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Migration solutions with the SIMATIC PCS 7 Process Control SystemCatalog ST PCS 7.2 • October 2009

SIMATIC PCS 7

Answers for industry.

© Siemens AG 2009

SIMATIC ST PCS 7SIMATIC PCS 7Process Control System

E86060-K4678-A111-B4-7600

SIMATIC ST PCS 7.1Add Ons for theSIMATIC PCS 7 Process Control System

E86060-K4678-A121-A7-7600

SIMATIC ST 70Products for Totally Integrated Automationand Micro Automation

E86060-K4670-A101-B2-7600

SIMATIC HMI ST 80Human Machine Interfaces

E86060-K4680-A101-B6-7600

SIMATIC NET IK PIIndustrial Communication

E86060-K6710-A101-B6-7600

TELEPERM M PLT 112AS 488/TMAutomation systems

Only PDF (E86060-W3812-A100-A3-7600)

Process Automation FI 01Field instruments for Process Automation

E86060-K6201-A101-B1-7600

SITRAIN ITCTraining for Automation and Industrial Solutions

E86060-K6850-A101-B9

Interactive Catalog CA 01 CA 01Products for Automation and Drives

E86060-D4001-A500-C8-7600

Industry MallInformation and ordering platformin the Internet:www.siemens.com/industrymall

Related catalogs

© Siemens AG 2009

SIMATIC PCS 7Migration solutions with the SIMATIC PCS 7 Process Control System

Catalog ST PCS 7.2 · October 2009

Supersedes:Catalog ST PCS 7.2 · July 2007

The products contained in this catalog can also be found in the e-Catalog CA 01.Order No.:E86060-D4001-A500-C8-7600

Please contactyour localSiemens branch

© Siemens AG 2009

The products and sys-tems described in this catalog are manufac-tured/distributed under application of a certified quality management system in accordance with DIN EN ISO 9001 (Certified Registration No. 1323-QM). The cer-tificate is recognized by all IQNet countries.

Introduction 1

Syst

ems

fro

m S

iem

ens

TELEPERM M migration 2

APACS+/QUADLOG migration 3

SIMATIC PCS / TISTAR migration 4

OpenPMC migration 5

Syst

ems

fro

m o

ther

ven

do

rsBailey INFI 90/NET 90 migration 6

Honeywell TDC migration 7

ABB Contronic P migration 8

Invensys Triconex connection 9

Oth

er s

olu

tio

ns

Integration of third-party controllers using PCS 7/OPEN OS

10

Integration of FOUNDATION Fieldbus

11

Appendix 12

© Siemens AG 2009

1/2 Siemens ST PCS 7.2 · October 2008

© Siemens AG 2009

1/3Siemens ST PCS 7.2 · October 2008

Answers for industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and low-voltage switching technology as well as industrial software from stan-dard products up to entire industry solu-tions. The industry software enables our industry customers to optimize the en-tire value chain – from product design and development through manufacture and sales up to after-sales service. Our electrical and mechanical components offer integrated technologies for the en-tire drive train – from couplings to gear units, from motors to control and drive solutions for all engineering industries. Our technology platform TIP offers ro-bust solutions for power distribution.

The high quality of our products sets industry-wide benchmarks. High environmental aims are part of our eco-management, and we imple-ment these aims consistently. Right from product design, possible effects on the environment are examined. Hence many of our products and systems are RoHS compliant (Restriction of Hazard-ous Substances). As a matter of course, our production sites are certified ac-cording to DIN EN ISO 14001, but to us, environmental protection also means most efficient utilization of valuable resources. The best example are our energy-efficient drives with energy sav-ings up to 60 %.

Check out the opportunities our automation and drive solutions provide. And discover how you can sustainably enhance your competitive edge with us.

© Siemens AG 2009


Field Level

Control Level

Operations Level

Management Level

ERP – Enterprise Resource Planning

MES – Manufacturing Execution Systems

SIMATIC PCS 7Process Control (DCS)

• Maintenance• Modernization and Upgrade• Energy Management

Industrial Software for• Design and Engineering• Installation and Commissioning• Operation

Process Instrumentation SIMATIC Sensors

SINUMERIK Computer Numeric Control

SIMOTIONMotion Control System

IO-Link

HART

PROFIBUS PA

Totally IntegratedAutomation0

2.0

3.2

00

9

Setting standards in productivity and competitiveness.Totally Integrated Automation.

Thanks to Totally Integrated Automation, Siemens is the only provider

of an integrated basis for implementation of customized automation

solutions – in all industries from inbound to outbound.

© Siemens AG 2009


SIMATIC WinCC SCADA System

SIMATIC NETIndustrial Communi-cation

SIMATIC ControllersModular/Embedded/PC-based

SIMATIC HMIHuman Machine Interface

Safety Integrated

Low-Voltage Controlsand Distribution

SIMATIC Distributed I/O SINAMICS Drive Systems

KNX GAMMA instabus

PROFIBUSPROFIsafe

PROFIsafe Industrial Ethernet

PROFINET

AS-Interface

Industrial Ethernet

Ethernet

Industrial Ethernet

Ethernet

Totally Integrated Power

ASIsafe

SIMATIC IT

TIA is characterized by its unique continuity.

It provides maximum transparency at all levels with reduced interfacing re-quirements – covering the field level, production control level, up to the cor-porate management level. With TIA you also profit throughout the complete life cycle of your plant – starting with the initial planning steps through oper-ation up to modernization, where we offer a high measure of investment se-curity resulting from continuity in the further development of our products and from reducing the number of inter-faces to a minimum.

The unique continuity is already a defined characteristic at the development stage of our products and systems.

The result: maximum interoperability – covering the controller, HMI, drives, up to the process control system. This re-duces the complexity of the automation solution in your plant. You will experi-ence this, for example, in the engineer-ing phase of the automation solution in the form of reduced time requirements and cost, or during operation using the continuous diagnostics facilities of To-tally Integrated Automation for increas-ing the availability of your plant.

© Siemens AG 2009


Integrated power distribution from one source.Totally Integrated Power.

© Siemens AG 2009


Products and systemsMedium voltage Transformers Low voltage Installation

technologyBuildingautomation

Communication

Processes /industrial automation

Industrial Ethernet

Planning and system configuration

≤ 110 kV

IEC 61850

PROFIBUS

PROFINET

KNX EIB

BACnet

03.0

4.20

08

Electrical power distribution in buildings requires integrated solutions. Our response: Totally Integrated Power. This means innovative and integrated, interface-optimized products and systems which have been optimally coordinated and complemented with communication and software modules that link power distribution to building automation or industrial automation. Totally Integrated Power accompanies power distribution projects from one end to the other. From A to Z. From the planning to the building’s use: Totally Integrated Power offers signifi-cant advantages in every project stage and to everyone involved in the project – the investors, electrical plan-ning engineers, electricians, users and building facility managers.

Our portfolio comprises everything from engineering tools to the matching hardware: from switchgear and distribution systems for medium volt-age to transformers, from switching and circuit-protection devices to low-voltage switchgear and busbar trunking systems, as far as to the small distribution board and the wall outlet. It goes without saying that both the medium-voltage switchgear, which requires no maintenance, and the low-voltage switchgear are type-tested, and their busbar connections, too. Comprehensive protection systems ensure the safety of man and machine at any time.

© Siemens AG 2009


SIMATIC PCS 7 process control system

If a company wishes to strengthen its position in the

market, it is essential to react flexibly and rapidly to

new market requirements, while keeping interruptions

in current operation down to a minimum. This is the

strength of the SIMATIC PCS 7 process control system

from Siemens. As a corner pillar of the Totally Inte-

grated Automation concept, SIMATIC PCS 7 constitutes

a uniform complete system which surpasses the capa-

bilities of previous systems and satisfies all demands

placed on the process control technology – one control

system for all industries and applications.

With SIMATIC PCS 7 we are committed to expanding the

competitive advantages of customers throughout the

complete lifecycle of their industrial plants. The SIMATIC

PCS 7 process control system provides advantages in the

areas of:

- Integration

- Performance

- Scalability

- Modernization

- Security

- Innovation

- Global network of experts

© Siemens AG 2009


Siemens has been offering a wide range of

innovative migration products and solutions

for its globally proven systems for many

years already. Right from the beginning, the

maxim of Siemens' migration strategy is to

modernize the existing installed basis in

steps and without completely changing the

system – if possible without a plant shut-

down or with minimum production down-

times. Siemens therefore supports

customers' endeavors to achieve long-term

safeguarding of investments together with

maximization of their return on assets.

© Siemens AG 2009


Migration strategy

Globalization and incessantly increasing competitive pressures are forcing com-panies to continuously increase produc-tivity and shorten product time to mar-ket. To this end, it is necessary to continuously optimize engineering pro-cedures and the process, and to simulta-neously consider new industrial require-ments and directives.

Today, many systems and plants must be expanded and modernized to ensure that companies can continue to provide products meeting market requirements. However, since the installed basis of hardware, application software and know-how of the operating and mainte-nance engineers represents an enor-mous value, the safeguarding of invest-ments for companies operating the plants is always assigned a high priority during all modernization plans.

Experience has shown that the success of migration is largely determined by providing a technical solution that opti-mally matches the customer require-ments and the customer’s plant. Mini-mization of the technical and financial risks together with safeguarding of in-vestments for as long a period as possi-ble are always fundamental aspects.

The different lifecycles of the various system components must also be con-sidered, which currently vary from 5 years for PC-based workstations, 15 years for controllers, up to 25 years or more for input/output components and wiring.

Therefore Siemens does not consider its task to simply be the complete replace-ment of an existing system, but in close collaboration together with customers and their system integrators of an indi-vidual, future-oriented solution based on the state-of-the-art SIMATIC PCS 7 process control system - always under the directives:

• Step-by-step system innovation

• Adaptable to the specific conditions of the plant

• Flexible according to production requirements

System Aspects

HMI/batch- Replaces old HMI- Replaces batch systemController/network- Replaces controller- Gateway to SIMATIC PCS 7 I/O field connection- Further use of I/Os- Field connection elements for SIMATIC PCS 7

Strategy- Plant/product future- Planned modernization (revamping)Cost reduction- Maintenance budget- Investment budgetTime-to-Market- Production time- Available downtime

Innovation pressure- Improved process control- IT integration- Advanced process control & asset managementLifecycle phases- Maintenance & modernization- Expansion & improvement- Renewal/replacement with state-of-the-art technology

Siemens Migration Strategy

Plant Aspects Production Aspects

Innovative Technologies

FlexibleAdaptableStepwise

© Siemens AG 2009


Step-by-step migration with the right products and services

Portfolio of the migration products

Siemens already recognized the signifi-cance of migration for process automa-tion at an early point in time, and has offered a wide range of innovative mi-gration products and solutions for its globally proven systems for many years already. Through consistent extension of this migration offering Siemens has be-come more and more capable of also modernizing legacy systems from other manufacturers with SIMATIC PCS 7. Right from the start, the principle of Siemens' migration strategy is to modernize the existing installed base step-by-step with-out completely changing the system – if possible without a plant shutdown or with minimum production downtimes. In this manner, Siemens supports cus-tomers' endeavors to achieve long-term safeguarding of investments and maxi-mize return on assets.

Data Base Automation

Siemens' expertise in the migration sec-tor has continuously grown. The experi-ence gained in numerous migration projects has been incorporated into new

products and technologies which are even more efficient. A good example of this principle is "Database Automation" (DBA). Using DBA and a plug-in interface, it is possible to download configuration data and to display and configure it using a standardized user interface.

Thus DBA enables system-supported migration of uniform operator system data from different output systems. The results are uniform software quality, security, and traceability.

The migration products can be catego-rized as follows:

ET 200M

PROFIBUS PA

OS

SIMATIC PCS 7

PROFIBUS DP

S7-400S7-400 HS7-400 FHcontroller

MotorI/OinterfaceI/O

Controller

EngineeringStation

EngineeringSystem

Wiring rack

Server Server

Gateway

Importing ofengineering dataof old OS

Importing ofcontrollerengineering

Linking of existingI/O modules toPCS 7/AS

Mig

ratio

n se

rvic

es in

eve

ry s

tep

of m

igra

tion

proj

ect

Gateway todata coupling

Field TerminationAdapter

OS replacementby server forPCS 7/OS

ClientsLegacy system

Migration component Description

OS migration products • Interface from SIMATIC PCS 7 OS Server to system bus of old system

• OS conversion tool (e.g. DBA)• Faceplate library

Services for OS migration Tools/services for conversion of process pictures

Services for AS migration Tools/services for function-based conversion of AS engineering data to SIMATIC PCS 7

BATCH migration components Enables existing systems to use SIMATIC BATCH

Gateway • Gateway between system bus of old system and SIMATIC PCS 7 (mainly for AS-AS communication)

• Engineering tool for gateway

Reuse of old system I/Os or Field Termination Assembly (FTA)

• Reuse of I/Os (connection of old I/Os to SIMATIC PCS 7 automation systems, mostly for Siemens systems)

• Field Termination Assemblies (FTAs) for field cabling

© Siemens AG 2009


Typical migration scenarios

The migration path that a user opts for depends on the specific technical and economic factors of each migration project. The migration products offer the modularity and flexibility required to implement different scenarios. Typical migration scenarios which can be implemented using these migra-tion products are described below:

Scenario 1: Replacement of existing HMI system by a SIMATIC PCS 7 operator system

If the HMI (Human Machine Interface) system is technically obsolete, if the stocking of spare parts is too expensive, if it no longer complies with current directives and standards for operator workstations, or if functional expan-sions are required (e.g. IT integration), it is possible to simply replace the existing HMI system with a SIMATIC PCS 7 oper-ator system. The controller with applica-tion software and the process I/O are retained.

Advantages of this migration step:

• Minimum costs

• Clear risk

• Lengthening of service life of the entire plant

• New application possibilities

• Opening of system for IT world

Scenario 2: Expansion of existing plant

The existing plant is initially retained, and is modernized by expanding with further sections/units with SIMATIC PCS 7.


• Simple, step-by-step increase in production capacity

• Clear risk

• Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI)


• Together with scenario 1, enables process control using a uniform oper-ator system

Scenario 3: Comprehensive modernization

Bottlenecks in the provision of spare parts, insufficient support, and the necessity for functional expansions (e.g. fieldbus technology or IT integra-tion) can also force comprehensive modernization of the old system using the future-oriented SIMATIC PCS 7 pro-cess control system. Conversion may also be possible during operation. Fur-ther use of the existing I/O level is sup-ported, and the investments made for wiring, hardware components or appli-cation engineering are safeguarded.


• Increase in performance

• Introduction of new technologies (e.g. PROFIBUS fieldbus, HMI)


• Lengthening of service life of the entire plant

• Reduction in number of system suppliers

• Elimination of bottlenecks

© Siemens AG 2009


Migration spectrum

The migration of own process control systems to SIMATIC PCS 7 is a matter of course for Siemens, and a significant component of the continued sup-plier/customer relationship. Siemens is additionally able to offer migration solu-tions for process control systems from other vendors, e.g. for systems from ABB, Bailey or Honeywell.

Siemens works closely with the cus-tomer's system integrators when imple-menting migration projects, for they have the know-how gained over many years and exactly know the plant as well as the customer's requirements. This partnership is a guarantee for the com-panies operating plants that they will receive an optimum migration solution. A further important aspect is that Siemens supports the migration prod-ucts as well as the standard products by means of product updating and cus-tomer support. A special strength of Siemens compared to other suppliers of migration solutions is the ability to offer customers long-term support through know-how, servicing and provision of components, spare parts and upgrades.

With the future-oriented SIMATIC PCS 7 process control system, innovative mi-gration solutions and services, many years of know-how in process automa-tion and migration, as well as continu-ous worldwide servicing, Siemens demonstrates its expertise and offers the security of a reliable partner.

Migration Support Center

Siemens has established several Migration Support Centers which offer customers further support for migration projects in addition to product support:

• Migration concepts

• Quotation preparation

• Engineering/project management

Development of further migration products and tools

Through the development of flexible migration solutions and services, com-prehensive sector know-how, migration experience developed over many years, and worldwide support, Siemens has laid the foundation for the development of migration solutions for third-party control systems. This allows users of third-party control systems to take ad-vantage of the globally leading SIMATIC technology in order to safeguard their investments in new automation engi-neering for the future.

SIMATIC ITManagement

Console

APTES

AS 235

CS 275

4-mation

H1 TF Ethernet

BaileyInfi/Net 90

Bailey Plant Loop/

INFI-NET

PCS 7/TM OS PCS 7/505 OS PCS 7/90 OSPCS 7/

APACS+ OSPCS 7/

OPMC OS

TELEPERM M SIMATICPCS/TISTAR OpenPMCAPACS+/

QUADLOGSIMATIC

PCS 7

OpenPMCController

S7-41x

S7-417H

MBUS

SIMATIC PCS 7OS clients

SIMATIC PCS 7OS clients

SIMATIC PCS 7Engineering

PCS 7OS server

PCS 7/third-party OS

Othersystems

Third-partycontrol system

© Siemens AG 2009

Siemens ST PCS 7.2 · October 2009

22/2 Introduction

2/4 Automation

2/5 Operator control and monitoring2/5 PCS 7/TM OS

2/10 Engineering2/10 PROGRAF AS

2/13 Communication2/13 CS 2752/15 GT104CS gateway

TELEPERM M migration

© Siemens AG 2009


Introduction


2

■ Overview

Configuration example for the migration from TELEPERM M to SIMATIC PCS 7

The TELEPERM M process control system from Siemens has proven itself worldwide in many different industry sectors in the past 25 years. More than 15 000 installed systems have proven their performance, reliability and user-friendliness in many years of service, even under extreme operating conditions.

The installed platform of the old process control system repre-sents an immense investment in hardware and application soft-ware as well as a wealth of valuable and complex know-how ac-cumulated by operating and maintenance personnel.

However, many users are now faced with the need to adapt their production operations to market requirements, which means having to expand or modernize their plants.

SIMATIC PCS 7, the modern process control system, offers new plants and plant expansions an open platform for modern, for-ward-looking and economical automation solutions in all indus-tries.

The objective of the migration is to modernize the existing plat-form step-by-step without changing the system, and at the same time to guarantee past investments for as long as possible. For this purpose, Siemens has been offering optimized migration so-lutions for the transition from TELEPERM M to SIMATIC PCS 7 for a number of years already. The range of migration products cov-ers hardware and software components as well as services for converting application software, on-site conversions, and the migration of complete systems.

At the beginning, TELEPERM M customers primarily chose the step-by-step modernization and functional expansion of individ-ual components of the existing systems:• Replacement of existing automation systems by future-com-

patible automation systems under the premise of importing existing application software and I/O from TELEPERM M.

• Replacement of operation and monitoring systems by opera-tor systems on the basis of SIMATIC PCS 7

• Integration of the distributed SIMATIC process I/Os

Nowadays, direct migration of TELEPERM M to SIMATIC PCS 7 is dominant. Customers are committing totally to the SIMATIC system components that have been proven worldwide. They therefore profit on the one hand from the valuable properties of a modern process control system and the synergy effects pro-vided by Totally Integrated Automation (TIA). Siemens supports this trend by means of attractive migration products and opti-mized services for hardware and software conversion.

ET 200M ET 200M ET 200M

AS 414 / AS 416 / AS 417

PROFIBUS

(dual-channel)

SIMATIC PCS 7 OS clients

Gateway CS 275(single/redundant)

PCS 7/TM OS server

PCS 7/TM OS server

PCS 7 OS server

DP/PA link

Field devices

Engineeringsystem

AS 235 cabinet AS 488 S cabinet with MIG II migration rack

AS 414/AS 416/AS 417 TM-EAin TELEPERM M cabinet

Industrial Ethernet(single/redundant)

© Siemens AG 2009


Introduction


2

■ Options

Migration services

For a migration project to succeed it is not enough just to have a technical solution that is optimally adapted to the customer’s needs and the individual conditions of the plant in question. Equally important is the fast and punctual implementation of this solution at a high level of quality.

This is where we support you optionally by means of: • Services for individual phases of the migration process, e.g.

AS conversion with retention of the I/Os or substitution of the operator systems including conversion of the user software.

• Complete migration of your plant as a service from a single source

Our migration specialists have extensive knowledge of the sys-tems technology behind TELEPERM M and SIMATIC PCS 7 and many years of experience in engineering, commissioning and service. They will analyze your plant, inform and advise you indi-vidually about the migration options and finally draw up a de-tailed quotation for your migration project.

Short stoppage times call for exact planning, which is why our migration specialists join you in organizing and coordinating the smooth performance of all the activities itemized in the quota-tion.

The user software represents a large portion of the total invest-ment and know-how. Hence the quality of its conversion into the new system world is a key criterion for the migration’s economic efficiency.

In the course of the migration we provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system platform. In doing so we make allowance for sector-specific properties as well as special plant solutions. The modern tools that we have developed give you the benefit of consistent quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigu-rations occasionally required.

Finally, we will draw up detailed documentation of your plant as soon as the re-start is completed. We even see to the proper dis-posal of any replaced system components.

For information, consulting, analysis and a quotation, please contact your local Siemens representative.

TELEPERM M Manual Collection

The TELEPERM M Manual Collection is available on CD. Up-dated manuals of current migration products are provided as electronic documentation together with the respective product. In addition, they can also be downloaded from the Internet via "SIMATIC Guide Manuals" (see under "SIMATIC PCS 7 Process Control System" under the heading "Migration"):

www.siemens.com/simatic-docu

C) Subject to export regulations: AL: N, ECCN: 5D992

■ More information

You can find detailed information, technical specifications and ordering data for individual TELEPERM M migration products in the following sections: "Automation", "Engineering", "HMI" and "Communication".

For supplementary products, refer also to Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7 Process Control System).

You can find additional information in the Internet at:

http://www.siemens.com/teleperm

■ Ordering data Order No.

TELEPERM M Manual CollectionElectronic manuals on CD, in 2 languages (German, English)

6DL5 900-8AX03-8YX8 C)

© Siemens AG 2009


Automation


2

■ Overview

The migration package PCS 7/TM-EA, which combines a SIMATIC PCS 7 automation system with the components re-quired for the connection to the TELEPERM-E/A distributed I/O in one migration carrier MIG II, and the associated conversion services offered for it have facilitated the gradual changeover from the TELEPERM-E/A I/O to the distributed SIMATIC PCS 7 process I/O since 1999.

If you assume that the process I/O of a process cell, including transmitters and actuators, should function for at least 10 years without a new loopcheck, then the preservation of the TELEPERM-I/O in an upcoming migration project appears less attractive today than in the past.

With a view to the discontinuation of the TELEPERM-I/O products announced for 2014, we therefore now recommend that you give immediate priority during plant modernization to the complete replacement of existing TELEPERM M automation systems and I/Os with corresponding SIMATIC PCS 7 system components and new software.

For this reason, the different versions of the PCS 7/TM-EA migration package (AS 414-3 TM-EA, AS 416-2 TM-EA, AS 416-3 TM-EA and AS 417-4 TM-EA) are no longer offered as standard products in the current Catalog ST PCS 7.2. The PCS 7/TM-EA migration packages and their individual compo-nents, however, remain available in order that migration projects based on PCS 7/TM-EA that have already started can be com-pleted or that the stocks of spare parts for plants already mi-grated with PCS 7/TM-EA can be built up.

SIMATIC PCS 7 system components suitable for plant modern-ization can be found in the chapters "Automation Systems" and "Process I/O" of the ST PCS 7 Catalog.

© Siemens AG 2009

TELEPERM M migrationOperator control and monitoring

PCS 7/TM OS


2

■ Overview

The PCS7/TM-OS operator systems offered in this catalog can be used for the migration of older operator systems of TELEPERM M. This is simply done by replacing the OS 252, OS 26x or OS 52x operator systems already installed in existing TELEPERM M process cells/units with the SIMATIC PCS 7 oper-ator systems, which are designed for connection to the TELEPERM M plant bus CS 275.

■ Application

The PCS 7/TM-OS operator system with dual-channel functional-ity, which is designed to be operated simultaneously on the TELEPERM M CS 275 plant bus and the PCS 7 Industrial Ether-net plant bus, can be used in combination with the GT104CS gateway (see section on "Communication") to effectively link existing TELEPERM M process cells to SIMATIC PCS 7 process cells.

The cross-bus communication load can be skillfully shared with this combination:• The PCS 7/TM-OS operator system with dual-channel func-

tionality handles - AS-OS communication with the automation systems on the

CS 275 and Industrial Ethernet plant buses, as well as - time-of-day synchronization for the TELEPERM M unit

• The GT104CS gateway permits cross-bus AS-AS communica-tion.

