mechanical seal application (eagleburgmann)

30
Sealing Systems according to API 682, 3rd Edition and ISO 21049, 1st Edition. Classification and Seal Selection. Applications Mechanical Seals 58 E Your partner for sealing technology worldwide

Upload: jai-hong-chung

Post on 23-Nov-2015

468 views

Category:

Documents


41 download

TRANSCRIPT

  • Sealing Systems according to API 682, 3rd Edition and ISO 21049, 1st Edition. Classification and Seal Selection.

    ApplicationsMechanical Seals

    58 E

    Your partner for sealing technology worldwide

  • 2Foreword 3

    Classification of Sealing Systems

    Classification of sealing systems - general notes 4Categories, arrangements and seal types - overview chart 5 *)Seal configurations and flush plans 6

    Seal Selection

    How to select the correct EagleBurgmann sealing system 10Seal selection by seal features 11 *)Seal selection by media groups 12

    Pusher seals (Type A) 13Metal bellows seals (Type B and C) 14Gas seals (Type A) 15Containment seals (Type A) 16

    API plans - overview 17Basic API plans 18Flush systems 20Quench and buffer systems 21Barrier systems 22Leakage alarm and collection systems 24

    Appendix

    EagleBurgmann API 682 tools 26Selection of buffer and barrier fluids 27Seal coding system 27Objectives and category details 28 *)

    EagleBurgmann in profile 29

    *) Fold-out pages

    Table of Contents

    Gas oil pump (Ruhrpumpen) with EagleBurgmann mechanical seal type MFLWT80/95-TA3 and supply system SPA 3020. Temperature 285 C ... 310 C, pressure 5 bar.

    EagleBurgmann HRGS

    EagleBurgmannSHV-D

    Burgmann is a Trade Mark of EagleBurgmannPhoto at front page: Statoil

  • 3This brochure provides basic information about ISO 21049 and API 682. It contains a set of checklists and summaries which give a brief overview that will help to select suitable EagleBurgmann sealing systems. ISO 21049 is an international standard which is based on API 682 (a standard of the American Petroleum Insti-tute). The content of these two standards is generally identical.

    Both standards specify requirements and recommendations for the selection and operation of shaft sealing systems in new or retrofitted centrifugal and rotary pumps. They refer to pumps which are mainly used for hazardous, flammable and/or toxic applications in the petroleum, natural gas and chemical industries.

    The improvement of equipment reliability and the reduction of emissions and life-cycle costs are the major targets of these standards.

    The following table summarizes the history of API 682/ ISO 21049 and the pump standards API 610/ ISO 13709:

    The API 682 task force of the American Petroleum Institute is the author of API 682. ISO 21049 has been created by the technical committees ISO/TC 115, SC3 and ISO/TC 67, SC6.

    The checklists, summaries and API plans are based on both standards. For further and more detailed information please refer to the commercially available docu-ments of API 682 3rd edition and ISO 21049.

    Year Pump specification Mechanical seal specification Note

    2004 API 610, 10th edition API 682, 3rd edition Same wording and structure as in the ISO documents- ISO 21049 Enhancements to API 682, 2nd edition

    2003 ISO 13709 - Enhancements to API 610, 9th edition2002 API 610, 9th edition API 682, 2nd edition Seal chambers in API 610, new seal coding system in API 6821996 API 610, 8th edition - References API 682 1st edition1995 - API 682, 1st edition First stand alone API seal standard

    Revised seal coding system1990 API 610, 7th edition - Contains basic seal specification

    Defines seal coding system

    Foreword

    EagleBurgmannCGSH

  • 3 4

    API 682 and ISO 21049 specify a range of different sealing systems. Parame-ters such as category, arrangement, configuration, type and API plans are to be considered.

    The chart overleaf is a quick overview about the basic features of the different categories, arrangements and seal types. It also shows the links between these parameters and marks default and optional selections.

    Step I: The category determines the applicable seal chamber, basic seal design features, maximum operating conditions, testing and data requirements. Each category has special demands regarding the seal arrangement, configuration and type. There are three different categories.

    Step II: Determines the arrangement of the mechanical seal cartridges and their possible configurations.

    The configuration determines the sealing method, orientation of the mechanical seal components, the use of containment seals and the required API plans. API 682 and ISO 21049 specify six default configurations and five optional configurations. Each of these configurations can be realized with different seal types.

    Step Ill: Definition of the seal type, the design and material of the spring element and the secondary seals.It defines the appropriate operating limits. API 682 and ISO 21049 specify three basic seal types, a fourth option is a totally engineered sealing system (ES).

    Step IV: Completes the sealing system classification by selecting the required API plan.

    API 682 and ISO 21049 introduce a seal code which contains information about the category, arrangement, type and API plan. For further details please refer to page 27.

