz.Note: A 10% buck and boost transformer must be used if line voltage is
below 215VAC or above 245VAC.
D Connect SYRUP, WATER, and CO2 lines to the manifold connections at the rearof the dispenser. Note: See Section 5, this manual
E Turn on WATER. Check for leaks. A FLOJET (or SHURflo) boost pump for wateris located inside the dispenser.
F Connect SYRUP lines to the BIB (Bag-In-Box) or figal tanks. Check for leaks.
G Open CO2 supply valve. Adjust supply regulator to 105-120 PSIG (723.9 to 827.3 KPa). Re-check water and syrup supply lines for leaks.
H Purge the air from the chambers by filling each with CO2. Fill and purge each chamber three (3) times. Note: Refer to Section 6, this Manual, for details onfilling the chambers.
I CAUTION: Operating with Brix level below 13 may cause damage to thedispenser.
Adjust Brix level. Recommended setting is 13.5 - 15. See Section 6, thismanual.
J Press the “FILL” button on the control panel to fill the chamber with SYRUPsolution. Fill the chamber to 90% full. Note: Use the relief valve on the faceplateto slowly bleed off some CO2 as the chamber fills. If gear motors are not turnedon initially for two (2) minutes, a two minute delay will occur after RUN orDEFROST is pressed. Never run gear motors without liquid in the chambers.
K Press the “DEF” (defrost) button on the control panel.Note: The “DEF” button automatically defrosts the dispenser and sets the liquidbaseline. Before starting the dispenser, check voltage offset following the procedure in Section 7.3, this manual. Then press the “RUN” button to freeze theproduct.
L After freeze down, check the drink for quality.Note: Refer to Section 9, this manual, for details on adjusting drink quality.Drink MUST be given time to stabilize prior to making initial adjustments.
M Check SYRUP, WATER, and CO2 lines for leaks.
N Seal dispenser to the countertop with silicone sealant. See Section 3, this manual.
O Replace side panels.
NOTES:
iii
1. PREPARING THE LOCATION
1.1 LOCATION REQUIREMENTS FOR THE FBD500A. A sturdy, level surface for placement. The empty countertop unit weighs 360 pounds (163.3 kg).
When selecting a counter location, insure counter will support an operating unit. If more thanone unit is installed, the counter must be able to support the corresponding weight.
B. Adequate space (see Figure 1) which will allow:1. Removal of side panels, if service is necessary (Item A, Figure 1).2. Air circulation around vents in back and top of unit (Item B, Figure 1).3. A well ventilated room.4. Room temperature 50°F to 90°F (10°C to 32.5°C); however, the environment should be
stable with no abrupt changes in temperature.5. Limited exposure to direct sunlight or chemicals.
Figure 1
1.2 ADDITIONAL REQUIREMENTS (TO BE PROVIDED BY THE CUSTOMER)CAUTION
IF A BULK CO2 SUPPLY IS USED AND IS SET ABOVE 70 PSIG (482.6 KPA), A SECONDARYREGULATOR MUST BE USED.A. CO2 tank and regulator, or bulk CO2 supply.B. Syrup (Bag-in-Box), or syrup tank [five (5) gallon (figal) option].
NOTESyrup tank requires a Syrup Restart Valve (SRV).
2. RECEIVING AND UNPACKING UNIT
2.1 RECEIVINGEach unit is tested and thoroughly inspected before shipment. At time of shipment, the carrieraccepts the unit(s) and any claim for damages must be made with the carrier. Upon receiving unit(s)from the delivering carrier, carefully inspect carton(s) for visible indication(s) of damage. If damageexists, have carrier note same on bill of lading and file a claim with the carrier.
2.2 UNPACKINGA. Carefully cut banding from shipping carton and remove.B. Remove top portion of carton by lifting up (see Figure 2). Remove protective side panels and
four (4) corner protectors (see Figure 3).1
LANCER FBD LEFT SIDE SAN ANTONIO, TEXAS - USA RIGHT SIDE
DO NOT USEWHEN LIGHTIS ON
12 INCHES
2 INCHES
DO NOT USEWHEN LIGHTIS ON
B
A
C. Remove drip tray, accessory kit and manual from top packaging (see Figure 3).D. Remove plastic bag.E. Remove side panels from unit (see Figure 4).
WARNINGTO AVOID PERSONAL INJURY OR DAMAGE, DO NOT ATTEMPT TO LIFT THE UNIT WITHOUTHELP. THE EMPTY UNIT WEIGHS APPROXIMATELY 360 POUNDS (163.3 KG). USE OF AMECHANICAL LIFT IS RECOMMENDED.
CAUTIONUSE GLOVES TO PROTECT HANDS FROM BEING INJURED BY THE EDGES OF CROSS BRACING.
F. Using proper lifting techniques, lift unit up by plywood shipping base, and remove lower portionof carton (see Figure 4).
G. Inspect unit for concealed damage. If evident, immediately notify delivering carrier and file aclaim against same.
2
FLOW
FLOW
A Great WayTo Enjoy ACoke
To Enjoy A
A Great WayCoke
A Great Way
A Great Way
MEDIUMLIFT & TURN TURN AND LIFT
DO NOT USE WHEN LIGHT IS ON WHEN LIGHTDO NOT USE IS ON
LANCERDISPENSERS
BEVERAGEFROZEN
LANCER
INSTALLATION AND SERVICE MANUALFOR
MODEL FBD500FROZEN BEVERAGE DISPENSER
SPECIFICATIONSDIMENSION
WEIGHT
WATER REFQUIREMENTS
CARBON DIOXIDE (CO ) REQUIREMENTS2
WIDTH 20.5 INCHES (52.07 CM)DEPTH 33.5 INCHES (85.09 CM)HEIGHT (STANDARD COUNTERTOP UNIT) 34.0 INCHES (86.36 CM)HEIGHT (OPTIONAL ROLL AROUND UNIT/STAND) 68.0 INCHES (172.72)
SHIPPING 420 POUNDS (190.0 KG)EMPTY 360 POUNDS (163.3 KG)
MINIMUM FLOWING PRESSURE OF 30 PSIG (206.8 KPa)MAXIMUN STATIC PRESSURE OF 70 PSIG (482.6 KPa)
MINIMUM PRESSURE OF 70 PSIG (482.6 KPa)MAXIMUM PRESSURE OF 75 PSIG (517.1 KPa)
NOTICE:THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
LANCER FBD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOTLIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. LANCER FBD SHALL NOT BE LIABLE FOR ERRORS CONTAINED HEREIN OR FOR INCIDENTAL CONSEQUENTIAL DAMAGES IN CONNECTION
WITH THE FURNISHINGS, PERFORMANCE, OR USE OF THIS MATERIAL.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS PROTECTED BY COPYRIGHT. ALL RIGHTS RESERVED. NO PART OF THISDOCUMENT MAY BE PHOTOCOPIED, REPRODUCED, OR TRANSLATED WITHOUT PRIOR WRITTEN CONSENT OF LANCER FBD.
COPYRIGHT 1999 BY LANCER FBDC
THIS DOCUMENT CONTAINS IMPORTANT INFORMATIONTHIS MANUAL MUST BE READ AND UNDERSTOOD BEFORE THE INSTALLATION AND OPERATION OF THIS DISPENSER.
THIS MANUAL SUPERSEDES 28-0369 AND 24-0276-0001, INSTALLATION AND SERVICE MANUAL, DATED 06/15/98
LANCER 6655 LANCER BLVD. SAN ANTONIO, TEXAS 78219 USA (210) 310-7000
FAX SALESUSA-CANADA-210-310-7250 LATIN AMERICA-210-310-7245 ASIA-210-310-7242
EUROPE-32-2-714-0999 PACIFIC-61-8-8268-1978LANCER FBD ENGINEERING
HOUSTON, TEXAS USA 713-681-1842"LANCER" IS THE REGISTEDED TTRADEMARK OF LANCER
COPYRIGHT-1999 BY LANCER, ALL RIGHTS RESERVED.
REV: 11/23/99LANCER-FBD P.N.: 24-0276-0002LANCER P.N.: 28-0369/01
Figure 5
Figure 3
FLOW
SCREW
SCREW
Figure 4
Figure 2
H. Remove shipping board from bottom of unit by locating unit so that one side is off the countertop or table, allowing access to, and removing, nuts and bolts securing unit to the shipping board(see Figure 4).
I. Locate the following items (see Figure 6):1. Assembled FBD unit.2. Drip tray with cup rest grill and support ring.3. Installation and Service Manual for FBD500.4. Bag containing loose screws and drain adapter.
NOTEContact dealer/distributor if any parts are missing or damaged.
3
3. POSITIONING THE UNIT
CAUTIONIF USING A COUNTER TO POSITION THE UNIT, BE SURE THAT THE COUNTER WILLSUPPORT THE WEIGHT OF THE MACHINE [APPROXIMATELY 360 POUNDS (163.3 KG),EMPTY WEIGHT].CHECK POSITIONING WITH THE MOUNTING DIAGRAM (SEE PAGE 34) BEFORE LIFTINGMACHINE TO COUNTER. (REFER TO SECTION 14.1 OF THIS MANUAL FOR HOLE LOCATIONS.)INSURE THAT THERE IS ADEQUATE AIR SPACE ABOVE [MINIMUM OF TWELVE (12) INCHES(30.48 CM)] AND BEHIND [MINIMUM OF TWO (2) INCHES (5.08 CM)] THE UNIT FOR VENTILATION.
3.1 COMMON METHODS OF POSITIONINGA. The two most common methods of positioning the unit are:
1. Flush mounting - The most common method used; positions the unit directly onto the countertop surface.
2. Roll around base cabinet - The unit rests on top of the optional roll around cabinet. Thismethod allows the unit to be rolled out of position for cleaning.
B. Use the following guidelines to position and secure a flush mount unit to the countertop.1. There are four (4) threaded mounting holes (3/8-16 UNC) in the base of the frame, should
the unit need to be permanently mounted (refer to Section 14.1 of this manual for hole locations). Prepare the surface for mounting, but do not attach the unit at this time (seeFigure 7).
Figure 6
12
3
4
PARTS BAG
MEDIUMLIFT & TURN
TURN AND LIFT
DO NOT USE WHEN LIGHT IS ON WHEN LIGHTDO NOT USE
IS ON
LANCERDISPENSERS
BEVERAGEFROZEN
LANCER
INSTALLATION AND SERVICE MANUALFOR
MODEL FBD500FROZEN BEVERAGE DISPENSER
SPECIFICATIONSDIMENSION
WEIGHT
WATER REFQUIREMENTS
CARBON DIOXIDE (CO ) REQUIREMENTS2
WIDTH 20.5 INCHES (52.07 CM)DEPTH 33.5 INCHES (85.09 CM)HEIGHT (STANDARD COUNTERTOP UNIT) 34.0 INCHES (86.36 CM)HEIGHT (OPTIONAL ROLL AROUND UNIT/STAND) 68.0 INCHES (172.72)
SHIPPING 420 POUNDS (190.0 KG)EMPTY 360 POUNDS (163.3 KG)
MINIMUM FLOWING PRESSURE OF 30 PSIG (206.8 KPa)MAXIMUN STATIC PRESSURE OF 70 PSIG (482.6 KPa)
MINIMUM PRESSURE OF 70 PSIG (482.6 KPa)MAXIMUM PRESSURE OF 75 PSIG (517.1 KPa)
NOTICE:THE INFORMATION CONTAINED IN THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
LANCER FBD MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOTLIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE. LANCER FBD SHALL NOT BE LIABLE FOR ERRORS CONTAINED HEREIN OR FOR INCIDENTAL CONSEQUENTIAL DAMAGES IN CONNECTION
WITH THE FURNISHINGS, PERFORMANCE, OR USE OF THIS MATERIAL.
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION WHICH IS PROTECTED BY COPYRIGHT. ALL RIGHTS RESERVED. NO PART OF THISDOCUMENT MAY BE PHOTOCOPIED, REPRODUCED, OR TRANSLATED WITHOUT PRIOR WRITTEN CONSENT OF LANCER FBD.
COPYRIGHT 1999 BY LANCER FBDC
THIS DOCUMENT CONTAINS IMPORTANT INFORMATIONTHIS MANUAL MUST BE READ AND UNDERSTOOD BEFORE THE INSTALLATION AND OPERATION OF THIS DISPENSER.
THIS MANUAL SUPERSEDES 28-0369 AND 24-0276-0001, INSTALLATION AND SERVICE MANUAL, DATED 06/15/98
LANCER 6655 LANCER BLVD. SAN ANTONIO, TEXAS 78219 USA (210) 310-7000
FAX SALESUSA-CANADA-210-310-7250 LATIN AMERICA-210-310-7245 ASIA-210-310-7242
EUROPE-32-2-714-0999 PACIFIC-61-8-8268-1978LANCER FBD ENGINEERING
HOUSTON, TEXAS USA 713-681-1842"LANCER" IS THE REGISTEDED TTRADEMARK OF LANCER
COPYRIGHT-1999 BY LANCER, ALL RIGHTS RESERVED.
REV: 11/23/99LANCER-FBD P.N.: 24-0276-0002LANCER P.N.: 28-0369/01
CAUTIONUSE PROPER EQUIPMENT AND LIFTING TECHNIQUES WHEN LIFTING OR MOVING EQUIPMENT. THE UNIT IS TOP HEAVY. MAINTAIN UNIT IN A VERTICAL, UPRIGHT POSITIONWHEN LIFTING AND POSITIONING THE UNIT. (MECHANICAL LIFT RECOMMENDED.)
2. With the side panels removed, lift the unit by the frame cross bracing. Move the unit to thecounter.
3. Position the unit so that the drip tray is completely supported by the countertop (if possible).4. After completing the installation and before replacing side panels, the frame should be
sealed to the counter with an FDA approved sealant (see Figure 8).4. CONNECTING TO ELECTRICAL POWER
Figure 7 Figure 8
WARNINGTHIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATALELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.4.1 Use the following guidelines to connect electrical power to the machine for 50-60 Hz service.
A. The machine requires 220 volts alternating current. If line voltage is below 215VAC or above245VAC, a 10% buck and boost transformer must be used. Operation below 215VAC or above245VAC may damage the unit and cause inconsistent performance. This also voids all warranties.
B. The unit is a single phase machine. If connected to a “delta” three phase electrical system, themachine must not be connected to the high leg as one of the two (2) power legs. This will causethe machine to malfunction. If a delta system is used, check each leg to ground to insure the“low legs” are used.
CAUTIONTHIS UNIT WILL NOT WORK PROPERLY IF THERE IS MORE THAN A 10V VOLTAGE DROP INTHE POWER SUPPLY LINE BETWEEN THE POWER SOURCE AND THE MACHINE. A DROPOF MORE THAN 10V INDICATES UNDERSIZED WIRING OR EXCESSIVELY LONG RUNS.C. The unit must be installed on a “single branch” circuit (on a circuit by itself), protected by a
30 Amp service and a 30 Amp fuse for both 50 and 60 Hz.WARNING
ALWAYS DISCONNECT ELECTRICAL POWER TO THE UNIT TO PREVENT PERSONALINJURY BEFORE ATTEMPTING ANY INTERNAL MAINTENANCE. ONLY QUALIFIED PERSONNEL SHOULD SERVICE INTERNAL COMPONENTS OR ELECTRICAL WIRING.
4
Drill 1/2" Diameter holeTypical four (4) places
Optional mountingpattern two (2) places
Apply FDA approvedsealant around the frame.