The PCS7/TM-OS operator systems can be used as display and control components for the following TELEPERM M automation systems:• AS 215• AS 230, AS 230 K• AS 235, AS 235 K, AS 235 H• AS 388/TM and AS 488/TM• SIMATIC S5-150U/S5-155U on the CS 275 plant bus

■ Design

SIMATIC PCS 7 Industrial Workstation V7.1

The SIMATIC PCS 7 industrial workstations V7.1 with basic com-munication Ethernet (BCE) and the Windows XP Profes-sional/Server 2003 operating system from the SIMATIC PCS 7 Catalog ST PCS 7 can be used as basic hardware for• PCS 7/TM-OS single stations (single station systems)• PCS 7/TM-OS servers and clients (multi-user systems)

They can be expanded depending on their use and on the de-fined scope of delivery by means of:• SIMATIC PCS 7 OS software V7.1• Components for connecting to the TELEPERM M CS 275 plant

bus (interface module, local bus connecting cable and PCS 7/TM-OS coupling package)

• Signal module• PCS 7/TM-OCX (NORA) V4.1 program package

Furthermore, supplementary/expansion components such as network cables, keyboards, multi-monitor graphics cards, pro-cess monitors, redundant terminal bus adapters or smart card readers from the Section "SIMATIC PCS 7 Industrial Workstation" of the current SIMATIC PCS 7 Catalog ST PCS 7 are relevant for the configuration of PCS 7/TM-OS Components from the section "Redundant Operator Systems" in the "Operator System" chapter of the same catalog can also be used.

Dual-channel operation

The SIMATIC PCS 7 Industrial Workstation with BCE, server version, with its associated expansion components typical for servers, already meets all the requirements for dual-channel operation of the PCS 7/TM-OS.

Interfacing to the SIMATIC PCS 7 Industrial Ethernet plant bus can also be implemented via CP 1613 A2 as an alternative to BCE communication. The interfacing via CP 1613 A2 is only re-quired for communication with more than 8 automation systems and when using redundant automation systems.

SIMATIC PCS 7 Industrial Workstations with BCE communication can be subsequently upgraded to CP 1613 communication. To this end, in addition to the CP 1613 A2 module, they require ei-ther the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communica-tion software also supports communication with redundant auto-mation systems. For additional information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "Redundant Operator Systems".

AS 23x AS x88

Plant bus CS 275

Terminal bus

EngineeringStation

OS Clients

PCS 7/TM-OSServer

Plus: - PCS 7 OS Software Server or OS Software Redundant Server Pack- Coupling Package PCS 7/TM-OSOption: PCS 7/TM-OCX (NORA)

Hardware platform:SIMATIC PCS 7Industrial Workstation,Server

© Siemens AG 2009


PCS 7/TM OS


2

■ Function

PCS 7/TM-OS V4.1 coupling package

The "PCS 7/TM-OS coupling package for AS 23x/AS x88" en-ables SIMATIC PCS 7 operator systems to exchange information with the following automation systems via the CS 275 plant bus: • AS 215• AS 230, AS 230 K• AS 235, AS 235 K, AS 235 H• AS 388/TM, AS 488/TM• SIMATIC S5-150U/S5-155U

The coupling package contains a bus-specific channel DLL and a TM Manager. The channel DLL adapts the TELEPERM M mes-sage frames to the OS-specific data structures and procedures by converting the protocol. The TM Manager is a configuration assistant that supports the following configuration functions:

ORPA Import

In accordance with the AS data defined in the PROGRAF AS+/NT configuration tool, the ORPA import function creates structured tags in the operator system for TELEPERM M standard and user blocks. The selection of pa-rameters to be imported can be modified using filters and a dia-log box.

Block Import

In the operator system, the block import function creates block instances of the block types defined in PROGRAF AS+/NT for TELEPERM M standard and user blocks. The selection of pa-rameters to be imported can be modified using filters and a dia-log box.

Connection Import

The connection import function generates connections in the TELEPERM M channel CS 275. It is possible to define here whether status and plain text messages are transmitted and a startup to the corresponding automation system is executed.

Message Generator

The Message Generator function determines the block in-stances which were imported into the operator system and gen-erates messages for these in the AlarmLogging. The message texts can be parameterized. Message class and message type can be defined bit-specifically for MKS blocks.

Batch Import

The Batch Import function prepares the data for the internal data of SIMATIC BATCH. SIMATIC BATCH can then communicate with the interface blocks in TELEPERM M automation systems in the same manner as with SIMATIC PCS 7 automation systems.

Coupling package upgrade/update to PCS 7/TM-OS V4.1

An upgrade package that also includes the PCS 7/TM-OCX pro-gram package is available to upgrade existing WinCC/TM V1.0x, PCS 7/TM-OS V2.x or V3.x coupling packages. One upgrade package is required for each SIMATIC PCS 7/TM-OS single sta-tion system, operator terminal or server. The Order No. of the up-grade must be selected according to the installed platform (PCS 7/TM-OS coupling package and/or PCS 7/TM-OCX (NORA) program package).

PCS 7/TM-OS V4.0 coupling packages can be economically up-graded to V4.1 by means of an update.

PCS 7/TM-OCX (NORA) V4.1 program package

Faceplate (here for the RN block) in the TELEPERM M NORA display (left) and the PCS 7 layout (right)

The PCS 7/TM-OCX (NORA) program package comprises:• Faceplates for the standardized display of operable

TELEPERM M AS function blocks in various hierarchy levels (icon display/group display/loop display)

• Faceplates for the visualization of PCS 7 driver blocks of the TELEPERM M I/Os

The faceplates for the AS standard function blocks are compa-rable with the standardized displays of the TELEPERM M OS 525 operator system or with the SIMATIC PCS 7 faceplates. They are of multi-lingual design, i.e. the user can choose be-tween the languages German, English and French. The related electronic documentation is supplied on CD in German and En-glish.

The process connection is made by linking the faceplate to the AS standard function block. The Object Control ActiveX (OCX) interactive graphics element performs the logic operation with the process tags.

As a result, the PCS7/TM-OCX (NORA) program package not only makes the configuration of pictures easier, it also does much to simplify and speed up the entire OS configuration pro-cess.

For some AS standard function blocks the PCS 7/TM-OCX (NORA) program package offers not only faceplates in the TELEPERM M NORA presentation but also faceplates in the PCS 7 layout. Both faceplate types can be used simultaneously on the same computer. However, you can use the displays of only one block type for the function "Select display using pro-cess tag".

© Siemens AG 2009


PCS 7/TM OS


2

Intelligent alarm management

The PCS 7/TM-OS coupling packages V4.1 support the intelli-gent alarm management function of the SIMATIC PCS 7 operator system V7.1. By means of intelligent alarm management, those messages which are of less significance for safe and fault-free plant operation during specific plant statuses can be visually and audibly hidden. These messages are still logged and ar-chived as before. This saves a noticeable amount of work for the operators. Insignificant messages can be hidden in two ways:• Dynamically, i.e. depending on preconfigured definition for up

to 32 operating states (Smart Alarm Hiding)• Manually, with time limit

In the case of Smart Alarm Hiding, the status (commissioning, startup, service, etc.) of the unit is transferred to PCS 7/TM-OS by means the function block "SRAH" (Status Representation for Alarm Hiding) and its status message. Depending on this status of the process cell, messages which are irrelevant for the oper-ator are hidden there.

The function block for AS 23x and AS x88/TM with the fixed type name SRAH is a user block which can be downloaded to the cor-responding automation system during operation. It is supplied on the software CD of PCS 7/TM-OS V4.1.

■ Integration

Connecting systems with TELEPERM M basic functions to SIMATIC BATCH V7.1

Using the coupling packages for PCS 7/TM-OS it is possible to connect AS 23x or AS 488/TM automation systems, whose func-tional process areas are automated with GF blocks of the basic functions program package up to version V1.3 (6DS5305-8AA; released for delivery in 08/89), to SIMATIC BATCH V7.1. Con-nection takes place through the UNIB, TR1B and EM1B interface blocks, which are inserted in the AS structure. It can only be im-plemented with client/server-based multi-user systems. Single station systems (single stations) are not suitable for this. The in-terface blocks enable SIMATIC BATCH to dock on in order to for-ward control strategies, setpoints and phase change commands to the master recipe phase, and to read its status.

The dual-channel functionality of the operator system also sup-ports connection to SIMATIC BATCH, i.e. plant units can be used by different systems within a recipe. It is irrelevant for the recipe whether a plant unit is on a SIMATIC PCS 7 automation system or on a TELEPERM M automation system. This is a great advan-tage particularly with plant expansions.


OS single station corresponds to the SIMATIC PCS 7 Industrial Workstation, single station version, in Catalog ST PCS 7

SIMATIC PCS 7 ES/OS 547B BCE WXPSIMATIC PC in 19" rack, without monitor, keyboard or printerCore 2 Duo E6600 processor, 2.4 GHz, 2 GB RAM (2 x 1 GB), sound, SATA-RAID 1 with 2 x 250 GB hard disks, graphics controller on board with dynamic video memory, DVD±RW IDE burner, 3.5" floppy disk drive, optical mouse, 2 x 10/100/1000 Mbit/s Ethernet RJ45 (on board + network card with basic communication Ether-net)Windows XP Professional operating system MUI (German, English, French, Italian, Spanish, Chinese), SIMATIC PC DiagMonitor diag-nostics software and SIMATIC PCS 7 ES/OS software V7.1 pre-installed; Restore DVDsOther items required: • Interface module for CS 275 incl.

local bus connecting cable• SIMATIC PCS 7 OS software,

single station V7.1 (for licensing) • PCS 7/TM-OS V4.1 coupling

package• Optional:

- Signal module - PCS 7/TM-OCX (NORA) V4.1

6ES7 650-0NF17-0YX0 C)


© Siemens AG 2009


PCS 7/TM OS


2

OS server corresponds to the SIMATIC PCS 7 Industrial Workstation, server version, in Catalog ST PCS 7

SIMATIC PCS 7 OS server 547B BCE SRV03SIMATIC PC in 19" rack, without monitor, keyboard or printerCore 2 Duo E6600 processor, 2.4 GHz, 2 x 1 GB RAM, sound, SATA-RAID 1 with 2 x 250 GB hard disks, graphics controller on board with dynamic video mem-ory, DVD-ROM IDE, 3.5" floppy disk drive, optical mouse, 2 x 10/100/1000 Mbit/s Ethernet RJ45 (on board for connection to terminal bus + PCI card with basic communication Ethernet for double-channel operation) Windows Server 2003 operating system MUI (German, English, French, Italian, Spanish, Chi-nese), SIMATIC PC DiagMonitor diagnostics software and SIMATIC PCS 7 OS server soft-ware V7.1 pre-installed; Restore DVDsOther items required: • Interface module for CS 275 incl.

local bus connecting cable• SIMATIC PCS 7 OS Software

Server V7.1 (for licensing)• PCS 7/TM-OS V4.1 coupling

package• Optional:

- Signal module - For process visualization on

the server: PCS 7/TM-OCX (NORA) V4.1

6ES7 650-0NH17-0YX0 C)



OS client corresponds to the SIMATIC PCS 7 Industrial Workstation, client version, in Catalog ST PCS 7

PCS 7 OS Client 547B WXPSIMATIC PC in 19" rack, without monitor, keyboard or printer;Core 2 Duo E6600 processor, 2.4 GHz, 1 GB RAM (2 x 512 MB), SATA 250 GB hard disk, graphics controller on board with dynamic video memory, DVD-ROM IDE, 3.5" floppy disk drive, optical mouse, Ethernet 10/100/1000 Mbit/s (RJ45) on board for connection to terminal bus Windows XP Professional operating system MUI (German, English, French, Italian, Spanish, Chinese), SIMATIC PC DiagMonitor diag-nostics software and SIMATIC PCS 7 ES/OS Client software V7.1 pre-installed; Restore DVDs

• without multi-monitor graphics card

6ES7 650-0NG17-0YX0 C)

• with multi-monitor graphics card "2 Screens"

6ES7 650-0NG17-0YA0 C)

• with multi-monitor graphics card "4 Screens"

6ES7 650-0NG17-0YB0 C)

Other items required: • SIMATIC PCS 7 OS software

Client V7.1 (for licensing)• Optional:

- Signal module - PCS 7/TM-OCX (NORA) V4.1

Additional and expansion components

PCS 7/TM-OS V4.1 coupling packages

• PCS 7/TM-OS coupling package for AS 23x/AS x88bilingual (German, English)Type of delivery: Certificate of li-cense and authorization disk; software and electronic docu-mentation on CD

6DS5 143-1AX C)

PCS 7/TM-OCX (NORA) V4.1 program packageStandardized displays for opera-ble TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os,trilingual (German, English, French)Type of delivery: Certificate of license and authorization disk; electronic documentation (Ger-man, English) and software on CDNote: When the PCS 7/TM-OCX (NORA) is used, a 6DS5 037-1AX pro-gram package has to be ordered for each single station system (OS single station) and for each operator terminal (OS client) of a multi-user system. A program package is also required for the process visualization module if it is used on the server.

6DS5 037-1AX C)


© Siemens AG 2009


PCS 7/TM OS


2


Note:Further versions of the SIMATIC PCS 7 Industrial Workstation as well as supplementary/expansion components such as network cable, signal module, multi-monitor graphics cards, OS redundancy components, smart card readers, keyboards or process monitors can be found in the SIMATIC PCS 7 Catalog ST PCS 7. In this catalog you can also select the SIMATIC PCS 7 OS software for the different versions of the PCS 7/TM op-erator station (OS single station, OS server or OS client).


Customized special configurations for PCS 7/TM-OS operator systems

We would be pleased to support you if you require a customized configuration for the PCS 7/TM-OS systems. Please contact your regional Siemens representative.

Coupling package upgrade from PCS 7/TM-OS V4.0 to V4.1 consisting of software CD; without license for process coupling and PCS 7/TM-OCX

6DS5 128-1XX00-2XX3 C)

Coupling package upgrade from PCS 7/TM-OS V1.x/V2.x/V3.x to V4.1 Comprising software CD and:

• Without license for process cou-pling and PCS 7/TM-OCX

6DS5 128-1XX00-2XX4 C)

• License for PCS 7/TM-OS AS 23x/AS x88 coupling pack-age

6DS5 128-1XX70-2XX4 C)

• License for PCS 7/TM-OCX 6DS5 128-1XX03-2XX4 C)

• License for PCS 7/TM-OS AS 23x/AS x88 coupling pack-age and PCS 7/TM-OCX

6DS5 128-1XX73-2XX4 C)

Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613 communication

CP 1613 A2 PCI card for connection to Indus-trial Ethernet, with ITP and RJ45 connections

6GK1 161-3AA01

Communications software for CP 1613

• SIMATIC NET S7-1613/2008 for Industrial Ethernet(for S7 communication, except with redundant AS)

S7 communications software for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick

6GK1 716-1CB71-3AA0 C)

• SIMATIC NET S7-REDCONNECT/2008(for S7 communication with re-dundant AS)

Software for fail-safe S7 commu-nication over redundant networks, for CP 1613 A2/CP 1623, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick

6GK1 716-0HB71-3AA0 C)


Subsequent expansion of S7 communications software for CP 1613 for communication with redundant AS

SIMATIC NET PowerPack S7-REDCONNECT/2008Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick

6GK1 716-0HB71-3AC0 C)

Components for OS connection to the CS 275 plant bus Refer to following section "CS 275 communication"


© Siemens AG 2009

TELEPERM M migrationEngineering

PROGRAF AS


2

■ Overview

Based on the SIMATIC PCS 7 Industrial Workstation, single sta-tion or server version, a universal PCS 7/TELEPERM Engineering Station AS/OS can be imple-mented by the addition of hardware and software components, which can then be used for the engineering of all subsystems networked by means of TELEPERM M plant bus CS 275 and SIMATIC PCS 7 Industrial Ethernet plant bus.

■ Design

PCS 7/TELEPERM Engineering Station AS/OS V7.1

The SIMATIC PCS 7 Industrial Workstations V7.1, single sta-tion/server versions are suitable as basic hardware for a PCS 7/TELEPERM Engineering Station AS/OS V7.1. These are already equipped with interface modules for connection to the plant bus and the terminal bus of SIMATIC PCS 7.

Detailed information on the technology, scope of delivery and or-dering data of all versions of the SIMATIC PCS 7 Industrial Work-station V7.1 as well as options/expansions can be found in the "SIMATIC PCS 7 Industrial Workstation" section of the current SIMATIC PCS 7 Catalog ST PCS 7.

The expansion to a PCS 7/TELEPERM Engineering Station AS/OS V7.1 requires additional components:• CS 275 interface module N-PCI and local bus connecting ca-

ble (see section on "Communication")• Program package PROGRAF AS+/NT V4.03,

Order No. 6DL5 255-1CX• PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88

(for details, see section on "Operation and Monitoring")• SIMATIC PCS 7 Engineering Software AS/OS V7.1 with

AS/OS Engineering unlimited POs and AS runtime license for 600 POs

Note: The SIMATIC PCS 7 Engineering Software AS/OS V7.1 is released for a 2-hour OS test mode. Continuous use in OS productive operation is not possible.

The program package PCS 7/TM-OCX (NORA) V4.1 can also be used as an option (for details, see section on "Operation and Monitoring").

For the SIMATIC PCS 7 Engineering Software AS/OS V7.1 the number of configurable process objects or tags can be in-creased if required by adding SIMATIC PCS 7 Engineering PowerPacks (see SIMATIC PCS 7 Catalog ST PCS 7, Chapter "Engineering System", Section "ES Software").

Interfacing to the SIMATIC PCS 7 plant bus

In the case of the SIMATIC PCS 7 Industrial Workstations V7.1 single station/server versions offered below, the interfacing to the SIMATIC PCS 7 plant bus Industrial Ethernet is implemented via RJ45 network card 10/100/1000 Mbit/s and Basic Communi-cation Ethernet (BCE).

An alternative to the BCE communication is the more powerful communication by means of CP 1613 A2/CP 1623 and the S7-1613/S7-REDCONNECT communications software. This is however only necessary for communication with more than 8 automation systems and when using redundant automation systems.

SIMATIC PCS 7 Industrial Workstations with BCE communication can also be subsequently upgraded to CP 1613/1623 communi-cation. To this end, in addition to the CP 1613 A2/CP 1623 module, they require either the S7-1613 communication software or S7-REDCONNECT. In contrast to the S7-1613, the S7-REDCONNECT communication software also supports communication with redundant automation systems.

PROGRAF AS

The PROGRAF AS+/NT program package is a variant of the PROGRAF AS engineering software that can execute on the fol-lowing operating systems:• Windows NT 4.0• Windows 2000 Professional• Windows XP Professional• Windows 2000 Server• Windows Server 2003

As a component of a PCS 7/TELEPERM Engineering Station AS/OS V7.1, single station or server version, PROGRAF AS+/NT V4.03 can be used for: • Engineering, testing and commissioning of the automation

systems - AS 230, AS 230 K- AS 235, AS 235 K, AS 235 H- AS 388/TM and AS 488/TM (incl. the der technical design

versions AS 488 S and AS 488 K) • Software maintenance and documentation

A powerful function block diagram (FBD) editor with autorouter that can also represent dynamic values and curves, libraries for reusable elements, rational import and export functions, as well as practical commissioning and test functions offer you effective support for the graphical structuring, testing, optimizing and documentation of the user software of your TELEPERM M auto-mation systems. Structures of existing installed automation sys-tems can be read into PROGRAF AS+/NT, re-compiled and then graphically processed or documented.

Note:PROGRAF AS+/NT V4.03 is still available for TELEPERM M migration projects, quoting Order No. 6DL5 255-1CX.

AS 23x AS x88

Plant bus CS 275

Terminal bus

PCS 7/TELEPERMengineering station AS/OSOS clients

PCS 7/TM OSServer

Also:- PROGRAF AS+/NT - Coupling package PCS 7/TM-OS- PCS 7 engineering software AS/OS

Hardware: SIMATIC PCS 7 Industrial Workstation (Single Station/Server),N-PCI incl. local bus connecting cable

© Siemens AG 2009


PROGRAF AS


2

■ Integration

Converting existing user software

The user software represents a large portion of the total invest-ment and know-how. Hence the quality of its conversion into the new system world is a key criterion for a migration’s economic ef-ficiency. We provide you with fast and reliable conversion of your user software for use on the new SIMATIC PCS 7 system plat-form. In doing so we make allowance for sector-specific proper-ties as well as special plant solutions. As a result of the modern tools that we developed ourselves, you profit from software of constant quality, reliability and verifiability. All the conversion steps performed are documented, as are the manual reconfigu-rations occasionally required.

For quotations and additional information, please contact your regional Siemens representative.


PCS 7/TELEPERM Engineering Station AS/OS

SIMATIC PCS 7 Industrial Workstation V7.1, single station or server version

SIMATIC PCS 7 ES/OS 547B BCE WXPSIMATIC PC in 19" rack, without signal module, monitor, keyboard or printerCore 2 Duo E6600 processor, 2.4 GHz, 2 x 1 GB RAM, sound, SATA-RAID 1 with 2 x 250 GB hard disks, graphics controller on board with dynamic video mem-ory, DVD±RW DVD burner, 3.5" floppy disk drive, optical mouse, 2 x 10/100/1000 Mbit/s Ethernet RJ45 (on board + network card with basic communication Ether-net)Windows XP Professional operating system MUI (German, English, French, Italian, Spanish, Chinese), SIMATIC PC DiagMonitor diag-nostics software and SIMATIC PCS 7 ES/OS software V7.1 pre-installed; Restore DVDs

6ES7 650-0NF17-0YX0 C)

SIMATIC PCS 7 OS server 547B BCE SRV03SIMATIC PC in 19" rack, without signal module, monitor, keyboard or printerCore 2 Duo E6600 processor, 2.4 GHz, 2 x 1 GB RAM, sound, SATA-RAID 1 with 2 x 250 GB hard disks, graphics controller on board with dynamic video mem-ory, DVD-ROM IDE, 3.5" floppy disk drive, optical mouse, 2 x 10/100/1000 Mbit/s Ethernet RJ45 (on board + PCI card with basic communication Ethernet)Windows Server 2003 operating system MUI (German, English, French, Italian, Spanish, Chi-nese), SIMATIC PC DiagMonitor diagnostics software and SIMATIC PCS 7 OS server soft-ware V7.1 pre-installed; Restore DVDs

6ES7 650-0NH17-0YX0 C)

Other items required: • Interface module for CS 275 incl.

local bus connecting cable• PROGRAF AS+/NT V4.03 pro-

gram package for configuration of TELEPERM M AS 23x/AS x88

• PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x88

• SIMATIC PCS 7 Engineering Software AS/OS V7.1 for unlimit-ed POs, incl. AS Runtime license for 600 POs

• Optional: PCS 7/TM-OCX (NORA) V4.1

Additional and expansion components

SIMATIC PCS 7 Engineering Software AS/OS V7.1AS/OS Engineering unlimited POs and AS Runtime license for 600 POsSoftware enabled for two-hour OS test mode, not to be used for OS productive operation5 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional or Windows Server 2003, floating license for 1 userType of delivery: License key memory stick, certificate of license including terms and con-ditionsNote: For additional SIMATIC PCS 7 Engineering PowerPacks see Catalog ST PCS 7, Chapter "Engi-neering System", Section "ES Soft-ware".

6ES7 658-5AF17-0YA5

PCS 7/TM-OS V4.1 coupling package for AS 23x/AS x882 languages (German, English)Type of delivery: Certificate of License and authorization disk; software and electronic docu-mentation on CD

6DS5 143-1AX

PCS 7/TM-OCX (NORA) V4.1 program packageStandardized displays for opera-ble TELEPERM M AS function blocks and for PCS 7 driver blocks of the TELEPERM M I/Os,trilingual (German, English, French)Type of delivery: Certificate of license and authorization disk; electronic documentation (Ger-man, English) and software on CD

6DS5 037-1AX C)



© Siemens AG 2009


PROGRAF AS


2

A) Subject to export regulations: AL: N, ECCN: EAR99H


Note:Further versions of the SIMATIC PCS 7 Industrial Workstation, supple-mentary/expansion components such as network cables, keyboards, multi-monitor graphics cards or process monitors, as well as additional SIMATIC PCS 7 engineering software, can be found in Catalog ST PCS 7.

PROGRAF AS+/NT V4.03Configuration software for TELEPERM M AS 23x/AS x88 automation systems, can be used with Windows NT 4.0/ 2000/ 2000 Server/ XP/ Server 2003Type of delivery:• CD with program package in

German and English• Software protection (dongle)

Still available for TELEPERM M migra-tion, Order No. 6DL5 255-1CX.

Update PROGRAF AS+/NT V4.0x to current version

Still available for TELEPERM M migra-tion, Order No. 6DL5 255-1CX00-4XX3.

Upgrade PROGRAF AS+ Ver-sion 2 or 3 (with Windows 3.11) to current versionwith return of dongle

Still available for TELEPERM M migra-tion, Order No. 6DL5 255-1CX00-4XX4.