    Classification of Sealing Systems

    EagleBurgmann mechanical seal type MFLWT80S3/90-TA1 and supply system SPA 3020/A22 according to API plan 54 + 02 in residue pumps (Byron Jackson). Temperature 332 C, pressure 8.5 bar.

    Residue pumps (Ruhrpumpen) with EagleBurgmann MFLW80-D1/70 and SPA3020/A22. Operation according to API plan 54 + 02. Temperature 375 C, pressure 3 bar.

    EagleBurgmann MFLWT80. The universal primary

    seal for both hot and cold

    applications in refineries.

  • 5 6

    Default Optional Optional

    Categories, Arrangements and Seal Types

    configurationsconfigurationsdesign feature

    Step I Category (see page 28)Category 1 Category 2 Category 3ISO 3069 type C, ASME B73.1, ASME B73.2 ISO 13709 / API 610 10th edition-40 C 260 C, 21 bar g (-40 F 500 F, 300 PSI) -40 C 400 C, 41 bar g (-40 F 750 F, 600 PSI)Minimal data requirements Rigorous data requirements

    Step II Arrangement and configurationArrangement 1 1CW-FXSingle seal cartridge Contacting Wet - FiXed throttle bushing

    Category 1: carbon throttle bushingCategory 2: non-sparking metal throttle bushingCategory 3: not applicable1CW-FLContacting Wet - FLoating throttle bushingCategory 3: carbon throttle bushingCategory 1 and 2: carbon throttle bushing

    Arrangement 2 2CW-CWDual seal cartridge- pressure between seals

    less than seal chamber pressure

    - internal reverse balance feature

    - fixed carbon throttle bushing

    Contacting Wet - Contacting Wet2CW-CSContacting Wet - Containment Seal (non-contacting or contacting CS)2NC-CSNon-Contacting - Containment Seal (non-contacting or contacting CS)

    Arrangement 3 3CW-FBDual seal cartridge- pressure between seals

    higher than seal chamber pressure

    - internal reverse balance feature

    - fixed carbon throttle bushing

    Contacting Wet - Face-to-Back3CW-BBContacting Wet - Back-to-Back3CW-FFContacting Wet - Face-to-Face3NC-BBNon-Contacting - Back-to-Back3NC-FFNon-Contacting - Face-to-Face3NC-FBNon-Contacting - Face-to-Back

    Step III Type and spring position Flexible elementType A Rotary springsPusher sealTemperature: -40 to 176 C (-40 to 350 F)Pressure: 41 bar g (600 PSI)Multiple springs: Alloy C-276Single spring: SS 316O-rings: FKM or FFKM NBR, HNBR, EPM, EPDM, TFE

    Seal face surface speed < 23 m/s Stationary springsSeal face surface speed > 23 m/s

    Type B Rotary bellowsMetal bellows seal with O-ringsTemperature: -40 to 176 C (-40 to 350 F)Pressure: 21 bar g (300 PSI)Metal bellows: Alloy C-276O-rings: FKM or FFKM NBR, HNBR, EPM, EPDM, TFE

    Stationary bellows

    Type C Rotary bellowsMetal bellows seal with flexible graphiteTemperature: -40 to 400 C (-40 to 750 F)Pressure: 21 bar g (300 PSI)Metal bellows: Alloy 718Sealing element: flexible graphite

    Stationary bellows

    Totally Engineered Sealing system (ES)For service conditions outside the operating limits of type A, B and CTemperature: < -40 or > 260 C (< -40 or > 500 F) category 1 < -40 or > 400 C (< -40 or > 750 F) category 2 and 3Pressure: > 21 bar g (300 PSI) category 1 > 41 bar g (600 PSI) category 2 and 3Surface speed: > 23 m/s (75 ft/s)Shaft diameter: below 20 mm (0.75 inch) or above 110 mm (4.3 inch) Medium: highly corrosive fluids for which the specified materials in

    API 682/ISO 21049 are not suitable, fluids with absolute vapour pressures > 34 bar a (493 PSI), unstable liquid properties (e.g. multiphase, non-Newtonian), high viscosity or pour point above or within 20 C (68 F) of the mini-mum ambient temperature.

