mapal competence iso en

Boring | Milling

MAPAL competence

Tools with ISO elements

Perfect machining technology

MAPAL stands for innovative machining solutions with the highest quality, precision and cost-eff ectiveness. Starting from fi ne bore machining, we off er our customers a comprehensive range of precision tools for machining cubic parts. In conjunction with tailored services we can design complete machining processes so that reliable, cost-eff ective manufacturing is guaranteed.ISO tools from MAPAL have achieved a leading role in the areas

of boring, precision boring and milling. Building on its knowledge of fi ne machining, in recent years MAPAL has produced a wide range of cost-eff ective standard tools and a broad technological basis for customer-specifi c solutions.Our specialists tap major productivity potential for every machining task by means of a wide variety of design options and their deep process understanding.

Dr. Jochen Kress

The sound experience of MAPAL specialists is available to customers worldwide during the entire collaboration process up to and including process support. Depending on the customers needs, individual custom tools are designed or the complete planning and process support taken over. However, support from MAPAL does not end with the start of production. Even during the production phase specialists from MAPAL assist the customer, optimise parameters or tool details, provide advice related to the process

with their know-how and produce significant added value for the customer. With its complete range of services including tool management, MAPAL helps to keep production top notch: highly productive, cost-effective and reliable.

ISO tools and services from MAPAL are available worldwide. With production facilities, sales and service offices in all relevant markets of the world, short channels for delivery and support are guaranteed. The systematic know-how transfer between the subsidiaries ensures consistent quality collaboration at the highest technical level.

Reliable service – WorldwideComplete support from planning to the process

c Planning and organising the complete machining processc Technical support during commissioningc Reliable and cost-effective tool supply by means of tool managementc Worldwide availability

Subsidiaries

Representatives

Competent in the standardThe usage of high performance, cost-effective standard tools plays a significant role in process design. In this area MAPAL has produced and brought to market maturity a broad range of tools and indexable inserts in recent years. For boring large diameters with short machining times the tangential tools TSW and TFB have been further developed as a uniform and highly productive program for roughing and fine machining. In the milling area a high performance range of tools is available as standard for a large number of machining tasks. And

finally there is a completely new, cost-effective range of indexable inserts for ISO tools available from stock.

Broad standard programme of tools and indexable inserts

c Boring large diameters with short machining timesc High-performance milling cutters for a large number of machining tasksc Precise, cost-effective indexable inserts

During the planning of new machining processes as well as the optimisation of existing processes, the focus is on the assessment of the machining time and the Cost Per Part (CPP). By means of intelligent, multi-stage, multi-cutting edge ISO combination tools or complete machining tools, both the productive times and the non-productive times can be signifi cantly reduced. Here the design of intelligent tool solutions is not limited to just the ISO area. To prepare a solution that is optimal for the customer, di� erent machining systems are combined into so-

called hybrid tools. ISO tools from MAPAL meet both the requirement for process reliability and the requirement for straightforward handling – with intelligent and precise adapter solutions along with reliable, quick indexable insert mounting. The reliable principle of operation of MAPAL ISO tools is ensured by the latest design methods that make it possible to assess collisions or to determine tool restrictions even during the planning phase. Production in the latest manufacturing facilities guarantees maximum tool precision.

Optimised processes with matched complete machining tools

� Reduced machining costs through ISO complete machining tools and hybrid tools� Intelligent engineering guarantees process reliability and straightforward handling� The latest manufacturing facilities for precision tools at the highest level

Leading process solutions

P M K N S

Demanding machining tasks require maximum productivity

Requirements on innovative tool solutions

� Increase productivity and quality

� Reduce productive and non-productive times

� Reduce costs

� Easy handling

� Universal use

� Conservation of resources

For all materials

The numerous possibilities continue with the list of workpiece materials. The applications range from machining castings and steel, through the machining of demanding, high-alloy materials such as titanium or Inconel, to aluminium.

Components such as engine blocks, brakes, turbochargers or swivel bearings, and also many other cubic parts from the automotive and commercial vehicle industry, mechanical engineering and systems engineering or the energy and aerospace industry require accuracies in the machining process in the range from IT 9 to IT 7. It must be possible to optimally machine mostly cored parts with high stock removal, large bore diameters and varying structures while taking into account the tolerance parameters, the stability of the part and the performance of the machine. ISO tool solutions are predestined for these requirements and cover the complete range of workpiece materials, in particular cast parts. Due to the large selection of cutting geometries, insert shapes and cutting materials, they are versatile in use and o� er signifi cant rationalisation potential during boring or milling in pre-machining or fi ne machining. The replaceable indexable inserts make the reconditioning of tools particularly straightforward and reduce the tool costs and as a consequence the Cost Per Part (CPP).

Engine blocks

For numerous applications

6

Tools with ISO elements | Introduction

Compressors Engine blocks

Suspension

Large engines Gearbox housing:mechanical engineering / system engineering

Wind power

Brakes Turbochargers Connecting rodsFor numerous applications

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ISO tools from MAPAL – the leading technologyThe high customer requirements are met by MAPAL from the design to the manufacture of the tools by means of extensive know-how and the latest technology. For this reason ISO tools from MAPAL are leading in the custom sector and standard sector.

The combination of continuous product innovations and a wealth of experience from more than 15 years gives the tools their high performance – with the objective of achieving higher part qualities, better tool lives and increased productivity.

Advantages of MAPAL ISO tools

� Reduction of the manufacturing costs per unit due to short machining times

� Combination tools for the reduction of the number of tools required

� High process reliability

� Maximum cost-e� ectiveness due to tangential technology

� Technology available worldwide

Process solutions – Perfectly yours

MAPAL precision in design and production

To reduce productive and non-productive times simultaneously, MAPAL o� ers particularly high performance complete machining tools. Reduced cycle times, lower energy consumption and the related higher cost-e� ectiveness are the result. These e� ects are achieved by innovative processes such as helix milling or interpolation turning. Among the success stories of processes optimised by MAPAL specialists there are some applications where it was possible to save up to 60 % of the machining time.

The latest 3D design and computer-aided studies make it possible to develop and design complex tangential tools. The data on the insert seats and chip spaces exactly defi ned in this manner and other machining tasks are sent via a CAM interface to the controller for high-accuracy, high-performance 5-axis machining centres. In this way MAPAL ISO tools are produced with monitoring and control by experienced sta� . Highly accurate manufacturing tolerances are required and met. This aspect guarantees a real multi-cutting edge capability and the high performance of the tools.

Precision, performance and innovative technology

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Maximum cost-effectiveness due to tangential technology

Always the right cutting edge Finishing machining possible

Crucial for the high performance of the MAPAL ISO tools is tangential technology. Compared to the usage of radially mounted indexable inserts, this technology permits the usage of several cutting edges with the same power consumption. So that, higher machining values and a higher machining volume are possible. Tangential tools also feature very smooth running. As a result excellent tool lives and very good part qualities are achieved.

In the area of ISO boring and milling tools MAPAL o� ers a wide selection of geometries and cutting materials. Due to the comprehensive programme it is ensured that the right cutting edge can be used for every application. Along with the di� erent shapes and sizes, this programme also includes cutting materials such as carbide, ceramic and PCD or PcBN-tipped inserts. This variety has a positive e� ect on cost-e� ectiveness and the e� ciency of the usage of resources. Depending upon the application, up to eight-cutting edges on the indexable inserts ensure the cutting material is utilised optimally.

The indexable inserts are straightforward and reliable to change. The combination of highly accurate inserts and a precise insert seat in the tool body guarantees a consistent machining result after every insert change. To be able to achieve very high accuracies, particularly during bore machining, MAPAL uses a special, simple adjusting system that is accurate to the μ.

Precision, performance and innovative technology

9

Signifi cant advantages due to innovative tool solutions

The MAPAL tangential roughing tools TSW and tangential fi ne boring tools TFB are designed as a complete programme from pre-machining to fi ne machining, especially for large bore diameters. The TSW roughing tools feature an indexable insert with six usable cutting edges. The special e� ect of the arc shaped land is even more apparent on indexable inserts for the TFB fi ne boring tools. Using these tools, machining results of reaming quality are achieved – with signifi cantly shorter machining times than one or two-cutting edge boring tools.

The optimisation of each individual machining step in a machining process results in the most cost-e� ective result in the end. During the machining of large numbers of parts, around two thirds of the non-productive time and a third of the productive time is avoided. Accordingly, there is signifi cant potential for reducing the process time by means of reduced tool changing and movement times. MAPAL has the know-how and the facilities to exploit this potential by means of complex combination tools and modern machining technologies. The combination of di� erent machining systems into so-called hybrid tools also opens up numerous possibilities.

� more from page 18

� more examples from page 127

For example:During the pre-machining of cylinder bores in engine blocks made of GG25 using a tangential roughing tool, it was possible to reduce the machining time from 16 seconds to eight seconds. Prior to the conversion it was necessary to divide the high stock removal over two boring tools.

� 50 % less machining time

For example:It was possible to reduce the total machining time for a gearbox housing made of grey cast iron from 46 minutes to 18 minutes. This saving was possible due to the usage of various MAPAL ISO tools for the combination machining and for the interpolation turning.

� 60 % less machining time

� The perfect interaction – TSW/TFB tools

� Win in every process – complex combination tools

10


High stability, a soft cut and a large number of cutting edges characterise the MAPAL tangential milling programme. The disc and shoulder milling cutters fi tted with the 4+4-cutting edge indexable inserts of type LTHU are a highlight. These peripheral ground indexable inserts combined with the highly accurate MAPAL fi xed insert seats in the tool achieve real multi-cutting edge capability during roughing and semi-fi nishing. On the milling cutters shown below all eight cutting edges can be used in the same machining direction and o� er excellent cost-e� ectiveness.

For roughing di� erent, in particular large diameters on a workpiece, circular milling is often used. However, a circular milling cutter often requires a large number of cycles until all the machining is complete. This means a low material removal rate and a long machining time. The alternative is the MAPAL helix milling cutter: it superimposes an axial feed movement on the circular movement. With the specially arranged tangential indexable inserts, the tool plunges into the workpiece at full cutting depth. Up to 50 % higher material removal rates secure signifi cant e� ciency advantages compared to conventional circular milling.

� more on the milling cutter range from page 64, more on indexable inserts from page 121

� more on helix milling from page 192

For example:During the milling of the disc slot and the pad seat on a car brake caliper, it was possible to signifi cantly reduce the Cost Per Part (CPP) for the milling process using a disc milling cutter with eight-cutting edge LTHU indexable inserts.

� Costs per part reduced by 66 %

For example:Compared to a porcupine milling cutter, by changing to the MAPAL helix milling cutter it was possible to increase the material removal rate during the machining of a bore with a diameter of 1,300 mm in a GG25 housing from 1,450 to 2,150 cm³/min.

� Material removal rate increased by 48 %

� Eight cutting edges on the disc milling cutter – LTHU indexable inserts

� Machine extensively and quickly – the MAPAL helix milling cutter

11

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Tools with ISO elements | Introduction | Index

Boring 15

Milling 35

Indexable inserts 67

Innovative complete solutions 127

Cartridges 137

Accessories and spare parts 153

Technical appendix 171

13

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Boring tools for pre-machining and fi ne machiningPre-machining places major challenges on machining manufacture. For this reason a cost-e� ective pre-machining tool is important in the machining process. With a background of fi ne machining and many years of experience related to bore machining, MAPAL has obtained sound know-how that is manifested in the innovative and very productive boring tools with ISO elements. ISO combination tools tap new productivity potential on a daily basis – also in conjunction with other product groups. The tangential roughing and fi ne boring tools were specially developed for pre-machining and fi ne machining large diameters; today these tools are available as standard.

Programme overview boring 16-17

Tangential roughing tools TSW 18

Application notes TSW 19

Designation key and series TSW 20-25

Tangential fi ne boring tools TFB 26

Application notes TFB 27

Designation key and series TFB 28-33

Tools with ISO elements | Boring

Through boreSuitable for open bores. Not suitable for machining shoulders if a 90° angle is required.

Blind boreSuitable for closed bores and machining shoulders taking into account the cutting edge length.

Internal coolingTools designed with internal coolant supply.

Borin

gIn

trod

uctio

n

15

3

2

1

8 7

Tools with ISO elements | Boring | Programme overview

Boring tools with ISO elementsProgramme overview

1 – 2 Standard tools1 TFB – tangential fi ne boring tool2 TSW – tangential roughing toolThe MAPAL tangential roughing tools TSW and tangential fi ne boring tools TFB are designed as a complete range from the pre-machining to fi ne machining especially of large bore diameters.

3 Hybrid toolsMAPAL hybrid tools combine di� erent machining systems for maximum productivity. Example: combination tool with solid carbide drill and ISO countersink step.

4 Multi-step capability and Tangential technologyThe multi-step design reduces the tools needed and shortens the machining time. The tangential technology ensures particularly quiet running. In combination with guide pads, the tools achieve very high positioning accuracy.

5 Modular construction of ISO combination toolsThe modular design of ISO combination tools o� ers many advantages. For example, entire part families can be machined with fewer tools as only part of the tool needs to be changed. By using connections, for instance a highly accurate HSK-C connection, particularly complex tools can be constructed. Even more machining steps are combined into one tool and the productivity increased even further.

6 External machining toolsISO tools for external machining are individually adapted to the machining task. Whether turning diameters, chamfering or producing special external contours, MAPAL ISO tools are the right solution. The usage of tangential indexable inserts also increases the performance of the tools here.

7 Fixed insert seat and cartridgeHigh accuracy manufacturing tolerances on insert seats and indexable inserts guarantee the real multi-cutting edge capability of the ISO tools with fi xed insert seats. Cartridges with standard dimensions or in a compact design further increase the fl exibility of MAPAL ISO tools.

8 Boring tools with radial technologyDepending on the requirements of the part and machining situation, ISO boring tools are also designed with radial indexable inserts.

16

4

6

5

Tools with ISO elements | Boring | Programme overview

Best machining results due to arc shaped land

Due to the normal clearance angle on ISO indexable inserts there is only limited support for the tool during bore machining. Tools then tend to vibration; this vibration e� ects the surface fi nish and tool life expectancy. To counteract this problem, MAPAL developed the arc shaped land. This special geometry is a support surface on the cutting edge that supports the tool in the bore and is comparable to an arc land chamfer on fi xed reamers.

Exact adjustment

For the cases in which high accuracy indexable inserts and precision milled insert seats are insu� cient for the required accuracy, MAPAL uses an adjustment system specially developed for ISO inserts. Here the insert sits on an adjusting wedge with a large contact area. This feature is completely embedded in the tool body and as a result o� ers the indexable insert a stable seat. The adjusting wedge has an angled surface and can be moved using a left-hand - right-hand threaded adjusting screw. This design produces an indirect, very accurate and easy to use setting feature. As a consequence MAPAL ISO tools achieve accuracies not normally achieved using ISO tools.

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17

Tools with ISO elements | Boring | Tangential roughing tools TSW

Tangential roughing tools TSW

The ground clamping geometry combined with the tangential installation position on the face of the tool body results in a highly positive rake angle and therefore a soft cut and very quiet tool cutting behaviour. This property is further supported by a special support surface on the cutting edges, an arc shaped land, which supports the tool in the bore like an arc land chamfer on reamers.

Along with the excellent cutting behaviour of the tangential roughing tools, the necessary drive power required is also reduced, as the machining forces are comparatively low. As a result the tools can also be used on machines with lower torques. It is, however, much more important that, with the same drive power, it is possible to fi t more cutting edges to the tools, so that the feeds are increased and machining times drastically reduced.

The diameter range of the tools from the standard series is 37 - 280 mm; larger diameters are also possible as a custom solution. Two insert sizes available in di� erent substrates cover the entire diameter range.

The TSW are available in a monoblock design and as a modular system for larger diameters. The TSW tools are also designed with two di� erent contact angles on the insert seats. The contact angle is 0° on the TSW 101/201 tools for blind bores and 10° on the TSW 111/211 tools for through bores.

The MAPAL tangential roughing tools set new standards in relation to stability and performance, particularly in the case of higher stock removal. An innovative, six-cutting edge indexable insert with special support chamfer prevents chatter and vibration. Perfect multi-cutting edge capability with increased stability is ensured by the tangential installation of the indexable inserts in precision insert seats on the front face.

Tangential roughing toolsSeriesTSW 101/111 and TSW 201/211

The indexable insert has six cutting edges (marked in red) that are used by rotating and turning.

Features � Six-cutting edge tangential indexable insert

� Soft cutting behaviour

� Reduced drive power

� Tool life increased by up to 30 %

� High cutting depths

� Six to eight times faster than boring tools

18

40 60 80 100 120 140 160 180 200 220 240 260 280

350HSK 100

SK 50 / HSK 80

SK 40 / HSK 63

300

250

200

150

100

50

0

lmax

LB=138

5

(L2=55)

L1=200

2

d=88

,5

Z=4

Application notes

Tools with ISO elements | Boring | Tangential roughing tools TSW

In case of unfavourable diameter-length ratios a pilot bore is recommended.

Pre-machining of a through bore in GGG40

The following are required:

Tool model for the stated machining application:

Selected indexable inserts see page 99

Nominal diameter 88,5 mm

TSW111-ø 088.50-Z4-200.0-A100

WTHQ090608H03L10B041-HP455

Material GGG40

Number of cutting edges (pay attention to machine performance, see page 174) Z = 4

Depth of the bore 138.0 mm

Machine spindle HSK-A100

TSW monoblock ø 37 - 120 mm TSW modular design ø 60 - 280 mm

General fi gures for determining the maximum tool length

Ordering example TSW 111

Tool holders Tangential roughing head

Diameter

Leng

th

Borin

g TS

W /

TFB

19

TSW 101 + 111 TSW 201 + 211 TSW 101 + 111 TSW 201 + 211

37,00-40,40 Z = 2 59,50-74,40 Z = 3

40,50-59,40 Z = 3 74,50-89,40 Z = 4

59,50-74,40 Z = 3 89,50-104,40 Z = 4

74,50-104,40 Z = 4 104,50-119,40 Z = 5

104,50-120,00 Z = 5 119,50-174,40 Z = 5

174,50-280,00 Z = 5

HSK-A

HSK-C

SK

MCA 9 0

W

M C A - - - - - -H 1S 8K 0 9 0 W- A 1 0 60 0

T S W 1 0 1 - Ø 1 0 0 . 0 0 - Z 4

lh

lhlk

d 1 d 1d 1

Tools with ISO elements | Boring | Designation key

Designation key for tangential roughing tools TSW

Dimensions in mm.

