MARINE BOILERS &HEAT EXCHANGERS

IntroductionAalborg Industries are the market lead-

ing suppliers of marine steam boilers. We

deliver our boiler and heat exchanger con-

cepts worldwide and for all commercial

ship types including Floating Production

Systems.

The Aalborg Industries Group is head-

quartered in Aalborg, Denmark and has

fully owned subsidiaries and factories in

14 countries supported by a capable agent

network. Our own brands of boilers and

heat exchangers are all manufactured at

our factories in Asia, Europe and South

America. Boiler accessories such as burners

and control systems are generally our own

designs that are manufactured at our fac-

tories as well.

HistoryThe Aalborg Industries Group’s engineer-

ing expertise in marine boilers encompass-

es the best features from our original and

acquired brands (Aalborg™, SUNROD™,

UNEX™ and WIESLOCH™) and material-

izes in our trendsetting MISSION™ brand.

In total, we have delivered around 35,000

marine boilers and heat recovery units

since 1919. Our burner and combustion

know-how has been accumulated since the

1950s, now embodied in our KB™ burners.

Our expertise in the VESTA™ heat exchang-

ers dates back to 1914, and the number of

shell and tube type heat exchangers manu-

factured has passed 25,000.

Lifetime commitmentAt Aalborg Industries we are committed

to supporting all our products for their

service lifetime. We have the practical and

technological background to advise our

customers on the most suitable new boiler

and heat exchanger configuration for their

particular ship type. After delivery, our cus-

tomers enjoy the security of our Global Af-

ter Sales organization for commissioning,

training, spare parts, service and refurbish-

ment. With Aalborg Industries companies

located in the shipping hubs of the world,

you can depend on Aalborg Industries as

Your Preferred Partner to limit the down-

time of your equipment.

Top: Carnival Plc’s three “Queens” in Southampton, UK. All three cruise ves-sels are equipped with Aalborg Indus-tries boilers.Above: Air flow after the swirlers in a KBSD™ steam atomizing burner.Below: One of the first boilers de-signed and built by Aalborg Industries in Denmark.

2

First Aalborg boiler (Scotch marine type)designed and pro-

duced at the shipyard in Aalborg, Denmark.

Aalborg (marine) boilers and burners supplied to an increasing number of international shipyards

and shipowners.

Aalborg marine boil-ers opened its first marine After Sales

companies in Singapore and

Rotterdam.

Heat exchanger company A/S Vesta,

Copenhagen, Denmark, acquired. Brand name

VESTA™.

Burner company Dansk Fyrings Teknik A/S

in Odense, Denmark, acquired. Brand name

KB™.

The Sunrod Group, Swe-den, acquired from ABB. Marine boiler and heat exchanger brand names SUNROD™, GADELIUS™

and BENDEK™.

1919 1950s 1978 1993 19941988

The MISSION™ conceptAalborg Industries’ high quality and docu-

mentation standards are evident in our MIS-

SION™ concept for marine boilers, burners

and control systems. The MISSION™ con-

cept provides detailed configurations and

well-defined options to shipyards and ship-

owners.

The MISSION™ series embodies reliable,

high quality, innovative and environmen-

tally friendly solutions. This generation of

boilers, together with our range of burn-

ers, was developed as high performance

equipment of superior quality from quota-

tion and documentation through to manu-

facturing and plant commissioning.

Advantages for shipyardsn Fast and accurate design/configuration

n Fast delivery of approval drawings

n Boiler unit concept: pre-mounted,

pre-wired accessories

n Pre-tested/cold-tested boilers

n Reduced commissioning time

Advantages for shipownersn One-stop supplier of boilers equipped

with burner and control system

n User-friendly operation

n Low total life cycle cost

n Easy inspection and maintenance

n Certified quality

n Service and spares available worldwide

n MISSION™ spare parts e-catalogue

n High quality of documentation

n Global After Sales support network

3

Top: Oil mist velocity and distribu-tion from a Y-jet atomizer. Aalborg Industries cooperate with universities to test solutions for optimal fuel util-ization. Left: The Hyundai shipyard in Korea.Below: The environmentally friendly MISSION™ OS-TCi boiler is delivered as one complete unit.