  • 6 Arrangement 1 Single Seal Configurations and API Plans

    Werb-Nr. 2841

    1cw-fx MFL85N

    QDF

    1CW-FX Contacting Wet - FiXed throttle bushingExample: MFL85N (type B)

    Plan 13Recirculation from seal chamber to suction

    TI

    FI

    PI

    Option EB ClientPlan 32External flush into the seal chamber

    Plan 11Recirculation from discharge to seal chamber

    plugged

    Plan 61Plugged connections

    Werb-Nr. 2787

    1cw-fl H75VN

    F D Q

    1CW-FL Contacting Wet - FLoating throttle bushing

    drain

    QuenchPlan 62External quench

    LSH

    drain

    Plan 65Leakage control by float type level switch

    Process side Atmospheric side

    TI

    Plan 23Internal recirculation through a cooler

    Plan 31Recirculation from discharge through a cyclone separator to seal chamber

    EagleBurgmann H75

    Default Optional

    configurationsconfigurations

    Each configuration is available for seal types A, B and C

  • 7Arrangement 2 Dual Seal Configurations and API Plans

    LBO LBIF

    Werb-Nr. 2790

    2cw-cw H75VK-PTA

    2CW-CW Contacting Wet Contacting WetExample: H75VK-H75P (type A)

    PI PSH

    LSH

    LSL

    if specied

    lling

    are

    LI

    Plan 52Unpressurized buffer fluid system

    Werb-Nr. 2789

    2cw-cs H75VK+CGSH

    2CW-CS Contacting Wet Containment SealExample: H75VK-CGSH (type A)

    Werb-Nr. 2791

    2nc-cs CGSH-CGSH

    2NC-CS Non-Contacting Containment SealExample: CGSH-CGSH (type A)

    PI

    M

    PSLFSHFIL

    if specied

    EB Client

    FE

    PCV

    Plan 72Buffer gas system

    PI

    LSH

    PSH

    are

    LI

    drainif specied

    Plan 75Condensate recovery for condensing leakage

    PIPSH

    are

    drain

    Plan 76Vapour recovery system for non-condensing leakage

    Process side Between seals

    Pressure between seals less than seal chamber pressure

    Plan 13Recirculation from seal chamber to suction

    TI

    FI

    PI

    Option EB ClientPlan 32External flush into the seal chamber

    Plan 11Recirculation from discharge to seal chamber

    Plan 14Recirculation from seal chamber to suction and circulation from discharge to seal chamber

    Default Optional

    configurationsconfigurations

    Each configuration is available for seal types A, B and C

  • 8Werb-Nr. 2793

    3cw-fb H75VK-PTA

    3CW-FB Contacting Wet Face-to-BackExample: H75VK-H75P (type A)

    Werb-Nr. 2792

    3cw-bb H75VKP-D

    3CW-BB Contacting Wet Back-to-BackExample: H75VKP-D (type A)

    Werb-Nr. 2794

    3cw-ff SH

    3CW-FF Contacting Wet Face-to-FaceExample: SHVP-D (type A or engineered seal ES)

    Arrangement 3 Dual Seal Configurations and API Plans

    WS\NNLK

    Plan 02Dead end (plugged connections)

    PI PSL

    LSH

    LSL

    if specied

    lling

    N2

    LI

    Plan 53ABarrier fluid reservoir

    L_[LYUHSZV\YJL

    Plan 54External barrier fluid system

    Process side Between seals

    PI

    TI

    PSL

    if specied

    lling

    vent

    Plan 53BBarrier fluid bladder accumulator system

    70

    ;0

    7:3

    3:3

    PMZWLJPMPLK

    MPSSPUN

    ]LU[

    79=

    30

    Plan 53CBarrier fluid piston accumulator system

    Barrier fluid pressure higher than seal chamber pressure

    Plan 13Recirculation from seal chamber to suction

    Plan 14Recirculation from seal chamber to suction and circulation from discharge to seal chamber

    Plan 11Recirculation from discharge to seal chamber

    EagleBurgmann SHV-D

    Default Optional

    configurationsconfigurations

    Each configuration is available for seal types A, B and C

  • 9Arrangement 3 Dual Seal Configurations and API Plans

    Werb-Nr. 2796

    3nc-fb HRGS-DD

    3NC-FB Non-Contacting Face-to-BackExample: HRGS-DD (type A)

    PI

    MPSL

    FSHFIL

    if specied

    EB Client

    FE

    PCV

    Plan 74Pressurized barrier gas

    Process side Between seals

    Werb-Nr. 2795

    3nc-bb CGSH-KD

    3NC-BB Non-Contacting Back-to-BackExample: CGSH-KD (type A)

    Werb-Nr. 2797

    3nc-ff RGS-D

    3NC-FF Non-Contacting Face-to-FaceExample: RGS-D (type A)

    Barrier gas pressure higher than seal chamber pressure

    WS\NNLK

    Plan 02Dead end (plugged connections)

    EagleBurgmann CGSHseal face

    Default Optional

    configurationsconfigurations

  • 9 10

    This chapter is dedicated to find the correct EagleBurgmann Sealing Systemaccording to API 682 / ISO 21049 standard.

    Before beginning with the seal selection, some general information:API 682 and ISO 21049 specify defaults ( ) and options ( ) for several design details and the selection of the seal materials. The options are only permitted with the approval of the customer. Therefore typical seal codes always assume all standard defaults.The standards do not intend to prevent a vendor from offering or the customer from requesting alternative equipment or engineered products for special applications. This may be particulary appropriate where there are options, innovative or developing designs or materials. Further information shall be provided by the vendor if an option or any variations to this standard are offered.