Tool holders: TSW 201 and 211

Tools: TSW monoblock / TSW roughing heads

TSW 101 and 111 TSW 201 and 211

Tool type

Shank connectionType Clamping diameter

Projection length lh

Internal cooling Alignment

Length adjustment

Tool diameter d1 and number of teeth

Monoblock design Modular design

TSW 101 =0° contact anglefor blind bores and bores with shoulders

TSW 201 =0° contact anglefor blind bores and bores with shoulders

TSW 111 =10° contact anglefor through bores

TSW 211 =10° contact anglefor through bores

Diameter d1 No. of teeth Diameter d1 No. of teeth

Hollow shank taperForm A

Hollow shank taperForm C

Taper shankin acc. with ISO AD/B

Arbor Diameterof arbor

Nominal length of the arbor

Custom(not specifi ed)

Without alignment

Without length adjustment

20

TSW 101 + 111 TSW 201 + 211

lk = 40,0 HSK-C 63 C63

HSK-C 80 C80

HSK-C 100 C100

HSK-A 63 A63

HSK-A 80 A80

HSK-A 100 A100

SK-AD/B 40 ADB40

SK-AD/B 50 ADB50

- -1 A0 D0 B. 55 0


Tool length Shank form

l1 = Can be confi gured as per length- diameter diagram

Connection Size Code

Borin

g TS

W /

TFB

21

l1l2

d 1

l1

d 1

l2

d1

l2 l1 min l1 max

HSK-A HSK-C HSK-A HSK-C HSK-A HSK-C

37,00 - 40,40 263 47 20 55 50

WTHQ 0705L00BO26 TX15-M4x11

10018468

80 47 25 55 55100 55 30 70 70

40,50 - 59,40 363 47 20 60 5080 47 25 55 55100 55 30 65 65

59,50 - 74,40 363 47 20 65 50

WTHQ 0906L00BO41

TX20-M5x1310105084

80 47 25 60 55100 55 30 60 65

74,50 - 104,40 463 47 20 75 5580 47 25 70 55100 55 30 70 65

104,50 - 120,00 580 47 25 75 60100 55 30 75 65

d1

l2 l1 min l1 max

SK-AD / SK-B SK-AD / SK-B SK-AD / SK-B

37,00 - 40,40 240 40 50

WTHQ 0705L00BO26

TX15-M4x1110018468

50 45 60

40,50 - 59,40 340 40 5550 45 60

59,50 - 74,40 340 40 60

WTHQ 0906L00BO41

TX20-M5x1310105084

50 45 50

74,50 - 104,40 440 40 7050 45 60

104,50 - 120,00 540 40 7550 45 65

Tools with ISO elements | Boring | Tangential roughing tools

TSW 101 – tangential roughing toolsMonoblock designContact angle 0°For blind bores and bores with shoulders

Machine connection SK

Machine connection HSK

Further dimensions and lengths on request.Dimensions in mm.

Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length.

Number of cutting

edges

Nominal sizeHSK

Tool lengths Indexable insert TORX® screw

Order No.

See diagramPage 19 Pa

ge 9

8


ge 9

8

Number of cutting

edges

Nominal sizeSK


Order No.


ge 9

8


ge 9

8

22

l1

10°

d 1

l2

l1

10˚

d 1

l2

d1

l2 l1 min l1 max


37,0 - 40,40 263 47 20 55 50

WTHQ 0705L10BO26

TX15-M4x1110018468

80 47 25 55 55100 55 30 70 70

40,50 - 59,40 363 47 20 60 5080 47 25 55 55100 55 30 65 65

59,50 - 74,40 363 47 20 65 50

WTHQ 0906L10BO41

TX20-M5x1310105084

80 47 25 60 55100 55 30 60 65

74,50 - 104,40 463 47 20 75 5580 47 25 70 55100 55 30 70 65

104,50 - 120,00 580 47 25 75 60100 55 30 75 65

d1

l2 l1 min l1 max

SK-AD / SK-B SK-AD / SK-B SK-AD / SK-B

37,00 - 40,40 240 40 50

WTHQ 0705L10BO26

TX15-M4x1110018468

50 45 60

40,50 - 59,40 340 40 5550 45 60

59,50 - 74,40 340 40 60

WTHQ 0906L10BO41

TX20-M5x1310105084

50 45 50

74,50 - 104,40 440 40 7050 45 60

104,50 - 120,00 540 40 7550 45 65

TSW 111 – tangential roughing toolsMonoblock designContact angle 10°For through bores

Tools with ISO elements | Boring | Tangential roughing tools

Machine connection SK

Machine connection HSK


Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into account in the machining length.

Borin

g TS

W /

TFB

Number of cutting

edges

Nominal sizeHSK


Order No.


ge 9

9


ge 9

9

Number of cutting

edges

Nominal sizeSK


Order No.


ge 9

9


ge 9

9

23

lk

d 2 d 3 d 1

d1 d3 lk d2

d1 d3 lk d2

lk

10˚

d 2 d 3 d 1

59,50 - 74,40 3 18

40

39

WTHQ 0906

L00B04110105084

74,50 - 89,40 4 22 5089,50 - 104,40 4 27 60104,50 - 119,40 5 27 60119,50 - 174,40 5 40 89

174,50 - 280,00 5 60 40 140WTHQ 0906

L00B081 Page

98

10105084

59,50 - 74,40 3 18

40

39

WTHQ 0906

L10B04110105084

74,50 - 89,40 4 22 5089,50 - 104,40 4 27 60104,50 - 119,40 5 27 60119,50 - 174,40 5 40 89

174,50 - 280,00 5 60 40 140WTHQ 0906

L10B08110105084

Tools with ISO elements | Boring | Tangential roughing heads

TSW 201 – tangential roughing headsModular designContact angle 0°For blind bores and bores with shoulders

TSW 211 – tangential roughing headsModular designContact angle 10°For through bores


Number of cutting edges

Indexable insert TORX® screw

Order No.


Indexable insert TORX® screw

Order No.

Page

98

Page

99

Page

99

24

lhl2

d 3 d 2

d3 d2

l2 lh min lh max


d3 d2

l2

SK-AD / SK-B

lh min

SK-AD / SK-B

lh max

SK-AD / SK-B

59,50 - 74,40 18 3963 47 20 70 60 200 16080 47 25 70 60 250 210100 55 30 70 60 300 260

74,50 - 89,40 22 5063 47 20 65 50 200 16080 47 25 70 55 250 210100 55 30 70 55 300 260

89,50 - 119,40 27 6080 47 25 70 55 250 210100 55 30 70 55 300 260

119,50 - 174,40 40 8980 47 25 85 70 250 210100 55 30 85 70 250 210

174,50 - 280,00 60 140 100 55 30 95 80 250 210

59,50 - 74,40 18 3940 40 50 16050 45 50 210

74,50 - 89,40 22 5040 40 50 16050 45 50 210

89,50 - 119,40 27 6040 40 – –50 45 55 210

119,50 - 174,40 40 8940 40 – –50 45 65 210

174,50 - 280,00 60 14040 40 – –50 45 85 210

lhl2

d 3 d 2

TH-TSW 201 and 211 – tool holders for tangential roughing heads

Tools with ISO elements | Boring | Tool holders for tangential roughing heads

Borin

g TS

W /

TFB

Machine connection HSK (DIN 69893-1)

Machine connection SK (DIN 69871 Form AD / B)

Further dimensions and lengths on request. Dimensions in mm.

For tool ø Nominal sizeHSK

Tool holder lengths

For tool ø Nominal sizeSK

Tool holder lengths

25

Tools with ISO elements | Boring | Tangential fi ne boring tools TFB

Tangential fi ne boring tools TFB

The tangential fi ne boring tools are far superior to the previous conventional tool systems for the fi ne machining of large diameters. Compared to one or two-cutting edge boring tools the TFB tools are six to eight times faster with machining results in reaming quality.

During fi ne machining the eff ect of the arc shaped land is even more signifi cant than on the roughing tools – it guides the tool in the bore and at the same time smoothes the surface. The TFB tools are equipped with six to eight indexable inserts that are embedded in the tool body unevenly in relation to each other.

The reaming cutting edges are mounted in precision insert seats; a MAPAL wedge adjustment feature for exact and very sensitive adjustment is fi tted for each cutting edge. Precision ground reference pads are used as a setting aid. The setting of the tools is enormously simplifi ed, as the cutting edge only needs to be set to a specifi c amount

beyond the pad diameter, a task that is very easy using commonly available measuring equipment and the sensitive adjustment accurate to the μm (see setting instructions on page 178).

The TFB tangential fi ne boring tools comprise of three assemblies. The machine adapter and the intermediate adapter are connected via a MAPAL Module connection with radial and axial alignment, as a result the radial run-out error on the spindle can be compensated. The tangential fi ne boring head is connected to the intermediate adapter via an HSK connection. The standard diameter range is from ø 60 to 280 mm.

The TFB tools are available in two diff erent series. TFB 101 for blind bores and TFB 111 for through bores.

Features � MAPAL arc shaped land guides the tool and smoothes the bore

� Highly positive rake angle for soft cut

� High precision insert seats

� Bores in reaming quality

� Six to eight times faster than boring tools

� Straightforward, sensitive adjustment

Tangential technology now also for fi ne machining. Newly developed reaming cutting edges are mounted in precision insert seats and set sensitively and highly accurately to a defi ned amount above the reference setting pads using the MAPAL wedge adjustment.

The tool is guided in the bore by the special arc shaped land. The MAPAL TFB series impresses due to easy, precise handling, quiet running at high feeds and the best machining results.

Tangential fi ne boring toolsSeriesTFB 101/111

Up to IT

7

26

60 80 100 120 140 160 180 200 220 240 260 280

350HSK 100

SK 50 / HSK 80

SK 40 / HSK 63

300

250

200

150

100

50

0

lmax1

lmax2

0,55

45°

1

30°

75°

0,4

MA

MC

MG

L1=230

LZa=100

LB=1384 2

d 1=8

9 H

7

LMa=65 Lk=65

Application notes

Tools with ISO elements | Boring | Tangential fi ne boring tools TFB

General fi gures for determining the maximum tool length

Machine adapter Intermediate adapter Tangential fi ne boring head

Diameter

Leng

th

For improved surface fi nish

Without any specifi c requirements (standard)

For a specifi c requirement on the positioning accuracy

TFB modular design ø 60 - 280 mm Standard lead geometries

In case of unfavourable diameter-length ratios a pilot bore is recommended.

Borin

g TS

W /

TFB

Ordering example TFB 111

Fine machining of a through bore in GGG40

The following are required:

Tool for the stated machining application:

Selected For indexable inserts see page 96

Nominal diameter 89,0 mm Tolerance ( < IT7) H7 (+0.035/0)

OS-AD-HSK-A100-MOD100-065-11

TFB111-ø089.00-Z6-065.0-C63 KS-VL-MOD100-HSK-C63-100-21

FTHW0905MCD01L00B030-CP131

Material GGG40

Number of cutting edges (pay attention to machine performance) Z = 6

Depth of the bore 138.0 mm

Machine spindle HSK-A100

27

TFB 101 + 111 TFB 101 + 111

60,00-74,99 Z = 6

75,00-89,99 Z = 6

90,00-109,99 Z = 8

110,00-119.99 Z = 8

120,00-159,99 Z = 8

160,00-179,99 Z = 8

180,00-280,00 Z = 8

HSK-A

HSK-C

SK

0

1

2

1

O S - - - - -A H MD S OK D- 1 0A 0 6 11 0 5 10 0

T F B 1 0 1 - Ø 1 0 0 . 0 0 - Z 8

lhlk

d 1 d 1d 1

lMA lZA


Designation key for tangential fi ne boring tools TFB

Tool: TFB fi ne boring heads

Dimensions in mm.

Machine adapter:TFB 101 and 111

Tool type

AdaptationType Shank | Form and size

Adaptation |Form and size

Projection length LMA

Alignment Internal cooling

Tool diameter d1 and number of teeth

TFB 101 and 111

Modular design

TFB 101 = Blind bores and bores with shoulders

TFB 111 = Through bores

Diameter d1 No. of teeth

Hollow shank taperForm AHollow shank taperForm CTaper shankin acc. with ISO AD/B

MOD Module con-nectionOS

Without clamp-ing unit

AD Adapt-ers

Nominal length of the machine adapter

0 Without alignment

Radial alignment

Radial and angular alignment

Internal

28

HSK-C 50 C50

HSK-C 63 C63

HSK-C 80 C80

HSK-C 100 C100

60,00-74,99 65,0

75,00-89,99 65,0

90,00-109,99 65,0

110,00-119,99 75,0

120,00-159,99 75,0

160,00-179,99 95,0

180,00-280,00 95,0

HSK-C 0

1

2

1

K S - - - - -V M HL O SD K1 - 10 C 0 20 6 3 0 1

- -0 C6 15 0. 00

lMA lZA


Borin

g TS

W /

TFB

Intermediate adapter:

TFB 101 and 111

AdaptationClamping unit

Shank | Form and size

Adaptation |Form and size

Projection length lZA

Alignment Internal cooling

Tool length Shank form

Connection Size CodeTool diameter Tool length

Hollow shank taper Form C

MOD Module connectionKS

KS clamp-ing car-tridge

VL Flange adapter

Nominal length of the adapter

Without alignment

Radial alignment

Radial and angular alignment

Internal

29

lk

d 1

d1 lk

60,00 - 74,99 6 2 HSK-C50 65

FTHW 0905 BO30

TX-M3,5x1110105079

75,00 - 89,99 6 2 HSK-C63 65

90,00 - 109,99 8 4 HSK-C63 65

110,00 - 119,99 8 4 HSK-C80 75

120,00 - 159,99 8 4 HSK-C80 75

FTHW 0905 BO60

TX-M3,5x1110105079

160,00 - 179,99 8 4 HSK-C80 95

180,00 - 280,00 8 4 HSK-C100 95 FTHW 0905 BO90

TX-M3,5x1110105079

Tools with ISO elements | Boring | Tangential fi ne boring heads

TFB 101 – tangential fi ne boring headsModular design



Number of setting pads

Nominal sizeHSK

Indexable insert TORX PLUS® screw

Page

96

Page

96

Page

96

30

lk

d 1

d1 lk

60,00 - 74,99 6 2 HSK-C50 65

FTHW 0905 BO30

TX-M3,5x1110105079

75,00 - 89,99 6 2 HSK-C63 65

90,00 - 109,99 8 4 HSK-C63 65

110,00 - 119,99 8 4 HSK-C80 75

120,00 - 159,99 8 4 HSK-C80 75

FTHW 0905BO60

TX-M3,5x1110105079

160,00 - 179,99 8 4 HSK-C80 95

180,00 - 280,00 8 4 HSK-C100 95 FTHW 0905BO90

TX-M3,5x1110105079

TFB 111 – tangential fi ne boring headsModular design

Tools with ISO elements | Boring | Tangential fi ne boring heads


Borin

g TS

W /

TFB


Number of setting pads

Nominal sizeHSK

Indexable insert TORX PLUS® screw

Page

96

Page

96

Page

96

31

D

kgd1 lZA l2

60,00 - 74,99 80 50

55 35 18 0,9 KS-VL-MOD080-HSK-C050-035-21 3032001855 100 83 1,9 KS-VL-MOD080-HSK-C050-100-21 3032700155 150 133 2,65 KS-VL-MOD080-HSK-C050-150-21 3032700255 200 183 3,4 KS-VL-MOD080-HSK-C050-200-21 30327004

75,00 - 109,99 100 63


110,00 - 159,99 117 80


160,00 - 280,00 140 100110 70 42 4,9 KS-VL-MOD140-HSK-C100-070-21 30320021110 100 72 7,6 KS-VL-MOD140-HSK-C100-100-21 30327013110 150 122 10,6 KS-VL-MOD140-HSK-C100-150-21 30327014

Dl2

lZA

d 1

�

��

Tools with ISO elements | Boring | Intermediate adapters

Intermediate adapter

Items included: Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and cylinder head screws (for fastening the KS flange adapter).

Dimensions in mm.

For spare parts for intermediate adapters see page 155.

With radial and angular alignment

For tool ø Module diameter

Nominal sizeHSK

Dimensions Weight Specification Order No.