Interfacing to Industrial Ethernet plant bus, upgrading from BCE communication to CP 1613 communication

CP 1613 A2 PCI card for connection to Industrial Ethernet, with ITP and RJ45 connections

6GK1 161-3AA01

CP 1623PCI Express x1 card for connec-tion to Industrial Ethernet (10/100/1000 Mbit/s), with 2-port switch (RJ45)

6GK1 162-3AA00 A)

Communications software for CP 1613 A2

• SIMATIC NET S7-1613/2008 for Industrial Ethernet(for S7 communication, except with redundant AS)S7 communications software for CP 1613 A2/CP 1623runtime software, in 2 lan-guages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick

6GK1 716-1CB71-3AA0 C)

• SIMATIC NET S7-REDCONNECT/2008(for S7 communication with redundant AS)Software for fail-safe S7 commu-nication over redundant net-works, for CP 1613 A2/CP 1623 runtime software, in 2 lan-guages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and electronic manual on CD-ROM, license key on memory stick

6GK1 716-0HB71-3AA0 C)


Subsequent expansion of S7 communications software for CP 1613 for communication with redundant AS

SIMATIC NET PowerPack S7-REDCONNECT/2008Software for expansion of S7-1613 to S7-REDCONNECT, runtime software, in 2 languages (German, English), running under Windows XP Professional / Server 2003, single license for 1 installation, software and elec-tronic manual on CD-ROM, license key on memory stick

6GK1 716-0HB71-3AC0 C)

Components for connection of the AS/OS engineering station to the CS 275 plant bus Refer to following section "CS 275 communication"


© Siemens AG 2009

TELEPERM M migrationCommunication

CS 275


2

■ Overview

Through connection to the TELEPERM M CS 275 plant bus, PCS 7/TM-OS operator systems and engineering stations with PROGRAF AS+/NT have access to all types of the following au-tomation systems of an existing TELEPERM M plant:• AS 230, AS 235, AS 488/TM• S5-150U, S5-155U

Characteristic features of the CS 275 bus architecture:• Participants within a local range or a cabinet group are con-

nected together at distances up to 20 m by means of the 20-m local bus.

• The transition from the 20-m local bus to the remote bus is made using inductive bus converters UI.

• Up to 9 participants (each UI counts as 1 participant) can be connected into a local bus island using the 20-m local bus.

• The remote bus combines distributed systems/local bus is-lands over distances up to 4 km.

• The local bus is redundant as standard, a redundant design for the remote bus is optional.

There are various possibilities for connecting the engineer-ing/operator stations to the CS 275 plant bus (see design) de-pending on the respective initial situation and on the type and scope of migration project.

■ Design

The following picture and the associated product overview show the basic possibilities for the CS 275 connection of the engineer-ing/operator stations as well as the connection components re-quired in each case.

The N-PCI interface module that acts as a CS 275 interface is not yet integrated into the SIMATIC PCS 7 Industrial Workstations, single station or server versions, that can be used as the basic hardware for an engineering/operator station. It must therefore be ordered separately and retrofitted there.

The current N-PCI interface module can be used with • PCS 7/TM-OS V3.1 SP1 and later and • PROGRAF AS+/NT V4.03 and later.

It operates with 3.3 V and 5 V PCI bus signal voltage. The N-PCI driver V1.4 or higher that it requires, is part of the scope of deliv-ery of PCS 7/TM-OS in V3.1 SP1 or higher.

Basic possibilities for ES/OS connection to the CS 275 plant bus

12

3

3

4 1 4

AV

AV

UI1/ UI2

AV

UI1/ UI2

N-PCI N-PCI ES 902

N-PCI

N-PCI

OS 26x

N-PCI N-PCI

Max. 15 m

e.g. to UI, N-AS

Remote bus connection unit

Remote bus connection unit AS cabinet TELEPERM M

2.5 m

2.5 m

Max. 5 m

N-PCI connecting cable

Max. 5 m

© Siemens AG 2009


CS 275


2

Overview of connecting cables for ES/OS connection to the CS 275 plant bus

Connector type (see graphic)

Number of connectors

Field of application Preassembly, length Order No.

1 4 To connect the N-PCI interface module to a remote bus connection unit (UI1, UI2 and AV)

Sub-D socket � 0.3 m � ES 902 � 0.3 m � ES 902 � 0.3 m � ES 902

6DS8 210-8MB

Sub-D socket � 3 m � ES 902 � 0.3 m � ES 902 � 0.3 m � ES 902

6DS8 210-8MC

Sub-D socket � 5 m � ES 902 � 0.3 m � ES 902 � 0.3 m � ES 902

6DS8 210-8SC

2 1 To connect the N-PCI to a local bus island; connection to an existing ES 902 connec-tor, e.g. to UI or N-AS

Sub-D socket � 0.5 m � cable end free 6DS8 211-8SB

Sub-D socket � 5 m � cable end free 6DS8 211-8SC

Sub-D socket � 10 m � cable end free 6DS8 211-8AD

Sub-D socket � 15 m � cable end free 6DS8 211-8ED

3 2 To connect the N-PCI to a local bus island; connection on distributor (AV) in remote bus connection unit or TELEPERM M AS cabinet

Sub-D socket � 2.5 m � ES 902 6DS8 208-8KC

4 3 To extend a connecting cable 1, 2, 3 or 4 in order to connect more than two ES/OS sys-tems to local bus island

Sub-D socket� 0.3 m � Sub-D socket � 0.3 m � Sub-D plug

6DS8 212-8MB

Sub-D socket� 1,5 m � Sub-D socket � 0.3 m � Sub-D plug

6DS8 212-8EC

Sub-D socket� 3 m � Sub-D socket � 0.3 m � Sub-D plug

6DS8 212-8MC

Sub-D socket� 5 m � Sub-D socket � 0.3 m � Sub-D plug

6DS8 212-8SC


N-PCI interface modulefor the ES/OS connection to the CS 275 local bus, suitable for 3.3 V and 5 V PCI bus signal volt-age

6DP1 724-8BA

Preassembled connecting cables for ES/OS connection to the CS 275 plant bus

Connecting cable between N-PCI and remote bus connec-tion unitwith 4 connectors (1 Sub-D socket, 3 ES 902); for distances between N-PCI and UI1 up to:

• 0.3 m 6DS8 210-8MB

• 3 m 6DS8 210-8MC

• 5 m 6DS8 210-8SC

Connecting cable between N-PCI and local bus island (ES 902 connector)with 1 connector (Sub-D socket) and one open cable end for con-nection to ES 902 connector; length:

• 0.5 m 6DS8 211-8SB

• 5 m 6DS8 211-8SC

• 10 m 6DS8 211-8AD

• 15 m 6DS8 211-8ED

Connecting cable between N-PCI and local bus island (distributor)with 2 connectors (1 Sub-D socket, 1 ES 902 for connection to AV); length:

• 2.5 m 6DS8 208-8KC

Connecting cable for connec-tion of more than 2 systems with N-PCI to a local bus island (extended by any cable for the N-PCI connection via its Sub-D socket)with 3 connectors (2 Sub-D sockets, 1 Sub-D plug for con-nection to other cables); length between the two Sub-D sockets:

• 0.3 m 6DS8 212-8MB

• 1.5 m 6DS8 212-8EC

• 3 m 6DS8 212-8MC

• 5 m 6DS8 212-8SC

Accessories

ES 902 connectorfor combination with CS 275 local bus connecting cables with open cable end, e.g. 6DS8 211-8..

6DS9 200-8AA


© Siemens AG 2009


GT104CS gateway


2

■ Overview

SIMATIC PCS 7 process cells on the Industrial Ethernet plant bus can be linked perfectly with existing TELEPERM M process cells on the CS 275 plant bus by a combination of the PCS7/TM-OS operator system with dual-channel functionality and GT104CS gateway.

■ Application

The cross-bus communication load can be evenly distributed:• The PCS 7/TM-OS with dual-channel functionality handles

- AS-OS communication with the automation systems on the CS 275 and Industrial Ethernet plant buses, as well as

- time-of-day synchronization for the TELEPERM M unit• The cross-bus AS-AS communication operates via the

GT104CS gateway. The gateway behaves like a virtual auto-mation system.

In connection with the GT104CS gateway, the automation sys-tems AS 488/TM, AS 235 and AS 230 can be used on the TELEPERM M side. The gateway has a bus and node address on the TELEPERM M CS 275 plant bus, via which the cyclic data can be exchanged with as many as 32 automation systems on the SIMATIC PCS 7 Industrial Ethernet plant bus (TCP/IP proto-col). The communication is configured in the participating func-tion blocks of the TELEPERM M and SIMATIC PCS 7 automation systems and can also be performed online. Once the connec-tion is set up, the gateway couples the configured transmission and reception blocks.

■ Function

The Gateway GT104CS is capable of processing the cyclic data exchange between the TELEPERM M automation systems on the plant bus CS 275 and up to 32 SIMATIC PCS 7 automation sys-tems on the Industrial Ethernet plant bus.

The CPU of a SIMATIC PCS 7 automation system can process transmitted or received data of at least 10 AKS- + 10 AKE- + 10 BKS- + 10 BKE-blocks in a 1s cycle. This corresponds to 280 analog values and 1280 binary values per second in each communication direction.

■ Configuration

At the GT104CS gateway, the bus and bus node address are to be set on the plant bus CS 275 by means of DIP switches. For communication with the SIMATIC PCS 7 automation system, the gateway requires only a few parameters (IP address). The con-nection between the SIMATIC PCS 7 automation systems and the gateway is configured using the SIMATIC Manager.

The necessary configuration work for this is minimal. For the SIMATIC PCS 7 automation systems, function blocks for the TELEPERM M standard functions AKS, BKS, AKE and BKE are also supplied, as well as a central communications block TM_LINK.

By means of the TM_LINK communications block and the GT104CS gateway, the AKS, BKS, AKE and BKE blocks of the SIMATIC PCS 7 automation systems communicate with the AKS, BKS, AKE and BKE blocks in the TELEPERM M automation sys-tems, which are assigned by addressing. The function block TM_LINK uses the S7 system functions USEND and URECV in-ternally for communication with the gateway.

D) Subject to export regulations: AL: N, ECCN: 4A994X


The GT104CS gateway is a SIMATIC PCS 7 add-on product. The responsibility for this product is as specified below. If you have any questions concerning this product, please contact your re-gional Siemens representative or the department responsible for the product:

Siemens AGIndustry SectorIndustry SolutionsKarlsruhe

Phone: +49 721 595-6708Fax: +49 721 595-6383

E-mail: [email protected]

■


GT104CS gateway:for the AS-AS bus communication between TELEPERM M and SIMATIC PCS 7Hardware incl. memory card with gateway system software, AKS/BKS/AKE/BKE function blocks

9AE4 100-1EA00 D)

© Siemens AG 2009



2

© Siemens AG 2009


33/2 Introduction

3/4 Automation3/4 APACS+ controller migration

using DP/IO bus link and AS 417H3/7 QUADLOG controller migration

using DP/IO bus link and AS 417F

3/11 Operator control and monitoring3/11 PCS 7/APACS+ Operator System

3/14 Engineering3/14 PCS 7/APACS+ OS Engineering Station

3/17 Communication3/17 Industrial Ethernet Module (IEM)

APACS+/QUADLOG migration

© Siemens AG 2009


Introduction


3

■ Overview

Configuration example of APACS+/QUADLOG migration

The APACS+ process control system has been used success-fully world-wide for over 15 years. Its functionality, reliability and user-friendliness have been demonstrated in more than 10 000 installed systems. Migration of the process control system based on APACS+/QUADLOG controllers with the innovative SI-MATIC PCS 7 OS operation and monitoring systems from Sie-mens provides the opportunity for retaining proven functions and for significantly increasing the functionality and perfor-mance at the same time through specific modernization. With its open system platform, SIMATIC PCS 7 provides an ideal basis for modern, future-oriented and economical automation solu-tions in all sectors.

Depending on the plant size, the hardware and user software of an installed APACS+ system represent a considerable invest-ment volume and, together with the know-how of the operating and maintenance personnel, an enormous value. To preserve and expand the installed basis and to increase its value, Sie-mens developed a migration strategy which aims to modernize existing operator and engineering systems with SIMATIC PCS 7 while retaining the APACS+/QUADLOG controllers and the lower-lying I/O level. With this strategy, customers can migrate their existing systems efficiently and economically without hav-ing to replace any controllers, I/O devices or their wiring, and without any loss of associated investment in the system configu-ration. In addition, excellent alternatives are provided at the con-troller level by the AS 41x of SIMATIC PCS 7, especially with plant expansions. These are supported by the controller-control-ler communication via Industrial Ethernet Modules (IEM) and by PCS 7/APACS+ operator systems which can communicate with both APACS+/QUADLOG controllers and AS 41x by dual chan-nel.

ET 200M

ET 200M

ET 200M

ET 200M

AS 414/AS 416/AS 417

AS 417H(Single/RedundancyStation)

AS 414FH/AS 417FH

IEM

IEM

APACS+/QUADLOG

APACS+/QUADLOG

MB

US

MB

US

DP

/IO

Bus

Lin

k

PROFIBUS

PCS 7/APACS+OS Server

PCS 7 OS /BATCH clients

PCS 7OS server

PCS 7BATCH server

PCS 7 central archive server

DP/PA Link

Field devices

Engineering system

(dual-channel)


APACS+I/Os

© Siemens AG 2009


Introduction


3

■ Benefits

Through the migration to SIMATIC PCS 7, the customers of APACS+ also profit from the numerous advantages provided by Totally Integrated Automation (TIA) and the facilities already pro-vided by the system for integration into the corporate information network. These include integration of the SIMATIC IT Manufac-turing Execution System as well as monitoring via the World Wide Web or OPC data exchange with IT other applications.

In addition to the above-mentioned technical aspects, future compatibility is also an important argument in favor of APACS+/QUADLOG migration. This is achieved by investment by Siemens in continuous product development and the long-term, global servicing for its range of SIMATIC products.

■ Options

Converting OS user software

The modern Siemens DBA technology permits fast and secure implementation of your user software. Your investment in the configuration of the existing system is therefore safeguarded.

It goes without saying that we also offer this conversion as a ser-vice. But you can call upon the services of our experienced mi-gration specialists not only for this reason, but also when gener-ating new graphics. We would be pleased to provide you with an individual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/APACS+ Engineering Station" and "PCS 7/APACS+ Operator System".

Additional information is available in the Internet under:

www.siemens.com/simatic-pcs7/migration

© Siemens AG 2009

APACS+/QUADLOG migration AutomationAPACS+ controller migration using DP/IO bus link and AS 417H


3

■ Overview

The PCS 7 APACS+ DP/IO bus link offers the possibility of re-placing existing APACS+ controllers (ACM, ACM+ or ACMx) with more powerful SIMATIC PCS 7 AS 417H stations (single sta-tion AS 417-4-1H or redundancy station AS 417-4-2H), without having to renew the installed APACS+ I/O modules, field wiring and field technology.

The ACM transition board and APACS+ CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 APACS+ DP/IO bus link. The PCS 7 APACS+ DP/IO bus link can then be con-nected to the AS 417H via the PROFIBUS DP interface of the DP/IO bus link transition boards.

As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417H, it is not only possible to replace the controllers on a 1:1 basis, but also to reduce the number of them. One SI-MATIC PCS 7 AS 417H automation system is capable of replac-ing as many as three 3 APACS+ controllers.

The PCS 7 APACS+ DP/IO bus link supports both non-redun-dant and redundant configurations (peer-to-peer redundancy). A AS 417H (single station/redundancy station) with APACS+ I/O modules on the PCS 7 APACS+ DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.

■ Design

Non-redundant configuration with AS 417H single station

Maximum configuration using the example of a non-redundant architecture with AS 417H single station (AS 417-4-1H)

A PCS 7 APACS+ DP/IO bus link inserted in place of the APACS+ CPU in the former controller module rack is connected via its transition board to a PROFIBUS DP Master interface of the AS 417H single station. For each AS 417H single station as many as 3 PCS 7 APACS+ DP/IO bus links - each with up to 28 APACS+ I/O modules - can be connected via two internal PROFIBUS DP Master interfaces and one CP 443-5 module.

In total this means a maximum of 84 APACS+ I/O modules can be connected. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical numbers are about 15 to 25 APACS+ I/O modules per PCS 7 APACS+ DP/IO bus link.

The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of chan-nels. The value obtained by adding the two subtotals for mod-ules and channels must not exceed 65 535 bytes.

CP 443-5

SIMATIC PCS 7AS 417HSingle Station

Connection of up to 3 DP/IO bus links each with up to 28 APACS+ I/O modules

DP/IO bus link

© Siemens AG 2009

APACS+/QUADLOG migrationAutomation

APACS+ controller migrationusing DP/IO bus link and AS 417H


3

Peer-to-peer redundancy with AS 417H redundancy station

Example configuration for peer-to-peer redundancy with AS 417H redun-dancy station (AS 417-4-2H)

In the case of peer-to-peer redundancy, each redundant PCS 7 APACS+ DP/IO bus links is connected in a former APACS+ con-troller module rack via its transition boards to one of two redun-dant PROFIBUS DP Master interfaces of an AS 417H Redun-dancy Station (AS 417-4-2H). . For synchronization, the two redundant PCS 7 APACS+ DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transi-tion boards.

The configuration shown in the example of a non-redundant ar-chitecture can in principle be applied to the peer-to-peer redun-dancy with the AS 417H redundancy station.

Memory calculator Module type

Channel type

Number of channels

Channel size

Memory require-ment per channel type [bytes]

Enter the number of each module and channel type in the correspond-ing cell and calculate the total memory requirement.

EAM ACDI x 62 = 0

EAM AVDI x 62 = 0

EAM CPIF x 90 = 0

EAM CPIT x 54 = 0

Module type Number of modules

Module mem-ory require-ment

Memory requirement per module type [bytes]

EAM EACI x 78 = 0

EAM EADO x 62 = 0

EAM EAOC x 90 = 0

EAM x 630 = 0 EAM EAVI x 78 = 0

IDM 115V x 630 = 0 EAM VPIF x 90 = 0

IDM 230V x 630 = 0 EAM VPIT x 54 = 0

IDM DC x 738 = 0 IDM IDDO x 126 = 0

ODM 115V x 630 = 0 IDM IDMI x 50 = 0

RTM x 638 = 0 ODM SDOC x 66 = 0

SAI x 630 = 0 RTM RIC x 102 = 0

SAM x 630 = 0 RTM RTD x 114 = 0

SDM 24V x 94 = 0 SAI SAAI x 102 = 0

SDM+ 24V x 738 = 0 SAM ACDO x 66 = 0

SDM+ 48V x 738 = 0 SAM SADI x 62 = 0

VIM x 642 = 0 SAM SAIC x 86 = 0

DPIOB 1 x 400 = 400 SAM SAOC x 102 = 0

Total memory requirement for modules 400 SDM DPCO x 62 = 0

SDM SDIC x 42 = 0

Total memory requirement for modules and channels

400 SDM SDOC x 66 = 0

SDM SOEI x 90 = 0

SDM SOEO x 110 = 0

VIM TIC_ x 102 = 0

Available memory space 65 535 VIM VIC x 98 = 0

Remaining memory space 65 135 Total memory requirement, channels = 0

DP/IO Bus Link

Transition Board

APACS I/Os

IOBUS

SIMATIC PCS 7AS 417H Redundancy Station

Redundancy cable

© Siemens AG 2009

APACS+/QUADLOG migration AutomationAPACS+ controller migration using DP/IO bus link and AS 417H


3

■ Integration

A CD with the following content is shipped together with the PCS 7 APACS+ DP/IO bus link:• Hardware configuration file for parameterizing all APACS+ I/O

modules (for integration in the SIMATIC Manager of SIMATIC PCS 7)

• Function block library with the channel drivers of the APACS+ I/O modules as well as diagnostics blocks and faceplates

• Documentation

The software on this CD supports the integration of the PCS 7 APACS+ DP/IO bus links and of the APACS+ I/O modules in SIMATIC PCS 7. Together with the SIMATIC PCS 7 system soft-ware it enables:• Graphical hardware parameterization of the APACS+ I/O mod-

ules with online diagnostics • Generation of hardware and software alarm messages for the

APACS+ I/O modules and the PCS 7 APACS+ DP/IO bus link• Operation and monitoring, as well as monitoring of the PCS 7

APACS+ DP/IO bus links and of the APACS+ I/O modules


Note:For additional SIMATIC PCS 7 ordering data, particularly for operator sys-tem and engineering system, see Catalog ST PCS 7.


PCS 7 APACS+ DP/IO bus linkType of delivery:• Electronic module• CD with function block library,

configuration software and elec-tronic documentation

6EQ2 014-0CE00-0XA0 A)

Additional components

DP/IO bus link transition boardfor the PROFIBUS DP interfacing of the PCS 7 APACS+ DP/IO bus links to the AS 417H Note: One transition board is required for each PCS 7 APACS+ DP/IO bus link.

6EQ2 013-1CE00-0XA0 A)

DP/IO bus redundancy cable, length 1 mfor the connection of two redun-dant PCS 7 APACS+ DP/IO bus links for synchronization

6EQ2 013-0CE10-0XA0 A)

AS 417H automation systems (bundles) Individual configuration of the AS 417H bundles with the follow-ing basic data; completion of order numbers by selecting the preconfigured ordering units from Catalog ST PCS 7, Section "Fault-Tolerant Automation Systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station)

Single station

AS 417-4-1HPreassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H (up to about 2 500 POs)

6ES7 654-8EM..-..B.

Redundancy Station

AS 417-4-2HPreassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H (up to about 2 500 POs)

6ES7 656-8EM..-..B.

© Siemens AG 2009


QUADLOG controller migrationusing DP/IO bus link and AS 417F


3

■ Overview

The PCS 7 QUADLOG DP/IO bus link offers the possibility of re-placing existing QUADLOG controllers (CCM, CCM+ or CCMx) with a more powerful SIMATIC PCS 7 AS 417F (single station) or SIMATIC PCS 7 AS 417FH (redundancy station), without having to renew the installed QUADLOG I/O modules, field wiring and field technology.

The ACM transition board and QUADLOG CPU in the module rack are simply replaced by the externally identical components DP/IO bus link transition board and PCS 7 QUADLOG DP/IO bus link. The PCS 7 QUADLOG DP/IO bus link can then be con-nected to the AS 417F/FH via the PROFIBUS DP interface of the DP/IO bus link transition boards.

As a result of the higher performance and speed of the SIMATIC PCS 7 AS 417F/FH, it is not only possible to replace the control-lers on a 1:1 basis, but also to reduce the number of them. One SIMATIC PCS 7 AS 417F/FH automation system is capable of re-placing as many as three 3 QUADLOG controllers.

The PCS 7 QUADLOG DP/IO bus link supports both non-redundant and redundant configurations (node-to-node redun-dancy). An AS 417F/FH (single station/redundancy station) with QUADLOG I/O modules on the PCS 7 QUADLOG DP/IO bus link can also be expanded via PROFIBUS DP with ET 200M remote I/Os.

■ Design

Non-redundant configuration with AS 417F (single station)

Maximum configuration using the example of a non-redundant architecture with AS 417F (single station)

A PCS 7 QUADLOG DP/IO bus link inserted in place of the QUADLOG CPU in the former controller module rack is con-nected via its transition board to a PROFIBUS DP Master inter-face of the AS 417F (single station). For each AS 417F this means that one or two PCS 7 QUADLOG DP/IO bus links each with up to 14 fully configured or 28 partly configured QUADLOG-I/O modules can be connected via two PROFIBUS DP Master interfaces. This corresponds to a total of 28 fully configured or 56 partly configured QUADLOG-I/O modules. The actual limit value depends on the type and the channel allocation of the I/O modules used. Typical configura-tions have about 10 to 20 QUADLOG I/O modules per PCS 7 QUADLOG DP/IO bus link.

The actual maximum configuration can be determined using the memory calculator. In doing so, the memory requirement of the module types used is to be multiplied by the respective number of modules. In addition, the memory requirement of the channel types used is to be multiplied by the respective number of chan-nels. The value obtained by adding the two subtotals for mod-ules and channels must not exceed 65 535 bytes.

OVP OVP

SIMATIC PCS 7AS 417F(single station)

Connection of one or two DP/IO bus links each with up to 28 partly configured up to 14 fully configured QUADLOG I/O modules

OVP: over voltage protection

DP/IO bus link

© Siemens AG 2009

APACS+/QUADLOG migration AutomationQUADLOG controller migration using DP/IO bus link and AS 417F


3

Memory calculator Channel type

Number of channels

Channel size Memory require-ment per channel type [bytes]

Enter the number of each module and channel type in the corresponding cell and calculate the total memory requirement.

