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SiP Conference China 2018 Oct. 17-19, 2018 Shanghai, China Romain Fraux CEO – System Plus Consulting Electronic Costing & Technology Experts Power electronics – MEMS & Sensors – LED & Optoelectronics – Advanced Packaging – System TRENDS IN A UTOMOTIVE SIPS YSTEMS: REVIEW BASED ON TEARDOWN OF A CTUAL SOLUTIONS

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Page 1: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

SiP Conference China 2018Oct. 17-19, 2018Shanghai, China

Romain FrauxCEO – System Plus Consulting

Electronic Costing & Technology Experts

Power electronics – MEMS & Sensors – LED & Optoelectronics – Advanced Packaging – System

TRENDS IN AUTOMOTIVE SIP SYSTEMS: REVIEW BASED

ON TEARDOWN OF ACTUAL SOLUTIONS

Page 2: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

2SiP Conference China 2018, September 17, 2018

6 COMPANIES TO SERVE YOUR BUSINESS

Due diligence

www.yole.fr

Manufacturing costs analysis

Teardown and reverse engineering

Cost simulation tools

www.systemplus.fr

Market, technology and strategy

consulting

www.yole.fr

IP analysis

Patent assessment

www.knowmade.fr

Innovation and business maker

www.bmorpho.com

Design and characterization of

innovative optical systems

www.piseo.fr

Yole Group of Companies

Page 3: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

3SiP Conference China 2018, September 17, 2018

OUR GLOBAL ACTIVITY

30%of our business

40%of our business 30%

of our business

Greater

China office

Yole Japan

HQ in Lyon

Nantes

Paris

Nice

Vénissieux

Europe office

Frankfurt

Hsinchu

Tokyo

Yole Inc.

Phoenix

Yole Korea

Seoul

Palo Alto

Page 4: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

4SiP Conference China 2018, September 17, 2018

BUSINESS MODEL

Customer Specific

Catalog

Costing Tools Training

Reverse Costing

Teardown + Cost Analysis

Page 5: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

5SiP Conference China 2018, September 17, 2018

FIELDS OF EXPERTISE

Pressure SensorGyro/AcceleroIMU/ComboOscillators/CompassEnvironmentGas SensorFingerprintMicrophoneLight/Optic

UV LEDLampWhite/Blue

InfraredVisible

WLPSiP

Embedded3D Packaging/TSV

Automotive Consumer

EnergyMedical Telecom

DiscreteModule

Compound (GaN, SiC)Power RF

Page 6: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

6SiP Conference China 2018, September 17, 2018

OUTLINE

❑ Introduction

❑ System in Package in Automotive

▪ Power Modules

▪ Sensors

▪ Transmission

▪ RF

▪ Computing

System in Package illustrationSource: Amkor

Page 7: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

7SiP Conference China 2018, September 17, 2018

INTRODUCTION

❑ Advanced Packaging

Page 8: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

8SiP Conference China 2018, September 17, 2018

INTRODUCTION

❑ Automotive Electronics

Source: Bosch

Page 9: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

9SiP Conference China 2018, September 17, 2018

System in Package in Automotive▪ Power Modules▪ Sensors▪ Transmission▪ RF▪ Computing

Page 10: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

10SiP Conference China 2018, September 17, 2018

❑ Power Modules Market

▪ This Market forecast shows that the market for the Power Module devices will follow a rising trendwith an estimated 1.5 billion increase in the next five years.

POWER MODULES

Page 11: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

11SiP Conference China 2018, September 17, 2018

❑ Molded IGBT Modules

▪ IGBTs and Diodes molded in a package.

▪ Strong presence in EV/HEV power units (VW, Toyota,

POWER MODULES

Bosch T-PM IGBT Module Infineon HybridPACKDSC Module

Toyota Prius DSC ModuleMitsubishi TPM IGBT Module

Page 12: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

12SiP Conference China 2018, September 17, 2018

❑ Molded IGBT Modules

▪ Exemple of Internal Structure

POWER MODULES

Toyota Double Side Cooling Module Cross-Section

Copper Spacer

IGBT Diode

Emitter plate

Collector plate

Top copper leadframe

Thick copper leadframe

IGBT

Diode

Mitsubishi TPM Module Opening

Page 13: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

13SiP Conference China 2018, September 17, 2018

❑ ADI µModules

▪ µModules offer real SiP integration

POWER MODULES

µModule Top View, X-Ray View, Opening View & Cross-Section View

Page 14: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

14SiP Conference China 2018, September 17, 2018

POWER MODULES

❑ Linear Technology µModules

▪ 40A DC/DC Regulator with:

➢ Integrated constant-frequency current mode regulator

➢ Power MOSFETs

➢ 0.18μH Stacked Inductor

➢ Protection circuitry

➢ 5V regulator and other supporting discrete components.