FLOW
5
No Continuity Readings Between Ground and Either Leg
Figure 10Voltage Readings on Receptacle
Figure 95. CONNECTING WATER, CO2, AND SYRUP
5.1 BAG-IN-BOX (BIB) INSTALLATIONUse the following steps for connecting water, CO2, and syrup. The unit can be connected using oneof the following methods:A. Water Connections
IMPORTANTA WATER PUMP AND WATER REGULATOR ARE INSTALLED IN THE BASE OF THEMACHINE. A WATER FILTER SHOULD BE INSTALLED IN THE WATER LINE BEFOREBEING CONNECTED TO THE MACHINE. THE UNIT REQUIRES A MINIMUM OF 30 PSIG(206.8 KPA) WATER PRESSURE. FLUSH THE FILTER WITH SEVERAL GALLONS (12-15 LITERS) OF WATER PRIOR TO USE TO INSURE BLACK CARBON “FINES” ARE NOTFED INTO THE FREEZING CHAMBER.1. Using 3/8 inch tubing, connect the unit to a potable water supply. Bulkhead fittings are
located in the rear of the machine. The label adjacent to the bulkhead denotes proper hoseconnections (see Figure 13). Install a shutoff valve in the water line as close to the unit as practical and convenient.
NOTEWater pipe connections and fixtures directly connected to a potable water supply shall besized, installed, and maintained according to Federal, State and local laws.
2. Clear the line by running a minimum of two (2) gallons (7.57 liters) of water through the linebefore attaching the line to the bulkhead fitting labeled “WATER IN”.
NOTEDo not turn water on at this time.
3. Fabricate a 3/8 inch supply line to the “WATER IN” connector on the rear of the unit.
CAUTIONIF A DELTA THREE PHASE POWER SOURCE IS USED, USE THE TWO LOW VOLTAGE LEGS.DO NOT USE THE SINGLE HIGH LEG. TO DO SO WILL CAUSE SOFTWARE TO MALFUNCTION.D. It is recommended that a 3 conductor, 30 Amp, “L” receptacle be used (see Figure 9). Using a
voltmeter, check voltage across both “hot legs” (240VAC) and between ground and each “hotleg” (120VAC). Check for continuity on the plug across both “hot legs” and no continuitybetween each “hot leg” and ground (see Figure 10).
WARNINGDO NOT CONNECT POWER TO THE MACHINE AT THIS TIME.E. If using an existing outlet, check it for proper wiring prior to installation. If readings are not as
shown in Figure 9, the receptacle is not wired correctly and damage to the machine willoccur if plugged in. Do NOT connect power to machine at this time.
CONTINUITY
GROUND
120V
240V
120V
Flojet Syrup PumpFigure 11
6
B. CO2 ConnectionsWARNING
CO2 DISPLACES OXYGEN. STRICT ATTENTION MUST BE OBSERVED IN THE PREVENTION OF CO2 (CARBON DIOXIDE) GAS LEAKS IN THE ENTIRE CO2 AND SOFTDRINK SYSTEM. IF A CO2 GAS LEAK IS SUSPECTED, IMMEDIATELY VENTILATE THECONTAMINATED AREA BEFORE ATTEMPTING TO REPAIR THE LEAK.PERSONNEL EXPOSED TO HIGH CONCENTRATIONS OF CO2 GAS WILL EXPERIENCETREMORS WHICH ARE FOLLOWED RAPIDLY BY LOSS OF CONSCIOUSNESS AND SUFFOCATION.
CAUTIONTO AVOID PERSONAL INJURY AND/OR PROPERTY DAMAGE, ALWAYS SECURE CO2
CYLINDERS IN AN UPRIGHT POSITION WITH A SAFETY CHAIN TO PREVENT CYLINDERSFROM FALLING OVER. SHOULD THE VALVE BECOME ACCIDENTALLY DAMAGED OR BROKEN OFF, A CO2 CYLINDER CAN CAUSE SERIOUS PERSONAL INJURY.1. The CO2 supply may be attached to either an independent tank and regulator, or to a branch
line of an existing bulk CO2 system. Install a shutoff valve and a supply regulator in the linefrom any existing branch. Fabricate a 1/4 inch supply line to reach the “CO2 IN” connectoron the rear of the unit.
2. Connect the CO2 supply line to the CO2 connector on the dispenser.3. Splice a 1/4 inch barb cross into the CO2 supply line and run lines to the syrup pumps.
CAUTIONCHECK ALL SUPPLY LINES TO INSURE THAT THEY ARE CONNECTED TO THE CORRECTFITTINGS. IF LINES ARE NOT CONNECTED PROPERLY, COMPONENTS WILL BE DAMAGED.4. Check all CO2 connections for tightness.
NOTEDo NOT turn on the CO2 at this time.
C. Syrup Connections1. Fabricate two (2) 1/4 inch supply lines to reach from the “SYRUP #1 BIB Pump” and the
“SYRUP #2 BIB Pump” to the “SYRUP #1 LEFT” and “SYRUP #2 RIGHT” connectors onthe rear of the unit.
NOTE
If the syrup inlet line exceeds 25 feet (7.62 meters) in length,use a 3/8 inch supply line.
2. Installations requiring long runs of tubing [30 - 50 feet (9.14 - 15.24 meters)] may encounter problems. Themachine’s sensors may indicate that the machine is out ofsyrup or water. Consider the following solutions:a. Increase the tubing size from 1/4 inch diameter to
3/8 inch diameter.b. Install booster pumps in the supply lines.c. Increase CO2 regulator pressure to 120 PSIG
(827.3 KPa) [from the normal 105 PSIG (723.9 KPa)] onthe primary regulator at the CO2 tank or supply.
3. Connect all lines and check all fittings for tightness.
5.2 FIVE GALLON (FIGAL) REFILLABLE TANK INSTALLATIONThis installation involves the use of refillable five gallon (figal) tank CO2 and syrup supply units. The figures that accompany these steps illustrate the proper routing of hoses for this installation.A. Water Connections
IMPORTANTA WATER PUMP AND WATER REGULATOR ARE INSTALLED IN THE BASE OF THEMACHINE. A WATER FILTER SHOULD BE INSTALLED IN THE WATER LINE BEFOREBEING CONNECTED TO THE MACHINE. THE UNIT REQUIRES A MINIMUM OF 30 PSIG(206.8 KPA) WATER PRESSURE. FLUSH THE FILTER WITH SEVERAL GALLONS (12-15 LITERS) OF WATER PRIOR TO USE TO INSURE BLACK CARBON “FINES” ARE NOTFED INTO THE FREEZING CHAMBER.1. Using 3/8 inch tubing, connect the unit to a potable water supply. Bulkhead fittings are
located in the rear of the machine. The label adjacent to the bulkhead denotes proper hoseconnections (see Figure 13). Install a shutoff valve in the water line as close to the unit as practical and convenient.
NOTEWater pipe connections and fixtures directly connected to a potable water supply shall besized, installed, and maintained according to Federal, State and local laws.
2. Clear the line by running a minimum of two (2) gallons (7.57 liters) of water through the linebefore attaching the line to the bulkhead fitting labeled “WATER IN”.
NOTEDo not turn water on at this time.
3. Fabricate a 3/8 inch supply line to the “WATER IN” connector on the rear of the unit.B. CO2 Connections
WARNINGCO2 DISPLACES OXYGEN. STRICT ATTENTION MUST BE OBSERVED IN THE PREVENTION OF CO2 (CARBON DIOXIDE) GAS LEAKS IN THE ENTIRE CO2 AND SOFTDRINK SYSTEM. IF A CO2 GAS LEAK IS DETECTED OR SUSPECTED, IMMEDIATELYVENTILATE THE CONTAMINATED AREA BEFORE ATTEMPTING TO REPAIR THE LEAK.PERSONNEL EXPOSED TO HIGH CONCENTRATIONS OF CO2 GAS WILL EXPERIENCETREMORS WHICH ARE FOLLOWED RAPIDLY BY LOSS OF CONSCIOUSNESS AND SUFFOCATION.
CAUTIONTO AVOID PERSONAL INJURY AND/OR PROPERTY DAMAGE, ALWAYS SECURE CO2CYLINDERS IN AN UPRIGHT POSITION WITH A SAFETY CHAIN TO PREVENT CYLINDERSFROM FALLING OVER. SHOULD THE VALVE BECOME ACCIDENTALLY DAMAGED OR BROKEN OFF, A CO2 CYLINDER CAN CAUSE SERIOUS PERSONAL INJURY.1. The CO2 supply may be attached to either an independent tank and regulator, or to a branch
line of an existing bulk CO2 system. Install a shutoff valve and a supply regulator in the linefrom any existing branch.
2. Connect the CO2 supply line to the CO2 connector on the dispenser.CAUTION
CHECK ALL SUPPLY LINES TO INSURE THAT THEY ARE CONNECTED TO THE CORRECTFITTINGS. COMPONENTS WILL BE DAMAGED IF LINES ARE NOT CONNECTED PROPERLY.3. Splice a 1/4 inch barb cross into the CO2 supply line and run lines to the syrup tank.4. Check all CO2 connections for tightness.
NOTEDo NOT turn on the CO2 at this time.
7
C. Syrup Connections (see Figure 12)1. Fabricate two (2) 1/4 inch supply lines to reach from “SYRUP SRV #1” and “SYRUP SRV
#2” to the “SYRUP #1 LEFT” and “SYRUP #2 RIGHT” connectors on the rear of the unit.Syrup pumps are not required with the five gallon (figal) refillable tanks.
CAUTIONSYRUP RESTART VALVES (SRV) MUST BE USED WITH SYRUP TANKS. WARRANTIESWILL BE VOID IF THE SRVs ARE NOT INSTALLED.2. The “OUT OF” devices in the machine will not function properly without the use of Syrup
Restart Valves. If the “OUT OF” devices do not function, the machine will then supply onlywater and “freeze up”.
3. To operate the SRV, press the restart button after each tank is changed. Refill will not startuntil the machine refreezes product, and the red light beside each chamber goes out.
NOTEWhen replacing a figal, insure that the SYRUP SRV line to the dispenser is attached to thefigal before the CO2 line is attached to the figal. This will allow the SRV to work properly.
8
Syrup Restart Valve Hook UpFigure 12
CO2
5. Connect all lines and check all fittings for tightness.6. STARTING THE UNIT
6.1 Use the following the steps to dispense product from the unit.WARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATALELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THEUNIT.TO PREVENT PERSONAL INJURY, ALWAYS DISCONNECT ELECTRICAL POWER TO THEUNIT BEFORE ATTEMPTING TO REMOVE ANY PANELS OR PERFORM ANY MAINTENANCE.A. Insure the electrical power is disconnected from the unit.B. Release the graphic display panel by disengaging the latch located behind the right side of the
lighted display. Swing the door to the full open position.C. Using a phillips head screwdriver, remove the stainless steel access panel located below the
information display panel.CAUTION
CHECK ALL SUPPLY LINES TO INSURE THAT THEY ARE CONNECTED TO THE CORRECTFITTINGS. IF LINES ARE NOT CONNECTED PROPERLY, COMPONENTS WILL BE DAMAGED.D. Open the water supply valve and check all water line connections for leaks.E. Connect two (2) BIB connectors to box or connect two (2) couplers to figal tanks. Check for
leaks.F. If all CO2 lines and connections are secure and properly connected, open the CO2 tank valve
4. Installations requiring long runs of tubing [30-50 feet (9.14-15.24 meters)] mayencounter problems. The machine’s sensorsmay indicate that the machine is out of syrupor water. Consider the following solutions:a. Increase the tubing size from 1/4 inch
diameter to 3/8 inch diameter.b. Install booster pumps in the supply lines.c. Increase CO2 regulator pressure to
120 PSIG (827.3 KPa) [from the normal105 PSIG (723.9 KPa)] on the primary regulator at the CO2 tank or supply.
and adjust the primary regulator mounted on the CO2 supply tank to 70-75 PSIG (482.6 KPa to 517.1 KPa) (see Figure 13 or Figure 15). Recheck all CO2 line connections for leaks.
NOTEThe primary CO2 supply regulator must be set at 70-75 PSIG (482.6 KPa to 517.1 KPa) toinsure 70-75 PSIG (482.6 KPa to 517.1 KPa) CO2 supply to the machine.
G. Check all syrup supply connections at the rear of the machine for leaks.H. Plug unit IN to the electrical power.I. Remove splash plate and electric box cover. Check for illumination of the graphics display.J. Check for the display of information on the LCD control panel (this will read “COPYRIGHT”).
Recheck voltage between L1, L2 and, between L1 and ground, and between L2 and ground forproper voltage at contactor.
K. The voltage offset must be set (see Sections 7.3 and 7.4).L. Insure that the CO2 secondary regulator (located inside the machine) is adjusted to read
30-32 PSIG (206.8 to 220.8 KPa).NOTE
This step must be verified. See Common Readouts, “Regulated CO2” (see Section 7.4).M. Access the MANUAL ON/OFF MODE in the service menu through the control panel (see
Section 7.1.C, Operating Electronic Controls, for assistance on accessing menus).N. From the MANUAL ON/OFF MODE in the service menu, fill each chamber with CO2 by activat-
ing the CO2 solenoid. Open the dispensing valve to purge all the air from the chambers. Repeatthis step three (3) times on each chamber. Remember to deactivate the CO2 solenoid upon completion.
O. Press down on sample valve. Run until syrup is purged through the system. This will prime thesyrup pumps. Do this for both sides.
9
Refillable Five Gallon (figal) Supply Tank SystemFigure 13
SYRUP 2RIGHT
SYRUP 1LEFT
CO2
WATER
Syrup 2 Right
Bulkhead connectionson rear of unit
CO2 Line
To water supply withshut off valve
CO2 tank pressuregauge (70-75 PSIG)
Primary CO2tank regulator
CO2 tank
SRV(SyrupRestartValve)
CO2 Line
Refillable5 gallon (figal)
syrupsupply tank
CO2 Section
SyrupSection
CO2 Section
SyrupSection
Syrup 1 Left
SRV (SyrupRestart Valve)
Refillable5 gallon (figal)
syrupsupply tank
SYRUP 2RIGHT
SYRUP 1LEFT
CO2
WATER
CO2 tank pressuregauge (70-75 PSIG)
CO2 primary regulator
LANCER FBD LEFT SIDE SAN ANTONIO, TEXAS - USA RIGHT SIDE
DO NOT USEWHEN LIGHT
IS ON
"FILL" button on/off
CO2 secondaryregulator (30-32 PSIG)
Flow Controller
Brix sample valve
Fittings on rearof machine
From water line
Syrup #1 Out
Syrup #2 Out
CO2 Out
CO2 In
The water regulator and waterpump are factory installed insidethe base unit. These componentsmay be located remotely ifnecessary.
DO NOT USEWHEN LIGHT
IS ON
CO2 tank
Location of Key Components Involved in Set-Up and Product Adjustment (BIB Method)Figure 15
10
Setting the BrixFigure 14
SYRUP
WATER
SAMPLE TUBE
SYRUP
WATER
SAMPLE VALVE
P. Back the water flow control adjuster to close (counter clockwise to stop). Turn the wateradjuster in (clockwise) 2 3/4 turns. Using a graduated container, take a 10 (ten) second sample of water from the sample valve (see note). Adjust water control to achieve 13 ouncesof water in ten seconds. To increase the water flow, turn the adjustment screw clockwise. Todecrease the water flow, turn the adjustment screw counter clockwise. Retest three (3) timesfor accuracy.
NOTEWhen depressing sample tube, make sure sample valve travels until stop is reached.
CAUTIONRECOMMENDED BRIX SETTING IS 13.5 - 15. OPERATING THE DISPENSER BELOW THIS SETTING MAY CAUSE DAMAGEQ. Check the brix settings before filling the chambers. See Table for Model 500 FCB Brixing
Procedures and brix adjustments (next page). The brix setting must be set between 13.5 and 15. The flow controllers are located on the header assembly. A sample may be taken by pushing down on the sample valve while “FILL” is in the “FILL OFF” position.