A company with a MISSION™

New generation of MISSION™ boilers

launched: the MISSION™ TCi series. TCi = Turbo Clean intelligent.

MISSION™concept introduced.

The frst product was the MISSION™ OS oil-fired marine

boiler.

Pipemasters Oy, Rauma, Finland acquired from

Finnyards Oy. Boiler and economizer brand name UNEX™.

1994 1995 1997 2007

Development and shop testing of the MISSION™ Steam Pilot control sys-tem for the MISSION™ boiler programme was

completed.

2008

Burner and control & safety system company Gosfern Pty. Ltd., Aus-tralia, acquired. Brand

name GOSFERN™.

2006

The Aalborg Industries Group increases its focus

on environmentally friendly solutions.

2008

Trendsetting products

MISSION™ TCi series: New generation of boilersAalborg Industries have recently launched

our new generation of MISSION™ boilers

– suffixed TCi – Turbo Clean, Intelligent.

These have been designed such that the

oil-fired boiler is self-cleaning without the

need for water washing (and subsequent

disposal of effluent) and with significant

efficiency improvements compared to the

existing range of Aalborg Industries boilers

in this capacity range.

KBP™ pressure atomizing burner Aalborg Industries’ own monoblock pres-

sure atomizing burner was developed as

an integrated burner unit specifically de-

signed for marine boilers. The KBP™ burn-

er is suitable for combustion of heavy oil

as well as light oil and is thus designed to

conform with new maritime laws in force

from 2010 stating that only oil with a sul-

phur content below 0.1% is allowed for

combustion in European ports.

MISSION™ Steam Pilot:New safety & control systemThe self-diagnostics, intelligent, computer-

ized MISSION™ Steam Pilot is the latest

addition to Aalborg Industries’ range of

control systems. The new control system

is designed with the rigours of the marine

environment in mind while containing the

latest features in advanced touch screen

control systems. The self-diagnostics fea-

ture is a first for maritime boiler systems

and monitors and proves all operating se-

quences of the burner and visualizes the

starting sequence. Logical and easy opera-

tion of the boiler and burner is achieved

with Aalborg Industries’ wide range of

safety and control systems - via the inter-

net, from the control room or locally.

Waste heat recovery tech-nologyFrom the new small steam capacity com-

posite MISSION™ OC-TCi boiler to the large

capacity MISSION™ XW-TG waste heat re-

covery unit after turbo generators, Aal-

borg Industries are at the forefront when

it comes to maximizing the utilization of

waste heat from the fossil fuels combusted

in diesel engines and gas turbines.

VESTA™ heat exchangersAmongst our latest shell & tube type heat

exchangers is the VESTA™ EH-U jacket wa-

ter preheater which is used by major en-

gine manufactures to save operating the

energy intensive cooling system during

harbour stay.

4

Above: The self-diagnostics MIS-SION™ Steam Pilot control system. Continual product development is a top priority at Aalborg Indus-tries. Below: The KBP™ pressure atom-izing burner.

5

Recommended solutions

Another recent heat exchanger design is

the VESTA™ EH stand-by electrical heater

that is typically used to generate steam

during short harbour stays and saves ex-

pensive MDO consumption.

The Configurator sets new standard in documentation By keying in a fairly small amount of cus-

tomer requirements, Aalborg Industries

can present the optimal MISSION™ boiler

and economizer configuration to our cus-

tomers, complete with documentation

such as layout drawing, item lists and a

fixed price.

Aalborg Industries’ Configurator has been

fed all necessary data to achieve:

Quick response to inquiries n

Consistently high quality of quotations n

to customers - across geographical loca-

tions

Standard solutions with pre-defined n

scope based on best practice

Option for customers to access the n

Configurator to design simple, standard

system solutions.

3D drawings that can be incorporated n

in engine room layouts by shipyards.