LTM4636 µModule Cross-Sections

LTM4636 µModule

Package Molding

Stacked Inductor

Page 15: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

15SiP Conference China 2018, September 17, 2018

POWER MODULES

❑ Linear Technology µModules

▪ Triple 10A Step-Down DC/DC μModule Regulator

➢ Included in the package are the switching controllers, power FETs,inductors, and most support components

Inductors

Controller

MOSFETs

Switching mode DC/DC converters

LTM4633 µModule Top View & Opening View

Page 16: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

16SiP Conference China 2018, September 17, 2018

❑ Infineon DrBlade – Integrated Power Stage

▪ ASE aEASI Packaging Platform (Advanced Embedded Active System Integration)

▪ Organic Substrate Process Flow Modified to Meet High Power Applications

▪ 2 Power MOSFET + 1 Driver

▪ RDL: 2+1 Layer

POWER MODULES

Infineon TDA21320 Cross-Section

Infineon TDA21320 Top View, Bottom View & X-Ray View

MOSFET MOSFET

Copper HS

Copper LineCopper Line

Copper Line

Solder

Page 17: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

17SiP Conference China 2018, September 17, 2018

System in Package in Automotive▪ Power Modules▪ Sensors▪ Transmission▪ RF▪ Computing

Source: Bosch

Page 18: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

18SiP Conference China 2018, September 17, 2018

❑ Around 50 MEMS Components in a Car

SENSORS

Source: Bosch

Page 19: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

19SiP Conference China 2018, September 17, 2018

❑ Around 50 MEMS Components in a Car

SENSORS

Source: Bosch

Page 20: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

20SiP Conference China 2018, September 17, 2018

❑ Around 50 MEMS Components in a Car

SENSORS

Source: Bosch

Page 21: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

21SiP Conference China 2018, September 17, 2018

❑ TPMS: Tire Pressure Monitoring System

▪ Mendatory in several countries

SENSORS

TPMS Integration TPMS Opening

TPMS Sensor

Page 22: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

22SiP Conference China 2018, September 17, 2018

❑ TPMS: Tire Pressure Monitoring System

▪ Freescale (NXP) TPMS

SENSORS

Freescale FXTH87 TPMS Package Views, Opening & Cross-Section

Package Molding

Metal lid

AccelerometerASIC

Pressure Sensor

Silicone gel

Leadframe

Package Molding

Page 23: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

23SiP Conference China 2018, September 17, 2018

❑ TPMS: Tire Pressure Monitoring System

▪ Infineon TPMS

SENSORS

Infineon SP37 TPMS Package Views, Opening & Cross-Section

ASIC MEMS

MEMS

Package molding

ASIC

Copper leadframe

Page 24: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

24SiP Conference China 2018, September 17, 2018

❑ Airbag ECU

▪ Airbag ECU uses multiple inertial sensors

SENSORS

Continental Airbag ECU TRW (ZF) Airbag ECU

Page 25: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

25SiP Conference China 2018, September 17, 2018

❑ Airbag ECU

▪ Continental Airbag ECU

➢ 2 x Panasonic Combo Sensors (Single-Axis gyro + 2-Axis Accelerometer)

➢ 2 x NXP Accelerometer (Single + Dual-Axis Accelerometer)

SENSORS

Panasonic Combo Sensors NXP Single & Dual-Axis Accelerometers

Accelerometer

Gyroscope

ASIC

Accelerometer

ASIC

Page 26: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

26SiP Conference China 2018, September 17, 2018

SENSORS

❑ Airbag ECU

▪ TRW (ZF) Airbag ECU

➢ 1 x Panasonic Gyroscopes (Single-Axis)