NOTEThe sample tube (see Figure 14), connected to the sample valve, dispenses (below the freezepack cover) into the drip tray area.
R. Press the “DEFROST” and “RUN” buttons on the control panel to allow the machine to automatically baseline. The machine will remain in DEFROST for a minimum of 45 seconds andthen the machine will baseline and readjust beater percent to 1000.
S. After the defrost cycle is completed, the unit will start automatic freeze cycles.T. The drink products must be given time to stabilize prior to making adjustments. After an
initial freeze down [approximately ten (10) to twelve (12) minutes], dispense product and checkfor quality. To make adjustments to product quality, start with verifying proper OperatingPressure (See Section 9 to change quality of the drink).
NOTEOn an initial freeze down, products must be given adequate time to absorb CO2. Until CO2 is properly and adequately absorbed, drinks could be too “wet” or too “heavy” - conversely, if adjustments to drink quality are made too late, the drink could become too “dry” or too “light”.
U. Check CO2, Water, and Syrup lines for leaks.V. Seal the unit to the countertop (if applicable) and replace all panels (see Section 3.1 for details
on positioning and sealing the unit to the counter).
11
MODEL 500 FCB BRIXING PROCEDURESTO SET BRIXStep 1 With “FILL” OFF, hold a container under the sample tube and depress sample valve fully until
a good water and syrup mixture is obtained (see Note 1). This sample should be discarded.Step 2 To take brix, place a sixteen (16) ounce (0.473 l) cup under sample tube and press down fully
on sample valve until 9 - 12 ounces (0.266 - 0.355 l) have been dispensed into cup (see Notes1, 2, 3, 4).
Step 3 Measure brix with a refractometer. If brix needs to be adjusted, see Note 5.Step 4 Repeat Steps 2 and 3 above three (3) times to verify accurate brix level.TO FILL CHAMBER AND VERIFY BRIXStep 5 Access the “MANUAL ON/OFF MENU” in the service menu through the control panel.Step 6 From the “MANUAL ON/OFF MENU” in the service menu, fill the chamber with CO2 to the
pressure shown on the CO2 regulator.Step 7 Press the “FILL” button to begin filling the chamber, while slowly venting off CO2 through the
relief valve located on the front of the chamber. Fill one chamber at a time.Step 8 When the chamber is half full, turn beater ON. Draw a sample, check brix level, and then turn
beater OFF.Step 9 Complete the chamber fill and venting process until the chamber is 90% full. Repeat this
procedure for the other chamber. When both chambers are 90% full, press the “OFF” button.NOTESNote 1 When depressing sample valve, make sure sample valve travels until it reaches its stop.Note 2 A minimum sample of 9 to 12 ounces (0.266 - 0.355 liter) must be dispensed to measure
brix accurately.Note 3 Always discard first samples taken, even after adjusting brix.Note 4 Brix readings are affected by temperature. Samples taken from the chamber should be
the same temperature as a sample taken from the sample valve.Note 5 To increase the brix level, turn the syrup flow controller screw clockwise. To decrease
the brix level, turn the syrup flow controller screw counter-clockwise.
12
CRITICAL REGULATOR AND FLOW CONTROL SETTINGSCO2 TANK REGULATOR The CO2 Primary Regulator MUST BE SET TO 70-75 PSIG(Primary Regulator) (482.6 TO 517.5 KPa).CO2 PROCESS REGULATOR The CO2 Secondary Regulator SHOULD BE SET AT 30-32 PSI
(Secondary Regulator) (206.8 TO 220.8 KPa) STATIC PRESSURE.The CO2 Secondary Regulator is on the header assembly which isbehind the access panel. This regulator is a “non-vent” regulator.This means that if you lower the regulator setting, you will need to dispense drinks until cylinder begins to refill before the new settingwill register on the display. Lowering this setting will produce a “heavier” drink. A lower setting is often preferred for “COLA” drinks.
FLOW CONTROLLERS BRIX MUST BE SET BETWEEN 13.5 - 15. Flow controllers are onthe header assembly. A sample may be taken by pushing down onthe sample valve while”FILL” is in the “FULL OFF” position.
Figure 16
7. OPERATION OF THE DISPENSER
7.1 OPERATING ELECTRONIC CONTROLSA. The electronic machine controls are designed to provide a logical sequence of operation with a
minimum of written instruction. The ease of operation is similar to operating a digital watch.System operating parameters are selected and set from a menu.
B. Left and Right Operator Push Buttons (see Figure 16)1. The control panel is arranged with two sets of operator control buttons.2. Each side has five (5) active buttons. These are labeled FILL, BEATER, RUN, DEF, and
OFF. After initial setup by the service technician, the operator will only need to access theRUN, OFF, and DEF buttons.
3. Each button operates a double acting switch. Pressing the button once activates theprocess. Pressing the button a second time deactivates the process. Take care not to double press the buttons when first activating a process. Press the process button youwish to activate, release and wait for the response.
The RUN button activates all the machine’s systems. The beater motor mustrun for two (2) minutes before the machine will freeze or defrost. Refrigerationis turned on with a delay in the compressor start before each “refreeze cycle”.This delay eliminates the possibility of ”short cycle” damage. The delay time is 30 seconds. This only occurs if the compressor has not been off for 30 seconds.
The OFF button turns off all the machine’s systems.
RUN
OFF
FILL BEATER RUN
DEF. OFF
FILL BEATER RUN
OFFDEF.
BACK FWD SELECTCANCEL
LEFT SIDE RIGHT SIDELANCER FBD
SAN ANTONIO, TEXAS
The BEATER button activates the beaters inside the freezing chambers. Thebeaters can be activated to mix the slurry. The beaters start automatically whenthe RUN button is pressed. The two (2) minute delay that is programmed intothe initial compressor start is also tied to the beater motors. If the beaters are activated two (2) minutes prior to pressing the RUN button, the compressor willstart immediately upon pressing the RUN button.
The DEF button allows for a manual defrost of the freezing chamber. Themachine has an automatic defrost cycle programmed into the operating system.It is not necessary to defrost manually but this button provides the option to doso. The beater motors must be running two (2) minutes prior to the initialdefrost, or the defrost will be delayed for two (2) minutes prior to the start ofdefrost.
The FILL button activates the valves that allow product to flow into the freezingchambers prior to startup. Each chamber should be filled to 90% of chambercapacity (level with the vent valves).
C. Common Controls and Displays1. The four control buttons, located below the LCD display, allow access to the computer
controls and set levels for the machine.
The CANCEL button cancels any mode currently being monitored or changedand steps the operator up one (1) level in the menu.
The BACK button steps the operator backwards through the menu display. Thisbutton also allows the operator to decrease or lower values.
The FWD button steps the operator forward through the menu display. This button also allows the operator to increase or raise values.
The SELECT button confirms and enters any change or mode being monitoredand steps the operator down one (1) level in the menu.
2. The LCD display screen in the center of the control panel allows the operator to monitor thestatus of each chamber (see Figure 17). The screen is divided into three (3) sections. Theupper left and right portions of the screen display the current status of each chamber. Thelower half of the screen displays the mode that is being changed or monitored.
13
FILL
CANCEL
BACK
FWD
BEATER
DEF
SELECT
Figure 17
MODE DISPLAY
SIDE 2 STATUS SIDE 1 STATUS
FILL BEATER RUN
DEF. OFF
FILL BEATER RUN
OFFDEF.
BACK FWD SELECTCANCEL
RIGHT SIDELANCER FBD
SAN ANTONIO, TEXAS
D. Access to the Computer and Control Panel (See Figure 18)1. Access to the control panel is separated into two levels. These levels have been
established to make certain information available to the operators and other informationavailable to service personnel.Level One This level is used for the machine operator at the store level. The store
operator will only have access to this level of information. Access to anyother level may cause damage to the machine if information is changedimproperly.
Level Two Level Two has been established for an authorized service technician. Thislevel provides access to all setup values that will optimize the operation of themachine. Incorrect settings at this level could prevent the machine from operating or cause damage to the unit. Included in this level are various accumulated totals and diagnostic tools that help the technician evaluate problems.
NOTETo access Level Two, press the FWD button on the control panel untilSERVICE MENU displays. Press the unmarked button on the right side ofthe panel. The service menu has been accessed when MACHINE SETTINGS displays. Press FWD to access other options.
E. How to Access and Change ValuesThe same procedure for changing values applies to all access levels. The following steps allowthe parameters of the control system to be monitored and changed.1. The current mode of each chamber is displayed in the lower half of the LCD. Press the
FWD button to step to the next mode. Continue pressing the FWD or BACK button until thedesired mode is displayed.
2. To make changes to the displayed mode, press the SELECT button. When a value in thelower half of the display begins to flash, this indicates that the value can be changed.
3. To change the value, press the FWD button to increase the value or the BACK button todecrease the value. Any on/off functions can be changed by pressing the SELECT button.
4. Once the desired value is displayed, press the SELECT button to enter the value into the computer. Pressing the SELECT button will stop the display from flashing. When the valuestops flashing, it has been changed.
NOTE:When entering TIME, WAKE, or SLEEP functions, both the hours and minutes must be selected before the computer will accept the change.
14
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8
7.2 MACHINE ACCESS (SEE FIGURE 17)A. Machine Operator Display
16
Mode Display Description Preset Value1. VERSION Shows current version of the software installed.2. TIME Used to set the time of day. The machine has a
24 hour clock with a battery backup. The clockmaintains correct time even if not plugged intoelectrical power.
3. DATE Used to set the date and day of the week. yy-mmm-dd dow
4. DAYLIGHT Sets Daylight Savings Time (DST) option. YES forSAVINGS use of DST; NO for use of Standard time.
5. DEFROST TIMES Each side can defrost itself up to eight (8) times a 3 hoursday. Set the defrost times so the machine does notdefrost during periods of high demand.Low demand, every three (3) hours. High demand,every 4-5 hours. Offset Left Side and Right Sidedefrost times by 60 minutes.
6. WAKE TIME Sets the machine wake up time. Set the time the 00:00machine is to turn itself on.
7. SLEEP TIME Sets the machine sleep time. Set the time the 00:00machine is to turn itself off. The machine will wakeat its set time unless the defrost button is pressed.Pressing the defrost button cancels the sleepfunction and allows operation. The RUN button mustbe pressed to start the machine if the dispenser ismanually taken out of sleep mode. Otherwise, thedispenser will defrost and turn itself off.
8. SERVICE MENU Authorized technician access. N/A
Service Note: Press “DEF” and then “RUN” on the control panel to start a machine that hasbeen turned off manually. This allows the machine to automatically reset thebaseline.
7.3 MACHINE SETTINGSThese settings are preset by the machine. DO NOT change unless there is a problem with drink quality.
L Side Settings Level Control = 3 The higher the value, the higher the liquid level.R Side Settings The lower the value, the lower the liquid level.
The lower the value, the harder and colder.Thaw/Freeze = 3 The higher the value, the higher the temperature.
The lower the value, the lower the temperature.For more frozen, use lower values.For more liquid or less frozen, use higher values.
Common Settings Voltage Offset = 0 Use this offset to match the voltage reading on themachine to the actual incoming voltage measuredwith a voltmeter.This is completed prior to starting machine afterchambers are full and ready to start.
1. Compressor must be running while performing this procedure, so press(Continued next page)
(Continued from previous page)DEF on both sides.
2. Measure, with a voltmeter, incoming line voltage at L1 and L2 of contactor and record.
3. Read LCD line voltage reading under READOUTS - common readoutsand compare with voltmeter reading. [If within two (2) volts, skip Steps4, 5, and 6.]
4. Using Voltage Offset, match LCD line voltage reading to the voltmeterreading.
5. Repeat process, as needed, to match LCD line voltage reading tovoltmeter reading.
6. Once this is set, the machine is ready to run.NOTE: If compressor stops before finishing this procedure, press DEF again.
Be careful not to defrost drink product too many times in a row. To doso will cause the product temperature to rise above 100oF.
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7.4. READOUTSFor information and diagnostics.
L Side Readouts Allows user to view Beater % = This percentage representsR Side Readouts information about frozen and thaw status.
each side individually.Tank Pressure = This represents current pressure
in the chamber (tank).Syrup Pressure = This represents current pressure
of the syrup at the header.Return Temp. = This represents current
temperature of the refrigerantreturning to the compressor.
Liquid Level = 3 “Display Only” This changingvalue is controlled by the machine.A higher number means the levelis rising and a lower numbermeans the level is lowering.
Common Readouts Allows user to view H20 Pressure = This represents the currentinformation common incoming water pressure.to both sides. CO2 Pressure = This represents the current
incoming CO2 pressure.Regulated CO2 = This represents the current
internally REGULATED CO2 asread at the secondary CO2
gauge.Line Voltage = This represents the current
incoming line voltage.
7.5 MANUAL ON/OFFCAUTION
IF THESE ITEMS ARE MANUALLY TURNED ON, BE CERTAIN TO TURN THEM OFF PRIOR TOLEAVING THIS MENU OR DAMAGE MAY OCCUR.Allows Service technician to display and turn items on and off. This is done by pressing “SELECT”.
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CO2 Sol L = Turns gas solenoid on or off for left side.Solution Sol L = Turns solution solenoid on or off for left side.Beater Motor L = Turns beater motor on or off for left side.Defrost Sol L = Turns defrost solenoid on or off for left side.Refrig. Sol L = Turns refrigeration solenoid on or off for left side.Product Out L = Turns product out light on or off for left side.CO2 Sol R = Turns gas solenoid on or off for right side.Solution Sol R = Turns solution solenoid on or off for right side.Beater Motor R = Turns beater motor on or off for right side.Defrost Sol R = Turns defrost solenoid on or off for right side.Refrig. Sol R = Turns refrigeration solenoid on or off for right side.Product Out R = Turns product out light on or off for right side.Compressor = Turns compressor on or off (turn on fan motor first).Fan Motor = Turns fan motor on or off (turn fan motor on before
compressor).
7.6 BASE CHANGESTHE FACTORY HAS SET THESE VALUES. DO NOT CHANGE THESE VALUES.CONSULT FACTORY SERVICE REPRESENTATIVE PRIOR TO CHANGING.FAILURE TO COMPLY WILL RESULT IN MACHINE MALFUNCTIONS.
7.7 MACHINE TOTALSThis displays each side and common machine totals.
L Side Totals Defrost Cycles = Total number of defrost cycles ran.R Side Totals Soldout Hours = Total number of hours sold out error.
Beater Hours = Total number of hours beater motor has run.Run On Hours = Total number of hours side has been in run mode.Error Hours = Total number of hours side, since error had
occurred.Syrup Mins. = Total number of minutes side syrup has run.
Common Totals Comp. Hours = Total number of hours compressor has run.Comp. Cyl = Total number of cycles compressor has run.Power On Hours = Total number of hours the unit has been powered
on.Sleep Hours = Total number of hours the unit has been asleep.
7.8 LOAD ALL DEFAULTSRestores all adjustments to factory settings.
NOTEIf the service technician reloads all factory default values, the sleep, wake and defrost settings must be re-entered. Voltage offset will also need re-setting.Any settings made by the technician revert to factory settings.
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Are you sure? Press SELECT if yes, press CANCEL if no.OK Press CANCEL to exit.
8. CLEANING AND SANITIZING THE UNIT
8.1 GENERAL INFORMATIONNOTE
The following cleaning and sanitizing procedures pertain to the Lancer FBD equipment identified bythis manual. If other equipment is being cleaned, follow the guidelines established for that equipment.A. Lancer equipment (new or reconditioned) is shipped from the factory, cleaned and sanitized in
accordance with NSF guidelines. After installation is complete, the operator of the equipmentmust provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves areto be used during cleaning and sanitizing operations. Applicable safety precautions must beobserved. Instruction warnings on the product being used must be followed.
