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MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator) Thursday, September 5, 2013

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Page 1: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

MATLS 4Z06

Industrial Projects

Course Outline 2013-2014

Joey Kish (Coordinator)

Thursday, September 5, 2013

Page 2: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Topics

• Instructors

• Course Details

• Group Project Details

• Schedule• Schedule

• Evaluation

• Student Groups

• Project Assignment Lottery

Page 3: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Instructors

• J. Kish, JHE 359, kishjr@, x21492

• A. Kitai, JHE A332, kitaia@, x24973

• D. Malakhov, JHE-357/B, malakhov@, x24308

• M. Niewczas, ABB-449, niewczas@, x23498• M. Niewczas, ABB-449, niewczas@, x23498

• A. Petric, JHE-258, petric@, x27242

• I. Zhitomirsky, JHE-A418, zhitom@, x23914

• TA: Darren Feenstra: feenstdr@

Page 4: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Course Description

• Industry projects involving materials selection & design in manufacturing or engineering service

– Tuesdays & Thursdays 2:30-5:30 PM; both terms

• Support lectures in group problem solving, design • Support lectures in group problem solving, design methodology, information gathering & technical communication

• Capstone Course of Materials Engineering curriculum

Page 5: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Graduate Attributes

• Design

• Use of Engineering Tools

• Individual & Team Work

• Communication Skills• Communication Skills

• Impact of Engineering on Society

• Economics and Project Management

Page 6: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Design

• Recognizes/follows engineering design process– Recognizing goal; specifying constraints & desired outcomes;

proposing solutions; evaluating alternatives; solution decision & implementation

• Recognizes/follows engineering design principles including appropriate consideration of environmental, social and appropriate consideration of environmental, social and economic aspects, as well as health and safety issues

• Proposes solutions to open-ended problems

• Employs appropriate techniques for generation of creative ideas such as brainstorming and structured inventive thinking

• Determines and employs applicable standards and codes of practice

Page 7: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Tools

• Evaluates & selects appropriate modern tools

• Demonstrates an ability to use modern/state

of the art tools

Page 8: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Teamwork

• Manages time & processes effectively, prioritizing competing demands to achieve personal & team goals and objectives

• Develops & implements processes & methodologies to manage effectiveness of team; methodologies to manage effectiveness of team; quality of the work produced & inter-personal relationships

• Works in a group, taking a leadership role as appropriate and relinquishing the leadership role as appropriate

Page 9: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Communication

• Demonstrates an ability to respond to

technical and non-technical instructions and

questions

• Presents instructions and information clearly • Presents instructions and information clearly

and concisely as appropriate to the audience

• Constructs effective oral or written arguments

as appropriate to the circumstances

Page 10: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Sustainability

• Identifies & quantifies full range of short-term, long-term, local & global impacts engineering project on society, including: economic aspects; social, cultural, and human health aspects, and; ecosystem integrity aspects

• Addresses uncertainties in prediction of interactions on • Addresses uncertainties in prediction of interactions on society & environment in structured & transparent manner

• Assesses possible options & design configurations from a sustainability engineering perspective, which emphasizes environmental stewardship, life-cycle analysis, and long-term decision-making principle

Page 11: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Ecomomics

• Applies economic principles in decision

making

• Plans and effectively manages time, resources,

and scopeand scope

• Understands the business processes for

implementing engineering ideas

• Identifies, characterizes, assesses, and

manages risks to project success

Page 12: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Learning Outcomes

• Ability to apply appropriate knowledge and skills to identify, formulate, analyze and solve complex open-ended engineering problem related to materials selection and design in manufacturing or engineering service

• Ability to select and apply appropriate techniques, resources and modern engineering tools, with an understanding of the associated modern engineering tools, with an understanding of the associated limitations

• Ability to work effectively as a member and leader in teams

• Ability to communicate (reading, listening, speaking & writing) complex engineering concepts

• Ability to apply sustainability (people-planet-profit) principles in the decision making process

Page 13: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Course Format

• Group Project Work:

– Each group assigned an industry project, one faculty

advisor & one industry advisor

– Conduct analysis or lab work at industry facility or at MAC

• Major Deliverables:

– Formal proposal to solve the problem (Sep.)

– Monthly written progress reports (Oct., Nov., Jan., Feb.)

– Monthly peer reviews (6 in total)

– Solution poster presentations (Mar.)

– Final written report (Apr.)

Page 14: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Term 1 Schedule

Key Dates Activity

Sept. 5 Course Introduction Lecture

Sept. 10 Design/Problem Solving/Project Planning Lecture

Sept. 17 Information Gathering (TBC)

Sept. 24 Communication Lecture (Proposal & Progress Reports)Sept. 24 Communication Lecture (Proposal & Progress Reports)

Oct. 1 & 3 Proposal Presentations to Class (including Mentors)

Oct. 3 Group Peer Review #1

Oct. 29 Progress Report #1

Oct. 29 Group Peer Review #2

Nov. 28 Progress Report #2

Nov. 28 Group Peer Review #3

Page 15: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Term 2 Schedule

Key Dates Activity

Jan. 9 Data Analysis Lecture

Jan. 30 Progress Report #3

Jan. 30 Group Peer Review #4

Mar. 4 Progress Report #4

Mar. 4 Group Peer Review #5

Mar. 18 Report Writing Lecture

Mar. 27 Final Report Poster Session (To Department)

April 8 Final Report

April 8 Group Peer Review #6

Page 16: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Course EvaluationComponent Weighting