    How to select the EagleBurgmann sealing systemThe tables on page 11 and 12 describe two different ways to select the EagleBurgmann seal needed for a specific API-application.

    Seal selection by seal features The table on page 11 is used after the arrangement, configuration and seal type is defined. The table is structured in the same way as the API scheme on page 5. Going from left to right, the same three steps have to be made as described on page 4: by choosing the arrangement, configuration and type required. In the column Flexible Element you can see if rotary or stationary is the default or option. The Mechanical Seal column on the right lists the recommended EagleBurgmann seal type. Further down the page tables for some optional configurations, recommended API plans and a range of EagleBurgmann Supply Systems can be found.

    Seal selection by media groups API 682 and ISO 21049 define different media groups and typical service conditions. The tables on page 12 list EagleBurgmann recommendations for suitable sealing systems. Some of them include optional configurations. Specific applications may allow or require other seal arrangements and different API plans. Please contact us for further information. In the upper table the seal selection for standard seal types can be found. The table below is dedicated to optional seals.

    How to select the correct EagleBurgmann Sealing System

    EagleBurgmann mechanical seal MFLW85S20/75-TA1

    used in pumps (Ruhrpumpen) to seal gas oil

    with sulphur. Temperature 217 C, pressure 2.3 bar.

  • 11 12

    Sealing systems selection by seal features

    Arrangement Default configuration Type Flexible element EagleBurgmann mechanical seals

    1 Single seal cartridge

    1CW-FX

    Contacting Wet sealwith a FiXed throttle bushingapplicable API plans (process side):01, 02, 11, 12, 13, 14, 21, 23, 31, 32, 41applicable API plans (atmospheric side):51 / 61, 62, 65

    A Rotary springs H75VNStationary springs SH

    B Rotary bellows MFL85NStationary bellows

    C Rotary bellows MFLWT80Stationary bellows MFL65

    1CW-FL

    Contacting Wet sealwith a FLoating throttle bushingapplicable API plans (process side):01, 02, 11, 12, 13, 14, 21, 23, 31, 32, 41applicable API plans (atmospheric side):51 / 61, 62, 65

    A Rotary springs H75VNStationary springs SH

    B Rotary bellows MFL85NStationary bellows

    C Rotary bellows MFLWT80Stationary bellows MFL65

    2

    Dual seal cartridge

    Operated with unpressurized buffer medium

    2CW-CW(tandem)

    Contacting Wet sealsapplicable API plans (process side):01, 02, 11, 12, 13, 14, 21, 23, 31, 32, 41applicable API plans (between seals):51, 52

    A Rotary springs H75VK / H75PStationary springs SH / SHP

    B Rotary bellows MFL85 / MFL85PStationary bellows

    C Rotary bellows MFLWT80 / MFL85PStationary bellows MFL65 / MFL85P

    2CW-CS(tandem)

    Contacting Wet inner sealwith a Containment Sealapplicable API plans (process side):01, 02, 11, 12, 13, 14, 21, 23, 31, 32, 41applicable API plans (between seals):71, 72, 75, 76

    A Rotary springs H75VK / CGSH (EagleEM300)Stationary springs SH / CGSH (EagleEM300)

    B Rotary bellows MFL85 / CGSH (EagleEM300)Stationary bellows

    C Rotary bellows MFLWT80 / CGSH (EagleEM300)Stationary bellows MFL65 / CGSH (EagleEM300)

    3

    Dual seal cartridge

    Operated with pressurized barrier medium

    3CW-FB(tandem)

    Contacting Wet sealsin Face-to-Back arrangementapplicable API plans (process side):01, 02, 11, 12, 13, 14, 32applicable API plans (between seals):53A, 53B, 53C, 54

    A Rotary springs H75VK / H75PStationary springs SH / SHP

    B Rotary bellows MFL90 / MFL85PStationary bellows

    C Rotary bellows MFLWT90 / MFL85PStationary bellows MFL65 / MFL85P

    3NC-BB

    Non-Contacting sealsin Back-to-Back arrangementapplicable API plans (process side):01, 02, 11, 12, 13, 14, 32applicable API plans (between seals): 74

    A Rotary springs CGSH-KDStationary springs HRGS-DC

    B Rotary bellows

    On requestStationary bellows

    C Rotary bellowsStationary bellowsExample: Seal selection by seal features: see table above, Arrangement 1 4 1CW-FL 4 Type A 4 Rotary springs 4 H75VN

    Arrangement Most common optional configurations Type Flexible element EagleBurgmann mechanical seals