ACDI x 61 = 0

ACDO x 70 = 0

ADIC x 58 = 0

AVDI x 61 = 0

Module type Number of modules

Module mem-ory require-ment

Memory requirement per module type [bytes]

CAAI x 102 = 0

CAIC x 90 = 0

CAIP x 106 = 0

CAI x 623 = 0 CAIP x 106 = 0

CAM x 731 = 0 CAOC x 106 = 0

CDM x 731 = 0 CDDO x 125 = 0

CDO x 731 = 0 CDOC x 82 = 0

EAM x 623 = 0 CDSI x 58 = 0

IDM x 623 = 0 CEDO x 125 = 0

ODM x 623 = 0 CPIF 2 x 94 = 188

RTD x 632 = 0 CPIT x 58 = 0

SAM x 623 = 0 DPOC x 70 = 0

SDM+ 3 x 731 = 2 193 EACI x 82 = 0

VIM x 635 = 0 EADO x 61 = 0

DPIOB 1 x 400 = 400 EAOC x 94 = 0

EAVI x 82 = 0

Total memory requirement for modules 2 781 IDMI x 50 = 0

RIC x 106 = 0

Total memory requirement for modules + channels

2 969 RTD x 114 = 0

SADI x 61 = 0

SAIC x 85 = 0

SAOC x 106 = 0

SDOC x 70 = 0

SOEI x 98 = 0

SOEO x 122 = 0

TIC_ x 102 = 0

VIC x 98 = 0

VPIF x 94 = 0

Available memory space 65 535 VPIT x 58 = 0

Remaining memory space 62 566 Total memory requirement, channels = 188

© Siemens AG 2009


QUADLOG controller migrationusing DP/IO bus link and AS 417F


3

Node-to-node redundancy with AS 417FH (redundancy station)

Sample configuration for node-to-node redundancy with AS 417FH (redundancy station)

In the case of node-to-node redundancy, two redundant PCS 7 QUADLOG DP/IO bus links are distributed across two separate mounting racks. In these former QUADLOG controller subracks they replace the existing QUADLOG-CPU.

Each of the two redundant PCS 7 QUADLOG DP/IO bus links is connected via its transition board to one of two redundant PROFIBUS DP Master interfaces of the AS 417FH (redundancy station). For synchronization, the two redundant PCS 7 QUADLOG DP/IO bus links are to be connected additionally with a DP/IO bus redundancy cable via their transition boards.

The configuration shown using the example of a non-redundant architecture can in principle also be transferred to the node-to-node redundancy (2 x 2 PCS 7 QUADLOG DP/IO bus links on one AS 417FH).

■ Integration

The PCS 7 QUADLOG DP/IO bus link can only be used in plant configurations that are based on the SIMATIC PCS 7 V7.0 + SP1 process control system. It can be operated in these configura-tions together with the following components:• Automation systems AS 417F (single station) or AS 417 FH

(redundancy station)• S7 F Systems V6.0 with S7 F-Lib V1.3• SIMATIC Safety Matrix V6.1

S 7 F Systems V6.0 permits the implementation of safety-ori-ented applications by means of graphical engineering with the CFC (continuous function chart) using TÜV-tested function blocks with QUADLOG-specific functions. Even greater conve-nience during engineering and visualization is offered by the SI-MATIC Safety Matrix V6.1 based on the CFC. According to the principle of a cause & effect matrix, this allows configuration by simply linking the events occurring in the course of the process with precisely defined reactions.

S7 F Systems V6.0 and Safety Matrix Tool V6.1 can be obtained in the form of special SIMATIC PCS 7 Safety ES packages to-gether with the SIMATIC PCS 7 engineering software V7.0 (see Catalog ST PCS 7, Section "Previous Versions, SIMATIC PCS 7 V7.0").

The scope of delivery of the PCS 7 QUADLOG DP/IO bus link in-cludes a CD with the following content:• Hardware configuration file for parameterizing all QUADLOG

I/O modules (for integration in the SIMATIC Manager of SIMATIC PCS 7)

• Function block library with the channel drivers of the QUADLOG I/O modules as well as diagnostics blocks and faceplates

• Documentation

The software on this CD supports the integration of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O modules into SIMATIC PCS 7. Together with the SIMATIC PCS 7 system software it enables:• Graphical hardware parameterization of the QUADLOG

I/O modules with online diagnostics • Generation of hardware and software alarm messages for the

QUADLOG I/O modules and the PCS 7 QUADLOG DP/IO bus link

• Operation and monitoring, as well as monitoring of the PCS 7 QUADLOG DP/IO bus links and of the QUADLOG I/O mod-ules

DP/IO Bus Link

OVP OVP

Transition board

QUADLOG I/Os

SIMATIC PCS 7AS 417FH Redundancy Station

Redundancy cable

© Siemens AG 2009

APACS+/QUADLOG migration AutomationQUADLOG controller migration using DP/IO bus link and AS 417F


3


Note:For additional SIMATIC PCS 7 ordering data, particularly for operator sys-tem and engineering system, see Catalog ST PCS 7, Section "Previous Versions, SIMATIC PCS 7 V7.0". The SIMATIC PCS 7 Engineering Soft-ware V7.0 is offered there in the form of special SIMATIC PCS 7 Safety ES Packages in the bundle with S7 F Systems V6.0 and Safety Matrix Tool V6.1.


PCS 7 QUADLOG DP/IO bus linkType of delivery:• Electronic module• CD with function block library,

configuration software and elec-tronic documentation

6EQ2 013-0CE00-0XA0 A)

Additional components

DP/IO bus link transition boardfor the PROFIBUS DP interfacing of the PCS 7 QUADLOG DP/IO bus links to the AS 417F/FH Note: One transition board is required for each PCS 7 QUADLOG DP/IO bus link.

6EQ2 013-1CE00-0XA0 A)

DP/IO bus over-voltage protec-tionfor limiting the voltage on the PCS 7 QUADLOG DP/IO bus link to DC 30 V.

UPH: 39PSR6OVP

DP/IO bus redundancy cablefor the connection of two redun-dant PCS 7 QUADLOG DP/IO bus links for synchronization

• 1 m long 6EQ2 013-0CE10-0XA0 A)

• 2 m long 6EQ2 013-0CE20-0XA0 A)

• 6 m long 6EQ2 013-0CE60-0XA0 A)

AS 417F/FH automation systems (bundles) Individual configuration of the AS 417F/FH bundles with the fol-lowing basic data; completion of order numbers by selecting the preconfigured ordering units from Catalog ST PCS 7, Section "Previ-ous versions, SIMATIC PCS 7 V7.0, safety-related automation systems" or by means of special configurators in the Industry Mall: SIMATIC PCS 7 AS single station / SIMATIC PCS 7 AS redundancy station)

Single station

AS 417FPreassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 1 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs)

6ES7 654-8EN..-..B.

Redundancy station

AS 417FHPreassembled and tested, mem-ory card 16 MB RAM (up to about 3 000 POs), 2 x CPU 417-4H with S7 F Systems RT License (up to about 2 500 POs)

6ES7 656-8EN..-..B.


© Siemens AG 2009

APACS+/QUADLOG migrationOperator control and monitoring

PCS 7/APACS+ Operator System


3

■ Overview

The software packs PCS 7/APACS+ OS offered for migration of APACS+ operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single station systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

Data from different systems can be displayed in one process picture on the OS clients of a multiuser system, both from APACS/QUADLOG controllers on the M bus and from SIMATIC PCS 7 automation systems on the Industrial Ethernet. The multi-client architecture of the operator systems enables a client to re-trieve data from different servers.

With smaller systems it is possible to use a PCS 7 / APACS+ OS server with dual-channel functionality. This implements the communication with the APACS/QUADLOG controllers and the SIMATIC PCS 7 automation systems via two separate communi-cation channels.

A PCS 7/APACS+ plant configuration with automation systems (controllers), engineering system and operator system can be expanded by batch clients and batch servers for automation of batch processes using SIMATIC BATCH. Batch clients and OS clients can be operated together on one SIMATIC PCS 7 Industrial workstation or on separate basic hardware. Batch servers are usually set up on a separate SIMATIC PCS 7 industrial workstation, separated from the OS server.

Note: You can find information on the product range and the advanced func-tions of SIMATIC BATCH as well as ordering data for SIMATIC BATCH V7.0 in Catalog ST PCS 7.

■ Design

The following software components are required depending on the configuration of a PCS 7/APACS+ operator system as single station or client/server combination (single or redundant):

The number of process objects (PO) supplied with the software components in the table is expandable with SIMATIC PCS 7 PowerPacks V7.0 from section "OS Software V7.0" in Catalog ST PCS 7. In this section of the catalog it is also possible to se-lect other software for PCS 7/ APACS+ operator systems.

Appropriate basic hardware for a PCS 7/APACS+ operator sta-tion as a single station, server or client version can be found in Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Work-stations V7.0".

Communication between the APACS+/QUADLOG controllers on the M-Bus and the PCS 7/APACS+ OS on the Industrial Ethernet plant bus usually takes place via the Industrial Ethernet Module IEM (see last section of this chapter). In the case of small config-urations with limited expansion, a PCS 7/APACS+ OS station can also be directly linked to an APACS+ MBUS segment by means of an APACS+/QUADLOG MBI PCI card.

Required software PCS 7 architecture

OS Single Station

Client/ server

(non-redun-dant server)

Client/server (redundant

server)

PCS 7/APACS+ OS sin-gle station pack V7.0 (2 000 POs)

●

PCS 7/APACS+ OS server pack V7.0 (2 000 POs)

●

PCS 7/APACS+ OS redundant server pack V7.0 (2 000 POs)

●

PCS 7 OS Software Client V7.0See section "OS Software V7.0" in Catalog ST PCS 7

● ●

When used with SIMATIC BATCH

PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0

● ● ● (2 licenses)

© Siemens AG 2009

APACS+/QUADLOG migration Operator control and monitoring



3

PCS 7/APACS+ OS V7.0 (single station/server/redundant server)

For the configuration of PCS 7/APACS+ OS operator stations the following software products are available: • PCS 7/APACS+ OS Single Station Pack V7.0 (2 000 POs) for a

single station• PCS 7/APACS+ OS Server Pack V7.0 (2 000 POs)1) for one

server• PCS 7/APACS+ OS Redundant Server Pack V7.0

(2 000 POs)1) for a redundant pair of servers1) The standard OS client of SIMATIC PCS 7 V7.0 is used to expand PCS 7/APACS+ client/server architectures.

They are equipped with:• PCS 7 OS Software Runtime V7.0 incl. SP (2 000 POs, incl.

512 archive tags) • APACS+ OS channel for communication with the

APACS+/QUADLOG controllers • Library with PCS 7/APACS+ OS icons and OS faceplates • WinCC/Redundancy and RS 232 connecting cable, 10 m

(only PCS 7/APACS+ OS redundant server pack)

The APACS+ OS channel DLL implements reliable communica-tion with the APACS+/QUADLOG controllers using an original SI-MATIC PCS 7 driver, and simultaneously permits communication with the AS 41x controllers by dual channel. It supports the In-dustrial Ethernet interfacing via the CP 1613 communications processor as well as the connection to the MBUS of APACS+ via Industrial Ethernet and IEM.

The PCS 7/APACS+ OS icons and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the APACS+/QUADLOG controllers.

PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0

Together with the APACS+ OS server channel DLL, the PCS 7/APACS+ SIMATIC BATCH runtime license allows ex-change of runtime information between SIMATIC BATCH and an APACS+/QUADLOG controller. SIMATIC BATCH servers always communicate with the APACS+/QUADLOG controllers by means of a PCS 7/APACS+ OS server. Therefore a PCS 7/APACS+ SIMATIC BATCH Runtime license is required for each PCS 7/APACS+ OS Server which exchanges data with SI-MATIC BATCH.

Note: The PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 requires the installation of SIMATIC BATCH V7.0. The SIMATIC BATCH software V7.0 should be ordered additionally. Information about the SIMATIC BATCH product range and its advanced functions can be found in Catalog ST PCS 7 under "SIMATIC BATCH software".



PCS 7/APACS+ OS single sta-tion pack V7.0 (2 000 POs)English, executes with Windows XP Professional, single license for 1 installationElectronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key disk, certificate of li-

cense including terms and con-ditions

• Toolset DVDs and product infor-mation PCS 7 V7.0 (incl. SP), Microsoft SQL Server 2005 in-cluding EULA, as well as sup-plementary CDs/DVDs (e.g. Microsoft service packs and tools)

• CD "PCS 7/APACS+ Options V7.0"

6EQ2 000-2AB07-3BA0

PCS 7/APACS+ OS server pack V7.0 (2 000 POs)English, executes with Windows 2003 Server, single license for 1 installationElectronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key disk, certificate of li-




6EQ2 000-2BB07-3BA0

PCS 7/APACS+ OS redundant server pack V7.0 (2 000 POs)English, executes with Windows 2003 Server, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connecting cable, 10 m Electronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• 2 license key disks, certificate of

license including terms and con-ditions


• RS 232 connecting cable, 10 m• CD "PCS 7/APACS+ Options

V7.0"

6EQ2 000-2DB07-3BA0

© Siemens AG 2009

APACS+/QUADLOG migrationOperator control and monitoring



3


PCS 7/APACS+ SIMATIC BATCH Runtime license V7.0English, executes with Windows XP Professional/Server 2003, sin-gle license for 1 installation Type of delivery: • License key disk, certificate of


6EQ2 000-6XX07-2BB0

SIMATIC PCS 7 OS Software Client V7.06 languages (German, English, French, Italian, Spanish, Chi-nese), executes with Windows XP Professional, floating license for 1 user (See section "OS Software V7.0" in Catalog ST PCS 7)

6ES7 658-2CX07-0YA5

APACS+/Quadlog MBI PCI cardPermits direct interfacing of PCS 7/APACS+ OS to MBUS-segments for small configurationswith limited expan-sion

UPH:16413-16 A)


Software upgrade

PCS 7/APACS+ OS runtime upgrade package from V6.0/V6.1 to 7.0 (OS single sta-tion or OS server)English, executes with Windows XP Professional/Server 2003, sin-gle license for 1 installationElectronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key disk, certificate of




6EQ2 000-2XX07-3BE0


© Siemens AG 2009

APACS+/QUADLOG migration Engineering

PCS 7/APACS+ OS Engineering Station


3

■ Design

The following software products are offered for the configuration of a PCS 7/APACS+ OS engineering station:• PCS 7/APACS+ OS Engineering Pack V7.0

for the OS engineering and the OS interfacing of the APACS+/QUADLOG controllersAlternative product versions: - Unlimited POs - without OS runtime license for productive

operation as an operator station (2-hour OS test mode pos-sible)

- 2 000 POs - with OS runtime license (2 000 POs) for produc-tive operation as operator station

• PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0 Optional package for configuration of SIMATIC PCS 7 OS and SIMATIC BATCH for the interfacing of APACS+/QUADLOG controllers; use of this additionally requires SIMATIC BATCH software V7.0 (to be ordered separately, see Catalog ST PCS 7, Section "SIMATIC BATCH Software V7.0")

• PCS 7/APACS+ ES Libraries V6.1 Optional package for use of function blocks, icons and face-plates of the APACS+ Basic Application Library in plants with SIMATIC S7 400 controllers (AS 41x)

PCS 7/APACS+ OS Engineering Pack V7.0

This software package is required for OS engineering and OS in-terfacing of the APACS+/QUADLOG controller. Depending on the application area, you can choose between two product ver-sions whose licensing differs as follows:• PCS 7/APACS+ OS Engineering Pack V7.0 (unlimited POs),

for an exclusive engineering station with unlimited OS engi-neering license; in this version the use as an operator station is restricted to a 2-hour test mode. Continuous use in produc-tive operation is not possible.

• PCS 7/APACS+ OS Engineering Pack V7.0 (2 000 POs), for a combines engineering/operator station; in addition to an OS engineering license for 2 000 POs, this version also includes an OS runtime licenses for 2 000 POs (incl. 512 archive tags). The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks from Catalog ST PCS 7, section "ES Software V7.0".

Both product versions contain the components listed below: • SIMATIC PCS 7 engineering software for OS V7.0 (including

SP) with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software V7.0"

• PCS 7/APACS+ OS DBA Database Engineering Package for the migration of user data.

• APACS+ OS Server Channel DLL for communication with APACS+/QUADLOG controllers

• PCS 7/APACS+ OS library with OS icons and OS faceplates

• OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley)

Further engineering software for installation on this engineering station can be ordered using Catalog ST PCS 7, Section "ES software V7.0".

Appropriate basic hardware for a PCS 7/APACS+ Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Workstation" of Catalog ST PCS 7.

PCS 7/APACS+ OS DBA

Database Automation (DBA) tool for generation of the PCS 7 OS database

A core component for the PCS 7/APACS+ OS Engineering is the Database Automation PCS 7/APACS+ OS DBA. This automati-cally generates the OS database with the display hierarchy, re-quired tags, alarm messages and alarm priorities as well as the specific block icons and faceplates from the data of the APACS+/QUADLOG controllers. The display hierarchy is the ba-sis for navigation between the process pictures and for alarm management. PCS 7/APACS+ OS DBA automatically positions the type-specific block icons, e.g. for controllers or analog in-puts (AI), in the generated process pictures. These block icons are linked to the associated function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

APACS+ OS Server Channel DLL

The APACS+ OS server channel DLL implements reliable com-munication with the APACS+/QUADLOG controllers using an original SIMATIC PCS 7 driver, and simultaneously permits com-munication with the AS 41x controllers by dual channel. It sup-ports the Industrial Ethernet interfacing of APACS+/QUADLOG controllers using the CP 1613 communications processor in conjunction with the Industrial Ethernet Module IEM, as well as direct connection to the MBUS using an APACS+/QUADLOG MBI PCI card.

© Siemens AG 2009

APACS+/QUADLOG migrationEngineering



3

PCS7/APACS+ OS library

The PCS7/APACS+ OS library contains the following types of icons and faceplates:

The PCS 7/APACS+ OS icons and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the APACS+/QUADLOG controllers.

OPC engineering plug-in

An additional component in DBA enables engineering of OPC connections to any third-party systems, e.g. for interfacing Allen-Bradley controllers. In addition to process values, this can be used to also integrate messages and alarms from third-party systems into the PCS 7 OS database. Analogous to APACS+, the OPC component supports automatic generation of the OS plant hierarchy as well as positioning of the corresponding block icons. The engineering overhead for integrating third-party sys-tems can thus be drastically reduced.

PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0

Optional package for configuration of PCS 7 OS and SIMATIC BATCH for interfacing of APACS+/QUADLOG controllers

The optional package PCS 7/APACS+ SIMATIC BATCH DBA Engineering contains:• Licenses with which the batch information for a batch project

saved in the APACS+ Engineering System 4-mation can be imported into DBA and translated for SIMATIC BATCH.

• License for exchange of information between SIMATIC BATCH and a PCS 7/APACS+ OS Server during runtime

Note: A prerequisite for the use of the PCS 7/APACS+ SIMATIC BATCH Runtime License V7.0 is the installation of SIMATIC BATCH V7.0 (including SP). The SIMATIC BATCH software should be ordered separately. The order-ing data for SIMATIC BATCH V7.0 (including SP) can be found in Catalog ST PCS 7, in the section "SIMATIC BATCH software V7.0".

PCS 7/APACS+ ES libraries V6.1 for SIMATIC PCS 7 AS 41x controller

Optional package for use of function blocks, icons and face-plates of the APACS+ Basic Application Library in plants with SI-MATIC S7-400 controllers (AS 41x)

The optional package PCS 7/APACS+ ES Libraries contains:• ES library with preconfigured PID controllers, motor blocks

and valve blocks for SIMATIC S7-400 controllers• Associated block icons and faceplates for the PCS 7 Operator

System.

It permits utilization of the APACS+ Basic Application Library functionality also in conjunction with SIMATIC PCS 7 AS 41x au-tomation systems. These can then be operated and visualized like APACS+/QUADLOG controllers.

The PCS7/APACS+ ES library contains the following AS blocks with associated OS faceplates:

Types of icons and faceplates of the PCS 7/APACS+ OS library

Process Control Functions

Single Loop Single Loop SS External Setpoint Ratio Setpoint Cascade Primary Secondary

Process I/O Functions Analog Alarm Discrete Alarm

Controller Diagnostics Resource Status

Process Objects Block Valve 1 Out Block Valve 2 Out Valve A Valve A Alarm Motor 1 Out Motor 2 Out Motor A Motor A Alarm

AS blocks of the PCS 7/APACS+ ES library


Single Loop Single Loop SS External Setpoint Ratio Setpoint Cascade Primary Secondary

Process I/O Functions Analog Alarm Discrete Alarm

Process Objects Block Valve 1 Out Block Valve 2 Out Valve A Valve A Alarm Motor 1 Out Motor 2 Out Motor A Motor A Alarm

© Siemens AG 2009

APACS+/QUADLOG migration Engineering



3


PCS 7/APACS+ OS Engineering Software for exclusive engineering station with unlimited OS engineering licenseWithout OS Runtime license for productive operation as an operator station (2-hour OS test mode possible)

PCS 7/APACS+ OS engineering pack V7.0 (unlimited POs)English, executes with Windows XP Professional, floating license for 1 user Electronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key disk, certificate of li-




6EQ2 000-2EB07-3BA5

Software for combined engineering/operator station with OS engineering license for 2 000 POs With OS runtime license (2 000 POs) for productive operation as operator station

PCS 7/APACS+ OS engineering pack V7.0 (2 000 POs)English, executes with Windows XP Professional, floating license for 1 user Electronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key disk, certificate of li-




Note:The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks V7.0 from Catalog ST PCS 7, section "ES Software V7.0".

6EQ2 000-3EB07-3BA5

Options

PCS 7/APACS+ SIMATIC BATCH DBA Engineering V7.0English, executes with Windows XP Professional, single license for 1 installation Type of delivery:• License key disk, certificate of li-


Note:For the use of this product you also require SIMATIC BATCH soft-ware V7.0 (incl. SP) from Catalog ST PCS 7, Section "SIMATIC BATCH Software V7.0".

6EQ2 000-5XX07-2BB0

PCS 7/APACS+ ES libraries V6.1 for SIMATIC PCS 7 AS 41x controllerEnglish, executes with Windows XP Professional, floating license for 1 userType of delivery:• License key disk, certificate of li-


• CD "PCS 7/APACS+ ES libraries V6.1"

6EQ2 000-1AX16-2BB5

Upgrade package

PCS 7/APACS+ OS engineering upgrade package from V6.0/6.1 to V7.0English, executes with Windows XP Professional, floating license for 1 user Electronic documentation on CD "PCS 7/APACS+ Options V7.0" and PCS 7 Toolset DVDType of delivery:• 2 license key disks (250 -

2 000 POs and 2 000 - unlimited POs), certificate of license in-cluding terms and conditions



6EQ2 000-1XX07-3BE5


© Siemens AG 2009

APACS+/QUADLOG migrationCommunication

Industrial Ethernet Module (IEM)


3

■ Overview

The Industrial Ethernet Module (IEM) is a flexible network gate-way for APACS+/QUADLOG systems. The IEM supports the three following architectures:• Peer-to-peer communication between ACM/CCM and

S7-41x controllers The IEM offers an interface between the MBUS of APACS+/QUADLOG systems and the SIMATIC PCS 7 Indus-trial Ethernet plant bus.

• Peer-to-peer communication between ACM/CCM control-lers on different MBUS segments The communications function blocks supplied support the for-warding of the following APACS+ data types between the con-trollers:- REAL- BOOLEAN- WORD

• MBUS-to-Ethernet communication conversion for APACS+/QUADLOG systems The IEM can replace the RNI (rack-mounted network inter-face) in existing systems. When using the standard MBUS communication, the OS Engineering Station, OS Single Sta-tion or OS Server may be located up to 168 m from the APACS+/QUADLOG rack. This restriction does not apply to system configurations with the IEM.

In system architectures with higher availability requirements, redundant network gateways can also be implemented on the basis of the IEM.

Note: Fail-safe communication is not currently available for the QUADLOG con-trollers (available soon).

Any USB flash memory medium (min. 1 MB) is required in addi-tion for the IEM configuration, e.g. SIMATIC PC USB-FlashDrive.