C. Water lines are not to be disconnected during the cleaning and sanitizing of syrup lines to avoidcontamination.
D. Do NOT use strong bleaches or detergents. They tend to discolor and corrode various materials.
E. Do NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, solvents, etc.,on the dispenser.
F. Do NOT use hot water above 140oF (60oC). This may damage certain materials.8.2 REQUIRED CLEANING EQUIPMENT
A. A mild soap solution (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water ata temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment. Any equivalent mild soap solution may be used as long as it provides a caustic based, non-perfumed, easily rinsed mixture containing at least two (2) percent sodium hydroxide(NaOH). Rinsing must be thorough and use clean, potable water which is also at a temperatureof 90o to 110oF.
B. Sanitizing solutions should be prepared in accordance with the manufacturer’s writtenrecommendations and safety guidelines. Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s written recommendations and safety guidelines,and provides 200 parts per million (PPM) available chlorine. Sanitizing solution is to be purgedfrom line(s) and equipment by flushing with product only until there is no after taste. Do not rinsewith water.
NOTEPlease note that a fresh water rinse cannot follow sanitization of equipment. Purge only with theend use product until there is no after taste in the product. This is an NSF requirement.
8.3 DAILY CLEANING OF THE UNITCAUTION
DO NOT USE ABRASIVE TYPE CLEANERS.A. On a daily basis, or more often if necessary, wash all exterior surfaces of unit with a mild soap
solution. Rinse with clean water. Wipe dry with a clean soft cloth.B. Remove and wash drip tray in mild soap solution. Rinse with clean water. Reinstall drip tray on
unit.
8.4 SANITIZING THE SYRUP SYSTEMSWARNING
IF POWDER TYPE SANITIZER IS USED, IT MUST BE COMPLETELY DISSOLVED WITHWATER PRIOR TO ADDING TO THE SYRUP SYSTEM. THE USE OF HOT WATER WILL HELPDISSOLVE POWDER TYPE SANITIZERS.The unit should be sanitized every 90 days. Follow sanitizer manufacturer’s recommendation inpreparing sanitizing solution.A. Disconnect BIB connectors from syrup boxes. Screw the clean BIB "Sanitizing Adapter" onto
the BIB connectors.NOTE:
If adapter is not available, cut the BIB fitting out of empty bag to use as adapter.B. Prepare concentration of sanitizing solution.
NOTE:Follow manufacturer's mixing instructions, but make solution slightly stronger than normal dueto water dilution in machine.
C. Press the "FILL" button, quickly place the BIB "Sanitizing Adapter" into container of sanitizing solution. The solution will begin to fill the syrup system and cylinder with sanitizing solution.
D. Pull faceplate relief valve to relieve pressure, which allows filling of cylinder. Fill until sanitizing solution comes out of relief valve port.
E. Press "OFF", than "BEATER” button to start the beater motor.NOTE:
Allow sanitizing solution to remain in the chamber for no more than 15 minutes.F. Remove BIB "Sanitizing Adapter" from sanitizing solution, then remove adapters. Reconnect
the BIB connectors to syrup boxes.G. Place empty container under the Brix sample valve. Slowly depress valve and hold until syrup
is again present, then release valve.H. Activate "CO2 Sol L" and "CO2 Sol R" in Manual On/Off" menu. Hold appropriate container
under dispensing valve and dispense product from chamber. As product level drops, partiallyclose valve to avoid sputtering. Evacuate cylinders, and then deactivate "CO2 Sol L" and "CO2Sol R".
I. Press "Fill" button, allowing the chamber to fill until the solenoid stops. Pull ring on faceplaterelief valve to vent cylinder. Continue until cylinder is one half (1/2) full, then press "OFF" button.
J. Repeat steps "7-H" and "7-I" several times. Taste the beverage between fillings to verify thereis no off taste. Continue flushing until there is no off taste.
K. Activate "CO2 Sol L" and "CO2 Sol R" in Manual On/Off" menu. Evacuate cylinders of product. Pull faceplate relief valve to purge all the air from the chambers. Repeat this stepthree (3) times on each chamber, then deactivate "CO2 Sol L" and "CO2 Sol R".
9. BASICS OF OPERATION
9.1 MAKING ADJUSTMENTS TO THE FBD500A. In order to produce a consistent, quality beverage with the FBD500 Frozen Beverage Machine,
there are a few critical settings that must be maintained. These settings are preset when youreceive the machine from the factory, but, due to variations that occur (e.g., in operating environments, syrups, and individual machines, etc.), it may be necessary to make minor adjustments to these critical settings. Adjustments are easily made using the keypad locatedbehind the door at the front of the machine, or by adjusting the CO2 regulator located behindthe access panel below the keypad.
B. The settings that control product quality and production rate are:1. Beverage Syrup Content or Brix Level (Set on syrup flow control)2. Liquid Level Control3. CO2 Injection Pressure and Chamber Operating Pressure4. Freeze and Thaw Settings
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C. In Sections 6 and 7 of this manual are instructions on machine installation and initial operation.These instructions should be followed for initial setup of the machine. If the product quality isnot as desired after the initial defrost and freezedown, the critical settings should be checkedand adjusted as necessary. This following sections discuss the sequence and method to verifythese settings. These five (5) critical settings are explained here to help better your understanding of how the machine operates so you can make adjustments, if necessary.
NOTEOn an initial freeze down, products must be given adequate time to absorb CO2. Until CO2 is properly and adequately absorbed, drinks could be too “wet” or too “heavy” - conversely, if adjustments to drink quality are made too late, the drink could become too “dry” or too “light”.1. Adjusting the Brix Level
a. Consistent, high quality beverages require adjusting and maintaining the syrup contentof the drink or brix level between 13.5 and 15. A brix level lower than 13.0 causes operational problems. A low brix level (lower than 13.0) will not maintain a consistent quality and tends to freeze around the beater shaft. A high brix level (higher than 15.0)causes freezedown times to be longer and produces a more liquid but acceptable drink.
2. Liquid Level Controla. The FBD500 frozen beverage dispenser utilizes a proprietary liquid level control system
(patents pending) to hold a constant liquid level. A constant liquid level assures a consistent quality frozen product.
b. If a more “wet” product is desired, the numerical setting (0-6) should be increased. If a“drier” and colder product is desired, the numerical setting should be decreased.
c. The default value set at the factory is 3. This setting should produce an excellent quality product.
3. CO2 Injection Pressure and Chamber Operation Pressurea. The CO2 injection pressure is set by adjusting the regulator, located behind the access
panel below the control panel in the front of the machine. The CO2 injection pressure setting works along with the operating pressure setting to control the pressure in the chambers. Operating pressures should be maintained at between 25 and 30 PSIG (172.5 and 206.8 KPa). To achieve this range, the CO2 regulator should be set at 30-32 PSIG (206.8 to 220.8 KPa). The unit then automatically sets the chamber pressure between 25 and 30 PSIG (172.5 and 206.8 KPa).
b. Note that “cola syrups” produce a better product with a lower chamber pressure. Intests, chamber pressures of 25-28 PSIG (172.5 and 193.2 KPa) produced the bestresults.
c. To lower the chamber pressure for a cola syrup, reduce the CO2 regulator pressure to 30 PSIG (206.8 KPa).
4. Thaw and Freeze Settingsa. The Thaw and Freeze settings signal the refrigeration system when to start freezing and
when to stop freezing. The liquid in the chamber freezes until it reaches the desiredfrozen consistency; then, it begins to thaw. The liquid continues to thaw until the consistency specified by the Thaw value. The Thaw value is the point at which therefrigeration system turns on and refreezes the product. The product is maintained in agood acceptable quality frozen drink range.
b. Prior to changing any Thaw or Freeze settings, make sure the liquid level control settings are properly set and the chambers stay filled to the proper levels with the proper amount of CO2. The optimum frozen drink temperature is 24°F to 28°F (-4.4°Cto -2.2°C). A product at this temperature will form a “peak” and not shrink when drawn.
CAUTIONIF THE THAW - FREEZE IS SET AT A LOWER SETTING, COMPRESSOR “SHORTCYCLE” CAN OCCUR THAT WILL CAUSE THE COMPRESSOR TO OVERHEAT. IF A
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LOWER SETTING IS USED, THE DISPENSER OPERATION MUST BE MONITORED TOINSURE THE COMPRESSOR DOES NOT “SHORT CYCLE”.c. The Thaw and Freeze settings may be raised or lowered to change the temperature of
the product. A default setting of 3 is set at the factory. To decrease the temperature,decrease the numerical setting to 2 or 1; to increase the temperature, increase thenumerical setting to 4 or 5.
5. Refrigeration SettingsCAUTION
IN A NORMAL CONFIGURATION, THE REFRIGERATION SYSTEM IS SEALED AND PRESSURES CANNOT BE MONITORED. IF THE SEALED SYSTEM IS OPENED WITHOUT APPROVED FACTORY SERVICE, WARRANTIES WILL BE VOID.
CAUTIONDO NOT PRESSURIZE THE LOW SIDE (EVAPORATOR AND COMPRESSOR SECTION)ABOVE 150 PSIG (1035 KPA) FOR ANY REASON. COMPONENTS WILL FAIL AND WARRANTIES WILL BE VOID.a. The refrigeration settings control the rate that the chamber freezes from back to front.
If the refrigeration settings are adjusted properly, the suction pressure of the compressor should read 34 to 44 PSIG (234.6 to 303.6 KPa) with one side freezing.When both chambers are freezing, suction pressures range from 44 to 50 PSIG (303.6to 345.0 KPa). If suction pressures read lower than indicated here, then only the rearof the chamber will freeze and the front of the chamber will remain liquid. Low suctionpressure will also cause the compressor to short cycle.
b. Discharge pressures that exceed 300 PSIG (2070.0 KPa) are caused by elevated roomtemperatures that cause higher condensing temperatures. This will reduce machinecapacity. A continuing pressure above 350 PSIG (2415 KPa) may damage the compressor and extends freeze times.
c. Before making changes to any of the settings, run the machine for a period oftime. The preset values do not usually require any changes. This is a base setting andshould not be changed without factory instructions.
10. CHANGING FACTORY SET LIQUID LEVEL CONTROL
The factory setting of the liquid level control may be changed to alter the quality of the product. Adjustingthe liquid level control is allowed to change a drink that is too liquid or one that is frozen too hard. Aproduct that is frozen too hard will not allow the chamber to stay full and the drink will dispense with sudden releases of CO2 (“spitting”). A “too full” chamber may cause a “too wet” drink.10.1 BEFORE CHANGING LEVEL CONTROL SETTINGS
A. Each machine ships with preset level control values. These values should be correct for normal operation of the machine and should not have to be modified.
B. Before making any changes to the level control settings, defrost both chambers bypressing the “DEF” buttons located on the control panel. The machine may automatically correct any problems with drink quality after going through a defrost cycle.
C. After the defrost cycle, the compressor may cycle on and off several times to insure that the product is uniformly frozen. Wait several minutes before judging the quality of the product.
D. If factory level control settings are correct, the product should freeze to a proper frozen consistency, thaw and refreeze to the same consistency.
E. The level control settings of each drink chamber are preset to a default value of three (3). If the secondary regulator inside the unit is properly set to 30-32 PSIG (206.8 to 220.8 KPa), the chamber pressure will be “set” automatically.
F. After the machine is installed and each chamber is properly filled, press the “DEF” button on thecontrol panel to allow the machine to automatically “baseline”. Baselining indicates to themachine that the chamber contains liquid. As a result, the machine sensors determine howmuch to freeze the product.
G. The display will flash “DEFROSTING” until baselining is complete. The machine will 22
23
automatically start running if the machine was running when the defrost cycle was started. If themachine was not running before the defrost cycle started, the “RUN” button must be pressed.Note that there may be a delay of up to two (2) minutes before the machine turns on after the“RUN” button is pushed. This delay is normal. Do not press the button again or press any otherbuttons until the machine starts.
10.2 CHANGING THE DEFAULT LEVEL CONTROL SETTINGA. The level control setting is preset at the factory at a value of 3.B. If the drink is not frozen enough, or if the drink is too hard and too cold and dispenses slowly,
after the machine has been running for 10 to 15 minutes, it may be necessary to adjust the levelcontrol settings.
C. To change the machine’s level control settings, access the level two service menu.1. Access the service level by pressing the “FWD” button on the control panel until the
“SERVICE MENU” displays. Press the unmarked button on the right side of the panel.“Machine Settings” displays.
2. Press the “SELECT” button, “L Side Settings” displays.3. Press “SELECT” and “Level Control” displays.4. Press the “SELECT” button and the default settings of “3” begins to flash. The level is raised
by pressing the “FWD” button and lowered by pressing the “BACK” button. When thedesired number is reached, press “SELECT” and the new setting stops flashing and is setinto the computer.
D. To change the other chamber settings, press “CANCEL”, “L Side Settings” re-displays; thenpress “FWD”, “R Side Settings” displays. Repeat steps 3 and 4 above.
E. When settings are complete, press the “CANCEL” button until “Copyright” displays.10.3 DRINK TOO HARD AND COLD
A. If the drink is too hard and cold or the chamber is not full, adjust the “level control” to a higherlevel setting. Use the recommended settings that follow to properly adjust the liquid level control settings.
B. It will be necessary to drain off several drinks to allow the chamber to fill and rebalance. It isthen necessary to defrost the chamber and allow the product to refreeze. If the drink is still toohard, repeat the process taking the level control setting to the next higher value.
10.4 DRINK TOO LIQUIDA. If the drink is cold, but is still a liquid, adjust the level control to a lower level setting. Use the
recommended settings that follow to properly adjust the level control.B. It will be necessary to drain off several drinks to allow the chamber to fill and rebalance. It is
then necessary to defrost the chamber and allow the product to refreeze. If the drink is still tooliquid, repeat the process taking the level control to the next lower setting.
C. If the product is still too liquid, it may be necessary to adjust the THAW-FREEZE beater settings. Refer to Section 11 (Changing Factory Thaw and Freeze Settings) of this manual.
D. Drink temperature should be between 24°F and 28°F (-4.4°C to -2.2°C).10.5 RECOMMENDED LEVEL CONTROL SETTINGS
HIGHER LEVEL SETTING
HIGHER LEVEL SETTING
HIGHER LEVEL SETTING
FACTORY SETTING
LOWER LEVEL SETTING
LOWER LEVEL SETTING
LOWER LEVEL SETTING
6
5
4
3
2
1
0
MORE LIQUID
"DRY" OR MOREFROZEN
NOTEIf the machine continues to yield a drink that is too liquid or too hard after changing level controlsettings, it may be necessary to adjust the THAW and FREEZE settings (refer to Section 11,Changing Factory Thaw And Freeze Settings).
11. CHANGING FACTORY THAW AND FREEZE SETTINGS
11.1 BEFORE CHANGING THAW AND FREEZE SETTINGSA. Each machine ships with THAW and FREEZE values preset. These values should be correct
for normal operation of the machine.B. Before changing the THAW or FREEZE settings, verify that the level control and Brix settings
are properly set. After verifying the liquid level control, defrost both chambers by pressing the“DEF” buttons located on the control panel. The machine may correct any problems with drinkquality after going through a defrost cycle.1. After the defrost and refreeze cycle, the compressor may cycle on and off several times to
insure that the product is uniformly frozen. Wait several minutes before judging the qualityof the product.
2. The product should freeze to a proper frozen consistency, thaw, and refreeze to the same consistency. The compressor turns on when the thawed product requires refreezing.
3. If the product is freezing too cold and hard, the drink dispenses slowly and the THAW - FREEZE value must be increased. If the product is not frozen enough (still liquid),the THAW - FREEZE value must be decreased. Use the recommended settings that followwhen making adjustments to the THAW - FREEZE value.