    2 See above 2NC-CS (tandem) Non-Contacting inner seal with a Containment Seal A Rotary springs CGSH / CGSH

    3 See above 3CW-BB Contacting Wet seals in Back-to-Back arrangement A Rotary springs H75VKP-D3NC-FB (tandem) Non-Contacting seals in Face-to-Back arrangement A Stationary springs HRGS-DD

    Operation mode API plan Description EagleBurgman supply system

    Primary flush

    21/22 Circulation from pump discharge through cooler to seal WE, WEL23 Circulation of liquid from seal chamber through cooler to seal WE, WEL 31 (41) Circulation from discharge through cyclone separator to seal ZY, (ZY + WE / WEL)32 Injection of clean liquid into seal chamber SP24

    Quench/buffer systems

    51 External reservoir provides static liquid quench QFT52 External reservoir provides circulation buffer liquid TS62 External source provides flowing quench liquid SP2472 Gas buffer system GSS

    Barrier systems

    53A Barrier liquid system with reservoir TS53B Barrier liquid system with bladder accumulator SPO53C Barrier liquid system with fluid piston accumulator SPO54 Barrier liquid system from external source SPA74 Barrier gas system GSS

    Leakage collection/alarm

    65 Recovery system with level control for liquid leakage LS75 Recovery system for condensing leakage LS76 Recovery system for non-condensing leakage SP23

    Default Optional

    configurationsconfigurations

  • 12

    Seal Selection by Media Groups

    Standard seal type Temperature C (F)

    Pressure bar g (PSI)

    Mechanical seal Supply systemType Arr.1) EagleBurgmann

    recommendation1)API plan2) EagleBurgmann

    recommendation2)

    Non-h

    ydroc

    arbon

    s

    Water < 80 (180)< 21 (300)

    A

    1 H75VN 11 21 41 (300 600)> 80 (180) < 41 (600) 1 H75VP 23 WE

    Sour water

    < 80 (180)

    < 21 (300) 2 H75VK / H75P 52 TS21 41 (300 600)Caustic, amines, crystallize < 21 (300) 1 H75VN 62 SP2421 41 (300 600)H2SO4 (max. 20% at 25C) < 21 (300) 3 H75VK / H75P 53A TSH3P04 (max. 20% at 80C)All other acids ES 3 Engineered seal note 3)

    Non-fl

    ashin

    g hyd

    rocarb

    ons

    Absolute vapour pressureless than 1 barat pumping temperature

    -40 -5(-40 20)

    < 21 (300)

    A

    3

    H75VK / H75P

    53A53B or C

    TSSPO21 41 (300 600)

    -5 176(20 350)

    < 21 (300) 53A53B or C

    TSSPO21 41 (300 600)

    176 260(350 500)

    < 21 (300) C MFLWT90 / MFL85P 02+53A TS21 41 (300 600) ES MFLWT90 / H75P 02+53C SPO

    260 400(500 750)

    < 21 (300) C MFLWT90 / MFL85P 02+53A TS21 41 (300 600) ES MFLWT90 / H75P 02+53C SPO

    Flash

    ing hy

    droca

    rbons

    Absolute vapour pressureabove 1 barat pumping temperature

    -40 -5(-40 20)

    < 21 (300)

    A

    3

    H75VK / H75P

    53A53B or C

    TSSPO21 41 (300 600)

    -5 176(20 350)

    < 21 (300) 53A53B or C

    TSSPO21 41 (300 600)

    176 260(350 500)

    < 21 (300) C MFLWT90 / MFL85P 02+53A TS21 41 (300 600) ES MFLWT90 / H75P 02+53C SPO

    260 400(500 750)

    < 21 (300) C MFLWT90 / MFL85P 02+53A TS21 41 (300 600) ES MFLWT90 / H75P 02+53C SPO

    Example: Seal selection by medium: see table above Non-hydrocarbon 4 Water 4 < 80 C 4 21 bar (g) 4 Type A 4 Arrangement 1 4 H75VN Plan 11

    Optional seal typewhen specified

    Temperature C (F)

    Pressure bar g (PSI)

    Mechanical seal Supply systemType Arr.1) EagleBurgmann

    recommendation1)API plan2) EagleBurgmann

    recommendation2)

    Non-h

    ydroc

    arbon

    s

    Water < 80 (180)< 21 (300) B or C 1 MFL85N or MFL65

    11 21 41 (300 600) ES 1 SHV> 80 (180) < 41 (600)Sour water

    < 80 (180)

    < 21 (300) B or C 1 MFL85N or MFL65 32SP2421 41 (300 600) ES 1 SHV

    Caustic, amines, crystallize < 21 (300) B or C 1 MFL85N or MFL65 6221 41 (300 600) ES 1 SHVH2SO4 (max. 20% at 25 C) < 21 (300) B or C 3 MFL90 / MFL85P or MFL65 / MFL85P 53A TSH3P04 (max. 20% at 80 C)All other acids ES 3 Engineered seal note 3)