■ Technical specifications



■

Industrial Ethernet Module

Design and equipment features

Design Rack-mountable device with rug-ged metal enclosure, suitable for wall and portrait mounting

Degree of protection to EN 60529 IP20

CPU

• Processor Intel Core 2 Duo T5500, 1.66 GHz

• Front Side Bus 667 MHz

• Second Level Cache 2 MB

Work memory 1 GB DDR2-667 SDRAM (SO-DIMM modules)

Chipset Mobile Intel 945 GM Express + ICH7R

MBI/MBUS communications module 16413-16 PCI 5v card

Drives

Hard disk No

CompactFlash (CF) Card front panel, CF card can be plugged in from the outside

Optical drives No

Floppy disk drive No

Interfaces

Ethernet 2 x 10/100/1000 Mbit/s (RJ45) integrated

PROFIBUS DP No

USB 2.0 4 terminals, 2 of which high current

Serial 1 x COM1

Operating system and software licenses

Operating system Microsoft Windows XP embedded on 2 GB CF Card

Licenses SIMATIC NET/APACS+ NIM32

Power supply 110/230 V AC, power cable for the USA

Climatic conditions in operation

Temperature +5 ... +45 °C

Relative humidity 5 ... 80% at 25 °C (no condensation)

Dimensions and weights

Dimensions (W x H x D in mm) 297 x 267 x 80

Weight approx. 7 kg


Industrial Ethernet Module IEMfor peer-to-peer communication

6EQ2 020-0AB12-5XX0 C)

Accessories

Flash memory medium for IEM configuration:

SIMATIC PC USB FlashDrive2 GB, USB 2.0, metal enclosure, bootable

6ES7 648-0DC40-0AA0 A)

© Siemens AG 2009



3

© Siemens AG 2009


44/2 Introduction

4/4 PCS 7/505 OS Engineering Station

4/6 PCS 7/505 Operator System

SIMATIC PCS / TISTAR migration

© Siemens AG 2009


Introduction


4

■ Overview

Configuration example of migration of SIMATIC PCS/TISTAR systems

A large number of SIMATIC PCS/TISTAR systems has been in-stalled worldwide since 1991. These systems represent a wealth of hardware, user software and know-how accumulated by oper-ating and maintenance personnel. In order to retain the installed SIMATIC PCS/TISTAR basic systems and to enhance value, Sie-mens has developed an effective migration strategy based on the innovative SIMATIC PCS 7 process control system. This strategy enables the existing system to migrate efficiently and profitably, without having to replace any controllers, I/O devices or their wiring, and without any loss of associated investment in the system configuration.

■ Benefits

Through migration with SIMATIC PCS 7 Engineering and Opera-tor Systems it is possible to significantly increase the functional-ity and efficiency of process control systems based on 505 controllers. In addition, the ability of the PCS 7/505 operator systems to communicate with both 505 controllers and SIMATIC PCS 7 controllers AS 41x offers exceptional perspectives for fu-ture plant expansions.

At the same time, SIMATIC PCS 7 customers benefit from Totally Integrated Automation (TIA), a seamless offering of perfectly matched products, systems, and solutions for all hierarchy lev-els of industrial automation. This is associated with continuous development, long-term support and worldwide service.

From this viewpoint, the migration with SIMATIC PCS 7 pays for itself several times over - it safeguards existing investment in control technology, makes the plants more efficient and produc-tive, and extends their life on a cost-effective basis.

AS 414 / AS 416 / AS 417

AS 414FH/AS 417FH

ET 200MET 200M

ET 200M

ET 200M

SIMATIC 505 SIMATIC 505

RBE RBE

CP

1434

TF

CP

1434

TF

PROFIBUS


PCS 7/505OS server

APTengineering

PCS 7/505OS server

PCS 7OS server

DP/PA link

Engineeringsystem

Ethernet SINEC H1 TF(single/redundant)

(dual-channel)

Field devices


© Siemens AG 2009


Introduction


4

■ Design

The following migration products are available for migration of SIMATIC PCS/TISTAR systems with SIMATIC PCS 7 V7.0:• PCS 7/505 OS engineering pack V7.0 (unlimited POs)

for an exclusive engineering station with the functionality for the OS engineering and the OS connection of the 505 control-ler, consisting of:- SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack)- PCS 7/505 OS DBA V7.0- 505 OS Server Channel DLL - Library with OS function block icons and OS faceplates

• PCS 7/505 OS Engineering Pack V7.0 (2 000 POs) for a combined engineering/operator station with the function-ality for the OS engineering, the OS interfacing of the 505 con-trollers and the OS runtime operation, consisting of: - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack)- PCS 7/505 OS DBA V7.0- 505 OS Server Channel DLL - Library with OS function block icons and OS faceplates

• PCS 7/505 OS Server Pack V7.0 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system without PCS 7/505 OS server redundancy

• PCS 7/505 OS Redundant Server Pack V7.0 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as client/server system with re-dundant PCS 7/505 OS servers

• PCS 7/505 OS Single Station Pack V7.0 for operation and monitoring of 505 controllers via PCS 7/505 operator system, configured as single station

The PCS 7/505 OS Client V7.0 is identical with the SIMATIC PCS 7 OS Client V7.0.

Software upgrade

If you have already modernized the PCS/TISTAR system with PCS 7/505 OS migration products V6.1, you can upgrade the PCS 7/505 engineering and operator stations to V7.0 using the following upgrade software:• PCS 7/505 OS Upgrade Package Engineering

from V6.1 to V7.0 to upgrade a PCS 7/505 OS engineering station from V6.1 to V7.0

• PCS 7/505 OS Upgrade Package Runtime from V6.1 to V7.0 to upgrade a PCS 7/505 OS single station, a PCS 7/505 OS server or a redundant pair of PCS 7/505 OS servers from V6.1 to V7.0

• PCS 7 OS Client/SFC Visualization Upgrade Package from V6.0/6.1 to V7.0 to upgrade a PCS 7/505 OS client from V6.1 to V7.0

Multi-client and dual-channel functionality

Data from different systems can be displayed on the OS clients in a process picture: • Data from 505 controllers on the Ethernet SINEC H1 TF • Data from SIMATIC PCS 7 automation systems on the

SIMATIC PCS 7 plant bus Industrial Ethernet.

The multi-client architecture of the operator systems enables a client to retrieve data from different servers.

With smaller systems it is possible to use a PCS 7/505 OS server with dual-channel functionality. This implements the communica-tion with the 505 controllers and the SIMATIC PCS 7 automation systems via two separate channels DLLs.

■ Options


The modern DBA technology of Siemens permits fast and se-cure implementation of your user software. Your investment in the configuration of the existing system is therefore safe-guarded.




You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/505 Engineering Station" and "PCS 7/505 Oper-ator System".



© Siemens AG 2009


PCS 7/505 OS Engineering Station


4

■ Design

PCS 7/505 OS Engineering Pack V7.0

This software package is required for the configuration of the PCS 7/505 operator station. Depending on the application area, you can choose between two product versions whose licensing differs as follows: • PCS 7/505 OS engineering pack V7.0 (unlimited POs),


• PCS 7/505 OS engineering pack V7.0 (2 000 POs), for a combined engineering/operator station; in addition to an OS engineering license for 2 000 POs, this version also in-cludes an OS runtime license for 2 000 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks V7.0 from Catalog ST PCS 7, section "ES Soft-ware V7.0".

Both product versions contain the components listed below:• SIMATIC PCS 7 engineering software for OS V7.0

(including Service Pack)with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software V7.0"

• PCS 7/505 OS DBA V7.0 Database Engineering Package for the migration of user data

• 505 OS Server Channel DLL The 505 OS server channel DLL implements reliable commu-nication with the 505 controllers using a SIMATIC PCS 7 driver, and additionally permits simultaneous communication with the AS 41x automation systems. It supports the Industrial Ethernet interface via the CP 1613 communications processor.

• Library with PCS 7/505 OS block icons and OS faceplates

Additional SIMATIC PCS 7 engineering software for a PCS 7/505 engineering station can be ordered using Catalog ST PCS 7, Section "ES software V7.0".

Appropriate basic hardware for a PCS 7/505 Engineering Station can be found in the section "SIMATIC PCS 7 Industrial Worksta-tions V7.0" of Catalog ST PCS 7.

PCS 7/505 OS DBA V7.0

A core component for the PCS 7/505 OS engineering is the da-tabase automation software PCS 7/505 OS DBA. This compo-nent automatically generates the OS database with the display hierarchy, required tags, interrupts, alarm messages and alarm priorities as well as the specific block icons and faceplates from the user software of the controller. The display hierarchy is the basis for navigation between the process pictures, for alarm management, and for implementing security measures. PCS 7/505 OS DBA automatically places the type-specific block icons, e.g. controller or analog input(AI), in the generated pro-cess pictures. These icons are linked to the corresponding func-tion blocks and faceplates through the database. Manual config-uration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

PCS 7/505 OS library

The PCS 7/505 OS symbols and faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.

Symbols and faceplates of the PCS 7/505 OS library

Process I/O functions • AI• AO• DI• DI10• DO• DO10

Process objects • VLV1• VLV2• RMTR• MTR1• MTR2

Mathematical functions • CALC• IVAR• TMR

Control functions • CTR• LOOP

Display functions • TEXT

© Siemens AG 2009




4

B) Subject to export regulations: AL: N, ECCN: EAR99S


Software for exclusive engineering station with unlimited OS engineering license (not suitable for productive operation as an operator station;2-hour OS test mode possible)

PCS 7/505 OS engineering pack V7.0 (unlimited POs)1 language (English), executes with Windows XP Professional, floating license for 1 userElectronic documentation on CD "PCS 7/505 Option V7.0" and PCS 7 Toolset DVDType of delivery: • License key memory stick, cer-

tificate of license including terms and conditions


• CD "PCS 7/505 Option V7.0"

6EQ2 000-3ED07-3BA5 B)

Software for combined engineering/operator station with 2 000 OS engineering and runtime POs (can be used as operator station for productive operation)

PCS 7/505 OS engineering pack V7.0 (2 000 POs)1 language (English), executes with Windows XP Professional, floating license for 1 userElectronic documentation on CD "PCS 7/505 Option V7.0" and PCS 7 Toolset DVDType of delivery: • License key memory stick, cer-




6EQ2 000-3EE07-3BA5 B)

Software upgrade

PCS 7/505 OS engineering upgrade package from V6.1 to V7.0 1 language (English), executes with Windows XP Professional, floating license for 1 userType of delivery:• 2 license key memory sticks,

certificate of license including terms and conditions



6EQ2 000-3XX07-3BE5 B)


© Siemens AG 2009


PCS 7/505 Operator System


4

■ Overview

The software packs PCS 7/505 OS offered for migration of exist-ing SIMATIC PCS/TISTAR systems are tailored to the architecture of the SIMATIC PCS 7 operator systems. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/505 operator system as single sta-tion or client/server combination (single or redundant server):

PowerPacks as well as further software for PCS 7/505 operator systems can be ordered from the Catalog ST PCS 7, in the sec-tion "OS Software V7.0".

Appropriate basic hardware for a PCS 7/505 operator station as a single station, server or client version can be found in Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Workstations V7.0".

PCS 7/505 OS Packs V7.0 (single station/server/redundant server)

The PCS 7/505 OS Packs contain: • PCS 7 OS software runtime V7.0 incl. Service Pack (PO 2000)

for one OS single station, one OS server or two redundant OS servers (incl. WinCC/Redundancy and RS 232 connecting cable, 10 m)

• 505 OS Channel DLL (Single Station or Server) for communi-cation with the 505 controllers

• Library with PCS 7/505 OS function block icons and OS face-plates

The 505 OS Channel DLL (single station or server) represents an original SIMATIC PCS 7 driver for reliable communication with the 505 controllers. This channel also supports the Industrial Ethernet interface via the CP 1613 communications processor.

The PCS 7/505 OS icons and OS faceplates developed in line with the SIMATIC PCS 7 standard take into account the special properties of the 505 controllers.

Required software SIMATIC PCS 7 architecture

OS Single Station

Client/ server

(non-redun-dant ser-

ver)

Client/server (redundant

server)

PCS 7/505 OS Single Sta-tion Pack V7.0

●

PCS 7/505 OS Server Pack V7.0

●

PCS 7/505 OS Redundant Server Pack V7.0

●

PCS 7 OS Software Client V7.0See Catalog ST PCS 7, sec-tion "OS Software V7.0"

● ●

© Siemens AG 2009




4


■


PCS 7/505 OS single station pack V7.0 (PO 2000)1 language (English), executes with Windows XP Professional, Single License for 1 installationElectronic documentation on CD "PCS 7/505 Option V7.0" and PCS 7 Toolset DVD Type of delivery: • License key memory stick, cer-


• Toolset DVDs and product infor-mation PCS 7 V7.0 (incl. service pack), Microsoft SQL Server 2005 including EULA, as well as supplementary CDs/DVDs (e.g. Microsoft service packs and tools)


6EQ2 000-3AE07-3BA0 B)

PCS 7/505 OS server pack V7.0 (PO 2000)1 language (English), executes with Windows Server 2003, sin-gle license for 1 installationType of delivery: • License key memory stick, cer-




6EQ2 000-3BE07-3BA0 B)

PCS 7/505 OS redundant server pack V7.0 (2 000 POs)1 language (English), executes with Windows Server 2003, sin-gle license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mType of delivery: • License key memory stick with 2

licenses, certificate of license in-cluding terms and conditions


• CD "PCS 7/505 Option V7.0"• RS 232 connecting cable, 10 m

6EQ2 000-3DE07-3BA0 B)

SIMATIC PCS 7 OS Software Client V7.06 languages (German, English, French, Italian, Spanish, Chi-nese), executes with Windows XP Professional, floating license for 1 user(See Catalog ST PCS 7, section "OS Software V7.0")

6ES7 658-2CX07-0YA5

Software upgrade

PCS 7/505 OS Runtime upgrade package from V6.1 to V7.0for OS Single Station or OS Server1 language (English), executes with Windows XP Professional/Server 2003, Sin-gle License for 1 installationType of delivery:• License key memory stick, cer-




6EQ2 000-3XX07-3BE0 B)

SIMATIC PCS 7 OS client/ SFC visualization upgrade package V6.0/V6.1 to V7.05 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional, floating license for 1 user(See Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x to V7.0")

6ES7 652-5CX07-0YE5


© Siemens AG 2009



4

© Siemens AG 2009


55/2 Introduction

5/4 PCS 7/OPMC OS Engineering Station

5/5 PCS 7/OPMC Operator System

OpenPMC migration

© Siemens AG 2009

OpenPMC migration

Introduction


5

■ Overview

Configuration example of migration of OpenPMC systems

A large number of OpenPMC systems have been installed worldwide. These systems represent a wealth of hardware, user software and know-how accumulated by operating and mainte-nance personnel. In order to retain the installed OpenPMC sys-tems and to increase their value, Siemens has developed an effective migration strategy based on the innovative SIMATIC PCS 7 process control system. This strategy allows OpenPMC customers to replace their existing systems by state-of-the-art SIMATIC PCS 7 systems, with continued use of their OpenPMC controllers and the installed field technology. At the same time, customers can use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant expansions.

When migrating Siemens OpenPMC systems with SIMATIC PCS 7 V7.0, existing OpenPMC operator stations (SIMATIC IT Historian Server and Clients) are replaced by SIMATIC PCS 7 operator systems (Single Stations or Client/Server systems). The OS Single Stations and the OS Servers of such PCS 7/OPMC operator systems can be operated in redundant or individual mode. The OPC server of SIMATIC IT Historian is used for data exchange between OpenPMC controllers and PCS 7/OPMC servers.

The engineering of the PCS 7/OPMC operator systems is based on the data base automation (DBA) software. The data source for DBA is the SIMATIC IT Historian Management Console, which is still used further for configuration of the OpenPMC con-trollers.

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FH

ET 200MET 200M

SIMATIC ITManagement

Console

OpenPMCController

ET 200M

ET 200M

ET 200M

ET 200M

Ethernet (TCP/IP)

PROFIBUSPROFIBUS


PCS 7/F2KOS serverwithSIMATIC ITHistorian,OPC Server

PCS 7/F2KOS server(dual-channel)

PCS 7 OS server

DP/PA link

Field devices

Engineeringsystem


© Siemens AG 2009

OpenPMC migration

Introduction


5

■ Design

The following migration products are available for upgrading of OpenPMC systems with SIMATIC PCS 7:• PCS 7/OPMC OS Engineering Pack V7.0

for the OS engineering, consisting of: - SIMATIC PCS 7 Engineering Software V7.0- PCS 7/OPMC OS DBA V7.0

• PCS 7/OPMC OS Single Station Pack V7.0 for a single station, consisting of: - SIMATIC PCS 7 OS Single Station Software V7.0 incl.

Runtime license for 1 operator station• PCS 7/OPMC OS Server Pack V7.0

for an individual server, consisting of: - SIMATIC PCS 7 OS Software Server V7.0 incl. Runtime li-

cense for a non-redundant PCS 7/OPMC OS Server• PCS 7/OPMC OS Redundant Server Pack V7.0

for a redundant pair of servers, consisting of: - SIMATIC PCS 7 OS Redundant Software Server V7.0 incl.

Runtime license for a redundant pair of PCS 7/OPMC OS servers


Data from different systems can be viewed on the OS clients in a process picture: • Data from OpenPMC controllers on the OpenPMC Ethernet

bus • Data from SIMATIC PCS 7 automation systems on the



With smaller quantity frameworks, it is also possible to use a PCS 7/OPMC OS Server with dual-channel functionality. An individual PCS 7/OPMC OS Server implements the commu-nication not only with the OpenPMC controllers, but also with the SIMATIC PCS 7 automation systems.

■ Options


The modern DBA technology of Siemens permits fast and se-cure implementation of your user software. You then benefit from consistent software quality, reliability and verifiability. It goes without saying that we also offer this conversion as a service.

We leave you to decide whether you wish to convert your user software yourself or whether you wish to commission our experi-enced migration specialists. We would be pleased to provide you with an individual quotation.



You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/OPMC Engineering Station" and "PCS 7/OPMC Operator System".



© Siemens AG 2009

OpenPMC migration

PCS 7/OPMC OS Engineering Station


5

■ Design

PCS 7/OPMC OS Engineering Pack V7.0

The PCS 7/OPMC OS Engineering Pack software V7.0 is re-quired in order to configure a PCS 7/OPMC operator station. This software package comprises the following components: • SIMATIC PCS 7 Engineering Software for OS V7.0,

unlimited POs (see Section "ES software V7.0" of Catalog ST PCS 7)

• PCS 7/OPMC OS DBA V7.0 Database Engineering Package for migration of user data. Contains examples of OpenPMC OS faceplates for use with SIMATIC PCS 7.

• Defined Type Editor / Defined Type Instance Editor For generation of templates and instances of user function block data structures

The SIMATIC IT Historian V6.1 SP1 OPC server is not included in this package.

Additional engineering software packages can be ordered in the Section "ES Software V7.0" of Catalog ST PCS 7 and can be in-stalled on an engineering station.

Appropriate basic hardware for a PCS 7/OPMC Engineering Sta-tion can be found in the section "SIMATIC PCS 7 Industrial Work-stations V7.0" of Catalog ST PCS 7.

PCS 7/OPMC OS DBA V7.0

This OS Engineering package contains the Data Base Automa-tion software. OpenPMC does not possess standard icons, face-plates and tag structures. With OpenPMC projects, these ob-jects are created by the users themselves. The database automation software is used to map the project-specific tag structures in OpenPMC onto corresponding SIMATIC PCS 7 tag structures.

PCS 7/OPMC OS DBA contains three example icons, faceplates and tag structures. In this way, project engineers can learn how the necessary icon and function block libraries and tag struc-tures are to be generated for their project.

As soon as the SIMATIC PCS 7 tag structures have been config-ured with the database automation software and the SIMATIC PCS 7 icon and function block libraries have been generated with the PCS 7 Graphics Designer, the database automation software automatically generates the SIMATIC PCS 7 OS data-base with the display hierarchy, required tags, interrupts, alarm messages and alarm priorities as well as the specific function block icons and faceplates. The display hierarchy is the basis for navigation between the process pictures, for alarm manage-ment, and for implementation of safety measures.

PCS 7/OPMC OS DBA automatically places the type-specific block icons, e.g. controller or analog input, in the generated pro-cess pictures. These icons are linked to the corresponding func-tion blocks and faceplates through the database. Manual config-uration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.


PCS 7/OPMC OS Engineering Pack V7.0Unlimited POs, 2 languages (English, Italian), executes with Windows XP Professional/Server 2003, floating license for 1 userElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVD, Microsoft SQL Server 2005, supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-1BA07-3BA5

© Siemens AG 2009

OpenPMC migration

PCS 7/OPMC Operator System


5

■ Overview

PCS 7/OPMC faceplate for a PID loop block

The software components offered for migration of existing OpenPMC operator systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/OPMC operator system as single station or client/server combination (single or redundant):

PowerPacks as well as further software for PCS 7/OPMC opera-tor systems can be ordered from the section "OS Software V7.0" of the Catalog ST PCS 7.

Appropriate basic hardware for the configuration of an operator station as a PCS 7/OPMC OS single station, PCS 7/OPMC OS server or PCS 7/OPMC client can be found in Catalog ST PCS 7 in the Section "SIMATIC Industrial Workstations V7.0".

PCS 7/OPMC OS Packs (Single Station/Server/Redundant Server)

The PCS 7/OPMC OS Packs contain the following components:• SIMATIC PCS 7 OS Software Runtime (250 POs, incl.

512 archive tags)• Library with 3 PCS 7/OPMC OS icons and OS faceplates• WinCC/Redundancy and RS 232 connection cable, 10 m

(only for redundant OS Server)

The PCS 7/OPMC OS function block icons and OS faceplates are matched to the special properties of the OpenPMC control-lers.


OS Single Station

Client/Server single

Client/Server

redundant

PCS 7/OPMC OS Single Station Pack V7.0

●

PCS 7OPMC OS Server Pack V7.0

●

PCS 7/OPMC OS Redun-dant Server Pack V7.0

●

PCS 7 OS Software Client V7.0See section "OS Software V7.0" in Catalog ST PCS 7

● ●

© Siemens AG 2009

OpenPMC migration

PCS 7/OPMC Operator System


5

Note:SIMATIC IT Historian V6.1 SP1 OPC Server is not included in the PCS 7/OPMC software packages.

■


PCS 7/OPMC OS Single Station Pack V7.0250 POs, incl. 512 archive tagstwo languages (English, Italian), executes with Windows XP Pro-fessional, Single License for 1 installationElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-2AA07-3BA0

PCS 7/OPMC OS Server Pack V7.0250 POs, incl. 512 archive tagstwo languages (English, Italian), executes with Windows Server 2003, Single License for 1 installationElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:License key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0"

6EQ2 008-2HA07-3BA0

PCS 7/OPMC OS Redundant Server Pack V7.0250 POs, incl. 512 archive tags2 languages (English, Italian), executes with Windows Server 2003, single license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mElectronic documentation on CD "PCS 7/OPMC Options Version 7.0" and on PCS 7 Toolset DVDType of delivery:2 license key disks, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005, incl. EULA and supplementary CDs/DVDs (e.g. Microsoft ser-vice packs and tools);CD "PCS 7/OPMC Options Ver-sion 7.0";RS 232 connection cable, 10 m

6EQ2 008-2GA07-3BA0

SIMATIC PCS 7 OS Software Client V7.05 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional, floating license for 1 userType of delivery:License key disk, emergency key disk, certificate of license, terms and conditions;PCS 7 V7.0 toolset DVDs, Microsoft SQL Server 2005 including EULA and supplemen-tary CDs/DVDs (e.g. Microsoft service packs and tools) (see Catalog ST PCS 7, Section "OS Software V7.0")

6ES7 658-2CX07-0YA5

SIMATIC IT Historian V6.1 SP1 OPC ServerRequired for the online connec-tion between SIMATIC PCS 7 Single Station/Server/redundant Server and the OpenPMC control-ler

6BQ3 074-2AA03-0CA0


© Siemens AG 2009


66/2 Introduction

6/4 PCS 7/90 OS Engineering Station

6/6 PCS 7/90 Operator System

Bailey INFI 90/NET 90 migration

© Siemens AG 2009


Introduction


6

■ Overview

Configuration example of migration of Bailey INFI 90/NET 90 systems

Many of the process control systems installed worldwide, includ-ing the Bailey INFI 90, are approaching the end of their lifecycle. As individual components are now obsolete or no longer repair-able, there is an urgent need to modernize these systems. As the hardware, user software and know-how of the operating and maintenance personnel represents enormous value, a gradual migration is often preferred to a complete "rip-out and replace" procedure.

The migration strategy developed by Siemens on the basis of the innovative SIMATIC PCS 7 process control system supports many different types of migration scenarios, thus minimizing the investment requirements for an individual automation project. The functionality and performance of an existing system can be significantly increased by modernizing with a SIMATIC PCS 7 operator station. The controller and the subordinate I/O level are retained. At the same time, it is also possible to use SIMATIC PCS 7 AS 41x controllers and SIMATIC process I/Os for plant ex-pansions.

Using its universal migration technology "Data Base Automation" (DBA), Siemens is not only able to migrate its own process con-trol systems, but is additionally able to offer matching migration solutions for systems from other vendors, e.g. for systems from ABB or Bailey.