➢ 2 x NXP Accelerometer (Single + Dual-Axis Accelerometer)

NXP Single-Axis Accelerometer NXP Dual-Axis AccelerometerPanasonic Single-Axis Gyro

Accelerometer ASIC

Gyroscope ASIC

Page 27: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

27SiP Conference China 2018, September 17, 2018

System in Package in Automotive▪ Power Modules▪ Sensors▪ Transmission▪ RF▪ Computing

Page 28: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

28SiP Conference China 2018, September 17, 2018

TRANSMISSION CONTROL UNIT

Bosch TCU (Source: Bosch)

❑ Transmission Control Unit (TCU)

▪ Standard ECU

Page 29: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

29SiP Conference China 2018, September 17, 2018

❑ Continental TCU

▪ Double Clutch Transmission (DCT)

▪ Bare-Die High-Density Interconnect (BD-HDI) substrate technology

▪ 13 ICs, 10+ MOSFETs, Diodes, Passives

TRANSMISSION CONTROL UNIT

Continental Advanced TCU

ICs

MOSFETS

Page 30: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

31SiP Conference China 2018, September 17, 2018

System in Package in Automotive▪ Power Modules▪ Sensors▪ Transmission▪ RF▪ Computing

Page 31: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

32SiP Conference China 2018, September 17, 2018

RF

❑ GPS IC

▪ Multi-die integration

Ublox GPS Chip

Page 32: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

33SiP Conference China 2018, September 17, 2018

❑ Vehicle Central Infotainment Unit

▪ Network Access Device Module (NAD)

▪ 2G, 3G, 4G LTE, GNSS

RF

xxxxx

Page 33: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

34SiP Conference China 2018, September 17, 2018

❑ Vehicle Central Infotainment Unit

▪ Network Access Device Module (NAD)

▪ 2G, 3G, 4G LTE, GNSS

RF

Wistron NeWeb Corp. NAD ModuleCross section of Electronic Board (10 layers)

Page 34: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

35SiP Conference China 2018, September 17, 2018

System in Package in Automotive▪ Power Modules▪ Sensors▪ Transmission▪ RF▪ Computing

Page 35: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

36SiP Conference China 2018, September 17, 2018

❑ Single-Chip Module

COMPUTING

Single-Chip Module Introduction (Source: NXP)

Page 36: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

37SiP Conference China 2018, September 17, 2018

❑ nepes Roadmap

COMPUTING

Nepes Roadmap (Source: Nepes)

Page 37: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

38SiP Conference China 2018, September 17, 2018

COMPUTING

❑ nepes System in Fan-Out WLP

▪ System-in-Package at wafer-level

▪ LPDDR2 Package-on-Package Configuration

▪ Embedded Flash

▪ Embedded PMIC

Discrete passives components

Flash Memory(SPI NOR )

PMIC

i.MX6Q or iMX6DApplication Processor

Via Frame (Through Package Via)

Source : Nepes

DRAM Package

SiP (AP + Flash + PMIC)

Package Cross-Section ©2017 by System Plus Consulting

APFlash

Page 38: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

39SiP Conference China 2018, September 17, 2018

COMPUTING

Package Cross-Section – Bumps & RDLs©2017 by System Plus Consulting

Application Processor

Package Molding

SMD Capacitor

4-Layer RDL

Solder Ball

Redistribution Layers©2017 by System Plus Consulting

❑ nepes System in Fan-Out WLP

▪ Chip first type Fan-Out

▪ 4 Redistribution Layers (RDLs)

▪ Via Frame (Through Package Via) formed from a PCB panel for theredistribution of the memory but also to increase the strength of thepackage

Page 39: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

40SiP Conference China 2018, September 17, 2018

AVAILABLE REPORTS

And many more !www.systemplus.fr

Page 40: MEMS & Sensors LED & Optoelectronics Advanced Packaging … · BUSINESS MODEL Customer Specific Catalog Costing Tools Training Reverse Costing ... Bosch T-PM IGBT Module Infineon

41SiP Conference China 2018, September 17, 2018

THANK YOU!

Customer Specific

Catalog

Costing Tools Training

Reverse Costing

Teardown + Cost Analysis