    Non-fl

    ashin

    g hyd

    rocarb

    ons

    Absolute vapour pressureless than 1 barat pumping temperature

    -40 -5(-40 20)

    < 21 (300) B or C 3 MFL90 / MFL85P or MFL65 / MFL85P 53A TS

    21 41 (300 600) ES 3 SHPV-D 53B SPO-5 176(20 350)

    < 21 (300) B or C 3 MFL90 / MFL85Por MFL65 / MFL85P 02+53A TS

    21 41 (300 600) ES 3 SHPV-D 53B SPO176 260(350 500)

    < 21 (300) ES 3

    Engineered seal note 3)21 41 (300 600)

    260 400(500 750)

    < 21 (300) ES 321 41 (300 600)

    Flash

    ing hy

    droca

    rbons

    Absolute vapour pressureabove 1 barat pumping temperature

    -40 -5(-40 20)

    < 21 (300)

    ES 3

    SHPV-D

    53A TS21 41 (300 600) 53C SPO

    -5 176(20 350)

    < 21 (300) 02+53A TS21 41 (300 600) 02+53C SPO

    176 260(350 500)

    < 21 (300) MFL65 / MFL85P 02+53A TS21 41 (300 600) MFL65 / SHPV 02+53C SPO

    260 400(500 750)

    < 21 (300) MFL65 / MFL85P 02+53A TS21 41 (300 600) MFL65 / SHPV 02+53C SPO

    1) A specific application may allow another seal arrangement. Please contact EagleBurgmann for further information.2) A specific application may allow additional or different API plans. Please contact EagleBurgmann for further information.3) The EagleBurgmann seal type and the API plan(s) are dependant on the specific operation conditions.

  • 13

    Pusher Seals Type A

    Operating limitsp1(max) = 41 bar g (600 PSI)t1 = -40176 C (-40 350 F)vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2)Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Werb-Nr. 2801

    H75VN

    H75VN

    Werb-Nr. 2802

    H75VP

    H75VP

    Werb-Nr. 2800

    H75VK

    H75VK

    Werb-Nr. 2809

    SH

    SHV

    With pumping ring.

    Operating limits and materials*)see H75VN

    With reverse pressure feature.

    Operating limits and materials*)see H75VN

    With reverse pressure feature, stationary springs.

    Operating limitsp1 (max) = 41150 bar g (6002,115 PSI)t1 = -40176 C (-40350 F)vg(max) = 5060 m/s (164229 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Operating limits refer to default seal face combination Carbon/SIC

    *) Default and optional materials available.**) in C-4 available, EagleBurgmann recommendation.

    EagleBurgmann H75

  • 14EagleBurgmannMFL 85

    Metal Bellows Seals Type B and C

    MFL85N for arrangement 1 and 2 (external pressurization)MFL90N for arrangement 3 (internal pressurization)

    Operating limitsp1 (max) = 25 bar g / 23 bar g (363 PSI / 334 PSI)t1 = -40176 C (-40350 F)vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2) O-rings: FKM, FFKM, EPDM, NBR, HNBR, Other parts: SS316 (1.4571) Bellows: Alloy C-276 (in Alloy 718 available, EagleBurgmann recommendation)

    With pumping ring.

    Operating limits and materials*)see MFL85/90N

    With stationary bellows.

    Operating limitsp1 (max) = 25 bar g (363 PSI)t1 = -40400 C (-40750 F)vg(max) = 50 m/s (164 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2)O-rings: Flexible graphiteBellows: Alloy 718Other parts: SS316 (1.4571), Ni42 (1.3917)

    With rotary bellows. MFLWT80 for arr. 1 and 2 (ext. press.), MFLWT90 for arr. 3 (internal pressurization).

    Operating limitsp1(max) = 25 bar g / 23 bar g (363 PSI / 334 PSI)t1 = -20400 C (-4750 F)For temperatures below -20 C (-4 F) MFLCT 80/92vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2), Seat: SiC (Q1, Q2)O-rings: Flexible graphite, Bellows: Alloy 718Other parts: SS316 (1.4571), Ni42 (1.3917)

    Operating limits refer to default seal face combination Carbon/SIC.

    *) Default and optional materials available.

    Werb-Nr. 2806

    MFL85N

    Werb-Nr. 2807

    MFL85P

    MFL85P

    Werb-Nr. 2805

    MFL65

    MFL65

    Werb-Nr. 2808

    MFLWT80

    MFLWT80/90

    MFL85N/90N

  • 15

    Gas Seals Type A

    Operating limitsp1(max) = 25 bar g (363 PSI)t1 = -20 176 C (-4 350 F)vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2)Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Operating limitsp1(max) = 25 bar g (363 PSI)t1 = -20 176 C (-4 350 F)vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2)Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Operating limitsp1(max) = 41 bar g (600 PSI)t1 = -20 176 C (-4 350 F)vg(max) = 23 m/s (75 ft/s)

    Materials*)Face: Carbon (A), SiC (Q1, Q2)Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Operating limits refer to default seal face combination Carbon/SIC.*) Default and optional materials available. **) in C-4 available, EagleBurgmann recommendation.