When migrating Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.0, existing Bailey consoles are replaced by operator systems (single stations or client/server systems) based on SIMATIC PCS 7 V7.0. Existing Bailey controller configurations re-main unchanged. The OS Single Stations and the OS Servers of such PCS 7/90 operator systems can be operated in redundant or individual mode. The Bailey Plant Loop/INFI-NET is con-nected in each case to a PCS 7/90 Operator Station (Single Station/Server) via a Computer Interface Unit (CIU) with serial RS 232 or SCSI interface.

The Data Base Automation (DBA) software is used when engi-neering the PCS 7/90 OS stations. The data source for DBA is the Bailey Engineering Workstation with Composer or WinTools.

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FHCIU CIU

PCU

PCU PCU PCUPCU

PCU

CIU

ET 200MET 200M

ET 200M

ET 200M

Bailey Plant Loop/INFI-NET

Bailey Plant Loop/INFI-NET

ComputerInterface Unit(CIU)

ProcessControl Unit(PCU) PROFIBUS

PCS 7 OS clients

Bailey EngineeringStation

PCS 7/90OS server

RS 232or SCSI

RS 232 or SCSI

PCS 7/90 OS server(dual-channel)

DP/PA link

Field devices

Engineeringsystem


PCS 7OS server

© Siemens AG 2009


Introduction


6

■ Design

The following migration products are available for migration of Bailey INFI 90/NET 90 systems with SIMATIC PCS 7 V7.0:• PCS 7/90 OS Engineering Pack V7.0 (unlimited POs)

for an exclusive engineering station, consisting of - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack)- DBA for Bailey and third-party controllers- Library with icons, faceplates and diagnostics displays

• PCS 7/90 OS Engineering Pack V7.0 (250 POs) for an combined engineering/operator station, consisting of - SIMATIC PCS 7 OS Engineering V7.0 (incl. Service Pack)- DBA for Bailey and third-party controllers- Library with icons, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Server Pack V7.0 (250 POs) for a single server, consisting of - SIMATIC PCS 7 OS Software Server V7.0 (incl. Service Pack)- Library with icons, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Redundant Server Pack V7.0 (250 POs) for a redundant pair of servers, consisting of - SIMATIC PCS 7 Server Redundancy V7.0 (incl. Service

Pack) with WinCC/Redundancy and 2 server licenses- Library with icons, faceplates and diagnostics displays- 2x RoviSys OPC90 Server (unlimited Bailey tags)

• PCS 7/90 OS Single Station Pack V7.0 (250 POs) for a single station, consisting of - SIMATIC PCS 7 OS Software Single Station V7.0 (incl.

Service Pack)- Library with icons, faceplates and diagnostics displays- RoviSys OPC90 Server (unlimited Bailey tags)

The PCS 7/90 OS Client V7.0 is identical with the SIMATIC PCS 7 OS Client V7.0.

Software upgrade

If you have already modernized the Bailey INFI 90/NET 90 sys-tem with PCS 7/90 OS migration products V6.1, you can up-grade the PCS 7/90 engineering and operator stations to V7.0 using the following upgrade software:• PCS 7/90 OS Upgrade Package Engineering from V6.1 to

V7.0 to upgrade a PCS 7/90 OS engineering station from V6.1 to V7.0

• PCS 7/90 OS Upgrade Package Runtime from V6.1 to V7.0 to upgrade a PCS 7/90 OS single station, a PCS 7/90 OS server or a redundant pair of PCS 7/90 OS servers from V6.1 to V7.0

• PCS 7 OS Client/SFC Visualization Upgrade Package from V6.0/6.1 to V7.0 to upgrade a PCS 7/90 OS client from V6.1 to V7.0


Data from different systems can be displayed on the OS clients in a process picture: • Data from Bailey controllers (PCUs) on the Bailey Plant

Loop/INFI-NET • Data from the SIMATIC PCS 7 automation systems on the



With smaller systems it is possible to use a PCS 7/90 OS server with dual-channel functionality. This implements the communica-tion with the Bailey controllers and the SIMATIC PCS 7 automa-tion systems via two separate channels DLLs.

Supported system components

The PCS 7/90 OS migration products support the following Bailey system components:

Note: PCS 7/90 OS V7.0 has been tested and released with representative con-figurations on the basis of Network 90 controllers (NMPC01, NMFC01-NMFC05) and INFI-NET 90 controllers (IMMFP01). If you are using other types of controller we recommend that you seek support from the Tech-nical Consulting department of Customer Support. You will find informa-tion about the range of services of Customer Support and details of regional contacts in the appendix to this catalog.

■ Options

Conversion of existing graphics from Bailey consoles

The modern DBA technology of Siemens permits fast and se-cure implementation of your user software. Your investment in the configuration of the existing system is therefore safe-guarded.




You can find detailed information, ordering data and technical specifications on individual migration products in the following sections "PCS 7/90 Engineering Station" and "PCS 7/90 Operator System".

Additional information is available in the Internet under:


Bailey consoles Computer Interface Units (CIU)

OIUPCViewMCS and MCS PLUSOIS Series 1xOIS Series 2xOIS Series 3xOIS Series 40/41/42OIS Series 43/45Process Portal A or BConductor NT

NSPM01IMSPM01IMCPM02IMCPM03NCIU01NCIU02NCIU03NCIU04NCIC01INPCI01INPCI02IIMCP01IIMCP02INICI01INICI12INICI03

© Siemens AG 2009




6

■ Design

PCS 7/90 OS Engineering Pack V7.0

This software package is required for OS engineering and OS in-terfacing of the APACS+/QUADLOG controller. Depending on the application area, you can choose between two product ver-sions whose licensing differs as follows:• PCS 7/90 OS engineering pack V7.0 (unlimited POs)


• PCS 7/90 OS engineering pack V7.0 (250 POs), for a combined engineering/operator station; in addition to an OS engineering license for 250 POs, this version also includes an OS runtime license for 250 POs. The number of process objects (PO) is expandable with SIMATIC PCS 7 PowerPacks V7.0 from Catalog ST PCS 7, section "ES Software V7.0".

Both product versions contain the components listed below: • SIMATIC PCS 7 engineering software for OS V7.0 (including

SP) with the licenses described above in accordance with Catalog ST PCS 7, Section "ES Software V7.0"

• PCS 7/90 OS DBA Database Engineering Package for the migration of user data.

• PCS 7/90 OS library with OS function block icons and OS faceplates

• OPC Engineering plug-in for interfacing third-party controllers (e.g. Allen-Bradley)

The RoviSys OPC90 Server (unlimited Bailey tags) is only in-cluded in the PCS 7/90 OS Engineering Pack V7.0 (250 PO) for a combined engineering/operator station.

Further SIMATIC PCS 7 engineering software for a PCS 7/90 en-gineering station can be ordered using Catalog ST PCS 7, Sec-tion "ES software V7.0".

Appropriate basic hardware for a PCS 7/90 OS engineering sta-tion can be found in the section "SIMATIC PCS 7 Industrial Work-stations V7.0" of Catalog ST PCS 7.

PCS 7/90 OS DBA V7.0

This OS Engineering package contains the Data Base Automa-tion software as well as Bailey-specific OS icons, OS faceplates and OS diagnostics displays.

The Data Base Automation software automatically generates the OS database with the display hierarchy, required tags, alarm messages and alarm priorities as well as the specific block icons and faceplates. The display hierarchy is the basis for navigation between the process pictures, for alarm management, and for implementing security measures. PCS 7/90 OS DBA automati-cally places the type-specific block icons, e.g. controller or ana-log input(AI), in the generated process pictures. These icons are linked to the corresponding function blocks and faceplates through the database. Manual configuration is mainly limited to the design and positioning of the static graphic elements, e.g. tubes or tanks.

The PCS 7/90 OS icons, faceplates and diagnostics displays created in line with the SIMATIC PCS 7 standard take into ac-count the special properties of the Bailey controllers (PCUs).

The following functions are supported:

Engineering interface for third-party controllers

DBA enables the user to import a CSV file in order to define AS objects. This simplifies the integration of data coming from third-party OPC servers, e.g. tags for a third-party controller. This per-mits seamless integration of these data into the process control system.

Name Description Bailey block No.

Process I/O Functions

ANALOG Analog exception report tag FC 30, 70, 158

DAANG Data acquisition analog tag FC 177

DADIG Data acquisition digital tag FC 211, 224, 225

DD Device driver tag FC 123

DIGITAL Digital exception report tag FC 45, 224, 225

MSDD Multi-state device driver tag FC 129


RCM Remote control memory tag FC 62

RMCB Remote motor control tag FC 136

RMSC Remote manual set constant tag FC 68

Diagnostics

STATION Control station exception report tag FC 21, 22, 23, 80

N90STA INFI 90 status tag; reads status and problem reports from modules

--

CIU Device CIU status --

Display Functions

TEXT Text selector tag FC 151

TEXTSTR Text string tag FC 194

© Siemens AG 2009




6


Software for exclusive engineering station with unlimited OS engineering license (not suitable for productive operation as an operator station; 2-hour OS test mode possible)

PCS 7/90 OS engineering pack V7.0 (unlimited POs)without RoviSys OPC90 Server1 language (English), executes with Windows XP Professional, floating license for 1 userElectronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key memory stick, cer-



• CD "PCS 7/90 Options V7.0"

6EQ2 003-1BD07-3BA5

Software for combined engineering/operator station with 250 OS engineering and runtime POs (can be used as operator station for productive operation)

PCS 7/90 OS engineering pack V7.0 (250 POs)including RoviSys OPC90 Server (unlimited Bailey tags)1 language (English), executes with Windows XP Professional, floating license for 1 userElectronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key memory stick, cer-



• CD "PCS 7/90 Options V7.0"• RoviSys unlimited OPC90 server

package

6EQ2 003-1BA07-3BA5

Software upgrade

PCS 7/90 OS engineering upgrade package from V6.1 to V7.0 1 language (English), executes with Windows XP Professional, floating license for 1 userType of delivery:• 2 license key memory sticks,



• CD "PCS 7/90 Options V7.0"• RoviSys OPC90 Server upgrade

package

6EQ2 003-1XX07-3BE5


© Siemens AG 2009




6

■ Overview

Example faceplate with adjustable parameters

The software components offered for migration of existing Bailey INFI 90/NET 90 systems are tailored to the architecture of the SIMATIC PCS 7 operator system. They support single-user systems (Single Stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/90 operator system as single station or client/server combination (single or redundant server):

PowerPacks as well as further software for PCS 7/90 operator systems can be ordered from the Catalog ST PCS 7, in the sec-tion "OS Software V7.0".

Appropriate basic hardware for a PCS 7/90 operator station as a single station, server or client version can be found in Catalog ST PCS 7 in the section "SIMATIC PCS 7 Industrial Workstations V7.0".

Note: Please note with redundant PCS 7/90 OS Servers or PCS 7/90 OS Single Stations, that the following functions each occupy a COM port in each station:• Optimization of the internal communication over RS 232 con-

nection between the two redundant stations• RS 232 interfacing of the Bailey Plant Loop/INFI-NET per

Computer Interface Unit (CIU).

If the basic hardware of the redundant stations does not include two COM ports, you have the following alternatives:• Use of an additional interface expansion card • Optimization of the internal redundancy communication via a

separate Ethernet connection instead of the serial RS 232 connection (for details, see "SIMATIC PCS 7 V7.0 Fault Toler-ant Process Control Systems" manual)

PCS 7/90 OS Software

The PCS 7/90 OS Software is used for the OS interfacing of Bailey controllers (PCUs) using an engineering system (PCS 7/90 ES) as well as for operation and monitoring of the PCUs (Process Control Units) using an operator system (PCS 7/90 OS) based on SIMATIC PCS 7.

ES/OS communication with the Bailey controllers is carried out via OPC (OLE for Process Control). The PCS 7/90 OS Software physically supports communication via RS 232 or SCSI. It con-tains the following components:• RoviSys OPC server, configured with DBA • Library with block icons, faceplates and diagnostics displays,

for reading and writing the available Bailey function block in-formation


OS Single Station

Client/ server

(non-redun-dant server)

Client/ server

(redundant server)

PCS 7/90 OS Single Station Pack V7.0

●

PCS 7/90 OS Server Pack V7.0

●

PCS 7/90 OS Redundant Server Pack V7.0

●

PCS 7 OS Software Client V7.0See Catalog ST PCS 7, section "OS Software V7.0"

● ●

© Siemens AG 2009




6

■


PCS 7/90 OS single station pack V7.0 (PO 250)Includes RoviSys OPC90 Server 1 language (English), executes with Windows XP Professional, Single License for 1 installationElectronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key memory stick, cer-




package

6EQ2 003-2AA07-3BA0

PCS 7/90 OS server pack V7.0 (PO 250)Includes RoviSys OPC90 Server1 language (English), executes with Windows Server 2003, sin-gle license for 1 installation Electronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key memory stick, cer-




package

6EQ2 003-2HA07-3BA0

PCS 7/90 OS redundant server pack V7.0 (250 POs)Includes 2 x RoviSys OPC90 Servers 1 language (English), executes with Windows Server 2003, sin-gle license for 2 installations includes WinCC/Redundancy and RS 232 connecting cable, 10 mElectronic documentation on CD "PCS 7/90 Options V7.0" and PCS 7 Toolset DVDType of delivery:• License key memory stick with

2 licenses, certificate of license including terms and conditions


• CD "PCS 7/90 Options V7.0"• 2 RoviSys unlimited OPC90

server packages• RS 232 connecting cable, 10 m

6EQ2 003-2GA07-3BA0

SIMATIC PCS 7 OS Software Client V7.06 languages (German, English, French, Italian, Spanish, Chi-nese), executes with Windows XP Professional, floating license for 1 user(see Catalog ST PCS 7, section "OS Software V7.0")

6ES7 658-2CX07-0YA5

Software upgrade

PCS 7/90 OS Runtime upgrade package from V6.1 to V7.0 for OS Single Station or OS Server1 language (English), executes with Windows XP Professional/Server 2003, Single License for 1 installationType of delivery:• License key memory stick,



• CD "PCS 7/90 Options V7.0" • RoviSys OPC90 Server upgrade

package

6EQ2 003-2XX07-3BE0

SIMATIC PCS 7 OS client/ SFC visualization upgrade package V6.0/V6.1 to V7.05 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional, floating license for 1 user(see Catalog ST PCS 7, section "Upgrades from SIMATIC PCS 7 V6.x to V7.0")

6ES7 652-5CX07-0YE5


© Siemens AG 2009



6

© Siemens AG 2009


77/2 Honeywell TDC migration

Honeywell TDC migration

© Siemens AG 2009




7

■ Overview

Many of the globally installed process control systems, for exam-ple the Honeywell TDC 3000/2000, have reached the end of their lifecycle. In the case of process control systems whose automa-tion systems (controllers) and operation and monitoring systems are obsolete, the complete rip-out and replace procedure with retention of the field cabling is the best choice for future-oriented automation.

The Siemens migration solution for the TDC 3000 based on the SIMATIC PCS 7 process control system is characterized by the fact that the switchover and restart of the process cell is possible within a very short time. With careful preparation, production can usually restart after just one day.

■ Design

16-channel analog input module FTA (Field Termination Assemblies)

8-channel analog output module FTA

© Siemens AG 2009




7

Siemens FTA modules and connecting cables

The table below shows the available Siemens FTA modules and connecting cables for the migration of the Honeywell TDC 3000 system with SIMATIC PCS 7.

1) Only non-redundant2) Fuse rating 5 A3) Only 120 V AC

■ Mode of operation

Siemens FTA modules

The Siemens migration solution leaves both the field cabling and the original Honeywell FTA (field termination assemblies) cabinet where they are. The FTA modules mounted in this FTA cabinet, however, are replaced by new Siemens FTA modules. This elim-inates the enormous amount of time and money required for re-wiring the field devices.

Siemens offers replacement modules and connection cables for a wide range of Honeywell FTA modules. The Siemens FTA modules have the same dimensions as their Honeywell counter-parts. The terminal elements and the dimensions for the fixing holes are also identical. The wired connecting terminals are sim-ply pulled out of the existing Honeywell FTA modules and in-serted in the new Siemens FTA modules. Their connecting ca-bles are routed to the I/O modules of SIMATIC PCS 7 that are mounted in a SIMATIC PCS 7 cabinet together with the SIMATIC PCS 7 automation system. This SIMATIC PCS 7 cabinet replaces the corresponding original control cabinet with the Honeywell controller and the I/O modules.

Porting the user software

Before the modern SIMATIC PCS 7 process control system with its powerful S7-400 automation systems and flexible Windows-based operator stations can take over the process manage-ment, the existing user software must first be ported. The con-version of the control programs and screen displays from Honeywell TDC 3000 to SIMATIC PCS 7 is offered as a service by Siemens. For further information and offers, please contact your regional SIMATIC PCS 7 sales partner.

Module Honeywell IOP

Honeywell FTA Siemens FTA Connection cable SIMATIC PCS 7 ET 200M module

16-channel analog input module

PAIH02PSTX02

MU-TAIH01MU-TAIH02MU-TAIH03

6EQ2 012-1BA10-3BA0 6EQ2 012-2BE30-0BA0(2 cables required)

6ES7 331-7NF00-0AB0(2 modules required)

8-channel analog output module

PAOX02 MU-TAOX01MU-TAOX02MU-TAOY221)

MU-TAOY231)

6EQ2 012-1BB10-2BA0 6EQ2 012-2BE30-0BA0 6ES7332-5HF00-0AB0

16-channel analog output module

PAOY22 MU-TAOY221)

MU-TAOY231)6EQ2 012-1BB10-2BA0(2 FTA required)

6EQ2 012-2BE30-0BA0(2 cables required)

6ES7332-5HF00-0AB0(2 modules required)

32-channel 24 V DC digi-tal input module

PDIX02 MU-TDID12 6EQ2 012-1BC11-4BA0 6EQ2 012-2BE30-0BA0 6ES7321-1BL00-0AA0

32-channel 120 V AC digital input module

PDIX02 MU-TDIA12 6EQ2 012-1BC21-4BA0 6EQ2 012-2BE30-0BA0 6ES7321-1BL00-0AA0

16-channel 24 V DC digi-tal output module

PDOX02PDOY22

MU-TDOD112)

MU-TDOD122)

MU-TDOD132)

MU-TDOD142)

6EQ2 012-1BD11-3BA0 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0

16-channel 120 V AC digital output module

PDOX02 MU-TDOA11MU-TDOA12MU-TDOA13

6EQ2 012-1BD21-3BA03) 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0

16-channel 120 V AC relay output module

PDOX02PDOY22

MU-TDOR12MU-TDOY23

6EQ2 012-1BD32-3BA03) 6EQ2 012-2BD30-0BA0 6ES7322-1BH01-0AA0

© Siemens AG 2009




7



For further information, offers and consultations, please contact your regional SIMATIC PCS 7 sales partner.

■


Analog input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TAIH01, MU-TAIH02, MU-TAIH0316 analog input channels for analog input module 6ES7 331-7NF00-0AB0 (requires 2 mod-ules)

6EQ2 012-1BA10-3BA0 A)

Analog output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TAOX01, MU-TAOX02, MU-TAOY22, MU-TAOY238 analog outputs for analog output module 6ES7 332-5HF00-0AB0

6EQ2 012-1BB10-2BA0 A)

Digital input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDID1232 digital input channels 24 V DC for digital input module 6ES7 321-1BL00-0AA0

6EQ2 012-1BC11-4BA0 A)

Digital input module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDIA1232 digital input channels 120 V AC for digital input module 6ES7 321-1BL00-0AA0

6EQ2 012-1BC21-4BA0 A)

Digital output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDOD11, MU-TDOD12, MU-TDOD13, MU-TDOD1416 digital outputs 24 V DC for digital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD11-3BA0 A)

Digital output module FTA for ET 200MReplaces Honeywell TDC 3000 MU-TDOA11, MU-TDOA12, MU-TDOA1316 digital outputs 120 V AC for digital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD21-3BA0 A)

Digital output module FTA for ET 200Mreplaces Honeywell TDC 3000 MU-TDOR12, MU-TDOY2316 relay outputs 120 V AC / 5 A for digital output module 6ES7 322-1BH01-0AA0

6EQ2 012-1BD32-3BA0 A)

Accessories

Connection cable for analog input/output module and digital input module FTA, 8 mwith 50-pin Sub-D connector and 40-pin Siemens front connector 6ES7 392-1AM00-0AA0

6EQ2 012-2BE30-0BA0 A)

Connection cable for digital output module FTA, 8 mwith 50-pin Sub-D connector and 20-pin Siemens front connector 6ES7 392-1AJ00-0AA0

6EQ2 012-2BD30-0BA0 A)


© Siemens AG 2009




8

■ Overview

Siemens already has a wealth of experience in the migration of Contronic P from a host of projects.

Because of the very short remaining time for which the manufac-turer will still keep supplies of components, a complete replace-ment has emerged as the ideal solution for the Contronic P-mi-gration. The particular features of the Siemens migration solution for Contronic P are: • Software-supported conversion of user software• Changeover during operation• Changeover concepts for the field instrumentation tailored to

different customer requirements

Thanks to the database-supported conversion of the engineer-ing data, errors are avoided and the engineering times signifi-cantly reduced in comparison with a regeneration. Optimized control parameters are converted to SIMATIC PCS 7 with largely the same effect. This ensures that the results of the process op-timizations, some of which have been established over many years, can continue to be used in the long term.

The application is not converted block by block, but functionally, i.e. process tag by process tag. In doing so, a valve or motor controller is mapped in Contronic P by a corresponding typical in SIMATIC PCS 7. The corresponding SIMATIC PCS 7 applica-tion is therefore easy to read and to modify.

■ Benefits

The added value of the system replacement is obtained mainly by: • More effective engineering• Easier operation through more user-friendly process control

(alarm hiding, fast navigation, etc.)• Higher performance and quality, optimizable with Advanced

Process Control • Optimization of maintenance and service through status-

based asset management• Support of the business processes by interfacing of IT appli-

cations, e.g. SIMATIC IT • Comprehensive IT security by means of the PCS 7 Security

Concept (high relevance due to increasing Internet usage and networking with office applications)

• Assured future for the automation of the production plant

■ Design

SIMATIC PCS 7

Contronic P

Typicalslibrary

SIMATIC PCS 7Import/export

wizard

Database

Process tags list

Memory dump ofuser software

Clarification withthe customer

Measurement,PID controller,motor, valve, ...

Software-based conversionMotor, valve, PID controller

Manual conversionInterlocking,STEP programs (SFC)

EngineeringSystem

Option:Matching using hardwareplanning tools, e.g. E-Plan

© Siemens AG 2009




8

The migration specialists at Siemens possess extensive plant knowledge in various sectors of industry as well as many years of experience in engineering, service and commissioning. First, they analyze the data of your plant and produce a clear and de-tailed quotation for the conversion to a modern automation plant based on SIMATIC PCS 7 that is easy to maintain and docu-mented in detail.

In order that everything is in the right place at the right time and to ensure a smooth changeover, the migration specialists work with you in the preliminary stages to draw up a realistic detailed plan for the entire sequence of the project.

Apart from the expense of purchasing new hardware and soft-ware and also porting the user software, one key cost factor in a Contronic P-Migration is the downtime. This is determined by the concept for the changeover of the I/O signals (in the Contronic P-cabinet or on the sub-distribution board) as well as by the quality of the technological implementation of the user software.

Although the switchover directly in the Contronic P-cabinet saves space for additional system cabinets, it requires a short plant standstill.

When making the switchover on the sub-distribution board, the signals of one process tag can be rewired together while the plant is operating. Analytical software determines which signals belong together and indicates any temporary duplicate wiring that is necessary. This concept, however, requires additional hardware and correspondingly more space.

The software-based migration of Contronic P to SIMATIC PCS 7 is carried out in clear, individually tested and verifiable steps.• Export of the Contronic P application by means of a "memory

dump" of the user software, and importing into a database• Acceptance of the existing typicals von Contronic P, e.g. con-

troller, valve or measured value recording, based on standard function blocks of SIMATIC PCS 7

• Conversion of the existing user software (up to 80% auto-matic)

This indicates where the automation reaches its limits and hu-man intervention is required. All conversion steps implemented are documented in detail.


For preliminary discussions, elaboration of concepts, and quo-tations, please contact your regional SIMATIC PCS 7 represen-tative.

■

© Siemens AG 2009




9

■ Overview

Integration of the safety-oriented Tricon and Trident controllers into SIMATIC PCS 7 via CM104_TSAA gateway

In the past it was customary to operate safety-oriented control-lers separately from the process control system. Consequently, safety controllers are not always included directly in the modern-ization of the process control system.

A Siemens solution developed for the migration with SIMATIC PCS 7 enables the Triconex safety controllers Tricon and Trident from Invensys to be integrated into the process control system when modernizing existing plants.