32

D

kglMA G G1

60,00 - 74,99

HSK-A63

80

60 M6 M8x1 1,4 OS-AD-HSK-A063-MOD080-060-11 3031938980 60 M6 M8x1 2,1 OS-AD-HSK-A080-MOD080-060-11 30319394100 55 M6 M8x1 3 OS-AD-HSK-A100-MOD080-055-11 30319400

SKAD/B 40 55 M6 M8x1 1,7 OS-AD-SK040-MOD080-055-13 10058661AD/B 50 50 M6 M8x1 3,6 OS-AD-SK050-MOD080-050-13 10058671

BT40 65 M6 M8x1 2 OS-AD-BT040-MOD080-065-11 3032008850 70 M6 M8x1 5,1 OS-AD-BT050-MOD080-070-11 30320097

CAT40 55 M6 M8x1 1,7 OS-AD-CAT040-MOD080-055-11 3032012850 50 M6 M8x1 3,6 OS-AD-CAT050-MOD080-050-11 30320137

75,00 - 109,99

HSK-A63

100

65 M8 M10x1 2,1 OS-AD-HSK-A063-MOD100-065-11 3031939080 65 M8 M10x1 2,6 OS-AD-HSK-A080-MOD100-065-11 30319395100 65 M8 M10x1 3,7 OS-AD-HSK-A100-MOD100-065-11 30319401

SKAD/B 40 60 M8 M10x1 2,2 OS-AD-SK040-MOD100-060-13 10058662AD/B 50 60 M8 M10x1 4,4 OS-AD-SK050-MOD100-060-13 10058672

BT40 70 M8 M10x1 2,6 OS-AD-BT040-MOD100-070-11 3032008950 70 M8 M10x1 5,3 OS-AD-BT050-MOD100-070-11 30320098

CAT40 60 M8 M10x1 2,2 OS-AD-CAT040-MOD100-060-11 3032012950 60 M8 M10x1 4,4 OS-AD-CAT050-MOD100-060-11 30320138

110,00 - 159,99

HSK-A63

117

65 M8 M10x1 2,5 OS-AD-HSK-A063-MOD117-065-11 3031939180 65 M8 M10x1 3,1 OS-AD-HSK-A080-MOD117-065-11 30319396100 65 M8 M10x1 4 OS-AD-HSK-A100-MOD117-065-11 30319402

SKAD/B 40 - - - - - -AD/B 50 60 M8 M10x1 4,5 OS-AD-SK050-MOD117-060-13 10058673

BT40 - - - - - -50 80 M8 M10x1 6,3 OS-AD-BT050-MOD117-080-11 30320099

CAT40 - - - - - -50 60 M8 M10x1 4,5 OS-AD-CAT050-MOD117-060-11 30320139

160,00 - 280,00

HSK-A63

140

- - - - - -80 75 M10 M10x1 4,2 OS-AD-HSK-A080-MOD140-075-11 30319397100 75 M10 M10x1 5,2 OS-AD-HSK-A100-MOD140-075-11 30319403

SKAD/B 40 - - - - - -AD/B 50 60 M10 M10x1 4,7 OS-AD-SK050-MOD140-060-13 10058675

BT40 - - - - - -50 80 M8 M10x1 6,6 OS-AD-BT050-MOD140-080-11 30320100

CAT40 - - - - - -50 60 M8 M10x1 4,7 OS-AD-CAT050-MOD140-060-11 30320140

�

G1

G

lMA

D

Machine adapter

Tools with ISO elements | Boring | Machine adapters

Items included: Complete with threaded pins for aligning the radial run-out, does not include coolant tube.

Dimensions in mm.

For spare parts for machine adapters see page 155.

Borin

g TS

W /

TFB

For tool ø Locating shank Module diameter

Dimensions Weight Specification Order No.

33

�

�

�

�

�

�

�

�

MAPAL PerformanceMill ISO milling cuttersMAPALs experience in the area of high performance custom ISO tools has been implemented in a standard programme of radial and tangential tools for a very wide range of applications.

The PerformanceMill milling cutters are designed with high accuracy insert seats and include, along with face and shoulder cutter heads, also shell end face and disc milling cutters as well as the particularly innovative helix milling cutters for end face and bore machining. Perfectly matched cutting edge geometries and high performance coatings are basic features of the milling cutter indexable inserts.

Programme overview milling 36-37

Designation key 38-39

Face milling cutters 40-42

Shoulder milling cutters 43-50

Shell end milling cutters 51-55

Helix milling cutters 56-58

Disc milling cutters 59-64

Custom milling cutters 65

Trimming / edge milling

Face milling

Groove milling

Shoulder milling Disc milling cutters

Shoulder milling Gang milling cutters

Plunge milling linear

Shoulder milling deep

Shoulder milling (face circumfer-ential milling)

Helix milling Internal coolingTools are designed with internal coolant supply.

Tools with ISO elements | Milling

Mill

ing

Intr

oduc

tion

35

IFM75-C2/C4 ICM90-C2/C4 ICM90-C2/C4-Finishing ICM90-S4 ICM90-B2-Shank ICM90-B2

4 2 2

7 7 3 7 / 13 8 / 14 1463 - 160 63 - 160 63 - 160 40 - 100 16 - 40 50 - 200

CT_D... / CT_Q… CT_D... / CT_Q… CT_H... / CT_A… SE_T… BD_T.. BD_T..

PMKNS

41 - 42 44 / 46 45 / 47 48 49 50

ISM90-B2-Shank ISM90-B2 ISM90-C2/C4-HSK/SK IHM90-C2/C4-HSK IHM90-C2/C4 IDM90-C2/C4 IDM88-L8

2 2

37 / 55 37 / 59 75 35 35 7 / 17 1125 - 40 40 - 100 63 - 100 80 - 160 125 - 160 100 - 200 100 - 200BD_T.. BD_T.. CT_D... / CT_Q… CT_D... / CT_Q… CT_D... / CT_Q… CT_D... / CT_Q… LT_U…

PMKNS

52 53 54 - 55 57 58 60 - 63 64

Tools with ISO elements | Milling | Programme overview

Programme overview milling

Milling cutter typeFace milling cutters Shoulder milling cutters Shoulder milling cutters

Wide pitch Close pitchNumber of cutting edges 2 or 4 2 or 4 2 or 4

Application

Cutting depth ap max. (mm)Tool ø (mm)Indexable insert

RoughingMedium machiningFinishing

Page

Milling cutter typeShell end milling cutters Helix milling cutters Disc milling cutters

Number of cutting edges 2 or 4 2 or 4 2 or 4 2 or 4 4 + 4

Application



Page highly suitable suitable in some situations not suitable

36

IFM75-C2/C4 ICM90-C2/C4 ICM90-C2/C4-Finishing ICM90-S4 ICM90-B2-Shank ICM90-B2

4 2 2

7 7 3 7 / 13 8 / 14 1463 - 160 63 - 160 63 - 160 40 - 100 16 - 40 50 - 200

CT_D... / CT_Q… CT_D... / CT_Q… CT_H... / CT_A… SE_T… BD_T.. BD_T..

PMKNS

41 - 42 44 / 46 45 / 47 48 49 50

ISM90-B2-Shank ISM90-B2 ISM90-C2/C4-HSK/SK IHM90-C2/C4-HSK IHM90-C2/C4 IDM90-C2/C4 IDM88-L8

2 2

37 / 55 37 / 59 75 35 35 7 / 17 1125 - 40 40 - 100 63 - 100 80 - 160 125 - 160 100 - 200 100 - 200BD_T.. BD_T.. CT_D... / CT_Q… CT_D... / CT_Q… CT_D... / CT_Q… CT_D... / CT_Q… LT_U…

PMKNS

52 53 54 - 55 57 58 60 - 63 64

Tools with ISO elements | Milling | Programme overview

Mill

ing

Intr

oduc

tionMilling cutter type

Face milling cutters Shoulder milling cutters Shoulder milling cutters

Wide pitch Close pitchNumber of cutting edges 2 or 4 2 or 4 2 or 4

Application



Page

Milling cutter typeShell end milling cutters Helix milling cutters Disc milling cutters

Number of cutting edges 2 or 4 2 or 4 2 or 4 2 or 4 4 + 4

Application



Page

37

I F M 7 5 1 2 5 C A 3 20 - - -

IFM

ICM

ISM

IHM

IDM

HA32

HB32

HE32

CA22

CA27

CA32

CA40

CA60

A063 HSK-A63

A080 HSK-A80

A100 HSK-A100

C063 HSK-C63

C100 HSK-C100

T063 HSK-T63

S050 SK50

S040 SK40

0

1

125

45 45°

75 75°

90 90°

Tools with ISO elements | Milling | Designation key

Designation key milling cutter programme

Milling cutter type

Contact angle / insert installa-tion position

Internal cooling Tool diameter Connection (Examples)

Face milling cutters

Shoulder milling cutters

Shell end milling cutters

Helix milling cutters

Disc milling cutters

Cylindrical shank HA ø = 32 mm

Cylindrical shank HB ø = 32 mm

Cylindrical shank HE ø = 32 mm

Milling cutter arbor ø = 22 mm





Without IC

With IC

Milling cutter ø =125 mm

38

Z 1 0 R - -C MT _ D 0 9

Z5

Z10

Z9+3

Z12+4

Z6+6

R

L

R1

R2

R3

Tools with ISO elements | Milling | Designation key

Mill

ing

Intr

oduc

tion

Eff ective number of cutting edges (eff .) (Examples) Direction of rotation Indexable insert

Optional

Eff . number of teeth = 5

Eff . number of teeth = 10

Eff . number of teeth = 12 of which 3 adjustable cutting edges

Eff . number of teeth = 16 of which 4 adjustable cutting edges

Disc milling cutters Eff . number of teeth = 6(both sides, 3-sided cutting)

Right

Left

Right / milling cutter (left-side cutting)

Right / milling cutter(right-side cutting)

Right / milling cutter (both sides, 3-sided cutting)

2. digit "T" CT... TangentialLT... Tangential

2. digit "E, D" BD... RadialSE... Radial

Modifi ed body material

39

IFM75-C2 IFM75-C4

CT_D09T3 CT_Q0905

Tools with ISO elements | Milling | Face milling cutters

Face milling cutter IFMFace milling cutter 75°

Tangential

Two-cutting edge indexable insert Four-cutting edge indexable insert

Preferred for aluminium also PCD-tipped. Preferred for castings and steel. For castings also PcBN-tipped.

Properties

- Internal coolant supply- Enlarged face connection- Fixed insert seats- Wide and narrow pitch- 75° contact – therefore lower radial forces

- For roughing and semi-machining- Large chip spaces for high chip volume

Application notes

40

d 3

d 2

l1 apκ

d 1

d 4

ø d1 Zeff ø d2 l1 ø d3 ø d4


63 4 22 50 48 28 7 0,6 10.000 IFM751-063-CA22-Z4R-CT_D09 3039556080 5 27 50 60 38 7 0,9 8.000 IFM751-080-CA27-Z5R-CT_D09 30395567100 6 32 50 78 44 7 1,9 6.400 IFM751-100-CA32-Z6R-CT_D09 30383562125 7 40 63 89 56 7 2,6 5.100 IFM751-125-CA40-Z7R-CT_D09 30395590160 8 40 63 89 56 7 4,4 4.000 IFM751-160-CA40-Z8R-CT_D09 30395616

63 6 22 50 48 28 7 0,6 10.000 IFM751-063-CA22-Z6R-CT_D09 3039556180 7 27 50 60 38 7 0,9 8.000 IFM751-080-CA27-Z7R-CT_D09 30395587100 9 32 50 78 44 7 1,7 6.400 IFM751-100-CA32-Z9R-CT_D09 30383563125 10 40 63 89 56 7 2,8 5.100 IFM751-125-CA40-Z10R-CT_D09 30395591160 12 40 63 89 56 7 4,5 4.000 IFM751-160-CA40-Z12R-CT_D09 30395617

CT_D09T3… CT_D09T3…10007315

CT_D09T3…30414763

Face milling head with tangential technologyIFM75-C2κ 75°

CT_D09T3 / wide pitch

CT_D09T3 / narrow pitch

Accessories Spare parts*


* Included.

Dimensions in mm.

Face

mill

ing

cutt

ers

Dimensions ap max. Weightkg

Max. spindle speed (min-1)

Specifi cation Order No.




Indexable insert Page 116-117

Clamping systems / adaptersSee section Accessories Page 160

Milling cutter clamping screwsSee section Accessories Page 156

Clamping screw for indexable insert

TORX PLUS® M3.5x9.4-TX10-IP

Order No.

TORX PLUS® screwdriverwith handle 10IPx80x191

Order No.

41

d 1

d 2

d 3

ap

d 4

l1

κ



63 4 22 50 48 28 7 0,6 8.000 IFM751-063-CA22-Z4R-CT_Q09 3039556280 5 27 50 60 38 7 0,9 6.500 IFM751-080-CA27-Z5R-CT_Q09 30395588100 6 32 50 78 44 7 1,6 5.300 IFM751-100-CA32-Z6R-CT_Q09 30382219125 7 40 63 89 56 7 2,7 4.300 IFM751-125-CA40-Z7R-CT_Q09 30395592160 8 40 63 89 56 7 4,4 3.300 IFM751-160-CA40-Z8R-CT_Q09 30395618

63 6 22 50 48 28 7 0,6 8.000 IFM751-063-CA22-Z6R-CT_Q09 3039556480 7 27 50 60 38 7 0,9 6.500 IFM751-080-CA27-Z7R-CT_Q09 30395589100 9 32 50 78 44 7 1,7 5.300 IFM751-100-CA32-Z9R-CT_Q09 30382221125 10 40 63 89 56 7 2,9 4.300 IFM751-125-CA40-Z10R-CT_Q09 30395615160 12 40 63 89 56 7 4,6 3.300 IFM751-160-CA40-Z12R-CT_Q09 30395619

CT_Q0905… CT_Q0905…10105079

CT_Q0905…30414763

Face milling head with tangential technologyIFM75-C4κ 75°

CT_Q0905 / wide pitch

CT_Q0905 / narrow pitch



* Included.

Dimensions in mm.




Dimensions apMax.

Weightkg



Indexable insert Page 119




TORX PLUS® M3.5x11-TX10-IP

Order No.


Order No.

42

ICM90-C2/C4 ICM90-C2/C4 Finishing ICM90-S4 ICM90-B2-Shank

ICM90-B2

Shoulder milling cutter ICMShoulder milling cutter 90°

Tools with ISO elements | Milling | Shoulder milling cutters

Adjustable fi nishing indexable insert

Two-cutting edge indexable insert

Four-cutting edge indexable insert

- Internal coolant supply- Enlarged face connection- Fixed insert seats- Wider pitch

- For roughing and semi-fi nish machining- 90° shoulder surfaces possible

- Internal coolant supply- Enlarged face connection- Adjustable fi nishing indexable insert- Close pitch


Initial value for adjustable fi nishing indexable inserts 0.02 mm – 0.04 mm.

Preferred for aluminium also PCD-tipped.

Preferred for castings and steel.For castings also PcBN-tipped.

CT_D09T3 CT_Q0905

- Internal coolant supply- Fixed insert seats- Positive installation position of the indexable insert for short projection length


Preferred for castings and steel.

- Internal coolant supply- Fixed insert seats

- For roughing and semi-fi nish machining- 90° shoulder surfaces possible- Ramping milling is possible to a limited extent (up ø 63)- Plunging possible


Shou

lder

mill

ing

cutt

ers

Application notes

Properties

Tangential Radial

43

ap

d 1

d 2

d 3

l1

d 4

κ

apmax.


63 4 22 50 48 28 7 0,5 10.000 ICM901-063-CA22-Z4R-CT_D09 3039550880 5 27 50 60 38 7 1 8.000 ICM901-080-CA27-Z5R-CT_D09 30395510100 6 32 50 78 44 7 1,4 6.400 ICM901-100-CA32-Z6R-CT_D09 30383567125 7 40 63 89 56 7 2,6 5.100 ICM901-125-CA40-Z7R-CT_D09 30395512160 8 40 63 89 56 7 4 4.000 ICM901-160-CA40-Z8R-CT_D09 30395515

CT_D09T3... CT_D09T3...10007315

CT_D09T3...30414763

Shoulder milling head with tangential technologyICM90-C2κ 90°

CT_D09T3 / wide pitch



* Included.

Dimensions in mm.

Dimensions Weightkg








Order No.


Order No.

44

d 1

d 2

d 3

l1ap

d 4

κ

apmax.


63 6 (4+2) 6 22 50 48 28 0.4 / 3.0 0,5 10.000 ICM901-063-CA22-Z4+2R-CT_D09 3039551880 8 (6+2) 8 27 50 60 38 0.4 / 3.0 0,9 8.000 ICM901-080-CA27-Z6+2R-CT_D09 30395520100 10 (8+2) 10 32 50 78 44 0.4 / 3.0 1,6 6.400 ICM901-100-CA32-Z8+2R-CT_D09 30383564125 12 (9+3) 12 40 63 89 56 0.4 / 3.0 2,7 5.100 ICM901-125-CA40-Z9+3R-CT_D09 30395523160 16 (12+4) 16 40 63 89 56 0.4 / 3.0 4,1 4.000 ICM901-160-CA40-Z12+4R-CT_D09 30395525

CT_D09T3...

CT_A09T3…

CT_D09T3...CT_A09T3... 10007315

CT_D09T3...CT_A09T3... 30414763

K14884-348

K1751-74

10004356


Shoulder milling head with tangential technologyICM90-C2-Finishingκ 90°

CT_D09T3

Accessories Selection notes

Spare parts*

* Included.

Dimensions in mm.

Shou

lder

mill

ing

cutt

ers

Dimensions Weightkg



No. of inserts





ap max. 0.4 mm on assembly with CT_D09T3… and CT_A09T3…

ap max. 3.0 mm on assembly entirely with CT_D09T3



Order No.


Order No.

Adjusting wedgeM4x0.5

Order No.

Threaded spindleM4x0.5 LH/RHx9 with screw

locking

Order No.

Hex wrenchWrench size 2

Order No.

Assembly note:

Assembly example ø 100, Zeff 10(8+2)

� On assembly with wide face indexable inserts (CT_A09T3), 8 pieces CT_D09T3 and 2 pieces CT_A09T3 are fi tted. Here the wide face indexable inserts (CT_A09T3) are fi tted in the insert seats with axial adjustment.

� On assembly without wide face indexable inserts, 10 pieces CT_D09T3 are fi tted.

For setting instructions see page 193.

45

d 1

d 2

d 3

l1 ap

d 4

κ

apmax.


