matls 4z06 industrial projects - course notes -...
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MATLS 4Z06
Industrial Projects
Course Outline 2013-2014
Joey Kish (Coordinator)
Thursday, September 5, 2013
Topics
• Instructors
• Course Details
• Group Project Details
• Schedule• Schedule
• Evaluation
• Student Groups
• Project Assignment Lottery
Instructors
• J. Kish, JHE 359, kishjr@, x21492
• A. Kitai, JHE A332, kitaia@, x24973
• D. Malakhov, JHE-357/B, malakhov@, x24308
• M. Niewczas, ABB-449, niewczas@, x23498• M. Niewczas, ABB-449, niewczas@, x23498
• A. Petric, JHE-258, petric@, x27242
• I. Zhitomirsky, JHE-A418, zhitom@, x23914
• TA: Darren Feenstra: feenstdr@
Course Description
• Industry projects involving materials selection & design in manufacturing or engineering service
– Tuesdays & Thursdays 2:30-5:30 PM; both terms
• Support lectures in group problem solving, design • Support lectures in group problem solving, design methodology, information gathering & technical communication
• Capstone Course of Materials Engineering curriculum
Graduate Attributes
• Design
• Use of Engineering Tools
• Individual & Team Work
• Communication Skills• Communication Skills
• Impact of Engineering on Society
• Economics and Project Management
Design
• Recognizes/follows engineering design process– Recognizing goal; specifying constraints & desired outcomes;
proposing solutions; evaluating alternatives; solution decision & implementation
• Recognizes/follows engineering design principles including appropriate consideration of environmental, social and appropriate consideration of environmental, social and economic aspects, as well as health and safety issues
• Proposes solutions to open-ended problems
• Employs appropriate techniques for generation of creative ideas such as brainstorming and structured inventive thinking
• Determines and employs applicable standards and codes of practice
Tools
• Evaluates & selects appropriate modern tools
• Demonstrates an ability to use modern/state
of the art tools
Teamwork
• Manages time & processes effectively, prioritizing competing demands to achieve personal & team goals and objectives
• Develops & implements processes & methodologies to manage effectiveness of team; methodologies to manage effectiveness of team; quality of the work produced & inter-personal relationships
• Works in a group, taking a leadership role as appropriate and relinquishing the leadership role as appropriate
Communication
• Demonstrates an ability to respond to
technical and non-technical instructions and
questions
• Presents instructions and information clearly • Presents instructions and information clearly
and concisely as appropriate to the audience
• Constructs effective oral or written arguments
as appropriate to the circumstances
Sustainability
• Identifies & quantifies full range of short-term, long-term, local & global impacts engineering project on society, including: economic aspects; social, cultural, and human health aspects, and; ecosystem integrity aspects
• Addresses uncertainties in prediction of interactions on • Addresses uncertainties in prediction of interactions on society & environment in structured & transparent manner
• Assesses possible options & design configurations from a sustainability engineering perspective, which emphasizes environmental stewardship, life-cycle analysis, and long-term decision-making principle
Ecomomics
• Applies economic principles in decision
making
• Plans and effectively manages time, resources,
and scopeand scope
• Understands the business processes for
implementing engineering ideas
• Identifies, characterizes, assesses, and
manages risks to project success
Learning Outcomes
• Ability to apply appropriate knowledge and skills to identify, formulate, analyze and solve complex open-ended engineering problem related to materials selection and design in manufacturing or engineering service
• Ability to select and apply appropriate techniques, resources and modern engineering tools, with an understanding of the associated modern engineering tools, with an understanding of the associated limitations
• Ability to work effectively as a member and leader in teams
• Ability to communicate (reading, listening, speaking & writing) complex engineering concepts
• Ability to apply sustainability (people-planet-profit) principles in the decision making process
Course Format
• Group Project Work:
– Each group assigned an industry project, one faculty
advisor & one industry advisor
– Conduct analysis or lab work at industry facility or at MAC
• Major Deliverables:
– Formal proposal to solve the problem (Sep.)
– Monthly written progress reports (Oct., Nov., Jan., Feb.)
– Monthly peer reviews (6 in total)
– Solution poster presentations (Mar.)
– Final written report (Apr.)