Trendsetting MISSION™ spare parts catalogueIn co-operation with the leading e-com-

merce trading platform ShipServ, Aalborg

Industries make it easy for shipowners to

source the correct OEM spare parts for all

MISSION™ brand equipment onboard. The

Aalborg Industries spare parts catalogue

supplies accurate data sheets, images and

split drawings, and sets a new standard in

efficient sourcing of spare parts for cus-

tomers all over the world.

Compatible innovationWhen designing new products and related

accessories, Aalborg Industries make sure

that new appliances have full compatibil-

ity with existing systems so that when re-

placing or upgrading existing boilers, etc.,

our customers get the full benefit of the

latest designs and product achievements

without having to convert or replace. Com-

bining compatibility and innovation help

preserve our customers’ investments while

saving resources for the benefit of our en-

vironment.

Top: The 3D boiler system Con-figurator software enables Aal-borg Industries’ sales engineers to make a fixed offer with complete documentation at the click of a button.Below: The deck-mounted VES-TA™ MP-C cargo heater.

Boiler accessories such as burners and control systems are manufacured in Denmark and delivered to our facto-ries in China and Vietnam.Below: The top-fired MISSION™ OL boiler incorporates the best features of the AQ-9, AQ-18 and SUNROD™ CPH designs.

4A

Product range

MISSION™ OS MISSION™ OS-TCi

MISSION™ OMMISSION™ OM-TCi

MISSION™ OLPatent Pending MISSION™ D

CA

PAC

ITY

0.75 - 5.0 t/h (OS)0.75 - 8.0 t/h (TCi)

3 - 6 MW

8.0 - 45.0 t/h8.0 - 20.0 t/h7 - 23 MW

12.5 - 55.0 t/h13 - 33 MW

25.0 - 120.0 t/h23 - 79 MW

BU

RN

ERC

ON

TRO

L

n Pressure jet KBO-E™ (OS)n Pressure atomizing KBP™ (OS-TCi)n Rotary cup KBE™

n Steam atomizing KBSD™ or KBSA™n Rotary cup KBE™

n Steam atomizing KBSD™

n Steam atomizing KBSD™

SHIP

S

MED

IUM

n Container shipn Bulk carriern Cruise vesseln Ferryn LNG/LPG carrier

n Cruise vesseln VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unit

n Steam

OIL-FIRED OR GAS-FIRED BOILERSPR

ESSU

RE

n10 bar(g) n 10 bar(g) (OM-TCi)n 11 bar(g)n 18 bar(g)

n 9 bar(g) ≤ 20 t/hn 18-22 bar(g) ≥ 20 t/h

n 18 - 24 bar(g)n 40 bar(g) (FPS)

DES

IGN

n Cylindricaln Verticaln Pin tube elementsn Helix tubes (OS-TCi)n Bare tubes (OS)

n Cylindricaln Verticaln Pin tube elementsn Smoke tubes

n Cylindricaln Verticaln Pin tube elements

n Two-drumn D-type designn Pin tubes or bare tubes (FPS)

n MISSION™ Relay/PLCn MISSION™ Control n MISSION™ Control Touchn MISSION™ Steam Pilot

n MISSION™ Controln MISSION™ Control Touchn MISSION™ Steam Pilot

n MISSION™ Control n MISSION™Steam Pilot

n MISSION™ Control n MISSION™ Steam Pilot

n VLCC tankern Suezmax tankern Aframax tankern Panamax tankern FPS unit

n VLCC tankern Suezmax tankern Aframax tankern FPS unit

n Steamn Hot-water

n Steamn Hot-water

n Steamn Hot-water

INER

T G

AS

n Yes n Yes n Yes

MISSION™ BH

1.0 - 6.0 t/h0.7 - 4 MW

n Cylindricaln Horizontaln Smoke tubes with turbolators

n 12 bar(g)

n Steam

n Pressure jet KBO-E™

n MISSION™ Relay/PLCn MISSION™ Control n MISSION™ Control Touchn MISSION™ Steam Pilot

n Cruise vesseln Bulk carriern Cruise vesseln Ro-Ro cargo shipn Chemical/oil products tanker