63 4 22 50 48 28 7 0,6 8.000 ICM901-063-CA22-Z4R-CT_Q09 3039550980 5 27 50 60 38 7 0,8 6.500 ICM901-080-CA27-Z5R-CT_Q09 30395511100 6 32 50 78 44 7 1,5 5.300 ICM901-100-CA32-Z6R-CT_Q09 30382224125 7 40 63 89 56 7 2,7 4.300 ICM901-125-CA40-Z7R-CT_Q09 30395513160 8 40 63 89 56 7 4,1 3.300 ICM901-160-CA40-Z8R-CT_Q09 30395516

CT_Q0905… CT_Q0905…10105079

CT_Q0905…30414763


Shoulder milling head with tangential technologyICM90-C4κ 90°

CT_Q0905 / wide pitch


* Included.

Dimensions in mm.

Dimensions Weightkg








Order No.


Order No.

46

d 1

d 2

d 3

l1 ap

d 4

κ

CT_Q0905...

CT_H0905…

CT_Q0905CT_H0905 10105079

CT_Q0905CT_H0905 30414763

K14884-351

K1751-74

10004356

63 6 (4+2) 22 50 48 28 0.4 / 3.0 0,5 8.000 ICM901-063-CA22-Z4+2R-CT_Q09 3039551980 8 (6+2) 27 50 60 38 0.4 / 3.0 0,9 6.500 ICM901-080-CA27-Z6+2R-CT_Q09 30395522100 10 (8+2) 32 50 78 44 0.4 / 3.0 1,6 5.300 ICM901-100-CA32-Z8+2R-CT_Q09 30382222125 12 (9+3) 40 63 89 56 0.4 / 3.0 2,7 4.300 ICM901-125-CA40-Z9+3R-CT_Q09 30395524160 16 (12+4) 40 63 89 56 0.4 / 3.0 4,2 3.300 ICM901-160-CA40-Z12+4R-CT_Q09 30395526

apmax.


Shoulder milling head with tangential technologyICM90-C4-Finishingκ 90°

CT_Q0905

Accessories Selection notes

Spare parts*


* Included.

Dimensions in mm.

Shou

lder

mill

ing

cutt

ers

Assembly note:

Assembly example ø 160, Zeff 16 (12+4)

� On assembly with wide face indexable inserts (CT_H0905) 12 pieces CT_Q0905 and 4 pieces CT_H0905 are fi tted. Here the wide face indexable inserts (CT_H0905) are fi tted in the insert seats with axial adjustment.

� On assembly without wide face indexable inserts, 16 pieces CT_Q0905 are fi tted.

For setting instructions see page 193.

ap max. 0.4 mm on assembly with CT_Q0905 and CT_H0905

ap max. 3.0 mm on assembly entirely with CT_Q0905



Order No.

TORX PLUS® screwdriver with handle 10IPx80x191

Order No.

Adjusting wedgeM4x0.5

Order No.

Threaded spindleM4x0.5 LH/RHx9 with screw

locking

Order No.

Hex wrenchWrench size 2

Order No.

Dimensions Weightkg






Milling cutter clamping screwsSee section Accessories… Page 156

47

d 1

d 2

d 3

apl1

d 4

κ

40 4 16 40 32 15,5 7 0,2 10.000 ICM901-040-CA16-Z4R-SE_T09 3041283050 5 22 50 48 18,5 7 0,5 8.000 ICM901-050-CA22-Z5R-SE_T09 3041568563 6 22 50 48 18,5 7 0,7 6.300 ICM901-063-CA22-Z6R-SE_T09 3041568680 7 27 50 60 38 7 1,2 5.000 ICM901-080-CA27-Z7R-SE_T09 30415687100 9 32 50 78 44 7 1,9 4.000 ICM901-100-CA32-Z9R-SE_T09 30416906

63 5 22 50 48 18,5 13 0,6 7.500 ICM901-063-CA22-Z5R-SE_T15 3041282280 6 27 50 60 38 13 1,1 6.000 ICM901-080-CA27-Z6R-SE_T15 30412824100 6 32 50 78 44 13 1,8 4.800 ICM901-100-CA32-Z6R-SE_T15 30412826125 7 40 63 89 56 13 3,7 3.800 ICM901-125-CA40-Z7R-SE_T15 30412827160 9 40 63 89 56 13 6,1 3.000 ICM901-160-CA40-Z9R-SE_T15 30412828200 11 60 63 140 - 13 9,4 2.400 ICM901-200-CA60-Z11R-SE_T15 30412829

SE_T09…SE_T15… SE_T09T3

10105076

SE_T09T330414763

SE_T150410105083

SE_T150430414766

apmax.


apmax.


Shoulder milling head with radial technologyICM90-S4κ 90°

SE_T09T3

SE_T1504



* Included.

Dimensions in mm.



Milling cutter clamping screws* Page 156


TORX PLUS® M3x8.5-TX8-IP

Order No.


Order No.


TORX PLUS® M5x11-TX20-IP

Order No.


Order No.

Dimensions Weightkg



Dimensions Weightkg



48

l1l2

d 1d 2

apκ

16 2 16 100 30 8 0,2 43.750 HA ICM901-016-HA16-Z2R-BD_T11 30420059 3050138216 2 16 68 25 8 0,1 43.750 HB ICM901-016-HB16-Z2R-BD_T11 30420060 3050138320 3 20 110 30 8 0,3 41.000 HA ICM901-020-HA20-Z3R-BD_T11 30420061 3050138420 3 20 81 30 8 0,2 41.000 HB ICM901-020-HB20-Z3R-BD_T11 30420062 3050138525 3 25 120 32 8 0,5 37.500 HA ICM901-025-HA25-Z3R-BD_T11 30420063 3050138625 3 25 88 32 8 0,3 37.500 HB ICM901-025-HB25-Z3R-BD_T11 30383780 3050138732 4 32 130 40 8 0,8 33.900 HA ICM901-032-HA32-Z4R-BD_T11 30420064 3050138832 4 32 100 40 8 0,6 33.900 HB ICM901-032-HB32-Z4R-BD_T11 30420065 3050138940 5 32 150 50 8 1 30.000 HA ICM901-040-HA32-Z5R-BD_T11 30420066 3050139040 5 32 110 50 8 0,8 30.000 HB ICM901-040-HB32-Z5R-BD_T11 30420067 30501391

BD_T11T3…BD_T1704… BD_T11T3

30419328

BD_T11T310019467

BD_T170430419329

BD_T170410019469

25 2 25 120 36 14 0,4 35.000 HA ICM901-025-HA25-Z2R-BD_T17 30420068 3050139225 2 25 92 36 14 0,3 35.000 HB ICM901-025-HB25-Z2R-BD_T17 30420069 3050139332 3 32 130 40 14 0,7 30.000 HA ICM901-032-HA32-Z3R-BD_T17 30420070 3050139432 3 32 100 40 14 0,5 30.000 HB ICM901-032-HB32-Z3R-BD_T17 30420071 3050139540 4 32 150 50 14 1 25.000 HA ICM901-040-HA32-Z4R-BD_T17 30420072 3050139640 4 32 110 50 14 0,7 25.000 HB ICM901-040-HB32-Z4R-BD_T17 30420073 30501397

apmax.

ø d1 Zeff ø d2 l1 l2

End milling cutter with radial technologyICM90-B2-Shankκ 90° B2

Spare parts*Accessories

BD_T1704


BD_T11T3

** On assembly with indexable inserts with a radius >1.2 mm, the modifi ed milling cutter type M must be selected. Alternatively the standard milling cutter can be ordered and re-worked by the customer.

Information on this aspect is given in the Technical appendix on page 191.

* Included.

Dimensions in mm.

Shou

lder

mill

ing

cutt

ers

Indexable insert** Page 122-124

See catalogue "MAPAL compe-tence clamping technology"


TORX® M2.5x5.4-TX8

Order No.

TORX® screwdriver with handle TX8x60x164

Order No.


TORX® M4x6.9-TX15

Order No.

TORX® screwdriver with handle TX15x80x191

Order No.

Dimensions Weightkg

Max.Spindle speed(min-1)

Cylindri-cal shank

form

Specifi cation Order No. Order No.Type M

49

l1

d 1

d 2

d 3

ap

d 4

κ

apmax.


40 4 16 40 34 14 14 0,2 25.000 ICM901-040-CA16-Z4R-BD_T17 30383785 3050139850 4 22 40 40 18 14 0,3 17.000 ICM901-050-CA22-Z4R-BD_T17 30420074 3050139963 5 22 40 40 18 14 0,5 14.500 ICM901-063-CA22-Z5R-BD_T17 30420075 3050140080 6 27 50 52,5 20 14 1 12.000 ICM901-080-CA27-Z6R-BD_T17 30420076 30501401100 7 32 55 65 26 14 1,8 10.500 ICM901-100-CA32-Z7R-BD_T17 30420077 30501402

BD_T1704… BD_T1704…30419329

BD_T1704…10019469

Shoulder milling head with radial technologyICM90-B2κ 90°

BD_T1704




* Included.

Dimensions in mm.


Dimensions Weightkg



Indexable insert** Page 122-123




TORX® M4x6.9-TX15

Order No.

TORX® screwdriverwith handle TX15x80x191

Order No.

50

ISM90-B2-Shank ISM90-B2 ISM90-C2/C4-HSK ISM90-C2/C4-SK

CT_D09T3 CT_Q0905

BDMT 11T3 BDMT 1704

R72 R73 R73 R74

Tools with ISO elements | Milling | Shell end milling cutters

Shel

l end

face

m

illin

g cu

tter

s

Shell end milling cutters ISMShell end face milling cutters 90°

Radial Tangential


Assembly note

The carrier tool is fitted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.


Preferred for aluminium and titanium.

Preferred for castings, to a limited extent for steel.

Application notes

Properties


- For roughing- Ideal for heavy machining , flute milling, trimming, shoulder milling- For high chip volume

Preferred for steel and aluminium, to a limited extent for castings.


- For roughing- For deep shoulder milling and trimming- For large cutting depths (ap)

51

l1

ap

d 1d 2

l2

κ

apmax.

ø d1 Zeff ø d2 l1 l2

25 2 8 25 120 46 37 0,4 26.250 HA ISM901-025-HA25-Z2R-BD_T11 30420047 3050140325 2 8 25 104 46 37 0,3 26.250 HB ISM901-025-HB25-Z2R-BD_T11 30420048 3050140432 2 10 32 140 55 46 0,8 23.700 HA ISM901-032-HA32-Z2R-BD_T11 30420049 3050140532 2 10 32 117 55 46 0,6 23.700 HB ISM901-032-HB32-Z2R-BD_T11 30420050 3050140632 4 20 32 140 55 46 0,7 23.700 HA ISM901-032-HA32-Z4R-BD_T11 30420051 3050140732 4 20 32 117 55 46 0,6 23.700 HB ISM901-032-HB32-Z4R-BD_T11 30420052 3050140840 4 24 32 150 64 55 1 21.000 HA ISM901-040-HA32-Z4R-BD_T11 30420053 3050140940 4 24 32 126 64 55 0,8 21.000 HB ISM901-040-HB32-Z4R-BD_T11 30383783 30501410

BD_T11T3… BD_T11T3…30419328

BD_T11T3…10019467

BDMT 11T3

R72 R73

Shell end milling cutter with radial technologyISM90-B2-Shankκ 90°

BD_T11T3



Assembly noteThe carrier tool is fi tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay atten-tion to the markings on the carrier tool.



* Included.

Dimensions in mm.

Dimensions Weightkg

Max. spindle speed(min-1)

Cylindri-cal shank

form


No. of inserts

Indexable insert** Page 123

See catalogue "MAPAL compe-tence clamping technology"


TORX® M2.5x5.4-TX8

Order No.


Order No.

52

l1ap

d 2

d 1

d 4

κ

apmax.

ø d1 Zeff ø d2 l1 ø d4

apmax.

ø d1 Zeff ø d2 l1 ø d4

40 4 16 16 50 15 37 0,3 17.500 ISM900-040-CA16-Z4R-BD_T11 30420054 3050141150 6 30 22 63 18 46 0,6 11.900 ISM900-050-CA22-Z6R-BD_T11 30420055 30501412

50 4 16 22 78 18 59 0,6 11.900 ISM900-050-CA22-Z4R-BD_T17 30420056 3050141363 4 12 27 70 20 45 1 10.000 ISM900-063-CA27-Z4R-BD_T17 30383784 3050141480 6 24 32 85 26 59 2 8.400 ISM900-080-CA32-Z6R-BD_T17 30420057 30501415100 6 24 40 85 56 59 3 7.300 ISM900-100-CA40-Z6R-BD_T17 30420058 30501416

BD_T11T330419328

BD_T11T310019467

BD_T170430419329

BD_T170410019469

BD_T11T3…BD_T1704…

BDMT 11T3 BDMT 1704

R72 R73 R73 R74


Shell end milling cutter with radial technologyISM90-B2κ 90°

BD_T11T3

BD_T1704

Accessories

Assembly noteThe carrier tool is fi tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay atten-tion to the markings on the carrier tool.



* Included.

Dimensions in mm.

Spare parts*

Shel

l end

face

m

illin

g cu

tter

s

Dimensions Weightkg

Max. spin-dle speed(min-1)


No. of inserts

Dimensions Weightkg

Max. spin-dle speed(min-1)


No. of inserts


TORX®M2.5x5.4-TX8

Order No.


Order No.


TORX®M4x6.9-TX15

Order No.


Order No.

Indexable insert** Page 123



53

d 1

l1

ap

l2

κ

apmax.

ø d1 Zeff l1 l2

apmax.

ø d1 Zeff l1 l2

63 3 30 100 130 100 75 3,8 10.100 ISM901-063-A100-Z3R-CT_D09 3042593280 4 40 100 130 100 75 5,1 8.000 ISM901-080-A100-Z4R-CT_D09 30395633100 4 40 100 130 100 75 6,5 6.400 ISM901-100-A100-Z4R-CT_D09 30395638

63 4 40 100 130 100 75 4 8.000 ISM901-063-A100-Z4R-CT_Q09 3039562780 4 40 100 130 100 75 5,2 6.500 ISM901-080-A100-Z4R-CT_Q09 30395634100 5 50 100 130 100 75 5,2 5.300 ISM901-100-A100-Z5R-CT_Q09 30395640

CT_D09T310007315

CT_Q090510105079

CT_D09T3CT_Q0905 30414763

CT_D09T3CT_Q0905 30433620

CT_D09T3CT_Q0905 10004870

CT_D09T3CT_Q0905 30326008

CT_D09T3

CT_Q0905

Shell end milling cutter with tangential technologyISM90-C2-HSK, ISM90-C4-HSKκ 90°

CT_D09T3

CT_Q0905



* Included.

Dimensions in mm.

Dimensions Weightkg



No. of inserts

Nominal sizeHSK-A

Dimensions Weightkg



No. of inserts

Nominal sizeHSK-A





Order No.



Order No.


Order No.

Threaded pin M3x8 wrench size 1.5 ICø1.2

Order No.

Hex wrench Wrench size 1.5

Order No.

Coolant tubeHSK100

Order No.

54

CT_D09T310007315

CT_Q090510105079

CT_D09T3CT_Q0905 30414763

CT_D09T3CT_Q0905 30433620

CT_D09T3CT_Q0905 10004870

CT_D09T3CT_Q0905 30326008

d 1

ap

l1

l2

κ

apmax.

ø d1 Zeff l1 l2

apmax.

ø d1 Zeff l1 l2

63 3 30 50 130 110 75 5 10.100 ISM901-063-S050-Z3R-CT_D09 3042593380 4 40 50 130 110 75 6 8.000 ISM901-080-S050-Z4R-CT_D09 30395635100 4 40 50 130 110 75 8 6.400 ISM901-100-S050-Z4R-CT_D09 30395641

63 4 40 50 130 110 75 5 8.000 ISM901-063-S050-Z4R-CT_Q09 3039563180 4 40 50 130 110 75 6 6.500 ISM901-080-S050-Z4R-CT_Q09 30395637100 5 50 50 130 110 75 8 5.300 ISM901-100-S050-Z5R-CT_Q09 30395642

CT_D09T3

CT_Q0905


Shell end milling cutter with tangential technologyISM90-C2-SK, ISM90-C4-SKκ 90°

CT_D09T3

CT_Q0905


* Included.

Dimensions in mm.

Shel

l end

face

m

illin

g cu

tter

s



Order No.



Order No.


Order No.

Threaded pin M3x8 wrench size 1.5 ICø1.2

Order No.


Order No.

Coolant tubeHSK100

Order No.

Dimensions Weightkg



No. of inserts

Nominal sizeSK

Dimensions Weightkg



No. of inserts

Nominal sizeSK



55

IHM90-C2IHM90-C4

IHM90-C2-HSKIHM90-C4-HSK

CT_D09T3CT_D09T3 CT_Q0905CT_Q0905

Tools with ISO elements | Milling | Helix milling cutters

Helix milling cutters IHMHelix milling cutters 90°





Preferred for aluminium.Preferred for aluminium. Preferred for castings, to a limited extent for steel.

Preferred for castings, to a limited extent for steel.


- For roughing large bores- Preferred for short projection lengths- Ideal for machine tools with extending sleeve- For high material removal rate


- For roughing large bores- Preferred for long projection lengths- Ideal for machining centres- Can be adapted using HSK connection- For high material removal rate

Tangential

Application notes

Properties

56

d 1

ap

l1l2

κ

CT_D09T310007315

CT_Q090510105079

CT_D09T3CT_Q0905 30414763

CT_D09T3CT_Q0905 30433620

CT_D09T3CT_Q0905 10004870

30326008

apmax.

ø d1 Zeff l1 l2

apmax.