C. RECOMMENDED THAW-FREEZE SETTINGS
24
HIGHER LEVEL SETTING
HIGHER LEVEL SETTING
HIGHER LEVEL SETTING
FACTORY SETTING
LOWER LEVEL SETTING
LOWER LEVEL SETTING
LOWER LEVEL SETTING
6
5
4
3
2
1
0
MORE LIQUID
"DRY" OR MOREFROZEN
11.2 CHANGING THAW AND FREEZE SETTINGSThe THAW-FREEZE values should only be changed if the drink quality is not as expected. Use the following steps to change THAW-FREEZE settings as necessary. Before changing the THAW-FREEZE settings, verify that the level control settings (see Section 10.2) are properly set.THAW-FREEZE settings may not need changing if corrections are made to the level control settings.A. Changing the THAW-FREEZE for LEFT SIDE and RIGHT SIDE
1. Access the service level by pressing the “FWD” button on the control panel until the “SERVICE MENU” displays. Press the unmarked button on the right side of the panel.“MACHINE SETTINGS” displays.
2. Press “SELECT” and “L SIDE SETTINGS” displays.3. Press “SELECT” and “LEVEL CONTROL” displays.4. Press the “FWD” button until “THAW-FREEZE” displays.5. To change the THAW-FREEZE values, press “SELECT” and the number starts to flash.6. Press “FWD” to change to a higher setting or press the “BACK” button to change to a lower
setting.7. Once the desired setting displays, press “SELECT” to save the new value.8. Press “CANCEL” and “L SIDE SETTING” displays.9. To change the other chamber settings, press “FWD” until “RIGHT SIDE SETTINGS”
displays. Repeat Steps 3-7 above.10. When settings are complete, press the “CANCEL” button until “Copyright” displays.
12. CRITICAL INFORMATION
The following information is critical to proper machine operation. Prior to troubleshooting problems withthe unit, review the following information.12.1 DEFROST AND RUN TIME DELAY
When either the RUN or the DEF button on the control panel is pressed, THE MESSAGE “RUN BEATER” or “DEF BEATER” is displayed. This is a time delay before the compressor starts running. The delay can be as long as two (2) minutes before the unit starts running or defrosting. Do not press the buttons again. Wait, and the machine will start freezing.
12.2 CHAMBERS 90% FULL ON INITIAL SET UPWhen a RUN-FREEZE cycle starts, the chambers should be filled approximately 90% full. If the chambers are totally full, open the dispensing valve and allow a small amount of liquid to drain out. If the chambers are 50-60% full, press “OFF” and “FILL”; the vent ring on the faceplate will vent gasand allow liquid to fill if pulled. To fill the chamber, press the FILL button. The screen will display“Fill On”. The chamber will not fill if the pressure in the chamber is above the fill pressure. Pull thevent ring to lower the chamber pressure.
12.3 LINE VOLTAGE DROPThe unit requires a separate electrical circuit complete with a 30 AMP breaker or fuse and a 30 AMPservice. The unit will not function properly if the line voltage drops more than 10 volts between thepower source and the machine.
12.4 LONG TUBING RUNSA. Long runs of supply tubing can cause problems if the pressure drop between the tank and the
unit is too much. Runs longer than 30 feet (9.14 m) will require special attention.B. Installations requiring long runs of tubing [30 to 50 feet (9.14 to 15.24 m)] may encounter
problems. The machine’s sensors may indicate that the machine is out of syrup or water.Consider the following solutions:1. Increase the tubing size from 1/4 inch diameter to 3/8 inch diameter.2. Install booster pumps in the supply lines with a vacuum regulating valve.3. Increase primary CO2 regulator pressure from bulk or tank CO2 to 105 - 120 PSIG (723.9
to 827.4 KPa).13. TROUBLESHOOTING GUIDE
The following information is a listing of the most common problems that could keep the machinefrom operating properly. Contact the factory for details, when necessary.
TROUBLE CAUSE REMEDY
STARTUP PROBLEMS1. Tank filling starts as A. Baseline error. A. Push “DEF” button on control
soon as refrigeration panel to automatically Baselinecycle starts. the machine.
2. Chamber will not fill. A. Solution solenoid is not A. Check connection. Check solenoidactivating. in Manual “ON/OFF” test mode.
B. Bad relay on upper board. B. 1. Insure that the solenoidfunctions from the Manual“ON/OFF” test menu. If thesolenoid does not energize,replace board. If solenoidenergizes, valve may be stuck.
2. Check connector.C. Solenoid valve is stuck. C. Clean debris from valve or replace.D. Pressure max in chamber. D. 1. Expansion tank pressure not
(Look for “PMAX” error charged correctly to 30 PSIGmessage on display.) (206.8 KPa).
(Item 13.2 continued on next page.)
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TROUBLE CAUSE REMEDY
(Item 13.2 continued from previous page.)
2. Level control settings may needto be lowered.
3. Level control settings may needto be raised due to excessiveCO2 in the chamber.
4. Insure that the tank transducersare reading the CO2 regulatedpressure correctly (i.e., fillingabout 5-7 PSIG (34.5 - 48.3KPa) below REG CO2.
5. Insure CO2 regulator has notclimbed above preset 30-32PSIG (206.8 - 220.8 KPa).
3. Chamber is cold, but A. Level control is set too high. A. Lower level control settings.liquid still showing in B. Airflow through condenser B. Clean or clear condenser ofthe faceplate. is blocked. blockage.
C. Base refrigeration settings C. Consult factory.may require adjustment.
4. Chamber will not A. Hot gas valve is activated A. Select Defrost Sol in Manualfreeze down. during freeze down. “ON/OFF” test mode and turn off.
B. Expansion valve relay is bad B. Replace relay or expansion valve.on PC board or expansionvalve is bad.
C. Hot gas valve is stuck open. C. Evacuate refrigerant from machine,remove blockage, and rechargesystem. Consult factory if in warranty.
D. Refrigeration leak. D. Put gages on system and checkpressures. Check for leaks.Consult factory if in warranty.
5. Chamber continues to A. Solution solenoid is stuck A. 1. Check for shorted wiring thatfill even when turned off. open. could hold solenoid open.
2. Check for debris holding valveopen.
3. Replace solenoid valveactuator.
B. Solenoid left ON in Manual B. Go to Manual “ON-OFF” Menu“ON-OFF” TEST Menu. and turn solenoid off.
C. Tank pressure transducer C. Replace transducer.has failed at or near zero.
DRINK QUALITY6. Drink quality is too A. Chamber not filled properly. A. Defrost and fill chamber to 90% full.
“Hard”, “Dry”, or “Cold”. B. Level control settings too B. Raise the level control settingslow allowing too much gas using the instructions ininto the chamber and low Section 10.2, this manual.liquid levels.
C. Pressure sensors on the C. 1. Verify that the secondarychamber or the secondary pressure regulator reading ispressure regulator are not the same as Reg. CO2 readingreading correctly. on the “Common Readouts” in
the Service Menu.NOTE: The sensor must be
repaired or replaced if thedifference is more than 3 PSIG(20.7 KPa).
(Item 13.6 continued on next page.)
26
(Item 13.6 continued from previous page.)
2. Verify chamber pressure sensor(Tank Pres) settings displayedin the Service Menu underL Side or R Side, is reading3 to 5 PSIG (20.7-34.5 KPa)lower than the secondary pressure regulator gauge afterthe chamber fills.
NOTE: The sensor must berepaired or replaced if thechamber pressures are morethan 10 PSIG (68.9 KPa) belowthe secondary regulatorpressure.
D. THAW-FREEZE settings D. Raise the THAW-FREEZE settingsare set too low. using the instructions in Section
11.2, this Manual.E. Check valve on water line is E. Replace or clean the check valve.
stuck closed or is blocked by Check brix to help locate problem.debris.
F. Solenoid valve on the water- F. Replace or clean the solenoid valvesyrup line is malfunctioning or actuator. (Check solenoid in theand not allowing the chamber Manual “ON/OFF” Test mode.)to fill.
G. Solution valve relay has failed G. Replace plug-in relay board locatedand the solution valve is not on Main control board.opening.
H. Secondary CO2 regulator is H. Repair or replace the secondarymalfunctioning. This may be CO2 pressure regulator.indicated by the gauge reading.
7. Drink too “Wet” or A. Level control settings A. Lower the level control using the“Liquid”. too high, not allowing enough instructions in Section 10.2, this
gas into the chamber. manual.B. Solenoid valve on the CO2 B. Replace or clean the solenoid
line is malfunctioning and not valve or actuator. (Check theallowing CO2 into the chamber. CO2 solenoid in the Manual
“ON/OFF” Test mode.)C. THAW-FREEZE settings C. Lower the THAW-FREEZE settings
are set too high. using the instructions in Section11.2, this manual.
D. Tank pressure sensor is D. Repair or replace pressure sensor.malfunctioning and is readingat or near zero.
E. Secondary CO2 regulator is E. Repair or replace the secondarymalfunctioning. CO2 pressure regulator.
F. Chamber not filling properly F. Defrost and make sure chamber is90% full.
G. CO2 orifice is blocked. G. Remove blockage.H. Relay for CO2 solenoid valve H. Replace plug-in relay board located
has failed or become stuck on on upper control board.relay PCB and valve will notopen, or opens inconsistently.
8. Drink quality too “Light” A. Secondary CO2 regulator set A. Lower secondary CO2 regulator(High Overrun). too high. pressure until the drink quality is
of the desired weight.9. Drink quality too “Heavy” A. Secondary CO2 regulator set A. Raise secondary CO2 regulator
(Low Overrun). too low. pressure until the drink quality isof the desired weight. DO NOT sethigher than 40 PSIG (275.8 KPa).
TROUBLE CAUSE REMEDY
27
10. Drink tends to “collapse” A. CO2 is escaping from the A. 1. Drink temperature too cold andor “fall”. drink. is forcing the CO2 out (lower
than 24°F). The chamber maynot be full causing a lowtemperature drink.
2. The chamber pressure for“Cola” drinks must be set lowerto retain CO2 . Lower thesecondary regulator pressureto 30 PSIG (206.8 KPa).
3. Air not cleared from chamberprior to filling chamber.
4. Syrup being used is more thanthree (3) months old, or is notan FCB syrup.
5. Contaminants in system due toexcessive lubrication of valve orseal. Contaminated watersupply.
B. Contaminated CO2 supply. B. Contaminants in system due toexcessive lubrication of valve orseal. Remove contaminants. DoNOT use a “soft water” conditioningsystem.
11. Brix of drink too high A. Syrup Flow Controller not A. Measure the brix level with aor too low. properly adjusted. refractometer. Adjust brix level
per operating instructions (see Page 11).
B. Syrup Flow Controller stuck B. Replace or clean Syrup Flowor is malfunctioning. Controller.
C. Stuck check valve on water C. Repair or replace check valve.or syrup line.
12. Drink tends to “grow” A. Drink is not cold enough and A. 1. Lower the THAW-FREEZEor continue to expand in has a high CO2 content. Brix setting using the instructionsvolume after drawn into is set too high. in Section 11.2, this manual.cup. 2. Reduce secondary CO2
regulator pressure to reduceCO2 content.
3. Adjust brix as necessary.ELECTRONIC CONTROLS13. LCD readout garbled A. Voltage spike or noise. A. Press “CANCEL” several times.
or blank. B. Low voltage causing noise. B. Check power supply for correctvoltage output.
C. No electrical power to unit. C. Check for electrical power toNo 5V DC signal. machine and to main control board.
14. One or more keypad A. Cable connecting machine to A. Check for loose or incorrectbuttons not responding. keypad not connected properly. connections.
B. Faulty control cable. B. Replace keypad.15. Clock shows incorrect A. Initial setting incorrect. A. Change clock settings as described
time/date. in Section 7.2, this manual.B. Clock battery failure. B. Replace main control board.
16. High tank pressure A. Pressure transducer failure. A. Refer to FBD Service Bulletin #14,reading. December 17, 1999.
B. Failure in CO2 check valve. B. Clean check valve and replace.17. Any faulty pressure A. Possible short in wiring from A. Clean and dry connections on
reading on LCD. transducer to PC board. both ends of cable, and checkfor loose connections.
B. Poor connection in connector. B. Reposition or replace connectors.(Item 13.17 continued on next page.)
28
TROUBLE CAUSE REMEDY
(Item 13.17 continued from previous page.)
C. Short in Temperature Sensor. C. Replace Temperature Sensor.D. Low or no 15VDC. D. Check for 15VDC.E. Multiplexer failure. E. Replace main control board.
MECHANICAL18. Product does not flow A. Ice particles in dispensing A. Run defrost cycle. If necessary,
freely from dispensing valve. open and close dispensing valvevalve, or does not flow several times or run warm waterat all. over valve.
B. Product in cylinder is frozen. B. Defrost, fill to 90% and run.19. Product leaking from A. Beater drive seal is worn A. Replace with new seal.
rear of cold pack. or damaged.B. Beater drive coupling is worn. B. Replace coupling.C. Seal is not positioned correctly. C. From inside chamber, reseat seal,
making sure it is flush with back ofchamber.
20. Brix sample valve leaks. A. Damaged or failed O-Ring A. Turn off Pressure. Remove C-clipon valve. from bottom side of sample valve.
Remove sample valve shaft andchange O-Rings.
B. Inside hole of plastic header B. Replace top header block.block is scratched or damaged.
21. Noisy condenser fan A. Fan blade loose. A. Tighten set screw on fan blade hub.blade. B. Fan contacting condenser, B. Loosen set screw on fan blade
guard, hoses, or other. hub and adjust fan up or down asrequired. Re-tighten set screw.Move obstruction as necessary.
C. Fan blade not balanced. C. Check fan blade for damage.Replace fan blade.
22. Low water pressure or A. Water pump failure. A. Check to make sure that pumpno water pressure. has CO2 pressure and is pumping.
B. Water not turned on. B. Turn on water.C. CO2 not turned on or too low. C. Check CO2 source, verify
70-75 PSIG (482.6-517.1 KPa).D. Water pressure transducer D. Verify and replace water pressure
failure. transducer if needed.
ELECTRICAL23. Solenoids not activating. A. Relay Board failure. A. Replace relay board.
B. Solenoid failure. B. Replace solenoid. Check inManual “ON/OFF” Test mode.
C. Connector not plugged in at C. Plug in connector.board or solenoid.
D. 192V transformer in electrical D. Replace transformer or fuse, asbox, or the board fuse has required.failed.
24. Solenoids continuously A. Transorb failure. A. Replace transorb.activated. B. Relay stuck. B. Replace Relay board.
25. Line voltage low on LCD. A. Incorrect offset. A. Go to machine settings menu andadjust voltage offset to compensatefor incorrect voltage difference.
B. P18 - no voltage or unplugged. B. Check 10 VA Transformer output for24VDC or reconnect. Replace.
26. Low beater counts. A. Beater motor capacitor. A. Check capacitor.B. Gear motor failure. B. Replace gear motor.C. Lower motor control board C. Replace board.
failure.(Item 13.26 continued on next page.)
TROUBLE CAUSE REMEDY
29
(Item 13.26 continued from previous page.)
D. Chamber frozen solid. D. Verify brix and settings as required.Defrost twice and press RUN.
27. Display door light out. A. Failed florescent bulb. A. Verify input voltage. Replace bulb.28. Display door light out A. Failed or failing florescent A. Replace ballast.
or flickering. ballast.29. Ammonia smell in A. Start capacitor has failed. A. Verify blown capacitor. Replace
electrical box. start capacitor.30. Fan motor not running. A. Fan relay failure. A. Replace plug-in relay board located
on main control board.B. Bad fan motor. B. Replace fan motor.C. Contactor not engaging. C. Check power on T1 and T2; change
contactor.D. Lower motor control board D. Replace board.
failure.