COMPOSITEWASTE HEAT RECOVERY

MISSION™ XS-2V / XS-7VMISSION™ XS-4H MISSION™ XW-TG MISSION™ WHR-GT

0.5 - 5.0 t/hdep. on diesel engine

15.0 - 34.0 t/hdep. on diesel engine

or turbo-generator

10.0 - 50.0 t/hdep. on gas turbine

n Unfired

n Container shipn Bulk carriern LNG/LPG tankern Chemical/oil products tanker

n Cruise shipn FPS unit

n 10 bar(g) n 18 - 24 bar(g) n 10 - 40 bar(g)

n Cylindricaln Vertical (XS-2V & -7V)n Horizontal (XS-4H)n Smoke tubesn Bare tubes with (2V)/ without steam space

n Water tubesn Double gilled tubesn Forced circulationn Dual pressuren Superheater

n Water tubesn Serrated spiral fin tubesn Forced circulation

n VLCC tanker n Gas tankern Chemical carriern Bulk carriern Container ship > 2,500 TEUn Cruise ship

n Steam n Steam n Steamn Hot-water

n Unfired n Unfired

0.75 - 6.5 t/h (oil-fired)1.2 - 6.5 t/h (oil-f. TCi)Up to 5 t/h (exhaust)

n Pressure atomizing KBP™ (TCi)n Rotary cup KBE™n Pressure jet KBO-E™

n Container shipn Bulk carriern LNG/LPG tankern Chemical/oil products tanker

n 10 bar(g)n 9 bar(g) (TCi)

n Cylindricaln Verticaln Smoke and pin tubesn Helix and smoke tubes (TCi)n Bare tubes (OC)

n MISSION™ Relay/PLCn MISSION™ Control Touch (TCi)n MISSION™ Steam Pilot

n Steam

MISSION™ OCMISSION™ OC-TCi

n MISSION™ Relay/PLCn MISSION™ Controln MISSION™ Control Touch

n MISSION™ Relay/PLCn MISSION™ Controln MISSION™ Steam Pilot

n MISSION™ Relay/PLCn MISSION™ Controln MISSION™ Control Touch

MISSION™ XW

0.2 - 17.0 t/hdep. on diesel engine

n 12 - 22 bar(g)

n Water tubesn Double gilled tubesn Forced circulation

n Oil tankern Gas tankern Chemical carriern Bulk carriern Container ship > 2,500 TEUn Cruise ship

n Steam

n Unfired

n MISSION™ Relay/PLCn MISSION™ Controln MISSION™ Control Touch

AFTER DIESEL ENGINES AFTER GAS TURBINES

n Water tubesn Serrated spiral fin tubesn Forced circulation

BURNERS

Rotary cup KBE™ Pressure atomizing KBP™ Pressure jet KBO-E™ Steam atomizing KBSD™

CONTROL SYSTEMS

MISSION™ CONTROL RELAY / PLC MISSION™ CONTROL MISSION™ CONTROL TOUCH MISSION™ STEAM PILOT

CA

PAC

ITY

DES

IGN

0.3 – 0.97 MW150–1,300 kg/h

100 - 650 kW 650 - 3,500 kW 1.7 – 46.6 MW

n Electronic air/fuel ratio controln Compact and low weightn Low power consumptionn The new generation KB™

n Monoblock type designed for modulating operationn Integrated boiler instrumentationn Compact and sturdyn Reliable and fully automatic operation

n Tailor-made for Aalborg Industries’ boilersn Stable combustion at low loadsn High turn-down ratio

n Non-computerizedn No computer skills required for operation and mainte- nancen Rhetoric user interface on front panel with LED lamps and hard wired digital con- trollersn Can be extended with PLC

n Computerizedn Control system with panel (HMI) locally on the burnern Remote access to control system for historical data and trend curvesn Electronic key control system to prevent more than one operator at the time n Local CPU memoryn PC with Scada software

n Computerizedn 10 inch TFT touch screen with advanced touch menusn Graphic HMI from anywhere on the shipn Single or multi control cabi- net installationn Flash memory card for his- torical data and trend curvesn Screen connected to its own CPU, memory and other hardware

n Computerizedn Redundant Ethernet switch on main circuit board n CANopen bus system n USB memory stick connection for historical data and trends n Memory and back-up on Flash ROM storagen RS-485 MOD bus for com- munication with IT systems n Sustains toughest maritime environment, -20°C to +70°C