ø d1 Zeff l1 l2

80 4 20+4 63 90 64 35 2,6 8.000 IHM901-080-A063-Z4R-CT_D09 30395675100 4 20+4 80 110 84 35 4,9 6.400 IHM901-100-A080-Z4R-CT_D09 30395676125 5 25+4 100 110 81 35 7,8 5.100 IHM901-125-A100-Z5R-CT_D09 30395677140 5 25+4 100 110 81 35 9,0 4.600 IHM901-140-A100-Z5R-CT_D09 30395678160 6 30+4 100 110 81 35 11,1 4.000 IHM901-160-A100-Z6R-CT_D09 30395679

80 4 20+4 63 90 64 35 2,6 6.500 IHM901-080-A063-Z4R-CT_Q09 30346711100 4 20+4 80 110 84 35 5,0 5.250 IHM901-100-A080-Z4R-CT_Q09 30346712125 5 25+4 100 110 81 35 7,8 4.250 IHM901-125-A100-Z5R-CT_Q09 30340468140 5 25+4 100 110 81 35 8,8 3.750 IHM901-140-A100-Z5R-CT_Q09 30346713160 6 30+4 100 110 81 35 11,1 3.250 IHM901-160-A100-Z6R-CT_Q09 30346714

CT_D09T3

CT_Q0905

ø d1

80 20+4 4 20100 20+4 4 20125 25+4 4 25140 25+4 4 25160 30+4 4 30


Helix milling cutter with tangential technologyIHM90-C2-HSK, IHM90-C4-HSKκ 90°

CT_D09T3

CT_Q0905


* Included.

Dimensions in mm.

Hel

ix m

illin

g cu

tter

s

Assembly noteCT_D09T3 and CT_Q0905



Order No.



Order No.


Order No.

Threaded pinM3x8 wrench size 1.5 ICø1.2

Order No.


Order No.

Coolant tubeHSK100

Order No.

Dimensions Weightkg



No. of inserts

Nominal sizeHSK-A

Dimensions ap Weightkg



No. of inserts

Nominal sizeHSK-A



Number of indexable inserts Left design Right design

57

d 1

ap

l1

d 2

d 3

d 4

κ

apmax.


apmax.


125 5 25+4 40 75 89 56 35 4,6 5.100 IHM901-125-CA40-Z5R-CT_D09 30395669140 5 25+4 40 75 89 56 35 5,6 4.600 IHM901-140-CA40-Z5R-CT_D09 30395670160 6 30+4 40 75 89 56 35 7,3 4.000 IHM901-160-CA40-Z6R-CT_D09 30395672

125 5 25+4 40 75 89 56 35 4,5 4.250 IHM901-125-CA40-Z5R-CT_Q09 30405299140 5 25+4 40 75 89 56 35 5,6 3.750 IHM901-140-CA40-Z5R-CT_Q09 30346719160 6 30+4 40 75 89 56 35 7,4 3.250 IHM901-160-CA40-Z6R-CT_Q09 30346720

CT_D09T310007315

CT_Q090510105079

CT_D09T3CT_Q0905 30414763

CT_D09T3CT_Q0905 30433620

CT_D09T3CT_Q0905 10004870

CT_D09T3

CT_Q0905

ø d1

125 25+4 4 25140 25+4 4 25160 30+4 4 30


Helix milling cutter with tangential technologyIHM90-C2, IHM90-C4κ 90°

CT_D09T3

CT_Q0905

Accessories

* Included.

Dimensions in mm.

Spare parts*

Assembly noteCT_D09T3 and CT_Q0905

Dimensions Weightkg



No. of inserts



Order No.



Order No.


Order No.

Threaded pinM3x8 wrench size 1.5 ICø1.2

Order No.


Order No.





Number of indexable inserts Left design Right design

58

CT_D09T3 CT_Q0905

Tools with ISO elements | Milling | Disc milling cutters

Disc milling cutters IDMDisc milling cutters 88° and 90°

IDM90-C2-L/RIDM90-C4-L/R

IDM90-C2-LRIDM90-C4-LR

IDM88-L8-L/R

Two-cutting edge indexable insert Four-cutting edge indexable insert

Preferred for aluminium also PCD-tipped. Preferred for castings and steel.For castings also PcBN-tipped.

Disc

mill

ing

cutt

ers

- Without internal coolant supply- Can be adjusted axially for fi nishing

- Suitable for roughing and fi nishing- Can also be used as gang milling cutter/ milling shaft- Flute milling not possible- 90° shoulder surfaces possible


- Suitable for roughing and fi nishing- Can also be used as gang milling cutter/ milling shaft- Flute milling possible- 90° shoulder surfaces possible


- Suitable for roughing and fi nishing- Can also be used as gang milling cutter/ milling shaft- Flute milling not possible


Application notes

Properties

Tangential

On the usage of insert size LT_U1507 the backing plate must be removed!

Fitting LT_U1505

Fitting LT_U1507

59

d 1

ap

l1

a e

d 3 d 2

κ

apmax.

aemax.

ø d1 Zeff l1 ø d2 ø d3

apmax.

aemax.


100 10 17 32 58 7 18 0,7 6.400 IDM900-100-CA32-Z10R2-CT_D09 30395683125 12 17 32 58 7 30 1,2 5.100 IDM900-125-CA32-Z12R2-CT_D09 30383559160 14 17 40 70 7 40 2,0 4.000 IDM900-160-CA40-Z14R2-CT_D09 30395699200 16 17 40 70 7 60 3,3 3.200 IDM900-200-CA40-Z16R2-CT_D09 30395710

100 10 17 32 58 7 18 0,7 6.400 IDM900-100-CA32-Z10R1-CT_D09 30395684125 12 17 32 58 7 30 1,2 5.100 IDM900-125-CA32-Z12R1-CT_D09 30383558160 14 17 40 70 7 40 2,0 4.000 IDM900-160-CA40-Z14R1-CT_D09 30395700200 16 17 40 70 7 60 3,3 3.200 IDM900-200-CA40-Z16R1-CT_D09 30395711

CT_D09T310007315

CT_D09T330414763

CT_D09T310003421

CT_D09T310004870

CT_D09T3

Disc milling cutter with tangential technologyIDM90-C2-L/RLeft or right-side cuttingκ 90°

CT_D09T3, right-side cutting

CT_D09T3, left-side cutting


* Included.

Dimensions in mm.


Dimensions Weightkg



Dimensions Weightkg




Order No.


Order No.

Threaded pinISO 4026-M3X5-45H

Order No.


Order No.



60

d 1d 2d 3

l1

a e

ap

κ

apmax.

aemax.


100 5+5 10 17 32 58 17 18 0,7 6.400 IDM900-100-CA32-Z5+5R3-CT_D09 30395685125 6+6 12 17 32 58 17 30 1,2 5.100 IDM900-125-CA32-Z6+6R3-CT_D09 30383557160 7+7 14 17 40 70 17 40 2,0 4.000 IDM900-160-CA40-Z7+7R3-CT_D09 30395701200 8+8 16 17 40 70 17 60 3,3 3.200 IDM900-200-CA40-Z8+8R3-CT_D09 30395712

CT_D09T310007315

CT_D09T330414763

CT_D09T310003421

CT_D09T310004870

CT_D09T3


Disc milling cutter with tangential technologyIDM90-C2-LRBoth sides – three-sided cuttingκ 90°

CT_D09T3

* Included.

Dimensions in mm.

Disc

mill

ing

cutt

ers


Dimensions Weightkg



No. of inserts


Order No.


Order No.


Order No.


Order No.


61

d 1

l1

d 2d 3

a e

ap

κ

apmax.

aemax.


apmax.

aemax.


100 10 17 32 58 7 18 0,7 5.250 IDM900-100-CA32-Z10R2-CT_Q09 30395687125 12 17 32 58 7 30 1,2 4.250 IDM900-125-CA32-Z12R2-CT_Q09 30382218160 14 17 40 70 7 40 2,0 3.250 IDM900-160-CA40-Z14R2-CT_Q09 30395702200 16 17 40 70 7 60 3,2 2.500 IDM900-200-CA40-Z16R2-CT_Q09 30395715

100 10 17 32 58 7 18 0,7 5.250 IDM900-100-CA32-Z10R1-CT_Q09 30395688125 12 17 32 58 7 30 1,2 4.250 IDM900-125-CA32-Z12R1-CT_Q09 30382217160 14 17 40 70 7 40 2,0 3.250 IDM900-160-CA40-Z14R1-CT_Q09 30395703200 16 17 40 70 7 60 3,2 2.500 IDM900-200-CA40-Z16R1-CT_Q09 30395716

CT_Q0905…10105079

CT_Q0905…3041476

CT_Q0905…10003421

CT_Q0905…10004870

CT_Q0905…


Disc milling cutter with tangential technologyIDM90-C4-L/RLeft or right-side cuttingκ 90°


CT_Q0905, right-side cutting

CT_Q0905, left-side cutting

* Included.

Dimensions in mm.

Dimensions Weightkg



Dimensions Weightkg




Order No.


Order No.


Order No.


Order No.



62

d 1

ap

d 2

a e

d 3

l1κ

apmax.

aemax.


100 5+5 10 17 32 58 17 18 0,7 5.250 IDM900-100-CA32-Z5+5R3-CT_Q09 30395690125 6+6 12 17 32 58 17 30 1,2 4.250 IDM900-125-CA32-Z6+6R3-CT_Q09 30382216160 7+7 14 17 40 70 17 40 2,0 3.250 IDM900-160-CA40-Z7+7R3-CT_Q09 30395704200 8+8 16 17 40 70 17 60 3,2 2.500 IDM900-200-CA40-Z8+8R3-CT_Q09 30395717

CT_Q090510105079

CT_Q090530414763

CT_Q090510003421

CT_Q090510004870

CT_Q0905


Disc milling cutter with tangential technologyIDM90-C4-LRBoth sides – three-sided cuttingκ 90°

CT_Q0905


Disc

mill

ing

cutt

ers

* Included.

Dimensions in mm.

Dimensions Weightkg



No. of inserts


Order No.


Order No.


Order No.


Order No.



63

d 1d 2d 3

l1

a e

ap

κ

LT_U1505

LT_U1507

LT_U1505LT_U1507 30414702

LT_U1505LT_U1507 30414764

LT_U1505LT_U1507 10003421

LT_U1505LT_U1507 10004870

LT_U150530413233

LT_U1505LT_U1507 30413235

LT_U1505LT_U1507 10005339

apmax.

aemax.


100 8 27,5 32 58 11 18 1,3 5.250 IDM880-100-CA32-Z8R2-LT_U15 30395692125 10 27,5 32 58 11 30 2,1 4.250 IDM880-125-CA32-Z10R2-LT_U15 30383561160 12 27,5 40 70 11 40 3,5 3.250 IDM880-160-CA40-Z12R2-LT_U15 30395705200 14 27,5 40 70 11 60 5,5 2.500 IDM880-200-CA40-Z14R2-LT_U15 30395718

100 8 27,5 32 58 11 18 1,3 5.250 IDM880-100-CA32-Z8R1-LT_U15 30395693125 10 27,5 32 58 11 30 2,1 4.250 IDM880-125-CA32-Z10R1-LT_U15 30383560160 12 27,5 40 70 11 40 3,5 3.250 IDM880-160-CA40-Z12R1-LT_U15 30395707200 14 27,5 40 70 11 60 5,5 2.500 IDM880-200-CA40-Z14R1-LT_U15 30395719


LT_U15, right-side cutting

LT_U15, left-side cutting

Accessories Selection note

Spare parts* Spare parts*

* Included.

Dimensions in mm.




On the usage of insert size LT_U1507 the backing plate must be removed.

Fitting LT_U1505 Fitting LT_U1507

TORX PLUS® M4x17-TX15-IP

Order No.


Order No.


Order No.


Order No.

Backing plate15.7x2.38x9.26

Order No.

Threaded bushM6x0.5x12-SW4

Order No.

Hex wrench Wrench size 4

Order No.

Dimensions Weightkg



Disc milling cutter with tangential technologyIDM88-L8-L/RLeft or right-side cuttingκ 88°

64


As an addition to the PerformanceMill standard ranges, milling tools with special designs are also manufactured at MAPAL; these tools are designed individually for special applications.

For example complex shapes or contours are machined using innovative circular milling cutters that have particularly high performance due to the use of tangential technology. By means of multi-stage milling tools or the combination of milling cutters with solid carbide drills, tool changes and as a result machining times can be signifi cantly reduced. In unstable machining situations or in case of large projection lengths, custom milling cutters are designed with vibration dampers to increase the machining quality and tool life.

Milling cutters with special designs

Disc

mill

ing

cutt

ers

Advantages: c Multi-stage milling cutters reduce tool changes

c Advantages of tangential technology also on custom milling cutters

c Customer-specifi c shapes and contours can be realised

65

BSL00

BSL10

c

c

c

c

c

c

c

Radial and tangential indexable insertsMAPAL has a wide range of radial and tangential indexable inserts that covers all requirements for different cutting materials and coatings as well as the related cutting edge geometries and accuracies. Ground, highly accurate indexable inserts in tolerance class (H) make possible, in conjunction with precisely machined insert seats, the smallest variations between the cutting edges on multi-cutting edge tools, even in case of fixed installation, which provides a "real" multi-cutting edge capability and as a result permits significant performance increases.

Sintered radial and tangential indexable inserts in tolerance class (M) expand the programme with particularly cost-effective alternatives, in particular for machining with larger permissible tolerances.

Programme overview indexable inserts 68-71

Model key 72-75

Cutting material overview 76-81

Overview of chip guiding stages - boring 82-87

Indexable inserts boring 88-115

Indexable inserts milling 116-124

Special inserts 125

Tools with ISO elements | Indexable inserts

Through boreSuitable for open bores. Not suitable for machining shoulders if 90° angle is required.

Arc shaped land - blind boreSpecial support surface on the cutting edges at 0° contact anglefor quiet running and better surfaces.

Blind boreSuitable for closed bores and machining shoulders taking into ac-count the cutting edge length.

Arc shaped land - through boreSpecial support surface on the cutting edges at 10° contact anglefor quiet running and better surfaces.

Chamfering / countersinkingInsert can be used for all chamfer angles.Not suitable for cutting stages, for example entry diameter on fits and threads.

Inde

xabl

e in

sert

Intr

oduc

tion

67

CTHD… CTHQ… FTHQ… FTHQ… FTHW… STHD / STHE… WTHQ…

2 1 4 1 4 1 2 1 4 1 6 106 / 09 / 12 06 / 09 / 12 06 / 09 / 12 06 / 09 / 12 09 06 / 09 07 / 09

–L / R L / R L L / R L L N L / R

n n n n n n n n

n n n n n n n n

n n

n n n n n n n

n n n n n n n

n n

n n n n n n

n n n n n n

n n n n n

n

n

88-89 88 90-92 93-95 93-95 96 97 98-100

CCMT - CCGT… CCGW… CCHT… DCMT - DCGT - DCGW…

SPMT - SCMT - SCGT… SPGW - SCGW… SPHT - SCHT… SPHT - SCHT… TCMT - TCGW… TCHT… VBMT - VCMT - VBGW -

VCGT - VCGW

2 1 2 1 2 2 1 4 1 4 1 4 2 3 1 3 1 2 106 / 09 / 12 06 / 09 06 / 09 06 / 09 / 12 07 / 11 06 / 09 / 12 06 / 09 06 / 09 / 12 09 / 12 06 / 09 / 12 06 / 09 / 12 09 / 11 / 16 11 09 / 11 / 16 11 / 16 16

N L / R N L / R L / R N N N L / R N N L / R N Nn n n n n n n n n n n

n n n n n n n n n n n

n n n n n n n n n n n n n n


n n n n n n n

n n n n n

n n n n n

101 102 103-104 105 106 107 108-109 110 111 112-114 115

Tools with ISO elements | Indexable inserts | Overview

Indexable inserts – boring

*In case of favourable installation situation

Insert type

Tangential technology

Feat

ures


Insert size

Diameter range from 28 mm from 28 mm from 22 mm from 22 mm from 60 mm from 37 mmCutting direction

Boring-neutral

Boring-arc shaped land

Countersinking / chamfering

Appl

ica-

tion

Roughing

Medium machining

Finishing

Cutt

ing

mat

eria

l Carbide

PCD

PcBN

Ceramic

Cermet

Page

Insert type

Radial technology

Feat

ures


Insert size

Diameter range from 17 mm from 17 mm from 17 mm from 18.6 mm* from 17 mm from 17 mm from 17 mm from 17 mm from 17 mm from 17 mm VB from 29.1 mm* / VC from 22.2 mm*

Cutting direction

Boring-neutral



Appl

ica-

tion

Roughing

Medium machining

Finishing

Cutt

ing

mat

eria

l Carbide

PCD

PcBN

Ceramic

Cermet

Page

68

CTHD… CTHQ… FTHQ… FTHQ… FTHW… STHD / STHE… WTHQ…

2 1 4 1 4 1 2 1 4 1 6 106 / 09 / 12 06 / 09 / 12 06 / 09 / 12 06 / 09 / 12 09 06 / 09 07 / 09

–L / R L / R L L / R L L N L / R

n n n n n n n n

n n n n n n n n

n n

n n n n n n n

n n n n n n n

n n

n n n n n n

n n n n n n

n n n n n

n

n

88-89 88 90-92 93-95 93-95 96 97 98-100

CCMT - CCGT… CCGW… CCHT… DCMT - DCGT - DCGW…

SPMT - SCMT - SCGT… SPGW - SCGW… SPHT - SCHT… SPHT - SCHT… TCMT - TCGW… TCHT… VBMT - VCMT - VBGW -

VCGT - VCGW

2 1 2 1 2 2 1 4 1 4 1 4 2 3 1 3 1 2 106 / 09 / 12 06 / 09 06 / 09 06 / 09 / 12 07 / 11 06 / 09 / 12 06 / 09 06 / 09 / 12 09 / 12 06 / 09 / 12 06 / 09 / 12 09 / 11 / 16 11 09 / 11 / 16 11 / 16 16

