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MEPS: A Low Power Electric Propulsion System for Small Satellites 10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015 Tommaso Misuri, Riccardo Albertoni, Cosimo Ducci (Sitael) Barak Waldvogel, Leonid Appel, Raanan Eytan, Dan Lev (Rafael) Kathe Dannenmayer, Davina Di Cara (ESA/ESTEC)

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Page 1: MEPS: A Low Power Electric Propulsion System for Small ... · MEPS: A Low Power Electric Propulsion System for Small Satellites 10th IAA Symposium on Small Satellites for Earth Observation

MEPS: A Low Power Electric Propulsion

System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

Tommaso Misuri, Riccardo Albertoni, Cosimo Ducci (Sitael)

Barak Waldvogel, Leonid Appel, Raanan Eytan, Dan Lev (Rafael)

Kathe Dannenmayer, Davina Di Cara (ESA/ESTEC)

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

22/05/2014 2

MEPS (Micro-Satellite Electric Propulsion System) is programme aiming at the qualification of a propulsion subsystem based on a low power Hall Effect Thruster (~150-300W).

The system has been conceived for being used onboard of a small satellite platform, typically with a total mass at launch of less than 250 kilograms. Possible applications:

Orbit maintenance of spacecraft in Low and Very-Low Earth Orbit (LEO and V-LEO)

Accurate final orbit insertion after separation from launcher

Spacecraft end-of-life disposal

MEPS is jointly financed by the European Space Agency (ESA) and the Israeli Space Agency (ISA)

Low Power Electric Propulsion:

Low Propellant Consumption

Throttleability

Introduction

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

MEPS Team

22/05/2014 3

Note: part of the testing activities will be performed at ESTEC (EP Laboratory)

Sitael completed Alta acquisition in 2014

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

MEPS Propulsion System Architecture

22/05/2014 4

Main System Components (baseline configuration): two Thruster Units Power Processing Unit (PPU) Propellant Management Assembly (PMA) Xe Tank

MEPS Thruster - Target Performance Max. Input Power 300 W Anodic Power 100 - 250 W Thrust Range 5 - 15 mN Specific Impulse 800 - 1400 sec Lifetime > 3000 h

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

MEPS Flexibility: Redundant vs. Single Branch Config.

22/05/2014 5

PPU: Power Processing Unit PCM: Power Control Module PPM: PPU Power Module TU: Thruster Unit FU: Filter Unit XFC: Xenon Flow Controller PMA: Prop. Manag. Assembly TSU: Thruster Switching Unit

MEPS Thruster - Target System Mass Fully Redundant (top left) < 15 kg Single Branch (top right) < 9 kg

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

Low Power Hall Effect Thruster

22/04/2015 6

CAM 200 (Rafael)

• Non conventional magnetic field topology, to extend thruster lifetime

• Improved ionization efficiency

• More than 700 hrs of cumulated firing time

HT 100 (Sitael)

• Permanent Magnets, to reduce thruster size and thermal loads

• Max. Efficiency: 35%

• Thruster weight: 436g

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

HT100 Thruster Development @ Sitael

22/04/2015 7

In ascending order of importance:

1) Thruster full characterization / thermal-vacuum thrust operation in our large LN2-shrouded vacuum facility

2) Structural Analysis ---> Shock & Vibration Tests

3) Endurance Test (presently ongoing: cumulated firing time 480h @ 10.5mN, total impulse >18 kNs)

Diffuse Mode

High Efficiency, >30%

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

PPU BB Development

22/04/2015 8

93,00%

93,50%

94,00%

94,50%

95,00%

95,50%

96,00%

96,50%

100 150 200 250 300

ƞ [%

]

Pout [W]

Efficiency [%]

Vin = 22V - Vout = 350VVin = 28V - Vout = 350VVin = 34V - Vout = 350V

Thruster Impedance test (Dec 2014) on HT100 and CAM200 q

PPU BB Manufacturing (Jan/Feb 2015 Anode Power Supply, Mar/Apr 2015 Cathode Power Supply)

PPU BB Test, Anode Power Supply (Mar 2015)

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

MEPS Roadmap: Phase 2A, System EM

22/05/2014 9

TU EQM Development TU EQM Test (Env. / End.)

PPU EM Development

PMA EM Development

EM System Coupling Tests

Thruster Selection

MEPS Roadmap: Phase 2B, System QM

TU QM Design TU QM MAIT + S&V Test

PPU QM Design

PMA QM Design

QM System Qualification Tests

Tank Design

PPU MAIT + S&V Test

PMA MAIT + S&V Test

Tank MAIT + S&V Test

Functional EMC/ESD TVAC Endurance

Close Out

PPU BB Dev’t

April 2015

CDR / MRR Final Review (2Q 2018)

δPDR (2Q 2016) PDR

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

Target Applications

22/05/2014 10

• Drag compensation: orbit maintenance of spacecraft in Low and Very-Low Earth Orbit (LEO and VLEO) for observation satellites, i.e. Litesat operated by Rafael/ISA

• LEO large satellite constellations: with

MEPS in single-branch configuration (trade-off between size and reliability)

• Deorbiting / End of life disposal • Space debris removal (ion beam

shepherd concept, ref. Merino, Ahedo, Bombardelli, “Ion Beam Shepherd Satellite for Space Debris Removal”)

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MEPS: A Low Power Electric Propulsion System for Small Satellites

10th IAA Symposium on Small Satellites for Earth Observation Berlin, Germany, 20-23 April 2015

Conclusions

22/05/2014 11

Low power electric propulsion can be a winning option for many missions, sometimes even the only suitable option. Moving quickly towards the qualification and flight demonstration of such a system is thus a high priority. The aim of MEPS programme is to have a compact, flexible and cheap EP system fully qualified in a three year timeframe.

- Compact: the system has to be lightweight in order to be appealing for mini- and micro- satellites that can thus take advantage of it, enabling new mission scenarios.

- Flexible: both in terms of performance and architecture, MEPS has to fulfill market requirements and demands, serving a wide variety of missions.

- Cheap: the adoption of a design-to-cost philosophy will allow us to reduce the selling price. Controlling system cost is crucial, especially for small satellite market. Large constellations of satellites may open totally new perspectives, trigerring a ‘mass production’ process that would lead to a dramatic reduction of the item selling price.

MEPS will be the lowest power HET-based propulsion system ever qualified in Europe.

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