WATER31. Low or no water A. Water pump failure. A. Replace water pump.
pressure. B. CO2 out. B. Refill CO2 tank.C. Water check valve failure. C. Replace or repair check valve.D. Water turned off. D. Turn water on.E. Water transducer failure. E. Replace water transducer.
SYRUP32. Out of Syrup or syrup A. Hoses connected wrong. A. Verify hose connections are correct.
level low. B. Syrup container empty. B. Replace syrup.C. CO2 out. C. Refill CO2 tank.D. Syrup supply line kinked. D. Straighten or replace supply line.E. Syrup transducer failure. E. Replace syrup transducer.
CO2
33. Out of CO2. A. Hoses connected wrong. A. Check hose connections.B. Tank regulator pressure B. Set regulator on CO2 bottle to
set wrong. 105-120 PSIG (723.9-827.4 KPa).C. Pressure sensor failure. C. Replace or repair pressure sensor.D. CO2 tank empty. D. Replace CO2 tank.
REFRIGERATION34. Compressor not A. Contactor or start capacitor A. Check voltage across contactor T1
working. has failed. and T2 and for blown capacitor.Replace if readings are incorrect.
B. Compressor failure or B. Check amperage draw onoverheated compressor. Wait for compressor
to cool.35. Compressor hesitates. A. Low voltage (below 215VAC). A. Install boost transformer.
CAUTIONDO NOT PRESSURIZE LOW SIDE (EVAPORATOR AND COMPRESSOR SUCTION) ABOVE 150 PSI FORANY REASON! COMPONENTS WILL FAIL AND WARRANTIES WILL BE VOID.
36. Low head/suction A. Low refrigerant level. A. Check for leaks; repair andpressure. recharge as necessary.
37. High head/suction A. Condenser dirty. A. Clean condenser/Change filter.pressure. B. Air circulation blocked. B. Clean condenser coil, check for
blocked airflow; replace filter, ifrequired.
C. Compressor damaged. C. Check amperage draw oncompressor.
D. High room temperature. D. Provide cool air.
30
TROUBLE CAUSE REMEDY
LCD DISPLAY ERROR MESSAGES38. PMAX (when drink is A. High chamber pressure. A. 1. Expansion tank pressure not
dispensed) charged correctly to 30 PSIG(206.8 KPa).
2. Level control settings may needto be lowered.
3. Level control settings may needto be raised due toexcessive CO2 in the chamber.
4. Insure that the tank transducers are reading the CO2regulated pressure correctly(i.e., filling about 5-7 PSIG (34.5-48.3 KPa) below REG CO2).
5. Insure CO2 regulator has notclimbed above preset30-32 PSIG (206.8-220.8 KPa).
6. Verify that check valve is notstuck.
39. Max Fill A. Secondary CO2 pressure is A. 1. Insure CO2 regulator is freeabove 40 psi. of contaminants.
2. Insure CO2 check valvesdownstream from the regulatorare free of contaminants.
40. DefPRESmax A. Tank pressure above 55 psi. A. Check secondary regulatorpressure and release tank pressureas required.
41. DefProdOut A. Product supply is out during A. Replenish product supplydefrost stage. (i.e., water, CO2, syrup).
42. BTR-LO-ERR A. Low beater motor counts. A. 1. Check for restriction of beaterblades.
2. Check for failed beater motor.B. Bad capacitor on motor. B. Check capacitor and replace as
required.C. Motor control board failure. C. 1. Check connector from beater
motor to lower control board.2. Change lower control board if
necessary.43. BTR-HI-ERR A. High beater motor counts. A. Re-baseline machine by running
the Defrost cycle. Press DEF.44. SYRUP OUT A. Out of syrup or CO2 to A. 1. Check syrup level.
drive pump. 2. Check CO2 supply.45. H2O OUT A. H2O off or out of CO2 to A. 1. Check H2O supply valve.
drive pump. 2. Check CO2 supply.46. CO2 OUT A. Out of CO2. A. Check CO2 supply.47. RtnTempErr A. Temperature transducer A. 1. High temperature detected but
error or failure. creates no problem, ignore.2. Check for short in transducer
and cable.3. Check for poor connection in
connector.4. Check for short on board.5. Replace transducer.
TROUBLE CAUSE REMEDY
31
32
LCD DISPLAY MESSAGESLANCER FBD500 FROZEN BEVERAGE DISPENSER
MESSAGE DESCRIPTIONSleeping Unit in “Sleep” mode. Unit is shut down.
Cmpr StDly This delay is before compressor starts. The time period varies from 1 to 30 seconds
Cmpr Start This is displayed when compressor starts freezing or defrosting.
Cmpr Run This is displayed only on Left Side, when compressor is running on either side.
DEF Wait This side is waiting to defrost.
DEF Beater If “DEF” is pressed and if the beater has not been running, then this is displayed for a maximumtime delay of two (2) minutes.
DEF Cmp Wt Time delay prior to opening the Defrost Solenoid.
Defrosting This is displayed when side is DEFROSTING.
DEF Suspnd This is displayed when a side has been interrupted by the other side freezing. After the otherside has frozen down, then defrost is resumed.
Run Off This is displayed when freeze is off or when the side is turned off.
Run HotGasW This is displayed on the opposite side when a side has defrosted and is waiting to refreeze orwhen one side is defrosting and the other side is in Run Thaw Mode.
Run Cmp Wt This is displayed, prior to starting a freeze down; this is a time delay before the RefrigerationSolenoid opens.
Run Frz Wt This is displayed after the freeze down has finished.
Run Freeze This is displayed when a side is freezing down.
Run Thaw W This is displayed after the Thaw percent has been reached.
Run Thaw This is displayed when a side is Thawing before refreezing.
Run Beater If “Run” is pressed and if the beater has not been running then this is displayed for a maximumtime delay of two (2) minutes.
Fill Off The unit will not fill with product when this is displayed.
L Fill Hld This is displayed during first freeze and defrost only. The pressure in the chamber has notdropped below the fill pressure.
Fill Hold This is displayed during normal operations when the pressure in the chamber has not droppedthe fill pressure.
Fl Pre CO2 This is displayed prior to filling the chamber with solution. This only allows CO2 into the cham-ber for a specified time period.
Fl CO2 SOL This is displayed prior to filling the chamber with solution. This only allows CO2 and solution tofill the chamber until four (4) PSI is reached in the chamber.
L Filling This is displayed during first freeze and defrost only. The unit is filling the chamber.
Filling This is displayed during normal operations when the chamber is filling.
WARNING LIGHTS
LANCER FBD500 FROZEN BEVERAGE DISPENSER
PROBLEM CAUSE SOLUTION
Left red light Left side - out of syrup, Replace empty syrup containerflashing. or Pressure MAX condition. (Left Side flavor), see Section 13.38.
Right red light Right side - out of syrup, Replace empty syrup containerflashing. or Pressure MAX condition. (Right Side flavor), see Section 13.38.
Both red lights Out of CO2. Replace empty CO2 tank.flashing. Out of Water (H2O). Check Water (H2O) Supply.
Left red light on Unit defrosting If on defrost during peak draw, cancel(not flashing). (Left Side of unit). defrost by pushing “DEF” button, then
push“RUN”.
Right red light on Unit defrosting If on defrost during peak draw, cancel(not flashing). (Right Side of unit). defrost by pushing “DEF” button, then
push“RUN”.
Red lights on, but Unit in “Sleep” mode or Restart unit by pushing “DEF” button,beaters not turning. turned off. then “RUN” button on both sides.
No lights, unit Check to make sure power Plug unit in and/or rest circuit breaker.not running. cord is plugged in. Check Then restart unit by pushing “DEF”
to see if circuit breaker has button, then “RUN” button on bothbeen tripped. sides of unit
LCD DISPLAY ERROR MESSAGESLANCER FBD500 FROZEN BEVERAGE DISPENSER
MESSAGE DESCRIPTIONDEFPresMax Chamber pressure is above 55 PSI during defrost only.DEFProdOut Product is out during defrost only.BTR-LO-ERR Low beater percent. Below 450%.BTR-HI-ERR High beater percent. Above 1200%.SYRUP OUT Syrup pressure is below 50 PSI.H2O OUT Water pressure is below 45 PSI.CO2 OUT CO2 pressure is below 45 PSI.PRES MAX Chamber pressure is above 55 PSI during normal operations only.RunProdOut Product out during normal operations.RtnTempErr High return temperature detected or temperature sensor broken (-40). Unit still functions.Max Fill Regulated CO2 pressure is at or above 40 PSI limit.TankPsi=0 Filling has been on for five (5) seconds and chamber pressure equals to zero (0).SFillError Filling on for four (4) minutes but chamber pressure between one (1) PSI and fill PSI.Product Out Product out when side is off.
33
17"
16 3/4"
10 1/2"
1 5/8"
33 1/2"
20 1/8"
2"
22 1/16"
2 1/2" DIA. HOLE(OPTIONAL FOR ROUTINGHOSES THROUGHCOUNTERTOP)
MACHINE MUSTBE SUPPORTED TOTHIS POINT
EDGE OF MACHINEEDGE OFMACHINE
27 1/16"
ADDITIONALHOLE LOCATIONS
USE 1/2" DRILLBIT (4 HOLES)
14. ILLUSTRATIONS, PART LISTINGS, AND DIAGRAMS
14.1 MOUNTING DIAGRAMThis Figure illustrates the locations of threaded mounting holes in the base of the FBD500 machine.
34
EXPANSIONCHAMBER
VALVE
LEGEND
CO2
REGULATOR
PRESSURETRANSDUCER
SOLENOID
CHECKVALVE
CO2
REG
P
S
PRODUCT DISPENSER
CO2
IN
S
0.25
0.039
FREEZECHAMBER
L SIDE
CO2 INJECT
0.25
0.039
P
S
CO2
REG
P
S
P
BRIX ADJUSTER
SYRUPIN
PP
H2OIN
PRODUCT DISPENSER
FREEZECHAMBER
R SIDE
S
P
CO2 INJECT
EXPANSIONCHAMBER
BRIX ADJUSTER
P
SYRUPIN
H2OIN
L
E
G
N
D
14.2 FLOW DIAGRAM/SCHEMATIC
35
14.3 WIRING DIAGRAM/50-60HZ SCHEMATIC
36
WHT
CLRBLK
GRNWHT
RED
CLRBLK
GRNWHT
RED
CLRBLK
GRNWHT
RED
MA
IN C
ON
TR
OL
LE
R B
OA
RD
P14
12
34
51
23
45
P15
12
WH
T
RIG
HT
OU
TO
F L
IGH
T
LE
FT
OU
TO
F L
IGH
T
R
RE
FR
IG #
2
YE
LY
EL
YE
LY
EL
YE
LY
EL
BL
KO
RG
PU
R
BL
KO
RG
BR
NB
LK
YE
LY
EL
GR
Y
BL
K
WH
TR
V39
RV
39
SO
LU
TIO
N#2
RV
39
DE
F #
1
RV
39
DE
F #
2S
OL
UT
ION
#1
BR
NB
LUR
EF
RIG
#1
CO
2 #2
CO
2 #1
34
5
RED
P16
P5
P17
12
34
56
78
12
34
56
78
910
P18
P6
NO
SY
RU
P#1
12
34
51
23
45
P7
P8
TA
NK
1P
RE
SS
UR
EN
O W
AT
ER
12
34
51
23
45
12
34
51
23
45
12
34
51
2
JUM
PE
RC
ON
FIG
UR
AT
ION
P20
PIN
S 2
& 3
RE
TU
RN
TE
MP
SE
NS
OR
FE
RR
ITE
BE
AD
BU
TT
SP
LIC
E
RR
ED
LIG
HT
FU
SE
SO
LE
NO
ID
CA
PA
CIT
OR
RV
XX
XV
AR
IST
OR
LE
GE
ND
PR
ES
SU
RE
TR
AN
SD
UC
ER
S
BE
AT
ER
MO
TO
R #
2R
IGH
T
BE
AT
ER
MO
TO
R #
1L
EF
T
34
51
23
45
67
8
P9
NO
CO
2
P10
TA
NK
2P
RE
SS
UR
E
P11
NO
SY
RU
P#2
P12
RE
G C
O2
P20
SP
AR
E
P13
BLKBRNRED REDORGYEL
YELWHT
WHT
GRYPURBLU
BLKBLK
R
BLK
BRNBLUORGYELGRNWHT
RED
RED
BLK
CLR
CLRBLK
GRN
GRN
WHT
WHT
RED
BLK
CLR
GRNWHT
RED
BLK
CLR
GRNWHT
RED
BLK
BLK
CLR
GRNGRN
WHT
RED
BLK
CLR
BLU
PUR
GRNWHT
WHT
RED
RED
BLKGRN
WHTRED
BLKGRN
WHTRED
BLKGRN
WHTRED
BLKGRN
WHTRED
BLKGRN
WHTRED
BLKGRN
WHTRED
RED
CLRBLK
GRNWHT
RED
YE
L
BL
K
OR
G RV
390
RV
390
OR
G
3 A
MP
SL
O
GR
N
GR
N
BR
NBO
DIN
E M
OT
OR
- 5
uF
BR
OT
HE
R M
OT
OR
- 4
uF
TR
AN
SF
OR
ME
R(T
1)
24 V
AC
OU
TP
UT
TB
- 1
43
2
RV
390
1
321 4 5 6 7 98
240
VA
CIN
PU
T
BO
DIN
E M
OT
OR
- 5
uF
BR
OT
HE
R M
OT
OR
- 4
uF
RE
DB
LU
BL
KG
RN
/YE
LB
LK
/YE
L
YE
LR
ED
RE
DR
ED
BL
K
BL
K
BL
K
BL
K
RE
D
RE
D
RE
D
RE
D
WH
T
BR
N
RE
D
BL
UB
LK
GR
N/Y
EL
BL
K/Y
EL
3 A
MP
SL
OR
ED
GRN
RED WHT
RED
GR
NG
RN
GR
NG
RN
GR
NG
RN
GR
N
BL
KL
2L
1G
ND
PO
WE
R IN
PU
T21
5 -
245
VA
C60
- 5
0 H
Z14
-16
RU
N A
MP
S
US
ED
ON
50
CY
CL
E U
NIT
S O
NL
Y
TO
L1
ON
CO
NT
AC
TO
R
TO
L2
ON
CO
NT
AC
TO
R
CO
MP
RE
SS
OR
HE
AT
ER
RV
39R
V39
RV
39R
V39
WH
TG
RN
RED
REDRED
WHT
WH
T
WH
TB
LK
BL
K RV
390
WH
T
WH
T
BA
LL
AS
T
BL
K
BL
K
FA
N W
IRE
LIS
TF
AS
CO
EB
ML
1B
LK
BL
KB
LU
WH
T
BR
NB
RN
SE
EN
OT
EO
RG
NO
TE
:D
EP
EN
DIN
G O
N F
AN
, L1
FR
OM
CO
NT
AC
TO
R W
ILL
CO
NN
EC
TT
O E
BM
- L
1 O
R F
AS
CO
- L
1
NA
5uF
3uF
BR
N/W
HT
GR
N/Y
EL
GR
N/Y
EL
L2
L2
GN
D
GN
D
CP
1
CP
1
CP
2C
PV
AL
UE
BL
K
125
RE
D
BL
U
CO
NT
AC
TO
R(K
2)
L1
L2
T1
T2
BL
K
RE
D
GR
N
BL
UW
HT
RE
D
RE
D
GR
OU
ND
SE
CU
RE
DT
O D
OO
R
LA
MP
2 A
MP
BL
K
WH
T
WH
T
OR
G
OR
G+5
VD
C+5
VD
C-1
5VD
C
+15V
DC
G
YE
L
GR
N
GR
N
WH
T
BL
U
BR
N
G1
35
79
1 2 3 4 5 6 1 2 3 4 5 6 7 8
24
68
10
J3J2
PO
WE
R B
OA
RD
EL
EC
TR
ICA
L B
OX
EN
CL
OS
UR
E
J1 J4J5
2 A
mp
24 V
AC
G12 V
AC
VO
LT
AG
E R
EA
DIN
GS
ON
BO
AR
D A
RE
FR
OM
GR
OU
ND
(J5
-P7
& 8
)
BRN
RV39
BLUORGYEL
WHTGRN
1R
ED
BL
KL I N E
L O A D
EM
IF
ILT
ER
(FL
1)
BL
K
RU
N C
AP
(C
1)37
0V,6
0HZ
-(35
uF
)37
0V,5
0HZ
-(40
uF
)
ST
AR
T C
AP
(C
2)25
0V,6
0HZ
-(14
5-17
4uF
)33
0V,5
0HZ
-(21
6-25
9uF
)
CO
MP
ST
AR
TR
EL
AY
CSR
CO
MP
BL
K
WH
TG
RN
GR
N BL
K
WH
TW
HT
RV
390
192
VA
TR
AN
SF
OR
ME
R (
T2)5 6
1 2
7 8
3 4
GR
N
RE
D
2 3 4 65 1 2 3 4 6 7 85
BLKBLK
BLKWHT
BLK BLK BLK
BLK
BLU
RED
RED
WHT
WHT
BLK
FA
SC
O -
L1
EB
M -
L1
OR
CP
2
115
CO 2
WATER
SYRUP 1
SYRUP 2
RIGHT
LEFT
SYRUP 1LEFT
10NUT
1112
13
3
SUPPLIEDWITH
ITEM 12
2
1
9 8
65
4
7
14.4 DISPENSER FRAME
37
12-0631-0002, 115V/60HZ
12-0631-0001, 230V/50HZ
ITEM PART NO. DESCRIPTION
1 17-0346-0001 Frame2 12-0666-0001 Accumulator/Insulating Foam
Assembly3 REF Nut, 3/8 Inch (Supplied with
Accumulator)R 4 12-0536-0002 Water Pressure Reducing Valve
Assy, FLOJET (5000)R - 12-0536-0003 Water Pressure Reducing Valve
Assy, FLOJET (G5600)R - 12-0536-0004 Water Pressure Reducing Valve
Assy, SHURflo5 17-0222-0001 Cover, Electrical Box6 18-0101-0002 Screw, 8 - 32 x 1/2 Inch
7 40-0351-0001 Washer, Nylon, Flare8 12-0276-0005 Electrical Box Assy, 60Hz, 3 Wire
R - 12-0276-0006 Electrical Box Assy, 50Hz, 3 Wire- 17-0402-0001 Brackets, Electrical Box9 18-0503-0001 Nut, 10 - 32, Flange10 14-0103-0001 Clamp, Romex11 24-0100-0011 Label, Bulk Head Diagram12 22-0566-0001 Fitting, Bulk Head- REF Nut, 7/16 Inch (Supplied with
Item 12)13 18-0482-0001 Washer, Internal Tooth
R in margin indicates change or revision
ITEM PART NO. DESCRIPTION
4
1715
12
A
B
51 2
12
5
1515
715
158 13
12
11
18
10
9
6
15
1
16
2
3
14
14.5 ELECTRICAL BOX ASSEMBLY
38
12-0248-0001/60HZ, 3 Cond.