N L / R N L / R L / R N N N L / R N N L / R N Nn n n n n n n n n n n


n n n n n n n n n n n n n n


n n n n n n n

n n n n n

n n n n n

101 102 103-104 105 106 107 108-109 110 111 112-114 115


Inde

xabl

e in

sert

Intr

oduc

tion

Insert type


Feat

ures


Insert size

Diameter range from 28 mm from 28 mm from 22 mm from 22 mm from 60 mm from 37 mmCutting direction

Boring-neutral



Appl

ica-

tion

Roughing

Medium machining

Finishing

Cutt

ing

mat

eria

l Carbide

PCD

PcBN

Ceramic

Cermet

Page

Insert type

Radial technology

Feat

ures


Insert size

Diameter range from 17 mm from 17 mm from 17 mm from 18.6 mm* from 17 mm from 17 mm from 17 mm from 17 mm from 17 mm from 17 mm VB from 29.1 mm* / VC from 22.2 mm*

Cutting direction

Boring-neutral



Appl

ica-

tion

Roughing

Medium machining

Finishing

Cutt

ing

mat

eria

l Carbide

PCD

PcBN

Ceramic

Cermet

Page

69

CTND… CTHD… CTHA… CTMQ… CTHQ… CTHH… LTHU…

2 2 1 2 1 4 4 1 2 1 4 + 409 09 09 09 09 09 15

L / R L / R R R L / R R N

n n n n n n

n n n n n n n n n n

n n n n n n n

n n n n

n n n n

n n n n n

n n n n n

n n n n n n n n

n n n n n n n

n n n n

n n n n

116 117 118 119 119 120 121

BDGT… BDMT… SEMT…

2 1 2 2 411 / 17 11 / 17 09 / 15

R R R

n n n n n

n n n

n n n n

n n n n

n

n n n n

n

122 123 124


Indexable inserts – milling

Insert type


Feat

ures Number of cutting edges

Insert sizeCutting direction

Mill

ing

cutt

ers Face milling cutters

Shoulder milling cuttersDisc milling cuttersPorcupine milling cuttersHelix milling cutters

Appl

ica-

tion


Cutt

ing

mat

eria

l CarbidePCDPcBN

Page

Insert type

Radial technology

Feat



Mill

ing

cutt



Appl

ica-

tion


Cutt

ing

mat

eria

l CarbidePCDPcBN

Page

70

CTND… CTHD… CTHA… CTMQ… CTHQ… CTHH… LTHU…

2 2 1 2 1 4 4 1 2 1 4 + 409 09 09 09 09 09 15

L / R L / R R R L / R R N

n n n n n n

n n n n n n n n n n

n n n n n n n

n n n n

n n n n

n n n n n

n n n n n

n n n n n n n n

n n n n n n n

n n n n

n n n n

116 117 118 119 119 120 121

BDGT… BDMT… SEMT…

2 1 2 2 411 / 17 11 / 17 09 / 15

R R R

n n n n n

n n n

n n n n

n n n n

n

n n n n

n

122 123 124


Inde

xabl

e in

sert

Intr

oduc

tion

Insert type


Feat



Mill

ing

cutt



Appl

ica-

tion


Cutt

ing

mat

eria

l CarbidePCDPcBN

Page

Insert type

Radial technology

Feat



Mill

ing

cutt



Appl

ica-

tion


Cutt

ing

mat

eria

l CarbidePCDPcBN

Page

71

C (80°)

F (70°)

L (90°)

S (90°)

W (80°)

00 0

04 0,4

08 0,8

12 1,2

20 2,0

30 3,0

MA 0,4x75°

MC 0,55x45°

MG 1x30°

A

D

E

H

Q

U

W

d s

H ±0,013 ±0,025

G ±0,025 ±0,13

N±0,05

– ±0,15

±0,025

M±0,05

– ±0,15

±0,13

d (mm) W C F L S

6,35 – 06/09 06 – 06

10,16 07 – – – –

9,525 – 09/13 09 15 09

12,7 – 12/18 12 – –

13,65 09 – – – –

03 3,18

T3 3,97

04 4,76

05 5,56

06 6,35

07 7,94

T

W T H Q 0 9 0 06 8

d d

l l l l l

d d d ds

40°-

60°

40°-

60°

40°-

60°

40°-

60°

15°

40°-

60°

20°

15°

40°-

60°

40°-

60°

Tools with ISO elements | Indexable inserts | Designation key tangential

Designation key tangential indexable inserts

Insert form

Corner radius

Insert thickness

Chamfer leadTFB

Insert type

Indexable insert

Tolerance Insert size

Code r (mm) Code Chamfer

insc

ribed

circ

le

Code s(mm)

Tangential

72

HU615

B012 12

CTH

Q/F

THQ

/WTH

Q

B016 16

B021 21

B026 25

B041 40

B081 80

B030 30

FTH

W

B060 60

B090 90

M018 1,8

M050 R 050

M100 R 100

00 0°

10 10°

90 90°

75 75°

L

R

N

A 01…99

C 01…99

D 01…99

G 01…99

H 01…99

A 3 2 L 0 0 B 0 4 1 - H U 6 1 5

d d

l l l l l

d d d ds

40°-

60°

40°-

60°

40°-

60°

40°-

60°

15°

40°-

60°

20°

15°

40°-

60°

40°-

60°

Tools with ISO elements | Indexable inserts | Designation key tangential

Inde

xabl

e in

sert

Intr

oduc

tion

Cutting material

Arc shaped land Finishing cutting edge milling

Cutting direction

Chip groove

Contact angle

(Example)

Code Radius

Inst

alla

tion

posi

tion

Inst

alla

tion

posi

tion

Code Length

Code Radius

Boring

Arc shaped land

Code Angle

Milling

Code Angle

Left

Right

Code letter

73

S (90°)

C (80°)

T (60°)

D (55°)

V (35°)

B (82°)

02 0,2

04 0,4

08 0,8

12 1,2

16 1,6

20 2,0

24 2,4

31 3,1

40 4,0

C 7°

P 11°

D 15°

E 20°

W

T

d m s

H ±0,013 ±0,013 ±0,025

G ±0,025 ±0,025von ±0,05

bis ±0,13 *

Nvon ±0,05

bis ±0,15 *

von ±0,08

bis ±0,20 *±0,025

Mvon ±0,05

bis ±0,15 *

von ±0,08

bis ±0,20 *

von ±0,05

bis ±0,13 *

d (mm) B S C T D V

5,56 – – 05 09 – –

6,35 – 06 06 11 07 11

6,70 11 – – – – –

7,938 07 08 – – –

9,525 09 09 16 11 16

9,60 17 – – – – –

12,70 – 12 12 22 15 –

15,875 – 15 – – – –

T1 1,98

02 2,38

03 3,18

T3 3,97

04 4,76

S C H T 0 9 T 03 4

40°- 60°

40°- 60°d d d d d

l l

d

l l l

m s

Tools with ISO elements | Indexable inserts | Designation key radial

Designation key radial indexable inserts

Insert form Insert typeTolerance Insert size

Corner radius

Clearance angle

Insert thickness

Code r (mm)

Inci

rcle

Code s(mm)

74

F 01

01 E 02 04

T 51

A

U 01…99

M 01…99

R 01…99

L

R

N

X

0A

1R

2R

1L

2L

5L

6L

F 0

1

1

R

L

A

U

U

3

3

0

0

-- H U 6 1 5

HU615

40°- 60°

40°- 60°d d d d d

l l

d

l l l

m s

Tools with ISO elements | Indexable inserts | Designation key radial

Inde

xabl

e in

sert

Intr

oduc

tion

Only with cutting edges fi tted

Assembly Cutting edge design

Chip groove

Cutting direction

Ground chip groove Sintered chip groove

Cutting material

Not required with sintered inserts

Ground indexable insert

Cutting edge design

Code letter Design

Fitted on one side

One corner or one

cutting edge

Code letter Design

Chip groove fi nishing

Chip groove semi

Chip groove roughing

Left

Right

Neutral

Right / left

Code letter

75

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

CC111 Al2O3

CP130 TiAlN

CP131 AlTiN

CP871 AlTiN

CP872 AlTiN

PcBN FU430 –

HC840 TiCN+ Al2O3

HC841 TiCN+ Al2O3

HC851TiCN+ Al2O3+

TiN

HC852TiCN+ Al2O3+

TiN

HC861TiCN+ Al2O3+

TiN

HC862TiCN+ Al2O3+

TiN

Tools with ISO elements | Indexable inserts | Cutting material overview

Cutting material overview

Applications: Unstable machining / 1st choice General machining / 1st choice Stable machining / 1st choice

Unstable machining / 2nd choice General machining / 2nd choice Stable machining / 2nd choice

Cutting material

Cutting material code

Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing

Recommended application

Steel Stainless steel Cast iron Non-ferrous metals High tempera-ture alloys and titanium alloys

More ductileHarder More ductile Harder More ductile Harder More ductile Harder More ductile Harder

Cerm

et

CVD

coat

ed

Black

Finest grain Cermet grade with Al2O3 coating with the emphasis on finishing and semi-machining of steel and cast iron materials with elevated cutting speeds.

Cerm

et

PVD

coat

ed

Black- anthracite

Ultra-fine grain Cermet grade with TiAlN coating for finish machining steel and stainless steel with low to medium tensile strengths.

Black- anthracite

Ultra-fine grain Cermet grade with AlTiN coating for finishing machining steel and stainless steel with medium to high tensile strengths, as well as grey cast iron and spheroidal graphite cast iron up to 500 N/mm2.

Black-red

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with excellent wear resistance and improved ductility for finishing steel and stainless steel. In case of stable conditions and high requirements on surface quality.

Black-red

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with a very balanced relationship between wear resistance and ductility for finishing and medium machining of steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts.

–

PcBN grade with high CBN-content for finishing and semi-finishing grey cast iron and sintered metal.

Carb

ide

CVD

coat

ed

Black-grey

Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN with Al2O3 function coating for finishing grey cast iron and spheroidal graphite cast iron at high cutting speeds. For smoother to slightly interrupted cut.

Black-grey

Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al2O3 function coating. First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to heavily interrupted cut.

Gold

Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and smooth to slightly interrupted cut.

Gold

P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. General machining of steel with slightly to heavily interrupted cut and also high stock removal.

Gold

Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth to slightly interrupted cut.

Gold

Carbide substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with slightly to heavily interrupted cut and high stock removal.

76

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

CC111 Al2O3

CP130 TiAlN

CP131 AlTiN

CP871 AlTiN

CP872 AlTiN

PcBN FU430 –

HC840 TiCN+ Al2O3

HC841 TiCN+ Al2O3

HC851TiCN+ Al2O3+

TiN

HC852TiCN+ Al2O3+

TiN

HC861TiCN+ Al2O3+

TiN

HC862TiCN+ Al2O3+

TiN


Inde

xabl

e in

sert

Intr

oduc

tion

Cutting material


Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing




Cerm

et

CVD

coat

ed

Black

Finest grain Cermet grade with Al2O3 coating with the emphasis on finishing and semi-machining of steel and cast iron materials with elevated cutting speeds.

Cerm

et

PVD

coat

ed

Black- anthracite

Ultra-fine grain Cermet grade with TiAlN coating for finish machining steel and stainless steel with low to medium tensile strengths.

Black- anthracite

Ultra-fine grain Cermet grade with AlTiN coating for finishing machining steel and stainless steel with medium to high tensile strengths, as well as grey cast iron and spheroidal graphite cast iron up to 500 N/mm2.

Black-red

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with excellent wear resistance and improved ductility for finishing steel and stainless steel. In case of stable conditions and high requirements on surface quality.

Black-red

Ultra-fine grain Cermet with extremely heat-resistant PVD coating with a very balanced relationship between wear resistance and ductility for finishing and medium machining of steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts.

–

PcBN grade with high CBN-content for finishing and semi-finishing grey cast iron and sintered metal.

Carb

ide

CVD

coat

ed

Black-grey

Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN with Al2O3 function coating for finishing grey cast iron and spheroidal graphite cast iron at high cutting speeds. For smoother to slightly interrupted cut.

Black-grey

Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al2O3 function coating. First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to heavily interrupted cut.

Gold

Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and smooth to slightly interrupted cut.

Gold

P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. General machining of steel with slightly to heavily interrupted cut and also high stock removal.

Gold

Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth to slightly interrupted cut.

Gold

Carbide substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. Specially for machining stainless steel with slightly to heavily interrupted cut and high stock removal.

77

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

HP118 AlTiN

HP122 TiAlN

HP141 AlTiN

HP182 TiAlN

HP350 AlTiCrN

HP382 TiAlN

HP454 AlTiN

HP455 AlTiCrN

HP615 TiB2

HP718 TiB2

HP883 TiAlN+TiN

HP890 TiAlN





Cutting material


Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing




Carb

ide

PVD

coat

ed

Black- anthracite

Ductile finest grain carbide with PVD coating. Universal grade for turning and boring in the area of light to medium machining with interrupted cuts or in case of unstable conditions. Suitable for wet or dry machining.

Black- anthracite

Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with low and medium tensile strengths.

Black- anthracite

Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite cast iron. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD top coating. For boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD top coating. Universal grade for milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable condi-tions. 1. choice for boring high strength steel and stainless steel with tangential inserts, as well as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential inserts. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD coating. For milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining.

Black- anthracite

Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of fine machining with low cutting depths – also suitable for slightly interrupted cuts.

Black- anthracite

Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-finish machining and roughing. Suitable for wet or dry machining. 1. choice for grey cast iron and spheroidal graphite cast iron machining using tangential inserts.

Silver-grey

Fine grain carbide with a special PVD coating for machining adhesive materials.First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium.

Silver-grey

Ductile finest grain carbide with a special PVD coating for machining adhesive materials in case of unstable conditions and significantly interrupted cuts.First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium.

Gold

Ductile fine grain carbide with a very heat-resistant PVD coating for milling steel of any type.

Blue-violet

Ductile fine grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast iron and titanium alloys.

78

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

HP118 AlTiN

HP122 TiAlN

HP141 AlTiN

HP182 TiAlN

HP350 AlTiCrN

HP382 TiAlN

HP454 AlTiN

HP455 AlTiCrN

HP615 TiB2

HP718 TiB2

HP883 TiAlN+TiN

HP890 TiAlN


Inde

xabl

e in

sert

Intr

oduc

tion

Cutting material


Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing




Carb

ide

PVD

coat

ed

Black- anthracite

Ductile finest grain carbide with PVD coating. Universal grade for turning and boring in the area of light to medium machining with interrupted cuts or in case of unstable conditions. Suitable for wet or dry machining.

Black- anthracite

Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with low and medium tensile strengths.

Black- anthracite

Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite cast iron. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD top coating. For boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD top coating. Universal grade for milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable condi-tions. 1. choice for boring high strength steel and stainless steel with tangential inserts, as well as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential inserts. Suitable for wet or dry machining.

Black- anthracite

Ductile finest grain carbide with PVD coating. For milling and boring in the area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry machining.

Black- anthracite

Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of fine machining with low cutting depths – also suitable for slightly interrupted cuts.

Black- anthracite

Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-finish machining and roughing. Suitable for wet or dry machining. 1. choice for grey cast iron and spheroidal graphite cast iron machining using tangential inserts.

Silver-grey

Fine grain carbide with a special PVD coating for machining adhesive materials.First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium.

Silver-grey

Ductile finest grain carbide with a special PVD coating for machining adhesive materials in case of unstable conditions and significantly interrupted cuts.First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys with 7-12 % Si as well as titanium.

Gold

Ductile fine grain carbide with a very heat-resistant PVD coating for milling steel of any type.

Blue-violet

Ductile fine grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast iron and titanium alloys.

79

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

HU615 – –

HU810 – –

HU825 – –

KU450 – –

PCD

PU617 – –

PU620 – –





Cutting material


Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing




Carb

ide

Unco

ated

Fine grain carbide with very smooth surface for general machining of aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds.

Fine grain carbide with very smooth surface for machining aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of stable cutting conditions.

Fine grain carbide with very smooth surface for milling aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of interrupted cuts.

Cera

mic

The universal silicon nitride ceramic grade for machining grey cast iron workpiece materials in a particularly wide range of applications from roughing to semi-finish machining as well as with smooth or slightly interrupted cuts.

PCD grade with medium particle size for roughing to semi-finish machining in non-ferrous metals and for machining very abrasive materials.

Fine grain PCD grade for finishing non-ferrous metals.

80

P M K N S

05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45 05 15 25 35 45

01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50 01 10 20 30 40 50

HU615 – –

HU810 – –

HU825 – –

KU450 – –

PCD

PU617 – –

PU620 – –


Inde

xabl

e in

sert

Intr

oduc

tion

Cutting material


Coating composition

Coating colour M

illin

g

Turn

ing

Borin

g

Ream

ing




Carb

ide

Unco

ated

Fine grain carbide with very smooth surface for general machining of aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds.

Fine grain carbide with very smooth surface for machining aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of stable cutting conditions.

Fine grain carbide with very smooth surface for milling aluminium wrought alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with lower cutting speeds in case of interrupted cuts.

Cera

mic

The universal silicon nitride ceramic grade for machining grey cast iron workpiece materials in a particularly wide range of applications from roughing to semi-finish machining as well as with smooth or slightly interrupted cuts.

PCD grade with medium particle size for roughing to semi-finish machining in non-ferrous metals and for machining very abrasive materials.

Fine grain PCD grade for finishing non-ferrous metals.