Proposal 30%

Presentation 10%

Report 20%

Progress Review 20%

Oct. Report 5%

Nov. Report 5%

Jan. Report 5%

Feb. Report 5%

Final Report 50%

Poster 20%

Report 30%

Page 17: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Group Mark Weighing

• Each student will submit 6 Peer Reviews

– Assess, rank and justify, if necessary, their own

contributions, as well as those from each group

member to determine what fraction of the total member to determine what fraction of the total

mark each member shall receive

• Weighting will be used for 50% of Group Mark

Page 18: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Group Peer Review

Awarded By: Student

Awarded To: Self #1 #2 #3

Manages time & processes effectively, prioritizing

competing demands to achieve personal & team goals

and objectives

Develops & implements processes & methodologies

to manage effectiveness of team; quality of the work to manage effectiveness of team; quality of the work

produced & inter-personal relationships

Works in a group, taking a leadership role as

appropriate and relinquishing the leadership role as

appropriate

Total

A method refined by Goldfinch (1994), reported by Lejk et al. (1996)

Page 19: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Group Peer Review - Score

Scale: Your Expectation: Equivalent Comment:

3 Exceeds “Better than most of group in this respect”

2 Meets “About average for this group in this respect”

1 Marginally Meets “Not as good as most of group in this respect”

0 Fails to Meet “No help at all in this respect”0 Fails to Meet “No help at all in this respect”

A method refined by Goldfinch (1994), reported by Lejk et al. (1996)

Page 20: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Example

Awarded By: Ryan Jane Mary

Awarded To: Ryan Jane Mary Ryan Jane Mary Ryan Jane Mary

Indicator #1 3 3 2 1 2 0 0 2 2

Indicator #2 1 0 0 2 2 2 1 1 1

Indicator #3 2 2 0 2 3 2 0 1 2

Total 13 16 10

Average Score: (13 + 19 + 10)/3 = 14

Ryan’s Rating Factor = (Sum of Ryan’s Scores) / (Average Score) = 12/14 (0.86)

Jane’s Rating Factor = (Sum of Jane’s Scores) / (Average Score) = 16/14 (1.14)

Mary’s Rating Factor = (Sum of Mary’s Scores) / (Average Score) = 11/14 (0.79)

Let’s say that the Group is awarded a mark of 80. Then each student gets 50% of this mark (40) as

a right; the other 50% is moderated by their peer and self-assessment rating:

Ryan is awarded:: 40 + (0.86 x 40) = 74.4%

Jane is awarded: 40 + (1.14 x 40) = 85.6%

Mary is awarded: 40 + (0.79 x 40) = 71.6%

Page 21: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Academic Integrity

• Academic Dishonesty

– Consists of misrepresentation by deception or by other fraudulent means & can result in serious consequences

• Grade of zero; loss of credit with a notation on transcript and/or suspension or expulsion from the university

• Your responsibility to understand what constitutes academic dishonesty– Refer to Academic Integrity Policy

• Common 4Z06 forms of academic dishonesty:– Plagiarism

– Improper collaboration in group work

Page 22: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Intellectual Property

& Confidentiality

• Sponsor companies may require students to

sign a confidentiality & intellectual property

(IP) agreement to:

– Protect existing company IP– Protect existing company IP

– Clarify ownership of any new IP that may arises

• Students may be asked to waive their rights to

intellectual property arising from the project

work

Page 23: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Safety Aspects

• Safety is of paramount importance

– Appoint safety officer to collect contact information of the

team members (including advisors) and send to me

– Adhere to MAC procedures for safe practice in labs

– Consult the appropriate lab supervisor for guidance– Consult the appropriate lab supervisor for guidance

– When visiting a company, all should understand and

comply with all appropriate company procedures and

participate in training as required by the company

– Each student has the right and responsibility to withdraw

from travel if they regard conditions as potentially unsafe

at the time

Page 24: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Student Groups

• Students Enrolled in MATLS 4Z06 = 44

• Groups of 4 Students = 11

• Project Total = 11

• Groups pre-determined by Yours Truly• Groups pre-determined by Yours Truly

Page 25: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Groups

Group 1BROPHY

KALDCHIBACHIVIMARD

GALLERNEAULT

Group 2WALLAR

THOMPSONSHAH

SPENCE

Group 3DYCKHSU

WILHELMKASSEE

Group 4HASSELMAN

TRANLEEHAN

Group 5 Group 6 Group 7 Group 8JOHANSENAL BAYED

KOROLBOROHAN

CHILUMEPAWADZIVY

ADERINWALE

HALLAMMCCUAIG

WANDBURGER

MIKRUTPENG

GAYAHWHITE

Group 9SAPONARA

WOJTALJAZIC

WU

Group 10CUACHON

YOGANATHANKUBICKI

VANDEPOL

Group 11SOUSA

DEATHEBAILEY

STEIGINGA

Page 26: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Meet & Greet

• Get groups & assembled and assign the

following:

– Technical Lead

– Economics Lead– Economics Lead

– Sustainability Lead

– Communications Lead (report/liaison/safety)

• Email me the list (kishjr@)

Page 27: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Industry Partners

• Advanced Ceramics

• Advanced Electronics

Integration & Design

• FAG Bearings

• Liburdi Turbine Services

• Linamar

• Nemak

• Peninsula Alloy • FAG Bearings

• FlipVision

• Griffin Koerth

• Peninsula Alloy

• Seamless Display Systems

• Stackpole

Page 28: MATLS 4Z06 Industrial Projects - Course Notes - …coursenotes.mcmaster.ca/4Z06/Course_Introduction.pdf · MATLS 4Z06 Industrial Projects Course Outline 2013-2014 Joey Kish (Coordinator)

Project Lottery