12-0249-0001/50HZ, 3 Cond.
ITEM PART NO. DESCRIPTION1 17-0401-0001 Electrical Box2 17-0401-0002 Clamp, Wire3 14-0103-0001 Clamp, Wire, Romex, 3/4”4 14-0481-0001 Capacitor, Start, 60 Hz
R - 14-0481-0002 Capacitor, Start, 50 Hz5 14-0482-0001 Capacitor, Run, 60 Hz
R - 14-0482-0002 Capacitor, Run, 50 Hz6 16-0251-0001 Filter, EMI7 12-0571-0001 T1 Transformer, 12VA8 12-0570-0001 T2 Transformer, 192VA9 14-0401-0001 Relay, 60 Hz
R - 14-0401-0002 Relay, 50 Hz10 14-0391-0001 Contactor DP, 30 Amp11 16-0302-0001 Power Supply Board12 14-0501-0001 Ground Bar Kit (Attaching screws
provided with Ground Bar Kit)R 13 18-0102-0002 Screw, 4 - 40 x 5/8”, Phillips, Pan,
M/S 18-8, SSR 14 18-0101-0002 Screw, 8 - 32 x 1/2”, Phillips, Pan,
M/S 18-8, SSR 15 18-0101-0003 Screw, 8 - 32 x 1/4”, Phillips, Pan,
M/S 18-8, SSR 16 18-0101-0001 Screw, 8 - 32 x 1”, Phillips, Pan,
M/S 18-8, SS17 18-0615-0001 Mounting Strap, Capacitor18 10-0207-0001 Tape, Foam, 1/4” x 1/2” x 5 1/2”
R in margin indicates change or revision
14.5 ELECTRICAL BOX ASSEMBLY (CONTINUED)
39
15
12
9
16
9
12
1
2
3
6
4
7
8
6
786
7
FASCO ASSEMBLY
EBM ASSEMBLY
86
7
86
5
14
1011
9
25
24
23
22
21
19
2018
17
13
14.6 FAN SHROUD/FAN MOTOR ASSEMBLY
40
12-0391-0002, 60Hz Fasco Assembly
12-0391-0001, 50Hz Fasco Assembly
ITEM PART NO. DESCRIPTION
1 30-0156-0001 Fan, 5 Blade, 38o Pitch2 REF Screw, Set (Provided with Item
1, PN 30-0156-0001, Fan)3 30-0100-0001 Motor, 60Hz
R - 30-0102-0001 Motor, 50Hz4 17-0551-0001 Bracket, Top Fan5 17-0551-0002 Bracket, Bottom Fan6 18-0561-0003 Nut, Hex, #8 - 327 18-0401-0001 Washer, #8, Flat, Zinc, SAE8 18-0451-0002 Washer, #8, Split Lock9 18-0100-0001 Screw, #10 - 32 x 1/2 Inch10 18-0401-0002 Washer, #10, Flat, SAE11 18-0503-0001 Nut, Flange, 10 - 32, Zinc12 17-0453-0001 Fan Shroud, Panel, Side13 17-0452-0003 Perforated Fan Shroud with
Filter Adaptation14 40-0431-0001 Washer, Rubber, Dampening15 20-0121-0001 Filter, Air,
14 5/16 x 17 3/4 x 5/1616 40-0206-0001 Trim, Fan Shroud
R in margin indicates change or revision
12-0393-0001, 60Hz EBM Assembly
12-0392-0001, 50Hz EBM Assembly
ITEM PART NO. DESCRIPTION
R 17 30-0103-0001 Fan, Motor, Grill, 60HzR - 30-0104-0001 Fan, Motor, Grill, 50HzR 18 18-0100-0004 Screw, 10 - 32 x 5/8R 19 18-0401-0002 Washer, Flat, #10 SAER 20 18-0481-0001 Washer, Ext. Tooth, #10R 21 17-0454-0001 Shroud, Condensing Fan, EBMR 22 10-0204-0002 Insulation StripR 23 17-0453-0001 Fan Shroud, Panel, SideR 24 18-0100-0001 Screw, 10 - 32 x 1/2R 25 20-0121-0001 Filter, Air,
14 5/16 x 17 3/4 x 5/16
R in margin indicates change or revision
14.6 FAN SHROUD/FAN MOTOR ASSEMBLY (CONTINUED)
41
FLOW
FLOW
84
1
8
4
32
14
12
13
911
75
6 RE
F
RE
FR
EF
10
14.7 FREEZE PACK/MANIFOLD ASSEMBLY WITH HOSES
42
12-0502-0002, 115V/60HZ
ITEM PART NO. DESCRIPTION
1 12-0501-0001 Freeze Pack Assy2 22-0368-0001 Tee, Reducing, 5/8” x 1/2” x 1/2”3 22-0201-0001 Elbow, 90o x 1/2”4 17-0481-0001 Plate, Motor Adapter5 17-0566-0001 Washer, Freeze Pack6 18-0613-0001 Retaining Ring, Internal7 40-0301-0001 Seal8 18-0251-0002 Cap Screw, Socket Head,
1/4 - 20 UNC x 1/2” Long9 22-0277-0001 Hose Barb, 1/4” NPT Male E x
1/4” (Use ONLY with PN 12-0382-0001)
10 12-0382-0001 Freeze Pack Hose Assy, Nylon Braided (Use ONLY with PN 18-0612-0001)
-- 12-0382-0002 Freeze Pack Hose Assy, SS Jacketed (Use ONLY with PN 18-0946-0001)
11 18-0612-0001 Clamp, Hose, Oetiker, 1/2” (UseONLY with PN 12-0382-0001)
-- 18-0946-0001 SS Hose Ferrule, 0.475 (UseONLY with PN 12-0382-0002)
12 12-0606-0001 Manifold Assy13 22-0386-0008 Drier (to Upper Manifold Tee)14 22-0386-0005 Lower Manifold Tee (at
Compressor Tee)
14.7 FREEZE PACK/MANIFOLD ASSEMBLY WITH HOSES (CONTINUED)
43
T2
T1
T1
T2
7
15
13
1410
11
1
T1
8 9
65
12
3 2
4
14.8 GEAR MOTOR ASSEMBLY
44
12-0291-0001, Left Gear Motor Assembly
ITEM PART NO. DESCRIPTION
1 30-0101-0001 Motor, Beater2 12-1151-0001 Ceramic Coupler3 17-0511-0002 Drive Shaft Key, Beater Motor4 18-0252-0001 Set Screw, Socket,
#10 - 32 UNF x 3/16” Long5 14-0483-0001 Capacitor, Start/Run6 14-0301-0003 Tie Wrap, 21 7/8”, Black7 16-0101-0001 Terminal Housing, 3 Position8 14-0101-0001 Disconnect, Spade, Female9 40-0426-0001 Capacitor Boot, 2 Hole10 16-0252-0001 Varistor, ZNR, Black11 14-0102-0001 Butt Splice, 18 - 22 AWG12 10-0203-0001 Tape, Foam, Double Coated,
3/4” x 1 3/8”13 16-0201-0002 Terminal Pin, Crimp, Male
R 14 12-0292-0001 Jumper Wire, Left, Gear Motor(Orange)
15 14-0301-0001 Tie Wrap
R in margin indicates change or revision
12-0291-0002, Right Gear Motor Assembly
ITEM PART NO. DESCRIPTION
1 30-0101-0001 Motor, Beater2 12-1151-0001 Ceramic Coupler3 17-0511-0002 Drive Shaft Key, Beater Motor4 18-0252-0001 Set Screw, Socket,
#10 - 32 UNF x 3/16” Long5 14-0483-0001 Capacitor, Start/Run6 14-0301-0003 Tie Wrap, 21 7/8”, Black7 16-0101-0001 Terminal Housing, 3 Position8 14-0101-0001 Disconnect, Spade, Female9 40-0426-0001 Capacitor Boot, 2 Hole10 16-0252-0001 Varistor, ZNR, Black11 14-0102-0001 Butt Splice, 18 - 22 AWG12 10-0203-0001 Tape, Foam, Double Coated,
3/4” x 1 3/8”13 16-0201-0002 Terminal Pin, Crimp, Male
R 14 12-0292-0002 Jumper Wire, Right, Gear Motor(Red)
15 14-0301-0001 Tie Wrap
R in margin indicates change or revision
FLOW
3
4
1
2
1
1
8
7
5
6
14.9 COMPONENT LAYOUT
ITEM PART NO. DESCRIPTION
R 1 14-0301-0001 Cable Tie, 3 7/8”, Black2 12-0565-0002 Wire Loom, Beater Motor,
60Hz- 12-0565-0001 Wire Loom, Beater Motor,
50Hz3 12-0564-0001 Wiring Harness,
CompressorR 4 14-0301-0002 Cable Tie, 7 3/8”, Black
5 14-0107-0001 Pin, Connector6 REF Cover, Terminal (Comes
with Compressor)7 14-0566-0003 Tubing, Shrink, 3/8” x 2”
Long8 14-0102-0002 Butt Splice (Yellow)
R in margin indicates change or revision
45
NOTE: OUTLET
NOTE: TO PRODUCT "IN" PORT
6 24 2
12
NOTE: INLET
3
2
5
14.10 WATER PRESSURE REDUCING VALVE ASSEMBLY
46
FLOJET PUMP
PRODUCT INLET
GAS INLET
PRODUCT OUTLET6
9
2
7
2
8
2
4
2
12
3
2
5
INLET
OUTLET
SHURFLO PUMP
FLOJET PUMP
ITEM PART NO. DESCRIPTION1 38-0126-0001 Valve, Reducing, Water Pressure2 18-0612-0002 Clamp, Hose, 3/8”3 22-0390-0020 Hose, Nylon, 3/8” x 2” Long4 22-0390-0060 Hose, Nylon, 3/8” x 6” Long5 22-0351-0001 Hose Fitting, Swivel, SS, Straight,
1/4” Flare x 3/8”R 6 34-0100-0001 FLOJET Pump with Fittings
R in margin indicates change or revision
SHURFLO PUMP
ITEM PART NO. DESCRIPTIONR 1 38-0126-0001 Valve, Reducing, Water PressureR 2 18-0612-0002 Clamp, Hose, 3/8”R 3 22-0390-0035 Hose, Nylon, 3/8” x 3 1/2” LongR 4 22-0390-0025 Hose, Nylon, 3/8” x 2 1/2” LongR 5 22-0351-0001 Hose, Nylon, 3/8” x 2 1/2” LongR 6 34-0103-0001 SHURflo Pump with FittingsR 7 22-0390-0018 Hose, Nylon, 3/8” x 1 3/4” LongR 8 22-0208-0001 Elbow, Barb, SS, Hose Slicer,
3/8” x 3/8”R 9 REF Pump Inlet Fittings (Supplied with
Pump)
R in margin indicates change or revision
14.10 WATER PRESSURE REDUCING VALVE ASSEMBLY (CONTINUED)
47
SYRUP IN - LEFT
WATER IN - LEFT
EXPANSION�
TANK - LEFT
#2 REG. CO2 -�
RIGHT OUT
#1 REG. CO2 -�
LEFT OUTINCOMING CO2
WATER IN - RIGHT
SYRUP IN - RIGHT "OUT" PORT
TRANSDUCER DETAIL
POSITION #5
POSITION #6
EXPANSION�
TANK - RIGHT
1
TRANSDUCER INSTALLATION CHARTPOSITION�NUMBER FUNCTION
PART�NUMBER
1
2
6
3
4
5
7
TANK #2 - RIGHT
SYRUP #2 - RIGHT
WATER
SUPPLY CO2
REG. CO2
SYRUP #1 - LEFT
TANK #1 - LEFT
12-0364-0005
12-0664-0005
12-0364-0001
12-0364-0004
12-0364-0004
12-0364-0001
12-0364-0002
P10
P11
P8
P9
P12
P6
P7
CONNECTOR�LOCATION
1
20
2121
2019
14
17
23
2 12
13
15
29
27
302811
33
15
8
15
15
10
256
32 18
7A
5
43
#3
#2
22 31
54
3"OUT"�PORT
15 #43
31
416
7
26
#5#6
#7
9
OUTPUT FLOW�DIRECTION
12
24
11
215
13
14
#1
25
25
33
32
OUTPUT FLOW�DIRECTION
14.11 HEADER BLOCK ASSEMBLY (FLOWMATIC BRIX)
48
UPPER AND LOWER HEADER ASSEMBLY,12-0202-0003, WITH COMPONENTS
ITEM PART NO. DESCRIPTION
R 1 19-0173-0003 Manifold Block, LowerR 2 19-0174-0002 Manifold Block, Upper
3 22-0577-0001 Nut, Swivel, 1/4”4 22-0336-0001 Fitting, Hose Barb, 1/4”5 46-0101-0003 Solenoid6 22-0276-0001 Nipple, Brass7 52-0137-0003 Valve, Brix, LH (Black)7A 52-0137-0004 Valve, Brix, RH (White)8 12-0976-0001 Check Valve Assy (Flowmatic
Type)9 38-0100-0001 Regulator, CO210 22-0205-0001 Elbow, Barb, SS, 1/8” NPT x 1/4”11 18-0614-0001 E-Clip, SS
R 12 22-0207-0001 Plug, Barb FittingR 13 48-0100-0004 Spring, ConicalR 14 52-0146-0006 Valve, Sample, Upper Header
15 40-0100-0001 O-Ring (01-010)16 40-0351-0001 Gasket, Flare, Nylon
R 17 18-0104-0003 Screw, Clamp Hold Down, #6 -32 x 1/2”, SS
18 17-0571-0001 Fitting, Solenoid19 12-0364-000X Transducer Assy with Membrane
(See Installation Chart onIllustration)
R 20 17-0501-0002 Clamp, Transducer, Modified,Notched
21 18-0105-0001 Screw, #10 x 24 x 0.375, PanHead, SS
R 22 19-0173-0002 Spacer, Lower Header to FreezePack
23 17-0567-0001 Clamp, Upper Header, RightHand
24 17-0568-0001 Clamp, Upper Header, Left Hand25 18-0612-0001 Clamp, Oetiker, Hose, 1/4”
R 26 22-0389-0012 Hose, Nylon, 1/4” x 1 1/4” LongR 27 18-0102-0001 Screw, 4 - 40 x 1/4” Long,
Panhead, SS28 18-0101-0003 Screw, #8 - 32 x 1/4”, Panhead,
SS29 38-0131-0001 Gauge, PSI, 0-6030 17-0572-0001 Bracket, Flowmatic Brix Valve
R 31 22-0326-0001 Splice, Hose,R 32 22-0279-0002 Fitting, Plastic, Bottom Brix DrainR 33 22-0395-0001 Tube, Drain
R in margin indicates change or revision
14.11 HEADER BLOCK ASSEMBLY (FLOWMATIC BRIX) (CONTINUED)
49
FLOW
FLOW
FLOW
MO
TO
R D
ET
AIL
OIL
CO
NT
AIN
ME
NT
PLU
G (
RE
D)
WIT
H O
RA
NG
E T
AG
AT
TA
CH
ED
.
