measurement week 5

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    MEASUREMENT

    Week 5

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    The science of measurement

    Metrology.Accuracy.- How close a measurement is to its

    true value.

    Precision.- How close measurements are to eachother.

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    The five main physicall quantities used in

    engineering are

    - length (metre),

    - mass (kilogram,

    - time (second),

    - electric current (ampere),- and temperature (kelvin).

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    Together with

    - light intensity (candela) and

    - the mole, the amount of a substance used inchemistry,

    the seven units are the base units of the

    International System of Units (SI units).

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    Other units are derived from these base units,

    for example

    - speed (length and time) and

    - force (length, time and mass).

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    Note.- SI units have been adopted throughout

    the world in science and engineering except in

    the USA where a system based on the imperial

    units of inches, pounds, and degrees

    Fahrenheit is still used, and still survives in

    other countries in everyday use.

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    Measurement is a fundamental requirement for

    ensuring quality.

    Two techniques are used together:

    - Quality Control

    - Quality Assurance

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    Quality Control is a reactive process of

    inspection which uses measurement ro find

    and eliminate defects in products.

    Quality Assurance uses proactive

    management systems to prevent errors

    occurring.

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    Many different instruments are used for

    inspection. They need to be calibrated against

    standards to ensure accuracy and precision.

    Inspection areas are located in temperature-

    controlled rooms to eliminate errors in length

    measurement due to thermal expansion of

    metals in instruments and products.

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    Economic manufacture and the

    interchangeability of parts such as screw threads

    require a system of tolerances that allow a

    defined error in accuracy for an acceptable

    product. Where two parts fit together, there is a

    standard system of limits and fits which defines

    the tolerances that allow parts such as holes andshafts to have clearance, transition, or

    interference between them depending on the

    function.

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    This ensures that any part from a batch can

    mate with any other part from a batch so that

    parts do not have to be specially made to fit

    together.

    AE American English

    BE British English

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    Metre (BE) Meter (AE)

    Odometer.- An instrument used for measuring

    the distance travelled in a vehicle. (AE)

    Milometer (BE)

    Tachometer.- An instrument which measuresthe working speed of an engine, usually in

    revolutions per minute.

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    Imperial measurements: (UK and USA)

    Inches, feet, yards

    Ounces, pounds Cups, pints, quarts, gallons

    Farenheit scale:(water freezes at 32 and boils at 212)

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    Micrometer.- A gauge which measures small

    distances or thicknesses between two faces,

    one of which can be moved away from or

    toward the other by turning a screw with a

    fine thread.

    Dial gauge.- An instrument which measures

    small linear distances.

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    Callipers (calipers).- An instrument for

    measuring external or internal dimensions,

    having two hinged legs resembling a pair of

    compasses and in-turned or out-turned

    points.

    Depth.- The distance down from the top

    surface of something and

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    Depth.- The distance down from the top

    surface of something and also the distance

    from the front to the back of something. The swimming pool is 10 metres deep

    The shelf is 40 centimetres deep

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    Micrometre.- The SI term for one millionth of

    a metre. This shouldntbe confused with the

    instrument micrometer discussed earlier in

    the unit, though the pronunciation is the

    same. Micron.- A non-SI term used for micrometre.

    In AE this helps differentiate between the gauge and the measurement, which

    have the same spelling.