DES

IGN

n Monoblock type designed for 2-stage or modulating operationn Reliable and fully automatic operation

The VESTA™ heat exchangers from Aalborg Industries are of the shell & tube design that is particulary sturdy and flexible.Below: The VESTA™ EH-U electrical heater for jacket water comes with its own local control panel.

HEAT EXCHANGERS

VESTA™ EH / EH-WVESTA™ EH-C / EH-U

VESTA™ MXVESTA™ MD

VESTA™ MD-T VESTA™ MP-C

TYPE

INST

ALL

ATI

ON

SM

ATE

RIA

LPR

ESSU

RE

CA

PAC

ITY

DES

IGN

Electrical heater n - for oil and water (EH)n - compact (EH-C)n - for jacket water (EH-U)n - for water (EH-W)

n Preheater for oil and water

n Dump condenser/drain cooler (MD)n Tank cleaning heater - seawater (MD-T)

n Cargo heater

n Flow throughn Immersionn Outflow

n U-tubes n Straight tubes n U-tubes

n 5 - 235 kW (EH)n 15 - 486 kW (EH-W)n 5 - 72 kW (EH-C)n 15 - 270 kW (EH-U)

n 10 - 5,000 kW n 400 - 6,000 kg/h (MD)n 0 - 240 m3/h (MD-T)

n 300 - 2,500 kW

n 6 bar(g) (EH)n 16 bar(g) (EH-W)n 6 bar(g) (EH-C)n 16 bar(g) (EH-U)

n 16 or 30 bar(g) n 16 bar(g)

n Horizontaln Vertical (EH-C)

n Horizontaln Vertical

n Horizontaln Vertical

n Horizontaln Vertical

n T: Carbon steel (EH)n T: AISI 316L stainless steel (EH-U)n S: Carbon steel

n T: Carbon steeln S: Carbon steel

n T: CuNi 90/10 alloy (MD)n T: CuNi 70/30 alloy (MD-T)n S: Carbon steel

n T: AISI 316L stainless steeln S: AISI 316L stainless steel

T: TubesS: Shell

4B

n 16 bar(g)

6

Recovering waste heat from diesel engines or gas turbines is a field of expertise for Aalborg Industries aimed at fully utilizing the energy.Below: The MISSION™ XW-TG exhaust gas economizer used in the TCS improves the engine ef-ficiency (i.e. fuel utilization) by up to 11.4%.

Energy savings and environ-mental benefitsAalborg Industries have a reputation for be-

ing the trendsetter in the marine boiler in-

dustry and in the forefront when it comes to

product development. Our latest initiatives

have focussed on developing new products

that will mitigate the impact of emissions

from burning fossil fuels on board ships, be-

sides working with related equipment suppli-

ers towards improving the efficiency of the

total plant rather than just the boilers.

Waste heat recovery (WHR)The MISSION™ XW-TG exhaust gas economiz-

er plants has been developed to improve the

utilization of wasted energy after large diesel

engines. We have achieved documented fuel

savings and thereby reduced CO2 emissions in

double digit percentages. The so-called Turbo

Compound System (TCS) generates electric

power equal to more than 11% of the main

engine output on large container ships from

waste heat while at the same time reducing

emission of harmful exhaust gases like CO2,

SOx and NOx into the environment.