CA
UT
ION
PLU
G IS
TO
BE
RE
MO
VE
D A
FT
ER
TH
E M
OT
OR
ISIN
ST
ALL
ED
INT
O T
HE
MA
CH
INE
, BU
T P
RIO
R T
O U
SE
.IF
BE
AT
ER
MO
TO
RS
AR
E T
O B
E R
ET
UR
NE
D T
OLA
NC
ER
-FB
D, F
OR
AN
Y R
EA
SO
N, A
N O
IL P
LUG
MU
ST
BE
RE
INS
TA
LLE
D P
RIO
R T
O S
HIP
ME
NT
TO
PR
EV
EN
T O
IL F
RO
M L
EA
KIN
G.
PLU
GS
AR
E R
EA
DIL
YA
VA
ILA
BLE
FR
OM
LA
NC
ER
-FB
D.
6
7
15
4 (B
EG
INN
ING
)
5 (B
EG
INN
ING
)
4 (E
ND
)3
1
5 (E
ND
)
2
1 3
CO
IL D
ET
AIL16
14
13
FLOW
12
11
8
10
910
14.12 REFRIGERATION SYSTEM COMPONENT LAYOUT
50
ITEM PART NO. DESCRIPTION
1 26-0203-0002 Tube, Insulation, 3/8” (ID) x 5” Long
2 26-0203-0003 Tube, Insulation, 3/8” (ID) x 5 5/8” Long
3 26-0202-0002 Tube, Insulation, 5/8” (ID) x 14 1/4” Long
4 26-0202-0003 Tube, Insulation, 5/8” (ID) x 14 3/4” Long
5 26-0202-0004 Tube, Insulation, 5/8” (ID) x 28 1/2” Long
6 12-0291-0001 Beater Motor Assy, Left7 12-0291-0002 Beater Motor Assy, Right8 12-0301-0001 Beater Bar Assy9 17-0201-0002 Cover, Freeze Pack10 18-0100-0002 Screw, #10 - 32 x 1/4”, PPH, SS
R 11 12-0254-0001 Face Plate Assy, FBD Valve, FCB12 18-0921-0001 Knob, Face Plate13 46-0100-0002 Solenoid-Coil, Hot Gas14 46-0102-0001 Solenoid, Refrigeration
R 15 18-0251-0001 Screw, Cap, Socket Head, 1/4 - 20 x 3/4” Long
16 46-0102-0002 Solenoid Coil, Refrigeration
R in margin indicates change or revision
14.12 REFRIGERATION SYSTEM COMPONENT LAYOUT (CONTINUED)
51
FLOW FLOW
SE
ES
EE
LAT
CH
LAT
CH
DE
TA
ILD
ET
AIL
NO
TE
: D
ISP
LAY
AS
SY
MO
UN
TS
FR
OM
TH
E IN
SID
E O
FT
HE
FR
AM
E.
RIB
BO
N C
AB
LE C
ON
NE
CT
OR
IS F
RO
M T
HE
KE
YP
AD
PA
NE
LA
SS
Y.
TO
P2
ON
TH
EC
ON
TR
OLL
ER
DIS
PLA
Y/R
ELA
YA
SS
Y.
DE
TA
IL,
DR
YE
R A
NC
HO
R
21
22
6
NU
T (
SM
ALL
PA
TT
ER
N)
NU
T(L
AR
GE
PA
TT
ER
N)
DE
TA
IL,
LA
TC
H
FR
AM
E 11
10
LOC
KW
AS
HE
R, I
NT
ER
NA
L, L
AR
GE
LOC
KW
AS
HE
R,
INT
ER
NA
L,S
MA
LL
DE
TA
IL,
AC
CU
MU
LA
TO
RF
OA
M 19 20
DE
TA
IL,
TE
MP
ER
AT
UR
ET
RA
NS
DU
CE
R
FLOW
TO
CO
MP
RE
SS
OR
6
1
7
8
2 39
1213
17181416
15
56
4
14.13 COMPONENT LAYOUT AND DETAILS
52
ITEM PART NO. DESCRIPTION
R 1 12-0351-0002 Sensor Assy, TemperatureR 2 18-0100-0002 Screw, #10 - 32 x 1/4”, PPH, SS
3 18-0100-0001 Screw, #10 - 32 x 1/2”, PPH, SS4 14-0483-0001 Cap - 5MFD Fan Motor5 10-0203-0001 Tape, Foam, Double Coated, 1.5”
LongR 6 14-0301-0002 Cable Tie, 7 3/8”, Black
7 12-0541-0005 Controller/Display/Relay Assy,60Hz
- 12-0541-0007 Controller/Display/Relay Assy,50Hz
8 18-0481-0001 Lockwasher, #109 12-0511-0001 Keypad/Panel Assy10 17-0496-0001 Latch Hook, Door11 18-0596-0001 Hardware Kit, Door Latch Assy12 14-0533-0001 Service Light Kit
R 13 24-0100-0012 Label, “DO NOT USE THIS SIDEWHEN LIGHT IS ON”
14 18-0402-0001 Washer, Flat, 3/8” IDR 15 REF Lockwasher, 3/8” ID (Supplied
with Item #12)R 16 REF Nut, 3/8” (Supplied with Item #12)
17 12-0316-0001 Expansion Tank Assy18 18-0503-0001 Nut, Flange, #10 - 3219 26-0103-0002 Foam Accumulator Top, 3/8”
Thick20 12-0666-0001 Accumulator Assy
R 21 26-0203-000x Insulation, 3/8” x 1 1/8” x 1” Long22 22-0386-0008 Tubing, 3/8”, Copper (Manifold to
Dryer)
R in margin indicates change or revision
14.13 COMPONENT LAYOUT AND DETAILS (CONTINUED)
53
BA
LL
AS
T W
IRIN
G D
ET
AIL
LIG
HT
CA
BL
E A
SS
EM
BL
YR
OU
TIN
G D
ET
AIL
GREE
N
WHI
TEFLOW FLOW
BLAC
K
FLOW FLOW
10
9
87
56
2
113
4
12
13
34 1
10
1
1415
13
17
3
18
16
12
19
19
14.14 DOOR ASSEMBLY AND DETAILS
54
ITEM PART NO. DESCRIPTION
R 1 12-0563-0001 Light Ballast, Cable Assy,50Hz/60Hz
2 17-0341-0001 Back Plate, Door HingeR 3 18-0100-0002 Screw, #10 - 32 x 1/4”, PPH, SS
4 40-0201-0002 Grommet, Rubber, 3/8”5 17-0331-0001 Hinge, Door6 17-0486-0001 Spacer, Door
R 7 18-0104-0002 Screw, #6 - 32 x 3/4”, PPH, SS8 17-0241-0001 Reflector, Door
R 9 18-0104-0001 Screw, #6 - 32 x 1/4”, PPH, SS10 40-0201-0001 Grommet, Rubber, 1/4”11 18-0565-0001 Rivet, Pop12 18-0941-0001 Clip, Light13 14-0549-0001 Ballast, Light, 60Hz- 14-0548-0001 Ballast, Light, 50Hz
R 14 14-0100-0001 Terminal, Ring, 22 - 18 AWG,Red, #10
R 15 14-0102-0001 Butt Splice, 22 - 18 AWG, Red16 17-0196-0002 Cover, Ballast17 14-0531-0001 Ring, Light Bulb
R 18 18-0563-0001 Screw, #10 - 32 x 3/8”, Green,Hex Head
R 19 17-0242-0001 Ballast, Heat Sink
R in margin indicates change or revision
14.14 DOOR ASSEMBLY AND DETAILS (CONTINUED)
55
ITEM PART NO. DESCRIPTION
1 24-0251-0002 Label, ETL -NSF2 24-0251-0001 Label, ETL - UL
R 3 24-0100-0003 Label, US and Foreign PatentsPending
4 24-0100-0010 Label, DANGER! Moving FanBlade
5 24-0100-0008 Label, WARNING! HazardousMoving Parts
6 24-0100-0007 Label, WARNING! Electric ShockHazard
7 17-0191-0002 Cover, Front, Stainless Steel8 18-0100-0002 Screw, #10 - 32 x 1/4”
R 9 24-0100-0013 Label, Serial Number
R in margin indicates change or revision
FLOW
FLOW
OPENING OR
WARNING:HAZARDOUSMOVING
DISCONNECT
POWER BEFORE
PARTS INSIDE
REMOVING ANY
PANELS
57
8
9
LANCER
F B D ISPENSORSEVERAGE
ROZEN
SERIAL NO.
SAN ANTONIO, TEXAS
FLOW
FLOW
ETL-UL
ETL-NSF
DANGER!
LOOSE CLOTHING CLEAR
KEEP HANDS AND
MOVING FAN BLADE
PATENT
HAZARD
SERVICING
DISCONNECT
DANGER!POWER BEFORE
ELECTRICAL SHOCK
DANGER!
4(1 EACH SIDE)
DISCONNECT
ELECTRICAL SHOCK
POWER BEFORE
SERVICINGHAZARD
DANGER!
6
2
1
3
6
14.15 LABEL LOCATIONS
56
FLOW
FLOW
WATERWATER
COCO 2
6
7
5
8
3
4
4 1
2
14.16 TOP AND REAR PANEL ASSEMBLIES
57
ITEM PART NO. DESCRIPTION
1 18-0681-0001 Cap, Protective, Plastic2 12-0929-0001 Panel Assy, Rear, 50Hz- 12-0929-0002 Panel Assy, Rear, 60Hz3 12-0928-0001 Panel Assy Top4 18-0100-0001 Screw, #10 - 32 x 1/2”5 44-0211-0002 Board, Shipping6 18-0301-0001 Bolt, 1/4 - 20 x 1 3/4”7 18-0402-0003 Washer, Flat, 1/4”8 18-0501-0002 Nut, 1/4 - 20
FLOW
FLOW
LANCER
5
2
3
4
9
8
7
6
1
14.17 LEFT AND RIGHT PANEL ASSEMBLIES
58
ITEM PART NO. DESCRIPTION
R 1 REF Customer Option (LancerSupplied)
R 2 44-0100-0003 Bottom, Shipping BoxR 3 44-0152-0001 Pallet, ShippingR 4 12-0926-0001 Panel Assy, RightR 5 12-0927-0001 Panel Assy, LeftR 6 17-0252-0001 Support, Drip TrayR 7 19-0201-0001 Drip Tray, DeepR 8 17-0271-0002 Cup RestR 9 17-0221-0003 Splash Plate
R in margin indicates change or revision
P#7
P#6
P#4
P#3
P#5
P#2
P#1
EXPA
NSI
ON
TA
NK
- LE
FTW
ATE
R IN
- LE
FT
SYR
UP
IN -
LEFT
#1 R
EG. C
O2 L
EFT
OU
T
CO
2 IN
CO
MIN
G
#2 R
EG. C
O2 R
IGH
T O
UT
WA
TER
IN -
RIG
HT
SYR
UP
IN -
RIG
HT
EXPA
NSI
ON
TA
NK
- R
IGH
T
1
4
3
3
24
43
43
2 4
4
2
2
4
32
4
4
14.18 LOWER HEADER SUB ASSEMBLY
ITEM
PART
NO
.D
ESC
RIP
TIO
N
R1
19-0
173-
0003
Hea
der,
Low
er2
22-0
577-
0001
Nut
, Sw
ivel
, 1/4
”3
22-0
336-
0001
Fitti
ng, B
arb,
Hos
e, 1
/4”
422
-032
6-00
01Sp
lice,
Hos
e, 1
/4” x
1/4
”
Rin
mar
gin
indi
cate
s ch
ange
or r
evis
ion
59
INC
OM
ING
CO
2
PUM
P C
O2 I
N
INC
OM
ING
SYR
UP-
RIG
HT
EXPA
NSI
ON
TA
NK
-RIG
HT
INC
OM
ING
SYR
UP-
LEFT
EXPA
NSI
ON
TA
NK
-LEF
T
WA
TER
INPU
T FR
OM
PUM
P O
UTP
UT
(FIT
TIN
G
SUPP
LIED
WIT
H P
UM
P)
17
8
8
2
3
4
5
4
3
6
14.19 HEADER BLOCK ASSEMBLY WITH NYLON HOSE ASSEMBLY
60
ITEM
PART
NO
.D
ESC
RIP
TIO
N
R1
19-0
173-
0003
Low
er H
eade
r2
14-0
301-
0002
Cab
le T
ie, B
lack
, 7 3
/8”
312
-038
3-00
01H
ose
Assy
, Nyl
on,
Expa
nsio
n Ta
nk/C
heck
Val
ve4
12-0
384-
0001
Hos
e As
sy, N
ylon
, Syr
upR
512
-038
5-00
04H
ose
Assy
, Nyl
on, C
O2
R6
12-0
386-
0004
Hos
e As
sy, N
ylon
, Wat
er7
18-0
612-
0001
Cla
mp,
Hos
e, 1
/4”
822
-033
7-00
02O
rific
e, C
O2
Rin
mar
gin
indi
cate
s ch
ange
or r
evis
ion