    Werb-Nr. 2799

    CGSH-D

    CGSH-KD

    Werb-Nr. 2803

    HRGS-DC

    HRGS-DC

    Werb-Nr. 2804

    HRGS-DD

    HRGS-DD

    3NC-BB

    3NC-BB

    3NC-FB

    EagleBurgmann mechanical seal type MFL65S2/125-TA1 in Byron Jackson pump to seal vacuum gas oil. Temperature: 260 C, pressure 12 bar.

    Quench oil pump (Ruhrpumpen) with EagleBurgmann gas-lubricated RGS-D1/143

    and GSS buffer gas supply system. p1 = 1 bar; t1 = +191 C ... 215 C;

    n = 1,500 min1; medium: quenching oilwith 3 % solid content.

    EagleBurgmann CGSH

  • 16

    Operating limitsp1(max) = 25 bar g (363 PSI)t1 = -20 176 C (-4 350 F)vg(max) = 23 m/s (75 ft/s)

    MaterialsFace: Carbon (A), SiC (Q1, Q2)Seat: SiC (Q1, Q2)O-rings: FKM, FFKM, EPDM, NBR, HNBR Springs: Alloy C-276**)Other parts: SS316 (1.4571)

    Werb-Nr. 2798

    CGSH

    CGSH CSNon-contacting containment seal

    Containment Seals Type A

    A containment seal is a safety seal. In case of primary seal failure it shall operatefor a minimum of 8 hours at seal chamber conditions. It can be found in the default configuration 2CW-CS and the optional configuration 2NC-CS

    Containment seals can be of non-contacting or contacting kind. Non-contacting containment seals feature aerodynamic grooves which providea reliable lift-off of the seal faces even at low velocities. Contacting containment seals are used in connection with liquid buffer systems but may also be used as dry running seal in connection with a Nitrogen purge.

    Operating limitsp1(max) = 2 bar g (29 PSI), dry operationt1 = -40 176 C (-40 350 F)vg(max) = 23 m/s (75 ft/s)

    In the event of primary seal failure the EM300 will work as a conventional wet lubricated seal in pressures up to 60 bar g (870 PSI) for at least 8 hours.

    MaterialsFace: Special carbonSeat: Pressureless sintered SiCO-rings: FKM, FFKM, EPDM, FVMQ Springs: Alloy C-276Other parts: SS316

    **) in C-4 available, EagleBurgmann recommendation.

    Werb.Nr. 2827

    EM300

    EagleEM300 CSContacting containment seal

  • 17

    Gas oil charge feed pump sealed with EagleBurgmann MFL65 and HSHF1 in tandem arrangement. Temperature 280 C, pressure 3.5 to 15 bar.

    An API plan determines the piping or auxiliary system which is connected to the seal chamber or/and the mechanical seal cartridge. Certain seal configurations only work in combination with appropriate API plans. Other API plans can also be applied to improve the performance of a mechanical seal. The combination of external control and supply units which are used to realize a certain API plan is usually called a Supply System.

    S

    tatoil

    EagleBurgmann MFL 65

    API Plans Overview

  • 18

    API Plans Process Side

    Plan 01For general

    applications. Product pumped is clean, good lubrication

    properties and heat removal from the mechanical seal.

    Internal circulation from the pump

    discharge to the seal.

    Plan 02Seal chamber

    cooling and neck bush are necessary,

    unless otherwise specified. Dead

    end seal chamber with no circulation.

    Plugged connections for possible future

    circulation and quench.

    Plan 13Used where the seal chamber pressure is

    at discharge pressure (mainly vertical

    pumps). Recirculation from seal chamber

    through a flow control orifice and back to

    pump suction

    Plan 11 (12)Used when the product being

    pumped has occasional particles

    only. Recirculation from pump discharge

    through a strainer and flow control orifice to

    the seal.

    Plan 12: With strainer St

    St

  • 19

    API Plans Process Side

    Plan 14Used where cooling

    flow is supplied to seal while providing

    venting of seal chamber (generally

    used for vertical pumps). Recirculation from pump discharge

    through a flow control orifice to the seal and

    simultaneously from the seal chamber through a control

    orifice to pump suction.