Environmentally friendly solutions

Standard diesel engine

Exhaust gas25.4 %

Scavenge air14.1 %

Jacket water6.3 %

Lubricating oil4.3 %

Radiation0.6 %

Shaft power49.3 %

Fuel input100%

(172 g/kWh)

Exhaust gas12.6 %

Scavenge air12.9 %

Jacket water6.2 %

Lubricating oil4.2 %

Radiation0.6 %

Shaft power49.0 %

Electric power5.9%

Condenser8.6 %

Diesel engine with waste heat recovery

Total power54.9%

Engine efficiency improvement with heat recovery: 54.9 / 49.3 = 11.4%

Fuel input100%

(171 g/kWh)

Heat balance example for RTA96C diesel engine - ISO conditions, 100% load

7

Remote diagnostics is available for Aalborg Industries’ latest design of control systems when trouble-shoot-ing and reprogramming is required.

R & D effortsThe future of our company is secured by

our engineering and product development

organization. We maintain a close co-oper-

ation with universities, maritime organiza-

tions and classification societies to supple-

ment our own technological capabilities

and cover all analysis aspects. In addition,

we co-operate with other leading suppliers

of marine equipment to develop solutions

that satisfy our customers.

QualityQuality control and assurance are key func-

tions for an international, market leading

supplier such as Aalborg Industries. With

factories on three continents and sales &

service offices in many countries world-

wide, we maintain a uniform, equally high

quality level of our products, accessories,

services and documentation because we

consider ourselves one global company.

Aalborg Industries have no licensees ap-

proved for production of our boilers and

heaters because we want to assure custom-

ers of up-to-date designs and high quality

products.

All new products are rigorously tested in-

house prior to release to ensure trouble-

free operation in service.

Innovative (man)powerThe Aalborg Industries Group staff are a

mix of people with practical operational

knowledge and those with innovative en-

gineering skills. We like to mix experience

from real life with novel development

ideas to be certain that Aalborg Industries

remain a driving force in our business.

Global After SalesFrom the time we carry out commissioning

of new boiler plants and train the future

operators in daily maintenance and safety

precautions, Aalborg Industries maintain

a close contact with shipowners and man-

agers worldwide. Our Global After Sales

organization has an all-in-one concept for

marine service which ensures that service

queries and requests go to the regional

Aalborg Industries’ Global Sales office clos-

est to the customer that can provide pro-

fessional and complete service on all our

products.

Aalborg Industries carry out inspections,

service, repairs, rehabilitations and

upgrades on our own boilers, burners, con-

trol systems and heat exchangers but 3rd

party boiler and burner brands can be serv-

iced as well.

Quality throughout

Aalborg Industries’ mission is, on the basis of world leading

technology within our defined core business, to provide our cus-

tomers with reliable, innovative and optimal steam, heat and

safety solutions that are environmentally friendly and ensure

the lowest life cycle cost.

Aalborg Industries’ vision is to become the Preferred Partner to

all our customers and business relations.

Fort Lauderdale

Macaé

Hong Kong

Hai Phong

BusanWakefield

RotterdamNijmegen

Houston

Rio de Janeiro

São Paulo

Dubai

Singapore

Shanghai

Qingdao

Tokyo

Kobe

Dalian

RaumaAalborg

Sydney

Los Angeles

Hanoi

Guangzhou

Your Preferred PartnerTHERMAL FLUID SYSTEMS

INERT GAS SYSTEMS

FLOATING PRODUCTION SYSTEMS

GLOBAL AFTER SALES

INDUSTRIAL BOILERS

MARINE BOILERS & HEAT EXCHANGERS

© A

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CONTACT US:

marine-boilers@aalborg-industries.com

heaters@aalborg-industries.com

www.aalborg-industries.com

Australia: +61 2 4399 0000

China: +86 21 6164 2077

Finland: +358 10 838 3100

Japan: +81 78 271 5720

Netherlands: +31 181 650 500

UAE: +971 4 3241 061

USA: +1 954 435 5999

Brazil: +55 24 2233 9963

Denmark: +45 99 30 4000

Hong Kong: +852 2836 3826

Korea: +82 51 703 6162

Singapore: +65 6261 9898

UK: +44 1924 280021

Vietnam: +84 4 936 28 32