■ Design

The Tricon and Trident controllers are connected via the CM104_TSAA gateway, the TSAA protocol of Triconex being used for the communication.

The CM104_TSAA Gateway operated on the SIMATIC PCS 7 Industrial Ethernet plant bus is connected by means of an Ether-net interface to the Triconex safety controller. Compliant with the redundant system architecture, two gateways are always used in parallel.

■ Function

The CM104_TSAA gateway manages the data exchange be-tween the SIMATIC PCS 7 automation systems and the Tri-con/Trident controllers. The SIMATIC PCS 7 automation systems communicate with the gateway via the function blocks provided in a separate CFC library, using the S7 system function BSEND/BRECV for this purpose. If defined errors occur, inte-grated diagnostics functions trigger corresponding alarm mes-sages in the SIMATIC PCS 7 operator system. The integration of event messages in the correct chronological order into the mes-sage recording and logging of the SIMATIC PCS 7 operator sys-tems can be implemented on a project-specific basis.

Industrial Ethernet

OS clients

SIMATIC PCS 7 OS server

Gateways CM104_TSAA

SIMATIC PCS 7 fault tolerant automation systems

Tristation

Tricon-controller Tricon-controller

© Siemens AG 2009




9

■ Configuration

Triconex communications blocks in the CFC

The basis for configuration of the Triconex communication is a CFC library with specially generated function blocks. Individual, tag-oriented read and write blocks facilitate the positioning of the communications blocks within a technological function block. The read and write function blocks offered for various data types conform to the SIMATIC PCS 7 driver concept.

Triconex tags are addressed via Triconex Alias directly to the SIMATIC PCS 7 function blocks. This simplifies the configuration with the SIMATIC PCS 7 import/export wizards as well as the commissioning. Using the integrated simulation functions, the SIMATIC PCS 7 configuration can also be tested without the safety-related controller.

The Triconex application requires only that the access by TSAA protocol is enabled and a "sign of life" is implemented.


As a large number of different Triconex components must be considered when integrating Triconex safety controllers into SIMATIC PCS 7, the CM104_TSAA gateway with the associated function block library is offered only as part of a project-specific service.

Please direct any inquiries regarding the preparation of an offer to:

Siemens AGIndustry SectorIndustry Solutions Division, Karlsruhe

Phone: +49 721595-7024E-mail: [email protected]

You can obtain further information on request from your regional Siemens representative or from the Internet at:

www.siemens.com/pcs7_triconex

■

© Siemens AG 2009


1010/2 Introduction

10/3 Engineering10/3 PCS 7/OPEN OS Engineering Station

10/6 Operator control and monitoring10/6 PCS 7/OPEN OS Operator System


© Siemens AG 2009


Introduction


10

■ Overview

Configuration example for the SIMATIC PCS 7 integration of third-party controllers with PCS 7/OPEN OS

Siemens offers a host of OS migration products that enable con-trollers that do not belong to the range of SIMATIC PCS 7 system components to be integrated into the process management with the SIMATIC PCS 7 operator system. This applies to controllers of Siemens and third-party control systems such as APACS+/QUADLOG, Bailey INFI 90/NET 90, OpenPMC, TELEPERM M or SIMATIC PCS/TISTAR.

Supplementary to this, PCS 7/OPEN OS gives you the option of using the SIMATIC PCS 7 operator system also for the operation and monitoring of controllers for which no specific Siemens OS migration products are available.

The prerequisite for the use of PCS 7/OPEN OS is that an OPC server exists for the respective controller type. PCS 7/OPEN OS supports the data exchange with the controllers via OPC DA and OPC A&E.

The core of PCS 7/OPEN OS is based on the database automa-tion software (DBA) familiar from other OS products and essen-tially comprises the following components:• SIMATIC PCS 7 OS engineering and runtime software• PCS 7/OPEN OS DBA data base automation software • PCS 7/OPEN OS runtime software option

The functionality supplied enables the project engineer to inte-grated the existing third-party controllers with additional engi-neering services effectively into the process control with the SIMATIC PCS 7 operator system.

The additional OS engineering services include: • Creation of the type definitions and type instances in the con-

text of the DBA engineering• Creation of the OS function block icons and OS faceplates ac-

cording to the specific properties of the third-party controllers

The existing engineering system continues to be used for changing the existing controller configuration.

AS 414 /AS 416 /AS 417

AS 414FH/AS 417FH

ET 200MET 200M

ControllerEngineering

Ethernet

ET 200M

ET 200M

PROFIBUS

I/O


PCS 7/OPEN OSServer

SIMATIC PCS 7 OS server

DP/PA link

Field devices

EngineeringSystem

PCS 7/OPEN OSServer(dual channel)


Third-party controller

Third-party controller

© Siemens AG 2009

Integration of third-party controllers using PCS 7/OPEN OSEngineering

PCS 7/OPEN OS Engineering Station


10

■ Design

PCS 7/OPEN OS Engineering Pack V7.1

This software package is required for the engineering of the PCS 7/OPEN OS operator stations. Depending on the applica-tion area, you can choose between two product versions whose licensing differs as follows: • PCS 7/OPEN OS Engineering Pack V7.1 ( unlimited POs)


• PCS 7/OPEN OS Engineering Pack V7.1 (250 POs)for a combined engineering/operator station; in addition to an OS engineering license for 250 POs, this version also includes an OS runtime license for 250 POs. The number of process ob-jects (PO) is expandable with SIMATIC PCS 7 Engineering PowerPacks AS/OS V7.1, chapter "Engineering System", sec-tion "ES Software".

Both product versions contain the components listed below:• SIMATIC PCS 7 Engineering Software for OS V7.1 with the

licenses described above, according to Catalog ST PCS 7, Chapter "Engineering System", Section "ES software"

• PCS 7/OPEN OS DBA Database Engineering Package, comprising DBA control center, type editor, instance editor and runtime expansion platform

• Licenses for the loading of the third-party controller engineer-ing data into the DBA, for compiling the DBA configuration into a SIMATIC PCS 7 operator station and for access to the A&E data of the OPC server

Further SIMATIC PCS 7 engineering software for a PCS 7/OPEN OS engineering station can be ordered using Catalog ST PCS 7, Chapter "Engineering System", Section "ES software".

Appropriate basic hardware for a PCS 7/OPEN OS engineering station can be found in the section "SIMATIC PCS 7 Industrial Workstation" of Catalog ST PCS 7.

PCS 7/OPEN OS Engineering Component Option V7.1

The PCS 7/OPEN OS engineering component option V7.1 is suitable for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Unlike the PCS 7/OPEN OS Engineering Pack V7.1, it is consequently not equipped with the SIMATIC PCS 7 engineering software for OS V7.1.

SIMATIC PCS 7 engineering systemwith Windows XP Professional / Windows Server 2003 operating system

Field of application Classic, exclusively engineering station Combined engi-neering/operator station for small

applications

Can be used as operator station for productive operation – ●

Version Project server Project client Single station Single station

BCE IE BCE IE BCE IE BCE IE

SIMATIC PCS 7 Industrial Workstation including operating system

BCE communication for up to 8 automation systems (single stations only)

SIMATIC PCS 7 ES/OS BCE WXP ● ● ●

SIMATIC PCS 7 OS Server BCE SRV03 ●

Industrial Ethernet (IE) com-munication

SIMATIC PCS 7 ES/OS IE WXP ● ● ●

SIMATIC PCS 7 OS Server IE SRV03 ●

PCS 7/OPEN OS engineering packages, alternatives

• For the integration of third-party controllers in a new plant

PCS 7/OPEN OS Engineer-ing Pack V7.1 (incl. SIMATIC PCS 7 V7.1 software)

Without OS Runtime license for produc-tive operation (2-hour OS test mode pos-sible)

● ● ●

With OS Runtime license for productive operation

●

• For the integration of third-party controllers into an existing plant

PCS 7/OPEN OS Engineering Component Option V7.1 (without SIMATIC PCS 7 V7.1 software)

● ● ● ●

© Siemens AG 2009




10

■ Function

A core component for the PCS 7/OPEN OS engineering is the database automation software PCS 7/OPEN OS DBA. It gener-ates the OS data with the plant hierarchy, the alarms and mes-sages from the OPC tags budget of the OPC server connected with the third-party controller. The plant hierarchy is the basis for the hierarchical structure of the process pictures on the SIMATIC PCS 7 operator station and for the alarm management.

The PCS 7/OPEN OS DBA is also used for the configuration of: • Runtime Extension Framework (responsible for the synchroni-

zation, persistence of the alarm status information)• SIMATIC PCS 7 message system (alarm logging)• SIMATIC PCS 7 archive system (tag logging)

Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system

Working sequence for the integration of the third-party controllers into the SIMATIC PCS 7 operator system

Step 1

First, the information sources suitable for Step 2 must be deter-mined:• Engineering system of the third-party controller • Description of the third-party controllers • Source data of the OPC server

Step 2

The function blocks and their parameters relevant for the display and operation then have to be identified on the basis of the sources of information determined in Step 1.

Step 3

The type editor from the PCS 7/OPEN OS DBA must then be used to create templates for the function blocks used in the ap-plication. The instance editor first creates an instance of each of these templates. This instance can then be exported to Microsoft Excel for the fast preparation of all instances of one type. The in-stances created in Microsoft Excel can subsequently be reim-ported into the instance editor.

At the same time, function block icons and faceplates are to be created for all new function block types using SIMATIC PCS 7 OS standard tools (Graphics Designer and Faceplate Designer).

Step 4

On completion of all instances, the content of the instance editor is to be exported to the DBA database and the plant hierarchy is to be created. This is followed by the compilation and import of the DBA data into the SIMATIC PCS 7 operator system.

Step 5

Following the import of the OS data relevant for the third-party controller into the SIMATIC PCS 7 OS project, the sequence of the subsequent configuration is analogous to a SIMATIC PCS 7 standard project.

Third-Party Engineering Data(Function Block oriented)

Third-Party-Documentation(Function Block Description)

OPC Items(OPC Browse)

Step 1

Sources of information

(whatever is available)

Identification of the required Function Blocks for Display and Operation

Step 2

- Graphics Designer- Faceplate Designer

- Microsoft Excel- Third-Party ES

List of Block Types with instancesand their address

Block Icon /Faceplate Design

PCS 7 Standard Faceplates

Step 3

Correspondence List List of tags for display and operation

DBA

Bulk Editing, e.g. with Microsoft Excel

HierarchyDefinition

CSV file

Native Source Document

Step 4

exportimport

compilePCS 7/OS Project

Step 5

© Siemens AG 2009




10



PCS 7/OPEN OS Engineering Packages incl. SIMATIC PCS 7 V7.1 Software

Software for exclusive engi-neering station with unlimited OS engineering license (not suitable for productive opera-tion as an operator station; 2-hour OS test mode possible)

PCS 7/OPEN OS Engineering Pack V7.1 (unlimited POs)1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installationElectronic documentation, on CD/DVDType of delivery: • License key memory stick, cer-


• SIMATIC PCS 7 Data Medium Package V7.1

• CD "PCS 7/OPEN OS Option V7.1"

6EQ2 001-1BB17-3BA5 B)

Software for combined engi-neering/operator station with 250 OS engineering and runtime POs (can be used for pro-ductive operation as operator sta-tion)

PCS 7/OPEN OS Engineering Pack V7.1 (250 POs)1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installationElectronic documentation, on CD/DVDType of delivery: • License key memory stick, cer-




6EQ2 001-2BA17-3BA5 B)

PowerPacks for PO expansion See Catalog ST PCS 7, Chapter "Engineering System", Section "ES software"

PCS 7/OPEN OS Engineering Packages incl. SIMATIC PCS 7 V7.1 Software for the integration of third-party controllers into an existing SIMATIC PCS 7 V7.1 architecture

PCS 7/OPEN OS Engineering Component Option V7.11 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installationType of delivery:• License key memory stick, cer-



6EQ2 001-1XX17-3BA5 B)


© Siemens AG 2009

Integration of third-party controllers using PCS 7/OPEN OSOperator control and monitoring

PCS 7/OPEN OS Operator System


10

■ Overview

The PCS 7/OPEN OS software packages offered for the integra-tion of third-party controllers into the process management of the SIMATIC PCS 7 V7.1 process control system are tailored to the architecture of the SIMATIC PCS 7 operator system. They sup-port single station systems (single stations) as well as multi-user systems with up to 12 servers/redundant pairs of servers and up to 32 clients.

■ Design

The following software components are required depending on the configuration of a PCS 7/OPEN OS operator system as single station or multi-user system (client/server architecture):

1) For further information and ordering information, refer to Catalog ST PCS 7, Chapter "Operator System", Section "OS Software".

PowerPacks as well as further software for PCS 7/OPEN OS op-erator systems can be ordered from Catalog ST PCS 7, Chapter "Operator System", Section "OS Software".

Appropriate basic hardware for a PCS 7/OPEN OS operator sta-tion as a single station, server or client version can be found in the "SIMATIC PCS 7 Industrial Workstation" section of Catalog ST PCS 7.

PCS 7/OPEN OS Runtime Packages V7.1 (single sta-tion/server/redundant server)

The PCS 7/OPEN OS Runtime Packages V7.1 contain: • PCS 7 OS software runtime V7.1 (250 POs) for one OS single

station, one OS server or two redundant OS servers (incl. WinCC/Redundancy and RS 232 connecting cable, 10 m)

• PCS 7/OPEN OS runtime software option• License for the access to the A&E data of the OPC server

PCS 7/OPEN OS Runtime Component Option V7.1

The PCS 7/OPEN OS runtime component option V7.1 that can be installed on the OS single station and on the OS server is used for integrating third-party controllers into an existing SIMATIC PCS 7 V7.1 process control system. Consequently it is not equipped with SIMATIC PCS 7 OS Software V7.1 like the PCS 7/OPEN OS Runtime Packages V7.1 for the OS single sta-tion, the OS server or the redundant OS server pair.

PCS 7/OPEN OS architecture

Components required

Single Station Multi-user system

not redundant(OS type)

OS server OS client

not redundant Redundant pair

For the integration of third-party controllers into a new plant

PCS 7/OPEN OS Single Station Pack V7.1 1 – – –

PCS 7/OPEN OS Server Pack V7.1 (PO 250) – 1 – –

PCS 7/OPEN OS Redundant Server Pack V7.1 (PO 250)

– – 1 –

SIMATIC PCS 7 OS Software Client V7.11) – – – 1

For the integration of third-party controllers into an existing plant

PCS 7/OPEN OS Runtime Component Option V7.1 (ohne SIMATIC PCS 7 V7.1 Software)

1 1 2 –

© Siemens AG 2009

Integration of third-party controllers using PCS 7/OPEN OSOperator control and monitoring

PCS 7/OPEN OS Operator System


10

■ Function

The PCS 7/OPEN OS Runtime Packages V7.1 enable the SIMATIC PCS 7 operator system to:• exchange data with the third-party controller via the appropri-

ate OPC server• save the collected information in the runtime database• organize and display the process data and message/alarms

in accordance with the configured plant hierarchy• make the data available for the OS clients and the central ar-

chive server (CAS)• synchronize the data between OS servers


■


PCS 7/OPEN OS Runtime Packages incl. SIMATIC PCS 7 V7.1 Software

PCS 7/OPEN OS Single Station Pack V7.1 (250 POs)1 language (English), executes with Windows XP Professional, single license for 1 installationElectronic documentation, on CD/DVD Type of delivery: • License key memory stick, cer-




6EQ2 001-2AA17-3BA0 B)

PCS 7/OPEN OS Server Pack V7.1 (250 POs)1 language (English), executes with Windows Server 2003, sin-gle license for 1 installationType of delivery: • License key memory stick, cer-




6EQ2 001-2HA17-3BA0 B)

PCS 7/OPEN OS Redundant Server Pack V7.1 (250 POs)1 language (English), executes with Windows Server 2003, sin-gle license for 2 installations, incl. WinCC/Redundancy and RS 232 connection cable, 10 mType of delivery: • License key memory stick, cer-




• RS 232 connecting cable, 10 m

6EQ2 001-2GA17-3BA0 B)

SIMATIC PCS 7 OS Software Client V7.15 languages (German, English, French, Italian, Spanish), exe-cutes with Windows XP Professional, floating license for 1 user(See Catalog ST PCS 7, Chapter "Operator System", Section "OS software")

6ES7 658-2CX17-0YA5

PowerPacks for PO expansion See Catalog ST PCS 7, Chapter "Operator System", Section "OS software"

PCS 7/OPEN OS Runtime Packages without SIMATIC PCS 7 V7.1 software for the integration of third-party controllers into an existing SIMATIC PCS 7.1 architecture

PCS 7/OPEN OS Runtime Com-ponent Option V7.1 1 language (English), executes with Windows XP Professional or Windows Server 2003, single license for 1 installationType of delivery:• License key memory stick, cer-



6EQ2 001-2XX17-3BA0 B)

Individual components for redundancy retrofit

WinCC/Redundancy V7.0for archive comparison after OS restart; single license for 2 installationsInstallation is required on both of the redundant stations

6AV6 371-1CF07-0AX0

RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0


© Siemens AG 2009

Integration of FOUNDATION Fieldbus

Integration of FOUNDATION fieldbus


11

■ Overview

Integration of FOUNDATION Fieldbus H1 in SIMATIC PCS 7 via DP/FF Link

By means of the DP/FF Link, Siemens offers the possibility for in-tegrating FF H1 field devices into the SIMATIC PCS 7 process control system via PROFIBUS DP. The DP/FF Link supports cy-clic and acyclic communication. The hardware configuration and the detailed diagnostics of the FF-H1 components conform to the system. The FF-H1 components can also be integrated into the SIMATIC PCS 7 Asset Management.

The FF H1 integration into SIMATIC PCS 7 supports "control in the field", i.e. control with suitable field devices independent of the control system’s controller.

■ Design

• The router from PROFIBUS DP to the FOUNDATION Fieldbus H1 (FF-H1) is implemented using the DP/FF Link bundle which consists of the following components: - PROFIBUS DP interface module Anybus DP-Link- Fieldbus Interface Module 3420 (FIM 3420) for four FF-H1

segments• Expansion limits:

- Max. 64 FF devices per DP/FF Link distributed between max. 4 FF-H1 segments with max. 16 FF devices each

- Max. 8 digital input modules, 8 digital output modules, 32 analog input modules and 16 analog output modules

• Central engineering of the DP/FF Link and FF field devices: - Configuration of PROFIBUS DP interface module of the

DP/FF Link on the PROFIBUS DP master system using HW-Config

- Configuration of the FF segment including "control in the field" applications, as well as parameterization of the FF field devices per Web interface via Ethernet


■

DP/FF Link

FF-H1

PROFIBUS DP

Industrial Ethernet

Automationsystem

OS server

OS clients EngineeringStation

Asset Management/Maintenance station


Router from PROFIBUS DP to FOUNDATION Fieldbus H1

DP/FF Link bundleconsisting of:• PROFIBUS DP interface module

Anybus DP-Link• Fieldbus Interface Module 3420

6DL4 400-1AA A)

© Siemens AG 2009


1212/2 Partner at Industry Automation and

Drive Technologies

12/3 Online Services

12/4 Service & Support

12/6 Siemens Solution PartnerAutomation and Power Distribution

12/7 Software Licenses

12/8 Index

12/9 Ordering data summary

12/10 Catalog improvement suggestions12/10 Fax form

12/12 Conditions of sale and deliveryExport regulations

Appendix

© Siemens AG 2009

AppendixPartner at Industry Automation and Drive Technologies


12

At Siemens Industry Automation and Drive Technologies, more than 85,000 people are resolutely pursuing the same goal: long-term improvement of your competitive ability. We are committed to this goal. Thanks to our commitment, we continue to set new standards in automation and drive technology. In all industries - worldwide.

At your service locally, around the globe for consulting, sales, training, service, support, spare parts... on the entire Industry Automation and Drive Technologies range.

Your personal contact can be found in our Contacts Database at:http://www.siemens.com/automation/partner

You start by selecting a• Product group, • Country, • City, • Service.

© Siemens AG 2009

AppendixOnline Services

Information and Orderingin the Internet and on DVD


12

■ Siemens Industry Automation and Drive Technologies in the WWWA detailed knowledge of the range of products and services available is essential when planning and configuring automation systems. It goes without saying that this information must always be fully up-to-date.

Siemens Industry Automation and Drive Technologies has therefore built up a comprehensive range of information in the World Wide Web, which offers quick and easy access to all data required.

Under the address

http://www.siemens.com/automation

you will find everything you need to know about products, sys-tems and services.

■ Product Selection Using the Offline Mall of IndustryDetailed information together with convenient interactive functions: The Offline Mall CA 01 covers more than 80,000 products and thus provides a full summary of the Siemens Industry Automation and Drive Technologies product base.

Here you will find everything that you need to solve tasks in the fields of automation, switchgear, installation and drives. All information is linked into a user interface which is easy to work with and intuitive.

After selecting the product of your choice you can order at the press of a button, by fax or by online link.

Information on the Offline Mall CA 01 can be found in the Internet under

http://www.siemens.com/automation/ca01

or on DVD.

■ Easy Shopping with the Industry Mall The Industry Mall is the virtual department store of Siemens AG in the Internet. Here you have access to a huge range of prod-ucts presented in electronic catalogs in an informative and at-tractive way.

Data transfer via EDIFACT allows the whole procedure from selection through ordering to tracking of the order to be carried out online via the Internet.

Numerous functions are available to support you.

For example, powerful search functions make it easy to find the required products, which can be immediately checked for avail-ability. Customer-specific discounts and preparation of quotes can be carried out online as well as order tracking and tracing.

Please visit the Industry Mall on the Internet under:

http://www.siemens.com/automation/mall

© Siemens AG 2009

AppendixService & Support

Services covering the entire life cycle


12

.I

Our Service & Support accompanies you worlwide in all con-cerns related to the automation and drive technology of Sie-mens. In more than 100 countries directly on site and covering all phases of the life cycle of your machines and plants. Round the clock.

An experienced team of specialists with their combined knowhow is ready to assist you. Regular training courses and a close contact of our employees among each other - also across continents - assure a reliable service for multifaceted scopes.

■ Online SupportThe comprehensive information system available round the clock via Internet ranging from Product Support and Service & Support services to Support Tools in the Shop.

http://www.siemens.com/automation/service&support

■ Technical SupportCompetent consulting in techni-cal questions covering a wide range of customer-oriented ser-vices for all our products and systems.

http://www.siemens.com/automation/support-request

■ Technical ConsultingSupport in the planning and de-signing of your project from de-tailed actual-state analysis, target definition and consulting on product and system ques-tions right to the creation of the automation solution.

■ Engineering SupportSupport in configuring and de-veloping with customer-oriented services from actual configura-tion to implementation of the au-tomation project.

■ Field ServiceWith Field Service, we offer ser-vices for startup and mainte-nance essential for ensuring system availability.

■ Spare Parts and RepairsIn the operating phase of a ma-chine or automation system, we provide a comprehensive repair and spare parts service ensur-ing the highest degree of plant availability.

■ Optimization and UpgradingAfter startup or during the ope-rating phase, additional potenti-al for inceasing the productiviy or for reducing costs often ari-ses. For this purpose, we offer you high-quality services in opti-mization and upgrading.

You find contact details in the Internet under:http://www.siemens.com/automation/service&support

© Siemens AG 2009

AppendixService & Support


12

■ Knowledge Base on DVD

For locations without online con-nections to the Internet there are excerpts of the free part of the information sources available on DVD (Service & Support Knowl-edge Base). This DVD contains all the latest product information at the time of production (FAQs, Downloads, Tips and Tricks, Up-dates) as well as general infor-mation on Service & Support.

The DVD also includes a full-text search and our Knowledge Manager for targeted searches for solutions. The DVD will be up-dated every 4 months.

Just the same as our online offer in the Internet, the Service & Support Knowledge Base on DVD comes complete in 5 lan-guages (German, English, French, Italian, Spanish).

You can order the Service & Support Knowledge Base DVD from your Siemens contact.

Order no. 6ZB5310-0EP30-0BA2

■ Automation Value Card

Small card - great support

The Automation Value Card is an integral component of the com-prehensive service concept with which Siemens Automation and Drives will accompany you in each phase of your automation project.

It doesn't matter whether you want just specific services from our Technical Support or want to purchase something on our Online portal, you can always pay with your Automation Value Card. No invoicing, transparent and safe. With your personal card number and associated PIN you can view the state of your account and all transactions at any time.

Services on card. This is how it's done.

Card number and PIN are on the back of the Automation Value Card. When delivered, the PIN is covered by a scratch field, guaranteeing that the full credit is on the card.

By entering the card number and PIN you have full access to the Service & Support services being offered. The charge for the services procured is debited from the credits on your Automa-tion Value Card.