    EagleBurgmann reference (Plan 12 / 21 / 22 / 23 / 31 / 41)Water coolerWE6045/M014-D0 (SS316L, 45/16 bar, 125 C, BW 1/2 600 lbs)WE6045/M015-D0 (SS316L, 45/16 bar, 125 C, BW 3/4 600 lbs)WE6045/M016-D0 (SS316L, 45/16 bar, 125 C, 1/2 NPTF)WE6045/M017-D0 (SS316L, 45/16 bar, 125 C, 3/4 NPTF)WE6045/A001 (316 L, 45/16 bar, 125 C, SW 3/4 600 lbs)alternative WE6045/A002 (316 L, 45/16 bar, 125 C, SW 1/2 600 lbs

    Air fin cooler WEL1000/A067 (3/4 NPTF, 110 bar, 200 C, SS316, 2 tubes)WEL1000/A068 (3/4 NPTF, 110 bar, 200 C, SS316, 4 tubes)WEL1000/A069 (3/4 NPTF, 110 bar, 200 C, SS316, 6 tubes)WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 2 tubes)WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 4 tubes)WEL1000/A070 (flange 3/4 600 lbs, 50 bar, 200 C, SS316, 6 tubes)

    Temperature measuring unitSP23-294-D0 (3/4 NPT, dia. 100, 0 ... 120 C, threaded thermowell)SP23-295-D0 (flange 3/4, 600 lbs RF, dia. 100, 0 ... 120 C, threaded thermowell)SP23-299-D0 (flange 3/4, 600 lbs RF, dia. 100, 0 ... 120 C, flanged thermowell)

    OrificeSP24-047-D0 (3/4 NPT, bore dia. 3 mm)SP24-048-D0 (flange 3/4, 600 lbs, RF, bore dia. 3 mm)

    StrainerSP18-023-D0 (3/4 NPT)SP18-024-D0 (flange 3/4)

    Cyclone separator ZY62/1/2NPT-00 (SS316, 64 bar, 125 C, 1/2 NPT)ZY62S2/NW21-D0 (SS316, 64 bar, 125 C, WN 1/2 600 lbs)ZY203/3/4NPT-00 (SS316, 200 bar, 3/4 NPT)ZY203/NW20-D0 (SS316, 80 bar, 150 C, WN 3/4 1500 lbs)

    Plan 23Used for hot liquid

    applications or wherethe temperature

    and pressure in theseal chamber is

    close to the vapourcurve of the product.

    Recirculation bymeans of a pumpingring in seal chamberthrough a cooler and

    back to seal chamber.

    Plan 31Used in applications

    with suspended solids where the SG

    of the particles is 2x that of the liquid.

    Recirculation from pump discharge

    through a cyclone separator, clean fluid

    to seal chamber, dirty fluid to suction.

    Plan 22 (21)Used for hot

    applications or where the temperature

    and pressure in the seal chamber is

    close to the vapour curve of the product.

    Recirculation from pump discharge

    through a flow control orifice and cooler into

    the seal chamber.

    Plan 21: Without strainer St

    St

  • 20

    API Plans Process Side

    Plan 41 Used in applications

    with suspended solids where the SG

    of the particles is 2 x that of the liquid.

    Temperature and pressure in the seal chamber is close to the vapour pressure

    of the product.Recirculation from

    pump discharge through a cyclone

    separator, delivering clean fluid to a cooler

    and then to the seal chamber.

    Plan 32 Used when the product being

    pumped does not have good lubrication

    properties, contains suspended solids or is hazardous. Flush

    injecton of clean fluid into the seal chamber

    from an external source.

    EagleBurgmann reference (Plan 32)Flush unitSP24-043-D0 (16 bar, 220 l/min water, SS 316)

    EagleBurgmann ZY203 cyclone separator

  • 21

    API Plans Between seals

    EagleBurgmann reference (Plan 51)Quench fluid tank QFT6000/M001-DO (3 liter, 80 C, SS 316)

    Plan 51Used with products that usually solidify when coming into contact with air /

    ambient temperature. External reservoir providing a dead-ended blanket for

    fluid to the quench connection of the

    gland.

    Plan 52Used where the

    pumped product is harmful / hazardous and / or buffer fluid

    may not contaminate the product. External reservoir at pressure below seal chamber

    pressure. Pumping device providing

    buffer liquid forced circulation.

    EagleBurgmann reference (Plan 52)Thermosiphon system for shaft diameter 60 mmTS6000/M052-D0 (12 liter, ASME, NPT-connection)TS6001/M052-D0 (12 liter, PED, NPT-connection)TS6000/M001-D0 (12 liter, ASME, Flange-connection)TS6001/M001-D0 (12 liter, PED, Flange-connection) Thermosiphon system for shaft diameter 60 mmTS6002/M052-D0 (20 liter, ASME, NPT-connection)TS6003/M052-D0 (20 liter, PED, NPT-connection)TS6002/M004-D0 (20 liter, ASME, Flange-connection)TS6003/M003-D0 (20 liter, PED, Flange-connection)

    =