Term 1 Schedule
Key Dates Activity
Sept. 5 Course Introduction Lecture
Sept. 10 Design/Problem Solving/Project Planning Lecture
Sept. 17 Information Gathering (TBC)
Sept. 24 Communication Lecture (Proposal & Progress Reports)Sept. 24 Communication Lecture (Proposal & Progress Reports)
Oct. 1 & 3 Proposal Presentations to Class (including Mentors)
Oct. 3 Group Peer Review #1
Oct. 29 Progress Report #1
Oct. 29 Group Peer Review #2
Nov. 28 Progress Report #2
Nov. 28 Group Peer Review #3
Term 2 Schedule
Key Dates Activity
Jan. 9 Data Analysis Lecture
Jan. 30 Progress Report #3
Jan. 30 Group Peer Review #4
Mar. 4 Progress Report #4
Mar. 4 Group Peer Review #5
Mar. 18 Report Writing Lecture
Mar. 27 Final Report Poster Session (To Department)
April 8 Final Report
April 8 Group Peer Review #6
Course EvaluationComponent Weighting
Proposal 30%
Presentation 10%
Report 20%
Progress Review 20%
Oct. Report 5%
Nov. Report 5%
Jan. Report 5%
Feb. Report 5%
Final Report 50%
Poster 20%
Report 30%
Group Mark Weighing
• Each student will submit 6 Peer Reviews
– Assess, rank and justify, if necessary, their own
contributions, as well as those from each group
member to determine what fraction of the total member to determine what fraction of the total
mark each member shall receive
• Weighting will be used for 50% of Group Mark
Group Peer Review
Awarded By: Student
Awarded To: Self #1 #2 #3
Manages time & processes effectively, prioritizing
competing demands to achieve personal & team goals
and objectives
Develops & implements processes & methodologies
to manage effectiveness of team; quality of the work to manage effectiveness of team; quality of the work
produced & inter-personal relationships
Works in a group, taking a leadership role as
appropriate and relinquishing the leadership role as
appropriate
Total
A method refined by Goldfinch (1994), reported by Lejk et al. (1996)
Group Peer Review - Score
Scale: Your Expectation: Equivalent Comment:
3 Exceeds “Better than most of group in this respect”
2 Meets “About average for this group in this respect”
1 Marginally Meets “Not as good as most of group in this respect”
0 Fails to Meet “No help at all in this respect”0 Fails to Meet “No help at all in this respect”
A method refined by Goldfinch (1994), reported by Lejk et al. (1996)
Example
Awarded By: Ryan Jane Mary
Awarded To: Ryan Jane Mary Ryan Jane Mary Ryan Jane Mary
Indicator #1 3 3 2 1 2 0 0 2 2
Indicator #2 1 0 0 2 2 2 1 1 1
Indicator #3 2 2 0 2 3 2 0 1 2
Total 13 16 10
Average Score: (13 + 19 + 10)/3 = 14
Ryan’s Rating Factor = (Sum of Ryan’s Scores) / (Average Score) = 12/14 (0.86)
Jane’s Rating Factor = (Sum of Jane’s Scores) / (Average Score) = 16/14 (1.14)
Mary’s Rating Factor = (Sum of Mary’s Scores) / (Average Score) = 11/14 (0.79)
Let’s say that the Group is awarded a mark of 80. Then each student gets 50% of this mark (40) as
a right; the other 50% is moderated by their peer and self-assessment rating:
Ryan is awarded:: 40 + (0.86 x 40) = 74.4%
Jane is awarded: 40 + (1.14 x 40) = 85.6%
Mary is awarded: 40 + (0.79 x 40) = 71.6%
Academic Integrity
• Academic Dishonesty
– Consists of misrepresentation by deception or by other fraudulent means & can result in serious consequences
• Grade of zero; loss of credit with a notation on transcript and/or suspension or expulsion from the university
• Your responsibility to understand what constitutes academic dishonesty– Refer to Academic Integrity Policy
• Common 4Z06 forms of academic dishonesty:– Plagiarism
– Improper collaboration in group work
Intellectual Property
& Confidentiality
• Sponsor companies may require students to
sign a confidentiality & intellectual property
(IP) agreement to:
– Protect existing company IP– Protect existing company IP
– Clarify ownership of any new IP that may arises
• Students may be asked to waive their rights to
intellectual property arising from the project
work
Safety Aspects
• Safety is of paramount importance
– Appoint safety officer to collect contact information of the
team members (including advisors) and send to me
– Adhere to MAC procedures for safe practice in labs
– Consult the appropriate lab supervisor for guidance– Consult the appropriate lab supervisor for guidance
– When visiting a company, all should understand and
comply with all appropriate company procedures and
participate in training as required by the company
– Each student has the right and responsibility to withdraw
from travel if they regard conditions as potentially unsafe
at the time
Student Groups
• Students Enrolled in MATLS 4Z06 = 44
• Groups of 4 Students = 11
• Project Total = 11
• Groups pre-determined by Yours Truly• Groups pre-determined by Yours Truly
Groups
Group 1BROPHY
KALDCHIBACHIVIMARD
GALLERNEAULT
Group 2WALLAR
THOMPSONSHAH
SPENCE
Group 3DYCKHSU
WILHELMKASSEE
Group 4HASSELMAN
TRANLEEHAN
Group 5 Group 6 Group 7 Group 8JOHANSENAL BAYED
KOROLBOROHAN
CHILUMEPAWADZIVY
ADERINWALE
HALLAMMCCUAIG
WANDBURGER
MIKRUTPENG
GAYAHWHITE
Group 9SAPONARA
WOJTALJAZIC
WU
Group 10CUACHON
YOGANATHANKUBICKI
VANDEPOL
Group 11SOUSA
DEATHEBAILEY
STEIGINGA
Meet & Greet
• Get groups & assembled and assign the
following:
– Technical Lead
– Economics Lead– Economics Lead
– Sustainability Lead
– Communications Lead (report/liaison/safety)
• Email me the list (kishjr@)
Industry Partners
• Advanced Ceramics
• Advanced Electronics
Integration & Design
• FAG Bearings
• Liburdi Turbine Services
• Linamar
• Nemak
• Peninsula Alloy • FAG Bearings
• FlipVision
• Griffin Koerth
• Peninsula Alloy
• Seamless Display Systems
• Stackpole
Project Lottery