milling machine emcomat fb 450l 600l en

7/24/2019 Milling Machine EMCOMAT FB 450L 600L En

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EMCOMAT FB-450 L / FB-600 LWhether single or small series production, simple or complex workpieces, the cycle-controlled milling machines EMCOMAT FB-450 L

and FB-600 L with Heidenhain TNC 320 or EMCO Easy Cycle convince users by their high machining performance and utmost pre-

cision. CNC knowledge is not necessary. The controls are equipped with user guidance and graphic simulation of the workpiece

and ensure a user-friendly and at the same time efficient programming.

Dashboard

(Steel)

Pneumatic distributor

(Steel)

Milling flange

(Steel)

[Machine base]- Massive gray cast construction

- For easy transportation

[Vertical milling head]- With hydraulic tool clamping for Y and Z

milling spindle DIN 69871 SK 40

[Guide ways]- Linear guide ways in all three axes

- Large dimensioned

- Durable

- Low wear

[Work area cover]- With chip-catcher tray and

concealed front door

- Telescopic covers

[Handwheels]- Safety handwheels for all

three axes

- Ergonomic design

- Excellent feed precision

- Easily legible scale rings

[Control panel]- Rotatable

- Equipped with EMCO Easy Cycle

or Heidenhain TNC 320

Teach-in control

Machine optionally equipped

[Coolant tank]- With coolant pump


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[Engineering] Highlights

The TNC 320 from Heidenhain is a compact, ver-

satile contouring control with three controlled axesand closed-loop spindle.

Setting up a part for milling with a 3D sensor Vertical head with milling spindle

DIN 69871 SK 40 with quill stroke 80 mm

Changeover to horizontal milling. Horizontal millingspindle DIN 69871 SK 40

Swiveling device. Swivel-mounted vertical millinghead. Controlled by end switch.

SK 40 tool storage system. The SK 40 tool storagesystem mounted on the machine helps with fast tool

changes and keeps tools neatly stored.

Coolant system

Rigid angle table

Ball screws X/Y/Z

Linear guides X/Y/Z

Workspace guard

Swivel-mounted vertical milling head

Chip-catcher tray

Toolmaker precision to DIN 8615

Operator tool-set

Operating instructions and spare parts list

Basic machine equipment

Various options

Swivel-mounted control panel

Reversible main spindle

Covers eliminate the risk of injuries

Shafts and gears hardened and ground

Linear guides

Main motor with spindle brake

Milling spindle supported radially and axially in four bearings

Coolant system


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User-fr iendly operat ion

Demand-oriented configurat ion with the emphasis on the major types of manufacturing

Programming using graphic support and workpiece simulat ion

EMCO Easy Cycle: Perfect interaction

between control system and machine

X axis position

Z axis position

Softkey panelfor controls

Feed

Speed

Tool

Mode

Y axis position


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From the drawing to the finished workpiece

Dashboard machining drawing as the start ing

point for the programming steps:


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Overview of instal led tools

The necessary tools for the current workpiece

are collected here.

Geometry data input

Measuring of new tools

Technology data input

(speed and feed) for the

selected tool

[Program-writing

Circular pocket cycle


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Roughing out cycle

Contour editor with graphic support

Contour

selection

Geometry

data input

Current program

Automatic engineering

data input such as tool

feed (roughing, finishing

etc.)

made easy]

Contour

programming


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Circle-center and contour milling cycle

Programming of the circle-center cycle

Programming of the contour mil l ing cycle

As ma ny pro gr am s or cy cl es as desi re d ca n be stor ed in se qu enc e.

Selected

program

Summary of the various programs in the program management system

Single cycles from a sel-

ected program

These circles are also made with a dr i l l ing cycle.


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Program check by means of graphical simulation


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EMCOMAT FB-450 L and EMCOMAT FB-600 L

2180

1672

445 365

1830

2070

2180

1520

445 365

1730

1970

Installation plan EMCOMAT FB-600 L

Installation plan EMCOMAT FB-450 L

Indications in millimeters


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EMCO Easy Cycle Heidenhain TNC 320

Technical data

Motion control

3 controlled X/Y/Z axes and controlled main spindle

Integrated 12.1'' color flat screen TFT displaySpindle load display

Detailed graphic support for data input

Plain language error messages

Flash card

94999 programs, max. 256 MB

Separation period 0,001mm

Separation period 0,0001inch

Straight-line on 3 main axes (max. 10 m)

Circular on 3 axes (max. radius 100 m)

Integrated analog drive control for synchronousand asynchronous motors

Position control frequency: 2 ms

USB

0C to 45C-20C to 70C

Technical data

Control systemdesign

Display

Program store

Input and displayresolution

Interpolation

Axis control

Data interface

Working temp.Storage temp.

Manual mode Manual slide movements by means of speed keysor mechanical hand wheels

Set point positioning

Setting datum point, F and S version

Graphic support for entering and carrying out cycles,changing directly to manual machine operation

Learning mode Arranging machining cycles in sequential order

Teach-in mode (adopting current positions)

Program run Cycles or DIN programs in single or consecutiveblock mode

Machining cycles Linear movements in all three axes

Face milling cycle, roughing out cycle,

thread milling cycleDrilling, deep drilling, rubbing and tapping cycle

Hole circle and hole row

Milling of rectangular and circular pockets and studs

Positioning cycle, Contour cycle

Mirror and rotation

Zero offset

ISO edit

Cutting data taken from the tool store

NC programming

Creating DIN programs

Position data Set point positions in cartesian coordinates

Absolute dimensions and display in mm/inches

Tool correction Tool radius and length for 999 tools (tool table)

Fine tool correction by means of a handwheel, withthe corrected values being adopted in the tool table