All the services offered are marked in currency-neutral credits, so you can use the Automation Value Card worldwide.

Order your Automation and Value Card easily and comfortably like a product with your sales contact.

Detailed information on the services offered is available on our Internet site at:

http://www.siemens.com/automation/service&support

Service & Support à la Card: Examples

Automation Value Card order numbers

Credits Order no.

200 6ES7 997-0BA00-0XA0

500 6ES7 997-0BB00-0XA0

1000 6ES7 997-0BC00-0XA0

10000 6ES7 997-0BG00-0XA0

Technical Support

”Priority“ Priority processing for urgent cases

”24 h“ Availability round the clock

”Extended“ Technical consulting for complex questions

”Mature Products“

Consulting service for products that are not available any more

Support Tools in the Support Shop

Tools that can be used directly for configuration, anal-ysis and testing

© Siemens AG 2009

Appendix

Siemens Solution PartnerAutomation and Power Distribution


12

■ Overview

Products and systems from Siemens Automation and Drives provide the ideal platform for all automation tasks.

Siemens Solution Partners offer customized future-proof solutions with products and systems from Siemens Automation and Drives. The basis: qualified product and system knowledge coupled with a high degree of solutions and industry-related expertise.

In the Siemens Solution Partner Program you are certain to find the optimum partner for your specific requirements. Since more than 570 companies worldwide belong to the program, you can be sure to get expert support at your location.

The Solution Partner Finder, available to you on the Internet, is a comprehensive database in which all Solution Partners, together with their performance profiles, present themselves.

In addition to the search criteria Technology, Sector and Country, you can also search by Company and ZIP Code. From there it is only a small step to making the first contact.

Call up the Solution Partner Finder as follows:• CA 01 on CD-ROM:

On the start page via "Contacts & Partners; Siemens Solution Partner Automation and Power Distribution"

• CA 01 online:Go directly to the Solution Partner Finder:www.siemens.com/automation/partnerfinder

Additional information about the Siemens Solution Partner Program is available in the Internet at:www.siemens.com/automation/solutionpartner

��

��

��

��

© Siemens AG 2009

AppendixSoftware Licenses


12

■ Overview

Software typesSoftware requiring a license is categorized into types.The following software types have been defined:• Engineering software• Runtime software

Engineering softwareThis includes all software products for creating (engineering) user software, e.g. for configuring, programming, parameteriz-ing, testing, commissioning or servicing. Data generated with engineering software and executable programs can be duplicated for your own use or for use by third-parties free-of-charge.

Runtime softwareThis includes all software products required for plant/machine operation, e.g. operating system, basic system, system expan-sions, drivers, etc.The duplication of the runtime software and executable pro-grams created with the runtime software for your own use or for use by third-parties is subject to a charge. You can find information about license fees according to use in the ordering data (e.g. in the catalog). Examples of categories of use include per CPU, per installation, per channel, per instance, per axis, per control loop, per variable, etc.Information about extended rights of use for parameteriza-tion/configuration tools supplied as integral components of the scope of delivery can be found in the readme file supplied with the relevant product(s).

License typesSiemens Automation & Drives offers various types of software license:• Floating license• Single license• Rental license• Trial license

Floating licenseThe software may be installed for internal use on any number of devices by the licensee. Only the concurrent user is licensed. The concurrent user is the person using the program. Use begins when the software is started. A license is required for each concurrent user.

Single licenseUnlike the floating license, a single license permits only one installation of the software. The type of use licensed is specified in the ordering data and in the Certificate of License (CoL). Types of use include for example per device, per axis, per channel, etc. One single license is required for each type of use defined.

Rental licenseA rental license supports the "sporadic use" of engineering software. Once the license key has been installed, the software can be used for a specific number of hours (the operating hours do not have to be consecutive). One license is required for each installation of the software.

Trial licenseA trial license supports "short-term use" of the software in a non-productive context, e.g. for testing and evaluation purposes. It can be transferred to another license.

Factory licenseWith the Factory License the user has the right to install and use the software at one permanent establishment only. The perma-nent establishment is defined by one address only.The number of hardware devices on which the software may be installed results from the order data or the Certificate of License (CoL).

Certificate of licenseThe Certificate of License (CoL) is the licensee's proof that the use of the software has been licensed by Siemens. A CoL is required for every type of use and must be kept in a safe place.

DowngradingThe licensee is permitted to use the software or an earlier ver-sion/release of the software, provided that the licensee owns such a version/release and its use is technically feasible.

Delivery versionsSoftware is constantly being updated.The following delivery versions• PowerPack• Upgradecan be used to access updates.Existing bug fixes are supplied with the ServicePack version.

PowerPackPowerPacks can be used to upgrade to more powerful software.The licensee receives a new license agreement and CoL (Certificate of License) with the PowerPack. This CoL, together with the CoL for the original product, proves that the new soft-ware is licensed. A separate PowerPack must be purchased for each original license of the software to be replaced.

UpgradeAn upgrade permits the use of a new version of the software on the condition that a license for a previous version of the product is already held.The licensee receives a new license agreement and CoL with the upgrade. This CoL, together with the CoL for the previous product, proves that the new version is licensed.A separate upgrade must be purchased for each original license of the software to be upgraded.

ServicePackServicePacks are used to debug existing products. ServicePacks may be duplicated for use as prescribed accord-ing to the number of existing original licenses.

License keySiemens Automation & Drives supplies software products with and without license keys.The license key serves as an electronic license stamp and is also the "switch" for activating the software (floating license, rental license, etc.).The complete installation of software products requiring license keys includes the program to be licensed (the software) and the license key (which represents the license).

Detailed explanations concerning license conditions can be found in the “Terms and Conditions of Siemens AG” or underhttp://www.siemens.com/automation/mall(Industry Mall Online-Help System)

A&D/Software licenses/En 03.08.06

© Siemens AG 2009

AppendixIndex


12

■AABB Contronic P ..................................................................................... 8/2Alarm management ................................................................................ 2/7APACS+ .................................................................................................. 3/2

BBailey INFI 90/NET 90............................................................................. 6/2

CCM104_TSAA.......................................................................................... 9/2Contronic P ............................................................................................. 8/2CP 1613 A2............................................................................................. 2/9CS 275 .................................................................................................. 2/13

DDatabase Automation ........................................................................... 1/11DBA....................................................................................................... 1/11DP/FFLink.............................................................................................. 11/2DP/IO Bus Link................................................................................. 3/4, 3/7

EES 902 connector ................................................................................. 2/14

FFOUNDATION Fieldbus ........................................................................ 11/2FTA modules ........................................................................................... 7/3

GGateway CM104_TSAA .......................................................................... 9/2Gateway GT104CS ............................................................................... 2/15GF blocks (TELEPERM M) ...................................................................... 2/7

HHoneywell TDC ....................................................................................... 7/2

IIEM........................................................................................................ 3/17Industrial Ethernet Module.................................................................... 3/17Invensys Triconex ................................................................................... 9/2

KCoupling package (PCS 7/TM-OS)................................................ 2/6, 2/11

MM bus .................................................................................................... 3/11Memory Calculator........................................................................... 3/5, 3/8

NNode-to-Node redundancy..................................................................... 3/9NORA...................................................................................................... 2/6N-PCI .................................................................................................... 2/14

OOpenPMC ............................................................................................... 5/2

PPCS 7/505 Operator System ...................................................................4/6PCS 7/505 OS Engineering Station .........................................................4/4PCS 7/90 Operator System .....................................................................6/6PCS 7/90 OS Engineering Station ...........................................................6/4PCS 7/APACS+ Operator System..........................................................3/11PCS 7/APACS+ OS Engineering Station ...............................................3/14PCS 7/OPEN OS....................................................................................10/2PCS 7/OPEN OS Engineering Station ...................................................10/4PCS 7/OPEN OS Operator System........................................................10/6PCS 7/OPMC OS Engineering Station.....................................................5/4PCS 7/OPMC Operator System...............................................................5/5PCS 7/TM-EA...........................................................................................2/4PCS 7/TM-OCX (NORA) ..........................................................................2/6PCS 7/TM-OS ..........................................................................................2/5PROGRAF AS ........................................................................................2/10

QQUADLOG...............................................................................................3/2

RRedundancy cable ..................................................................................3/6

SSIMATIC BATCH ....................................................................2/7, 3/12, 3/15SIMATIC PCS...........................................................................................4/2Smart Alarm Hiding .................................................................................2/7

TTELEPERM M ..........................................................................................2/2Third-party controller .............................................................................10/2TISTAR.....................................................................................................4/2Transition Board.......................................................................................3/4Triconex ...................................................................................................9/2

© Siemens AG 2009

AppendixOrdering data summary


12

■6AV6 371-1CF07-0AX0 ........................................................................ 10/7

6BQ3 074-2AA03-0CA0 ......................................................................... 5/6

6DL4 400-1AA ..................................................................................... 11/26DL5 900-8AX03-8YX8 .......................................................................... 2/3

6DP1 724-8BA ..................................................................................... 2/14

6DS5 037-1AX .............................................................................. 2/8, 2/116DS5 128-1XX00-2XX3 .......................................................................... 2/96DS5 128-1XX00-2XX4 .......................................................................... 2/96DS5 128-1XX03-2XX4 .......................................................................... 2/96DS5 128-1XX70-2XX4 .......................................................................... 2/96DS5 128-1XX73-2XX4 .......................................................................... 2/96DS5 143-1AX ....................................................................................... 2/86DS5 143-1AX ..................................................................................... 2/11

6DS8 208-8KC ..................................................................................... 2/146DS8 210-8MB ..................................................................................... 2/146DS8 210-8MC .................................................................................... 2/146DS8 210-8SC ..................................................................................... 2/146DS8 211-8AD ..................................................................................... 2/146DS8 211-8ED ..................................................................................... 2/146DS8 211-8SB ..................................................................................... 2/146DS8 211-8SC ..................................................................................... 2/146DS8 212-8EC ..................................................................................... 2/146DS8 212-8MB ..................................................................................... 2/146DS8 212-8MC .................................................................................... 2/146DS8 212-8SC ..................................................................................... 2/14

6DS9 200-8AA ..................................................................................... 2/14

6EQ2 000-1AX16-2BB5 ....................................................................... 3/166EQ2 000-1XX07-3BE5 ........................................................................ 3/166EQ2 000-2AB07-3BA0 ....................................................................... 3/126EQ2 000-2BB07-3BA0 ....................................................................... 3/126EQ2 000-2DB07-3BA0 ....................................................................... 3/126EQ2 000-2EB07-3BA5 ....................................................................... 3/166EQ2 000-2XX07-3BE0 ........................................................................ 3/136EQ2 000-3AE07-3BA0 ......................................................................... 4/76EQ2 000-3BE07-3BA0 ......................................................................... 4/76EQ2 000-3DE07-3BA0 ......................................................................... 4/76EQ2 000-3EB07-3BA5 ....................................................................... 3/166EQ2 000-3ED07-3BA5 ......................................................................... 4/56EQ2 000-3EE07-3BA5 ......................................................................... 4/56EQ2 000-3XX07-3BE0 .......................................................................... 4/76EQ2 000-3XX07-3BE5 .......................................................................... 4/56EQ2 000-5XX07-2BB0 ....................................................................... 3/166EQ2 000-6XX07-2BB0 ....................................................................... 3/13

6EQ2 001-1BB17-3BA5 ....................................................................... 10/56EQ2 001-1XX17-3BA5 ....................................................................... 10/56EQ2 001-2AA17-3BA0 ....................................................................... 10/76EQ2 001-2BA17-3BA5 ....................................................................... 10/56EQ2 001-2GA17-3BA0 ....................................................................... 10/76EQ2 001-2HA17-3BA0 ....................................................................... 10/76EQ2 001-2XX17-3BA0 ....................................................................... 10/7

6EQ2 003-1BA07-3BA5 ......................................................................... 6/56EQ2 003-1BD07-3BA5 ......................................................................... 6/56EQ2 003-1XX07-3BE5 .......................................................................... 6/56EQ2 003-2AA07-3BA0 ......................................................................... 6/76EQ2 003-2GA07-3BA0 ......................................................................... 6/76EQ2 003-2HA07-3BA0 ......................................................................... 6/76EQ2 003-2XX07-3BE0 .......................................................................... 6/7

6EQ2 008-1BA07-3BA5 ......................................................................... 5/46EQ2 008-2AA07-3BA0 ......................................................................... 5/66EQ2 008-2GA07-3BA0 ......................................................................... 5/66EQ2 008-2HA07-3BA0 ......................................................................... 5/6

6EQ2 012-1BA10-3BA0 ......................................................................... 7/46EQ2 012-1BB10-2BA0 ......................................................................... 7/46EQ2 012-1BC11-4BA0 ......................................................................... 7/46EQ2 012-1BC21-4BA0 ......................................................................... 7/46EQ2 012-1BD11-3BA0 ......................................................................... 7/46EQ2 012-1BD21-3BA0 ......................................................................... 7/46EQ2 012-1BD32-3BA0 ......................................................................... 7/46EQ2 012-2BD30-0BA0 ......................................................................... 7/46EQ2 012-2BE30-0BA0 ......................................................................... 7/4

6EQ2 013-0CE00-0XA0 ........................................................................3/106EQ2 013-0CE10-0XA0 .................................................................3/6, 3/106EQ2 013-0CE20-0XA0 ........................................................................3/106EQ2 013-0CE60-0XA0 ........................................................................3/106EQ2 013-1CE00-0XA0 .................................................................3/6, 3/10

6EQ2 014-0CE00-0XA0 ..........................................................................3/6

6EQ2 020-0AB12-5XX0 ........................................................................3/17

6ES7 648-0DC40-0AA0 ........................................................................3/17

6ES7 650-0NF17-0YX0 ..................................................................2/7, 2/116ES7 650-0NG17-0YA0 ..........................................................................2/86ES7 650-0NG17-0YB0 ..........................................................................2/86ES7 650-0NG17-0YX0 ..........................................................................2/86ES7 650-0NH17-0YX0 .................................................................2/8, 2/11

6ES7 652-5CX07-0YE5 ....................................................................4/7, 6/7

6ES7 654-8EM..-..B. ...............................................................................3/66ES7 654-8EN..-..B. ..............................................................................3/10

6ES7 656-8EM..-..B. ...............................................................................3/66ES7 656-8EN..-..B. ..............................................................................3/10

6ES7 658-2CX07-0YA5 ....................................................3/13, 4/7, 5/6, 6/76ES7 658-2CX17-0YA5 .........................................................................10/76ES7 658-5AF17-0YA5 .........................................................................2/11

6ES7 902-1AC00-0AA0 ........................................................................10/7

6GK1 161-3AA01 ..........................................................................2/9, 2/126GK1 162-3AA00 .................................................................................2/12

6GK1 716-0HB71-3AA0 ................................................................2/9, 2/126GK1 716-0HB71-3AC0 ................................................................2/9, 2/126GK1 716-1CB71-3AA0 ................................................................2/9, 2/12

9AE4 100-1EA00 ..................................................................................2/15

UPH:16413-16 ......................................................................................3/13UPH:39PSR6OVP .................................................................................3/10

© Siemens AG 2009

AppendixCatalog improvement suggestions

Fax form


12

■To

Siemens AG I IA SE ITS PRI 4ST PCS 7.2/ Mr. StrozykÖstl. Rheinbrückenstr. 5076187 Karlsruhe

Fax: +49 (721) 595-6623

E-mail: [email protected]

Your adress

■ Your opinion is important to us!

Our catalog should be an important and frequently used document. For this reason we are continuously endeavoring to improve it.

A small request on our part to you:Please take time to fill in the following form and fax it to us.

Thank You!

■ We invite you to grade our catalog on a point system from 1 (= good) to 6 (= poor):

■ Did you find any printing errors?

Name

Job

Company/Department

Street/No.

Postal code/City

Tel. No./Fax

E-mail address

Do the contents of the catalog live up to your expectations? Do the technical details meet your expectations?

Is the information easy to find? How would you assess the graphics and tables?

Can the texts be readily understood?

© Siemens AG 2009

Appendix

Conditions of sale and deliveryExport regulations


12

■ Terms and Conditions of Sale and Delivery

By using this catalog you can acquire hardware and software products described therein from Siemens AG subject to the fol-lowing terms. Please note! The scope, the quality and the condi-tions for supplies and services, including software products, by any Siemens entity having a registered office outside of Ger-many, shall be subject exclusively to the General Terms and Conditions of the respective Siemens entity. The following terms apply exclusively for orders placed with Siemens AG.

For customers with a seat or registered office in GermanyThe “General Terms of Payment” as well as the “General Condi-tions for the Supply of Products and Services of the Electrical and Electronics Industry” shall apply.For software products, the “General License Conditions for Soft-ware Products for Automation and Drives for Customers with a Seat or registered Office in Germany” shall apply.

For customers with a seat or registered office outside of GermanyThe “General Terms of Payment” as well as the “General Condi-tions for Supplies of Siemens, Automation and Drives for Cus-tomers with a Seat or registered Office outside of Germany” shall apply.For software products, the “General License Conditions for Soft-ware Products for Automation and Drives for Customers with a Seat or registered Office outside of Germany” shall apply.

GeneralThe dimensions are in mm. In Germany, according to the Ger-man law on units in measuring technology, data in inches only apply to devices for export. Illustrations are not binding.Insofar as there are no remarks on the corresponding pages, - especially with regard to data, dimensions and weights given - these are subject to change without prior notice.The prices are in € (Euro) ex works, exclusive packaging.The sales tax (value added tax) is not included in the prices. It shall be debited separately at the respective rate according to the applicable legal regulations.Prices are subject to change without prior notice. We will debit the prices valid at the time of delivery.Surcharges will be added to the prices of products that contain silver, copper, aluminum, lead and/or gold if the respective basic official prices for these metals are exceeded. These surcharges will be determined based on the official price and the metal fac-tor of the respective product.The surcharge will be calculated on the basis of the official price on the day prior to receipt of the order or prior to the release order.The metal factor determines the official price as of which the metal surcharges are charged and the calculation method used. The metal factor, provided it is relevant, is included with the price information of the respective products.

An exact explanation of the metal factor and the text of the Comprehensive Terms and Conditions of Sale and Delivery are available free of charge from your local Siemens business office under the following Order Nos.:• 6ZB5310-0KR30-0BA1

(for customers based in Germany)• 6ZB5310-0KS53-0BA1

(for customers based outside Germany)or download them from the Internethttp://www.siemens.com/automation/mall (Germany: Industry Mall Online-Help System)

■ Export regulations

The products listed in this catalog / price list may be subject to European / German and/or US export regulations.Therefore, any export requiring a license is subject to approval by the competent authorities.According to current provisions, the following export regulations must be observed with respect to the products featured in this catalog / price list:

Even without a label or with an “AL: N” or “ECCN: N”, authoriza-tion may be required due to the final destination and purpose for which the goods are to be used. The deciding factors are the AL or ECCN export authorization indicated on order confirmations, delivery notes and invoices.Errors excepted and subject to change without prior notice.

I IA/DT /VuL_ohne MZ/En 12.05.09

AL Number of the German Export ListProducts marked other than “N” require an export license. In the case of software products, the export des-ignations of the relevant data medium must also be generally adhered to.Goods labeled with an “AL“ not equal to “N” are subject to a European or German export authori-zation when being exported out of the EU.

ECCN Export Control Classification NumberProducts marked other than “N” are subject to a reexport license to specific countries.In the case of software products, the exportdesignations of the relevant data medium must also be generally adhered to.Goods labeled with an “ECCN“ not equal to “N” are subject to a US re-export authorization.

© Siemens AG 2009

CatalogsIndustry Automation, Drive Technologies and Low Voltage Distribution

Further information can be obtained from our branch offices listedin the appendix or at www.siemens.com/automation/partner

IA DT LV/3U/En 05.10.09

Interactive Catalog on DVD Catalogfor Industry Automation, Drive Technologies and Low Voltage Distribution

CA 01

Drive SystemsVariable-Speed Drives

SINAMICS G110, SINAMICS G120 Standard Inverters SINAMICS G110D, SINAMICS G120D Distributed Inverters

D 11.1

SINAMICS G130 Drive Converter Chassis Units SINAMICS G150 Drive Converter Cabinet Units

D 11

SINAMICS GM150, SINAMICS SM150 Medium-Voltage Converters

D 12

SINAMICS S120 Chassis Format Units and Cabinet Modules SINAMICS S150 Converter Cabinet Units

D 21.3

Three-phase Induction Motors D 84.1

• H-compact• H-compact PLUS

Asynchronous Motors Standardline D 86.1

Synchronous Motors with Permanent-Magnet Technology, HT-direct

D 86.2

DC Motors DA 12

SIMOREG DC MASTER 6RA70 Digital Chassis Converters

DA 21.1

SIMOREG K 6RA22 Analog Chassis Converters DA 21.2

PDF: SIMOREG DC MASTER 6RM70 Digital Converter Cabinet Units

DA 22

SIMOVERT PM Modular Converter Systems DA 45

SIEMOSYN Motors DA 48

MICROMASTER 420/430/440 Inverters DA 51.2

MICROMASTER 411/COMBIMASTER 411 DA 51.3

SIMOVERT MASTERDRIVES Vector Control DA 65.10

SIMOVERT MASTERDRIVES Motion Control DA 65.11

Synchronous and asynchronous servomotors for SIMOVERT MASTERDRIVES

DA 65.3

SIMODRIVE 611 universal and POSMO DA 65.4

SIMOTION, SINAMICS S120 and Motors for Production Machines

PM 21

SINAMICS S110 The Basic Positioning Drive

PM 22

Low-Voltage Three-Phase-Motors

IEC Squirrel-Cage Motors D 81.1

MOTOX Geared Motors D 87.1

Automation Systems for Machine Tools SIMODRIVE NC 60

• Motors• Converter Systems SIMODRIVE 611/POSMO

Automation Systems for Machine Tools SINAMICS NC 61

• Motors• Drive System SINAMICS S120

Drive and Control Components for Hoisting Equipment HE 1

Mechanical Driving Machines

Flender Standard Couplings MD 10.1

Electrical Installation TechnologyPDF: ALPHA Distribution Boards and Terminal Blocks ET A1

PDF: ALPHA 8HP Molded-Plastic Distribution System ET A3

PDF: BETA Low-Voltage Circuit Protection ET B1

PDF: DELTA Switches and Socket Outlets ET D1

PDF: GAMMA Building Management Systems ET G1

PDF: These catalogs are only available as pdf files.

Motion Control Catalog

SINUMERIK & SIMODRIVE Automation Systems for Machine Tools

NC 60

SINUMERIK & SINAMICS Automation Systems for Machine Tools

NC 61

SIMOTION, SINAMICS S120 and Motors for Production Machines

PM 21

SINAMICS S110 The Basic Positioning Drive

PM 22

Low-VoltageControls and Distribution – SIRIUS, SENTRON, SIVACON

LV 1

Controls and Distribution – Technical InformationSIRIUS, SENTRON, SIVACON

LV 1 T

SICUBE System Cubicles and Cubicle Air-Conditioning LV 50

SIDAC Reactors and Filters LV 60

SIVACON 8PS Busbar Trunking Systems LV 70

Power Supply and System CablingPower supplies SITOP power and LOGO! Power KT 10.1

System cabling SIMATIC TOP connect KT 10.2

Process Instrumentation and AnalyticsField Instruments for Process Automation FI 01

PDF: Indicators for panel mounting MP 12

SIREC Recorders and Accessories MP 20

SIPART, Controllers and Software MP 31

PDF: Products for Weighing Technology WT 10

Process Analytical Instruments PA 01

PDF: Process Analytics, Components for the System Integration

PA 11

SIMATIC HMIHuman Machine Interface Systems ST 80

SIMATIC Industrial Automation SystemsProducts for Totally Integrated Automation and Micro Automation

ST 70

SIMATIC PCS 7 Process Control System ST PCS 7

Add-ons for the SIMATIC PCS 7 Process Control System

ST PCS 7.1

Migration solutions with the SIMATIC PCS 7 Process Control System

ST PCS 7.2

pc-based Automation ST PC

SIMATIC Control Systems ST DA

SIMATIC NETIndustrial Communication IK PI

SIMATIC SensorsSensors for Factory Automation FS 10

System SolutionsApplications and Products for Industry are part of the interactive catalog CA 01

TELEPERM M Process Control SystemPDF: AS 488/TM automation systems PLT 112

© Siemens AG 2009

The information provided in this catalog contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without notice.All product designations may be trademarks or product names of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.www.siemens.com/simatic-pcs7

Subject to change without prior noticePDF (E86060-K4678-A131-A4-7600)3P.8115.56.10KG 1009 108 EnPrinted in Germany © Siemens AG 2009

Siemens AGIndustry SectorIndustrial Automation SystemsPostfach 48 4890026 NÜRNBERGGERMANY

© Siemens AG 2009

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