Tool radius compensatio

Tool table Tool table for 999 tools with tool description andengineering data

Machining time Calculation of the principal timesanalysis

Dialog languages: DE, EN, FR, IT, ES, NL, CZ

DIN programming

Program entry In Heidenhain conversational format andDIN/ISO over soft keys or USB keyboard

Tool compensation Tool radius in the working plane and toollength

Radius-compensated contour look-ahead for upto 99 blocks (M 120)

Tool tables Multiple tool tables with any number of tools

Approaching and Via straight line: tangential or perpendiculardeparting the contour Via circular arc

FK free contour FK free contour programming in HEIDENHAINprogramming conversational format with graphic support

for workpiece drawings not dimensioned for NC

Fixed cycles Cycles for drill ing, pecking, reaming, boring,counterboring, conventional and rigid tapping

Cycles for milling internal and external threads

Rectangular and circular pockets

Cycles for clearing level and inclined surfaces

Multioperation machining of straight andcircular slots

Multioperation machining of rectangular and circular pockets

Linear and circular point patterns

Contour train, contour-parallel contour pocket

Actual position Actual positions can be transferred directlycapture into the NC program

Program-run graphics Graphics simulation during real-time machining

Display modes Plan view / projection in 3 planes / 3-D view

Touch probe cycles Touch probe calibrationCompensating workpiece misalignment

Datum setting, manual or automatic

Automatic tool and workpiece measurement

Main computer with TNC keyboard

Integrated 15.1-inch TFT color flat-panel display

10 MB (on compact flash memory card CFR)

To 0.1 um for linear axes

To 0.0001 for angular axes

Line in 4 axes

Arc in 2 axes

Helix: combination of circular and linear motion

Position loop resolution: Signal period of the

position encoder/1024

Cycle time of position controller: 3 ms

Cycle time of speed controller: 600 us

One each RS-232-C /V.24 max. 115 kilobaud

Expanded data interface with LSV-2 protocol for

remote operation of the TNC through the data

interface with the HEIDENHAIN software TNCremo

Ethernet interface 100 Base T approx. 2 to 5 megabaud

(depending on file type and network load)

2x USB 1.1

Operation: 0C to +45C (32F to 113F)Storage: -30C to +70C (-22F to 158F)

Technical dataComponents

Display

Program store

Input resolution

and display step

Interpolation

Axis control

Data interfaces

Ambienttemperature

User functions


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EMCO MAIER Ges.m.b.H.

Salzburger Str. 80 . 5400 Hallein-Taxach .Austria

Phone +43 6245 891-0 . Fax +43 6245 86965 . info@emco at

EN7837.07/10

.Technicalmodificationsreserved.

Errorsandomissionsexcepted.

www.emco-world.com

Work area

Horizontal longitudinal feed (X) 450 mm (17.7") 600 mm (23.6")

Vertical table feed (Z) 400 mm (15.7") 400 mm (15.7")

Horizontal cross feed (Y) 350 mm (13.8") 400 mm (15.7")

Table

Clamping area vertical table (LxW) 400 x 270 mm (15.7 x 10.6") 400 x 270 mm (15.7 x 10.6")

Width/number of T-grooves 14 mm (H 8)/5 pieces (0.6'' (H8)) 14 mm (H 8)/5 pieces (0.6'' (H8))

Permissible workpiece weight 300 kg (661.4 lb) 300 kg (661.4 lb)

Clamping area rigid anlge table (LxW) 800 x 400 mm (31.5 x 15.7") 800 x 400 mm (31.5 x 15.7")

Width/number of T-grooves 14 mm (H 8)/8 pieces 14 mm (H 8/8 pieces)

Permissible workpiece weight 150 kg (330.7 lb) 150 kg (330.7 lb)

Horizontal milling spindle

Tool chuck DIN 69871 SK 40 DIN 69871 SK 40

Mechanical speeds continuous continuous

Speed range 10 5000 r.p.m. 10 5000 r.p.m.

Clearance above table 260 620 mm (10.2 24.4") 260 620 mm (10.2 24.4")

Vertical milling head

Tool chuck DIN 69871 SK 40 DIN 69871 SK 40

Quill travel 80 mm (3.1") 80 mm (3.1")

Swiveling vertical milling head +/90 +/90

Mechanical speeds continuous continuous

Speed range 10 5000 r.p.m. 10 5000 r.p.m.

Clearance above table 60 415 mm (2.4 16.3") 60 415 mm (2.4 16.3")

Power

Nominal speed motor 1500 r.p.m. 1500 r.p.m.Power 100%/40% ED, 7/10 kW (9.4/13.4 hp) 100%/40% ED, 9/13 kW (12.1/17.4 hp)

Feed drive

Power feed motor 100% ED 1 kW (1.3 hp) 1 kW (1.3 hp)

Feed range X/Y/Z axis 10 5000 mm/min 10 5000 mm/min

Rapid motion speed in X/Y/Z 5000 mm/min 5000 mm/min

Feed force X/Y/Z 10/15 kN 10/15 kN

Coolant system

Coolant in tank 40 liters (10.6 gal) 40 liters (10.6 gal)

Max. pump capacity 25 l/min 25 l/min

Machine dimensions

Overall length 1980 mm (78.0") 2100 mm (82.7")

Overall width 2030 mm (79.9") 2190 mm( 86.2")

Overall height 1990 mm (78.3") 1990 mm (78.3")

Weight of machine 2000 kg (4409.2 lb) 2100 kg (4629.7 lb)

EMCOMAT FB-450 L EMCOMAT FB-600 Lcycle controlled cycle controlled

[Technical data]

milling machine emcomat fb 450l 600l en

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