81

ISO

513

A54 P

+++

M

K

N

S

A81 P

+

M

K

N

S

D80 P

+

M

K

N

S

H03 P

+++M

K

N

5°15°

14°

15°- 20°

8°

18°

A31 P

+

M

K

N

S

A32 P

++

M

K

N

S

A80 P

0

M

K

N

S

18°

18°

14°

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

Tools with ISO elements | Indexable inserts | Chip breaker forms overview

Overview of chip breaker forms – boringTangential indexable inserts

Type Edge rounding Diagram

Roug

hing

Med

ium

mac

hini

ng –

rou

ghin

g

82

ISO

513

A30 P

0

M

K

N

S

A50 P

+++

M

K

N

S

A56 P

+++

M

K

N

S

A79 P

0

M

K

N

S

A88 P

+

M

K

N

S

18°

13°

20°

8°

8°

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)



0 = Sharp edged + = Slightly rounded ++ = Medium rounded +++ = Heavily rounded

Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ng

83

C00 P

0

M

K

N

S

C60 P

0

M

K

N

S

C61 P

0

M

K

N

S

D00 P

0

M

K

N

S

D01 P

+

M

K

N

S

D02 P

++

M

K

N

S

D03 P

+++

M

K

N

6°

0°

0°

0°-15°- 20°

15°- 20°

15°- 20°

0°-15°- 20°

ISO

513

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

Tools with ISO elements | Indexable inserts | Chip guiding stage overview

Overview of chip breaker forms – boringTangential indexable inserts

Fini

shin

gO

f un

iver

sal a

pplic

atio

n

ap is dependent on indexable insert type

fz = 0,05 - 0.3


fz = 0,05 - 0.3


fz = 0,08 - 0.3


fz = 0.01 - 0.3


84

R30 P

+++

M

K

N

S

0A* P

+++

M

K

N

S

0AA* P

0+

+++++

M

K

N

S

1L* P

+++

M

K

N

S

1R* P

0+

M

K

N

S

2L* P

+++

M

K

N

S

6LA P

0

M

K

N

S

ISO

513

6°

0.2

0°

0°

10°

15°

10°

10°

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)


Overview of chip breaker forms – boringRadial indexable inserts


Inde

xabl

e in

sert

Borin

g

* This chip breaker forms is available with diff erent edge rounding.

Med

ium

mac

hini

ngRo

ughi

ngFi

nish

ing

– m

ediu

m m

achi

ning


85

2R* P

0+

M

K

N

S

M30 P

++

M

K

N

S

M31 P

++

M

K

N

S

M32 P

++

M

K

N

S

U31 P

++

M

K

N

S

15°

5°

0.2

15°

17°

0.1

25°

0°

7°0.2

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

ISO

513


Overview of chip breaker forms – boringRadial indexable inserts

Section through radius

Section through main cut-ting edge

* This chip breaker forms is available with diff erent edge rounding.

Fini

shin

g –

med

ium

mac

hini

ng


86

5LA P

0

M

K

N

S

U19 P

+

M

K

N

S

U24 P

++

M

K

N

S

U30 P

++

M

K

N

S

ISO

513

10°

5˚

7˚

5˚

7˚

20°

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)

5ap

4

3

2

1

00 0,1 0,2 0,3 0,4 f (mm/z)



Section through main cutting edge


Section through main cutting edge


Inde

xabl

e in

sert

Borin

g


Fini

shin

g

S

87

ap (mm)CTHD 060304 ...L-… 1,5 - 3 ● ○ ● ○ ○CTHD 060304 ...R-… 1,5 - 3 ● ○ ● ○ ○CTHD 060308 ...L-… 1,5 - 3 ● ○ ● ○ ○CTHD 060308 ...R-… 1,5 - 3 ● ○ ● ○ ○

CTHD 09T304 ...L-… 1,5 - 4 ● ○ ● ○ ○CTHD 09T304 ...R-… 1,5 - 4 ● ○ ● ○ ○CTHD 09T308 ...L-… 1,5 - 4 ● ○ ● ○ ○CTHD 09T308 ...R-… 1,5 - 4 ● ○ ● ○ ○CTHD 09T312 ...L-… 1,5 - 4 ● ○ ● ○ ○CTHD 09T312 ...R-… 1,5 - 4 ● ○ ● ○ ○

CTHD 120404 ...L-… 1,5 - 5 ● ○ ● ○ ○CTHD 120404 ...R-… 1,5 - 5 ● ○ ● ○ ○CTHD 120408 ...L-… 1,5 - 5 ● ○ ● ○ ○CTHD 120408 ...R-… 1,5 - 5 ● ○ ● ○ ○CTHD 120412 ...L-… 1,5 - 5 ● ○ ● ○ ○CTHD 120412 ...R-… 1,5 - 5 ● ○ ● ○ ○

PKDP M K N S N

HP4

55

HP3

50

HU6

15

HP6

15

PU61

7

D03 D03 D01 D02 D80

Tools with ISO elements | Indexable inserts | Boring

Tangential indexable inserts, two-cutting edges

CTHDBoring – without arc shaped land

Tipped variant one-cutting edge

● Available from stock in Germany.

○ Standard insert not carried in stock. (Delivery time upon request).

Note: For general figures for the minimum boring diameter in connection with the number of teeth see section Technical appendix page 177. For clamping screws and screwdriver for indexable inserts see section Accessories page 165.

Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHD090304D03L-HP455

from ø 28 mm

Roug

hing

from ø 41 mm

from ø 54 mm

Carbide

Cutting materialCutting edge design

88

P M K N S

HP4

55

HP3

50

HU6

15

HP6

15

D02 D02 D00 D01ap (mm)

CTHD 060304 ...L-… 1,5 - 3 ● ○ ● ○CTHD 060304 ...R-… 1,5 - 3 ● ○ ● ○CTHD 060308 ...L-… 1,5 - 3 ● ○ ● ○CTHD 060308 ...R-… 1,5 - 3 ● ○ ● ○

CTHD 09T304 ...L-… 1,5 - 4 ● ○ ● ○CTHD 09T304 ...R-… 1,5 - 4 ● ○ ● ○CTHD 09T308 ...L-… 1,5 - 4 ● ○ ● ○CTHD 09T308 ...R-… 1,5 - 4 ● ○ ● ○CTHD 09T312 ...L-… 1,5 - 4 ● ○ ● ○CTHD 09T312 ...R-… 1,5 - 4 ● ○ ● ○

CTHD 120404 ...L-… 1,5 - 5 ● ○ ● ○CTHD 120404 ...R-… 1,5 - 5 ● ○ ● ○CTHD 120408 ...L-… 1,5 - 5 ● ○ ● ○CTHD 120408 ...R-… 1,5 - 5 ● ○ ● ○CTHD 120412 ...L-… 1,5 - 5 ● ○ ● ○CTHD 120412 ...R-… 1,5 - 5 ● ○ ● ○



CTHDBoring – without arc shaped land




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the model. CTHD060304D02L-HP455

Inde

xabl

e in

sert

Borin

g

Carbide


from ø 28 mm

Med

ium

mac

hini

ng

from ø 41 mm

from ø 54 mm

89

ap (mm)CTHQ 060408 ...L00B021-... 1,0 - 2,5 ● ○ ● ○ ● ○

CTHQ 090508 ...L00B041-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ● ● ○ ○

CTHQ 090512 ...L00B041-...1,5 - 3 ○ ○ ○ ○1,5 - 4 ○ ○ ○ ○

CTHQ 120608 ...L00B081-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ○

CTHQ 120612 ...L00B081-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○

A50 A50 A56 A56 A32 A32 A30 A31 A31 A88 A79 A80ap (mm)

CTHQ 060404 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○CTHQ 060408 ...L00B021-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○

CTHQ 090504 ...L00B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○CTHQ 090508 ...L00B041-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○CTHQ 090512 ...L00B041-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○

CTHQ 120604 ...L.00B081-... 0,5 - 2 ● ○ ● ○ ● ● ● ○CTHQ 120608 ...L.00B081-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○CTHQ 120612 ...L00B081-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○

PcBN PKDP M K N S K N

HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80

BSL00


Tangential indexable inserts, four-cutting edges

CTHQBoring – blind bore – with arc shaped land




Right handed design on request.


Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L00B016-HP182

from ø 40 mm

Roug

hing

from ø 65 mm

from ø 78 mm

Cutting edge designfrom ø 40 mm

Med

ium

mac

hini

ng from ø 65 mm

from ø 78 mm

Carbide


90

ap (mm)CTHQ 060408 ...L10B021-... 1,0 - 2,5 ● ○ ● ○ ● ○

CTHQ 090508 ...L10B041-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ● ● ○ ○

CTHQ 120608 ...L10B081-…1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ○


CTHQ 060404 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○CTHQ 060408 ...L10B021-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○

CTHQ 090504 ...L10B041-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○CTHQ 090508 ...L10B041-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○

CTHQ 120604 ...L10B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○CTHQ 120608 ...L10B081-… 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80

BSL10



CTHQBoring – through bore – with arc shaped land




Right design on request.


Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L10B016-HP182

Inde

xabl

e in

sert

Borin

g

from ø 40 mm

Roug

hing

from ø 65 mm

from ø 78 mm


Med

ium

mac

hini

ng

from ø 65 mm

from ø 78 mm

Carbide


91

ap (mm)CTHQ 060408 ...L-... 1,0 - 2,5 ○ ○ ○ ○ ○ ○CTHQ 060408 ...R-... 1,0 - 2,5 ○ ○ ○ ○ ○ ○

CTHQ 090508 ...L-...1,5 - 3 ○ ○ ○ ○1,5 - 4 ○ ○ ○ ○ ○

CTHQ 090508 ...R-...1,5 - 3 ○ ○ ○ ○1,5 - 4 ○ ○ ○ ○ ○

CTHQ 120608 ...L-…1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○

CTHQ 120608 ...R-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○


CTHQ 060404 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○CTHQ 060404 ...R-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

CTHQ 090504 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○CTHQ 090504 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

CTHQ 120604 ...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○CTHQ 120604 ...R-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80



CTHQBoring – neutral – without arc shaped land





Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTHQ060408A54L-HP182

from ø 28 mm

Roug

hing

from ø 41 mm

from ø 54 mm


Med

ium

mac

hini

ng

from ø 41 mm

from ø 54 mm

Carbide


92

ap (mm)

FTHQ 090508 ...L00B016-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ● ● ○ ○

FTHQ 090512 ...L00B016-... 1,5 - 3 ○ ○ ○ ○1,5 - 4 ○ ○ ○ ○

FTHQ 120608 ...L00B021-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ○

FTHQ 120612 ...L00B021-... 1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○


FTHQ 060404 ...L00B012-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○FTHQ 060408 ...L00B012-... 0,5 - 1,5 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○

FTHQ 090504 ...L00B016-... 0,5 - 2 ● ○ ● ○ ● ● ● ○FTHQ 090508 ...L00B016-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○

FTHQ 120604 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○FTHQ 120608 ...L00B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○FTHQ 120612 ...L00B021-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80

BSL00



FTHQBoring – blind bore – with arc shaped land






Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L00B012-HP182

Inde

xabl

e in

sert

Borin

g

from ø 30 mm

Roug

hing

from ø 40 mm


Med

ium

mac

hini

ng from ø 30 mm

from ø 40 mm

Carbide


93

ap (mm)

FTHQ 090508 ...L10B016-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ● ● ○ ○

FTHQ 120608 ...L10B021-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○


FTHQ 060404 ...L10B012-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○FTHQ 060408 ...L10B012-... 0,5 - 1,5 ● ○ ● ○ ● ○ ● ○ ○ ○ ○

FTHQ 090504 ...L10B016-... 0,5 - 2 ● ○ ● ○ ● ● ● ○FTHQ 090508 ...L10B016-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○

FTHQ 120604 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ● ● ○FTHQ 120608 ...L10B021-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80

BSL10



FTHQBoring – through bore – with arc shaped land






Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L10B012-HP182

from ø 30 mm

Roug

hing

from ø 40 mm


Med

ium

mac

hini

ng

from ø 30 mm

from ø 40 mm

Carbide


94

ap (mm)

FTHQ 090508 ...L-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ● ● ○ ○

FTHQ 090508 ...R-...1,5 - 3 ● ○ ● ○1,5 - 4 ● ○ ● ○ ○

FTHQ 120608 ...L-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ○

FTHQ 120608 ...R-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○


FTHQ 060404 ...L-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 060404 ...R-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 060408 ...L-... 0,5 - 1,5 ● ○ ● ○ ● ● ● ○ ○ ○ ○FTHQ 060408 ...R-... 0,5 - 1,5 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

FTHQ 090504 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 090504 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 090508 ...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○FTHQ 090508 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

FTHQ 120604 ...L-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 120604 ...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○FTHQ 120608 ...L-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 A81 A80



FTHQBoring – neutral – without arc shaped land





Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. FTHQ060408A54L-HP182

Inde

xabl

e in

sert

Borin

g

from ø 30 mm

Roug

hing

from ø 40 mm


Med

ium

mac

hini

ng from ø 30 mm

from ø 40 mm

Carbide


95

ap (mm)FTHW 0905MGC00L00B030-… 0,1-0,5 ○ ○ ○ ○ ○FTHW 0905MCC00L00B030-… 0,1-0,5 ● ● ● ● ●FTHW 0905MAD00L00B030-… 0,1-0,5 ○ ○ ● ● ○FTHW 0905MGD01L00B030-… 0,1-0,5 ○ ○ ○FTHW 0905MCD01L00B030-… 0,1-0,5 ● ● ●FTHW 0905MCD00L00B030-… 0,1-0,5 ○ ○FTHW 0905MAC60L00B030-… 0,1-0,5 ●FTHW 0905MCC61L00B030-… 0,1-0,5 ●

FTHW 0905MGC00L00B060-… 0,1-0,5 ○ ○ ○ ○ ○FTHW 0905MCC00L00B060-… 0,1-0,5 ● ● ● ● ●FTHW 0905MAD00L00B060-… 0,1-0,5 ○ ○ ● ● ○FTHW 0905MGD01L00B060-… 0,1-0,5 ○ ○ ○FTHW 0905MCD01L00B060-… 0,1-0,5 ● ● ●FTHW 0905MCD00L00B060-… 0,1-0,5 ○ ○FTHW 0905MAC60L00B060-… 0,1-0,5 ●FTHW 0905MCC61L00B060-… 0,1-0,5 ●

FTHW 0905MGC00L00B090-… 0,1-0,5 ○ ○ ○ ○ ○FTHW 0905MCC00L00B090-… 0,1-0,5 ● ● ● ● ●FTHW 0905MAD00L00B090-… 0,1-0,5 ○ ○ ● ● ○FTHW 0905MGD01L00B090-… 0,1-0,5 ○ ○ ○FTHW 0905MCD01L00B090-… 0,1-0,5 ● ● ●FTHW 0905MCD00L00B090-… 0,1-0,5 ○ ○FTHW 0905MAC60L00B090-… 0,1-0,5 ●FTHW 0905MCC61L00B090-… 0,1-0,5 ●

Cermet PcBN PKDP M K N S P K K N

HP1

22

HP1

41

HP1

41

HP1

22

HP1

41

HP4

54

HU6

15

HP6

15

CP13

0

CP13

1

FU43

0

PU62

0



FTHWFine boring – with arc shaped land not face cutting





Note: The minimum boring diameter is dependent on the arc shaped land design. For clamping screws and screwdriver for indexable inserts see section Accessories page 165.

Ordering example: On ordering please add the selected cutting material to the designation key. FTHW0905MGC00L00B030-HP122

from ø 60 mm

Fini

shin

g

from ø 120 mm

from ø 180 mm

Carbide

Cutting material

96

ap (mm)STHD 060300 ...N-… 0,1-4,2 ● ● ● ● ○STHE 060300 ...N-… 0,1-4,2 ● ● ● ● ○

STHD 09T300 ...N-… 0,1-6,3 ● ● ● ● ○STHE 09T300 ...N-… 0,1-6,3 ● ● ● ● ○

PKDP M K N S N

HP4

55

HP4

55

HP4

55

HU6

15

PU61

7

D02 D02 D02 D00 D80



STHD - STHEChamfering




Note: General figures for the minimum boring diameter in connection with the installation situation. For clamping screws and screwdriver for indexable inserts see section Accessories page 165.

Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. STHD060300D02N-HP455

Inde

xabl

e in

sert

Borin

g

Cham

ferin

g

Carbide


97

ap (mm)WTHQ 070504...L00B026-... 1,5 - 3 ○ ○ ○ ○ ● ○ ● ○WTHQ 070508...L00B026-... 1,5 - 3 ● ○ ● ○ ● ● ● ○

WTHQ 090604...L00B041-...1,5 - 3 ● ○ ● ○1,5 - 5 ○ ○ ○ ○ ○

WTHQ 090608...L00B041-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ● ○

WTHQ 090604...L00B081-…1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○

WTHQ 090608...L00B081-…1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ● ○


WTHQ 070504...L00B026-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○WTHQ 070508...L00B026... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

WTHQ 090604...L00B041-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○WTHQ 090608...L00B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

WTHQ 090604...L00B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 090608...L00B081-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

PcBN PCDP M K N S K K N

HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

KU45

0

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 H03 A80

BSL00


Tangential indexable inserts, six-cutting edges

WTHQBoring – blind bore – with arc shaped land





Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L00B026-HP182


from ø 37 mm

Roug

hing

from ø 59,5 mm

from ø 159.5 mm


Med

ium

mac

hini

ng

from ø 59,5 mm

from ø 159.5 mm

Carbide Ceramic


98

ap (mm)WTHQ 070504...L10B026-... 1,5 - 3 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 070508...L10B026-... 1,5 - 3 ● ○ ● ○ ● ● ● ○

WTHQ 090604...L10B041-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○

WTHQ 090608...L10B041-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ● ○

WTHQ 090604...L10B081-…1,5 - 3 ○ ○ ○ ○1,5 - 5 ○ ○ ○ ○ ○

WTHQ 090608...L10B081-…1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ● ○


WTHQ 070504...L10B026-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 070508...L10B026-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

WTHQ 090604...L10B041-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 090608...L10B041-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○

WTHQ 090604...L10B081-… 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 090608...L10B081-… 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

KU45

0

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 H03 A80

BSL10



WTHQBoring – through bore – with arc shaped land





Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L10B026-HP182


Inde

xabl

e in

sert

Borin

g

from ø 37 mm

Roug

hing

from ø 59,5 mm

from ø 159.5 mm


Med

ium

mac

hini

ng

from ø 59,5 mm

from ø 159.5 mm

Carbide Ceramic


99

ap (mm)WTHQ 070504...L-... 1,5 - 3 ○ ○ ○ ○ ● ○ ● ○WTHQ 070504...R-... 1,5 - 3 ○ ○ ○ ○ ○ ○ ○ ○WTHQ 070508…L-... 1,5 - 3 ● ○ ● ○ ● ● ● ○WTHQ 070508...R-... 1,5 - 3 ● ○ ● ○ ● ○ ● ○

WTHQ 090604...L-...1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ○

WTHQ 090604...R-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ● ○ ● ○ ○

WTHQ 090608...L-…1,5 - 3 ● ○ ● ○1,5 - 5 ● ● ● ○ ● ○

WTHQ 090608...R-...1,5 - 3 ○ ○ ○ ○1,5 - 5 ● ○ ● ○ ○ ○


WTHQ 070504...L-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○WTHQ 070504...R-... 0,5 - 2 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○WTHQ 070508...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○WTHQ 070508...R-... 0,5 - 2 ● ○ ● ○ ● ○ ● ○ ○ ○ ○

WTHQ 090604...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○WTHQ 090604...R-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○WTHQ 090608...L-... 0,5 - 2 ● ○ ● ○ ● ● ● ○ ○ ○ ○WTHQ 090608...R-... 0,5 - 2 ○ ○ ○ ○ ● ○ ● ○ ○ ○ ○


HP1

82

HP3

82

HP3

82

HP1

18

HP4

55

HP3

50

HU6

15

HP6

15

HP7

18

KU45

0

FU43

0

PU61

7

PU61

7

A54 A54 A32 A32 H03 H03 A31 A32 H03 A80



WTHQBoring – neutral – without arc shaped land




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. WTHQ070504A54L-HP182


from ø 37

Roug

hing

from ø 59.5

Cutting edge designfrom ø 37

Med

ium

mac

hini

ng

Carbide Ceramic


100

ap (mm)

CCMT 09T308N-R30-... 1,0-4,0 ○ ● ○ ○ ○ ● ○

CCMT 060204N-M31-... 1,0-2,5 ○ ○ ○ ○ ● ○ ○CCMT 09T304N-M31-... 1,0-3,0 ○ ○ ○ ○ ● ● ○ ○CCMT 09T308N-M31-... 1,0-3,0 ●CCMT 120408N-M31-... 1,0-3,0 ○ ● ○ ○ ● ○ ●

CCMT 060202N-M30-... 0,25-2,5 ○ ● ● ○ ○ ●CCMT 060204N-M30-... 0,5-2,5 ○ ● ● ○ ○ ●CCMT 09T304N-M30-... 0,5-2,5 ○ ● ● ○ ○ ●CCMT 09T308N-M30-... 0,75-2,5 ○ ● ● ○ ○ ●

CCMT 09T304N-U31-... 0,25-2,0 ● ○CCMT 09T308N-U31-... 0,5-2,0 ● ○

CCGT 09T304N-M32-... 0,5-3,0 ●CCGT 09T308N-M32-... 0,5-3,0 ●

CCGT 060204N-U19-... 0,1-0,5 ●CCGT 060204N-U24-... 0,2-0,5 ●

CCGT 060204F01L-6LA-... 0,1-3,0 ●CCGT 060204F01R-6LA-... 0,1-3,0 ●CCGT 060208F01L-6LA-... 0,1-3,0 ●CCGT 060208F01R-6LA-... 0,1-3,0 ●CCGT 09T304F01L-6LA-... 0,1-4,5 ●CCGT 09T304F01R-6LA-... 0,1-4,5 ●CCGT 09T308F01L-6LA-... 0,1-4,5 ●CCGT 09T308F01R-6LA-... 0,1-4,5 ●

CCGT 060204F01N-5LA-... 0,1-1,0 ●CCGT 060208F01N-5LA-... 0,1-1,5 ●CCGT 09T304F01N-5LA-... 0,1-2,0 ●CCGT 09T308F01N-5LA-... 0,1-2,0 ●

PCDP M K N S P N

HC8

51

HC8

52

HC8

61

HC8

62

HC8

40

HC8

41

HU8

10

CP87

1

CP87

2

CC11

1

PU62

0

6LA

5LA


Radial indexable inserts, two-cutting edges

CCMT - CCGTBoring




Ordering example: On ordering please add the selected cutting material to the designation key. CCMT09T308N-R30-HC851


Inde

xabl

e in

sert

Borin

g

Med

ium

m

ach©

gFi

nish

ing

- m

ediu

m m

achi

ning

Fini

shin

gFi

nish

ing

- m

ediu

m

mac

hini

ngFi

nish

ing

Carbide

Cutting material

101

ap (mm)CCGW 060204E04N-0A-... 0,5-3,2 ● ○CCGW 060208E04N-0A-... 0,5-3,2 ○ ○CCGW 09T304E04N-0A-... 0,5-4,0 ○ ○CCGW 09T308E04N-0A-... 0,5-4,0 ● ○CCGW 09T312E04N-0A-... 0,5-4,0 ○ ○

CCGW 060204T51N-0AA-... 0,5-2,0 ●CCGW 09T304T51N-0AA-... 0,5-2,5 ●CCGW 09T308T51N-0AA-... 0,5-2,5 ●

CCGW 060204E01N-0AA-... 0,5-1,5 ●CCGW 09T304E01N-0AA-... 0,5-2,0 ●CCGW 09T308E01N-0AA-... 0,5-2,0 ●

CCGW 060204E02N-0A-... 0,2-1,0 ● ○ ○CCGW 060208E02N-0A-... 0,2-1,0 ● ○ ○CCGW 09T304E02N-0A-... 0,2-2,0 ● ○ ○CCGW 09T308E02N-0A-... 0,2-2,0 ● ○ ○

CCGW 060204E01N-0AA-... 0,1-1,0 ●CCGW 09T304E01N-0AA-... 0,1-1,0 ●CCGW 09T308E01N-0AA-... 0,1-1,0 ●

CCGW 060202F01N-0AA-... 0,1-1,0 ●CCGW 060204F01N-0AA-... 0,1-1,0 ●CCGW 09T304F01N-0AA-... 0,1-1,0 ●CCGW 09T308F01N-0AA-... 0,1-1,0 ●

PcBN PCDP M K N S K N

HP4

55

HP4

54

HU6

15

HP6

15

FU43

0

PU61

7

PU62

0



CCGWBoring





Ordering example: On ordering please add the selected cutting material to the designation key. CCGW060204E04N-0A-HP455

Med

ium

mac

hini

ngFi

nish

ing

Carbide

Cutting material

102

ap (mm)CCHT 060204E04L-...-… 0,5-3,2 ● ●CCHT 060208E04L-...-… 0,5-3,2 ● ○

CCHT 09T304E04L-...-… 0,5-4,0 ● ●CCHT 09T308E04L-...-… 0,5-4,0 ● ●CCHT 09T312E04L-...-… 0,5-4,0 ○ ○

CCHT 120404E04L-...-… 0,5-5,0 ○ ○CCHT 120408E04L-...-… 0,5-5,0 ● ●CCHT 120412E04L-...-… 0,5-5,0 ○ ○

1L 1L 1R 1Rap (mm)

CCHT 060204E02L-...-… 0,1-1 ○ ○CCHT 060208E02L-...-… 0,1-1 ●CCHT 060202F01L-...-… 0,1-1 ○CCHT 060204F01L-...-… 0,1-1 ●CCHT 060208F01L-...-… 0,1-1 ●

CCHT 09T304E02L-...-… 0,1-2 ● ● ○CCHT 09T308E02L-...-… 0,1-2 ● ● ●

CCHT 09T302F01L-...-… 0,1-2 ○ ○CCHT 09T304F01L-...-… 0,1-2 ● ●CCHT 09T308F01L-...-… 0,1-2 ● ○CCHT 09T312F01L-...-… 0,1-2 ○

CCHT 120402F01L-...-… 0,1-3 ○CCHT 120404F01L-...-… 0,1-3 ●CCHT 120408F01L-...-… 0,1-3 ●CCHT 120412F01L-...-… 0,1-3 ○

P M K N S

HP4

55

HP4

54

HU6

15

HP6

15

1L 1L 1R 1R



CCHTBoring, left design




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04L-1L-HP455

Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


103

ap (mm)CCHT 060204E04R-...-… 0,5-3,2 ● ●CCHT 060208E04R-...-… 0,5-3,2 ○ ○

CCHT 09T304E04R-...-… 0,5-4,0 ○ ○CCHT 09T308E04R-...-… 0,5-4,0 ● ●CCHT 09T312E04R-...-… 0,5-4,0 ○ ○

CCHT 120404E04R-...-… 0,5-5,0 ○ ○CCHT 120408E04R-...-… 0,5-5,0 ● ●CCHT 120412E04R-...-… 0,5-5,0 ○ ○

1L 1L 1R 1Rap (mm)

CCHT 060204E02R-...-… 0,1-1 ○ ○CCHT 060208E02R-...-… 0,1-1 ●CCHT 060202F01R-...-… 0,1-1 ○CCHT 060204F01R-...-… 0,1-1 ●CCHT 060208F01R-...-… 0,1-1 ●

CCHT 09T304E02R-...-… 0,1-2 ● ●CCHT 09T308E02R-...-… 0,1-2 ● ●

CCHT 09T302F01R-...-… 0,1-2 ○CCHT 09T304F01R-...-… 0,1-2 ● ●CCHT 09T308F01R-...-… 0,1-2 ● ○CCHT 09T312F01R-...-… 0,1-2 ○

CCHT 120402F01R-...-… 0,1-3 ○CCHT 120404F01R-...-… 0,1-3 ●CCHT 120408F01R-...-… 0,1-3 ●CCHT 120412F01R-...-… 0,1-3 ○

P M K N S

HP4

55

HP4

54

HU6

15

HP6

15

1L 1L 1R 1R



CCHTBoring, right handed design




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CCHT060204E04R-1L-HP455

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


104

ap (mm)DCMT 070204N-M31-... 0,5-2,0 ○ ○ ○ ●DCMT 070208N-M31-... 0,75-2,0 ○ ○ ●DCMT 11T302N-M31-... 0,5-3,0 ○ ○ ○DCMT 11T304N-M31-... 0,5-3,0 ○ ○ ● ○DCMT 11T308N-M31-... 0,75-3,0 ○ ○ ● ○

DCMT 070204N-M30-... 0,5-1,5 ○ ● ● ○ ○ ●DCMT 070208N-M30-... 0,75-1,5 ○ ● ● ○ ○ ●DCMT 11T302N-M30-... 0,5-2,0 ○ ● ● ○ ○ ●DCMT 11T304N-M30-... 0,5-2,0 ○ ● ● ○ ○ ●DCMT 11T308N-M30-... 0,75-2,0 ○ ● ● ○ ○ ●

DCMT 070202N-U31-... 0,25-1,5 ● ○DCMT 070204N-U31-... 0,25-1,5 ● ○DCMT 11T302N-U31-... 0,25-2,0 ● ○DCMT 11T304N-U31-... 0,25-2,0 ● ○DCMT 11T308N-U31-... 0,5-2,0

DCGT 11T304N-M32-... 0,5-3,0 ●DCGT 11T308N-M32-... 0,5-3,0 ●

DCMT 070204N-U30-... 0,25-1,0 ○ ● ○ ●DCMT 11T302N-U30-... 0,25-1,0 ○ ● ○ ●DCMT 11T304N-U30-... 0,25-1,0 ○ ● ○ ●DCMT 11T308N-U30-... 0,5-1,0 ○ ● ○ ●

DCGW11T304E01N-0AA-... 0,1-1,0 ●DCGW11T308E01N-0AA-... 0,1-1,0 ●

DCGW 11T304F01N-0AA-... 0,1-1,0 ●DCGW 11T308F01N-0AA-... 0,1-1,0 ●

PcBN PCDP M K N S P K N

HC8

51

HC8

52

HC8

61

HC8

62

HC8

40

HC8

41

HU8

10

CP87

1

CP87

2

FU43

0

PU62

0





Ordering example: On ordering please add the selected cutting material to the designation key. DCMT070204N-M31-HC852


DCMT - DCGT - DCGWBoring


Inde

xabl

e in

sert

Borin

g

Fini

shin

g –

med

ium

mac

hini

ngFi

nish

ing

Carbide Cermet

Cutting material

105

ap (mm)SCMT 09T308N-R30-... 1,0-4,0 ● ●SCMT 120408N-R30-... 1,0-5,0 ●

SPMT 060304N-M30-... 0,5-2,5 ○ ● ● ●SCMT 09T304N-M30-... 0,5-2,5 ○ ● ● ● ○ ●SCMT 09T308N-M30-... 0,75-2,5 ○ ● ● ● ○ ●SCMT 120408N-M30-... 0,75-3,0 ○ ●

SCGT 09T304N-U19-... 0,1-0,5 ●SCGT 09T308N-U19-... 0,1-0,5 ●SCGT 09T304N-U24-... 0,2-0,5 ●SCGT 09T308N-U24-... 0,2-0,5 ●

SPGT 060304F01N-5LA-... 0,1-0,5 ●SPGT 060308F01N-5LA-... 0,1-0,5 ●SCGT 09T304F01N-5LA-... 0,1-0,5 ●SCGT 09T308F01N-5LA-... 0,1-0,5 ●

PCDP M K N S P N

HC8

51

HC8

52

HC8

61

HC8

62

HC8

40

HC8

41

CP87

1

CP87

2

CC11

1

PU62

0


Radial indexable inserts, four-cutting edges

SPMT - SCMT - SCGTBoring




Ordering example: On ordering please add the selected cutting material to the designation key. SCMT09T308N-R30-HC851


Med

ium

m

ach©

gFi

nish

ing

–

Med

ium

mac

h©g

Fini

shin

g

Carbide Cermet

Cutting material

106

ap (mm)SPGW 060304E04N-0A-... 0,5-3,2 ●SPGW 060308E04N-0A-... 0,5-3,2 ●

SCGW 09T304E04N-0A-... 0,5-4,0 ●SCGW 09T308E04N-0A-... 0,5-4,0 ●SCGW 120404E04N-0A-... 0,5-5,0 ○SCGW 120408E04N-0A-... 0,5-5,0 ●

SCGW 09T304T51N-0AA-... 0,5-2,5 ●SCGW 09T308T51N-0AA-... 0,5-2,5 ●

SCGW 09T304E01N-0AA-... 0,5-2,0 ●SCGW 09T308E01N-0AA-... 0,5-2,0 ●

SPGW 060304E02N-0A-... 0,2-1,0 ●SPGW 060308E02N-0A-... 0,2-1,0 ○SPGW 060304F01N-0AA-... 0,1-1,0 ●SPGW 060308F01N-0AA-... 0,1-1,0 ●

SCGW 09T304E02N-0A-... 0,2-2,0 ●SCGW 09T308E02N-0A-... 0,2-2,0 ○

SCGW 09T304E01N-0AA-... 0,1-1,0 ●SCGW 09T308E01N-0AA-... 0,1-1,0 ●

SCGW 09T304F01N-0AA-... 0,1-1,0 ●SCGW 09T308F01N-0AA-... 0,1-1,0 ●SCGW 120404F01N-0AA-... 0,1-1,0 ●SCGW 120408F01N-0AA-... 0,1-1,0 ●


HP4

55

HP4

54

FU43

0

PU61

7

PU62

0



SPGW - SCGWBoring





Ordering example: On ordering please add the selected cutting material to the designation key. SPGW060304E04N-0A-HP455

Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ngFi

nish

ing

Carbide

Cutting material

107

ap (mm)SPHT 060304E04L-...-… 0,5-3,2 ●SPHT 060308E04L-...-… 0,5-3,2 ●

SCHT 09T304E04L-...-… 0,5-4 ●SCHT 09T308E04L-...-… 0,5-4 ●SCHT 09T312E04L-...-… 0,5-4 ○

SCHT 120404E04L-...-… 0,5-5 ○ ○SCHT 120408E04L-...-… 0,5-5 ● ○ ○SCHT 120412E04L-...-… 0,5-5 ○ ○ ○

2L 2R 2Rap (mm)

SPHT 060304E02L-...-… 0,1-1 ○ ○ ○SPHT 060308E02L-...-… 0,1-1 ● ○ ○SPHT 060302F01L-...-… 0,1-1 ○ ○SPHT 060304F01L-...-… 0,1-1 ● ○SPHT 060308F01L-...-… 0,1-1 ● ○

SCHT 09T304E02L-...-… 0,1-2 ○ ● ○SCHT 09T308E02L-...-… 0,1-2 ● ● ○SCHT 09T304F01L-...-… 0,1-2 ● ○SCHT 09T308F01L-...-… 0,1-2 ● ○

P M K N S

HP4

55

HP4

54

HU6

15

HP6

15

2L 2R 2R



SPHT - SCHTBoring, left handed design


○Standard insert not carried in stock. (Delivery time upon request).


Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04L-2L-HP455

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


108

ap (mm)SPHT 060304E04R-...-… 0,5-3,2 ●SPHT 060308E04R-...-… 0,5-3,2 ●

SCHT 09T304E04R-...-… 0,5-4 ●SCHT 09T308E04R-...-… 0,5-4 ●SCHT 09T312E04R-...-… 0,5-4 ○

SCHT 120404E04R-...-… 0,5-5 ○ ○SCHT 120408E04R-...-… 0,5-5 ● ○ ○SCHT 120412E04R-...-… 0,5-5 ○ ○ ○

2L 2R 2Rap (mm)

SPHT 060304E02R-...-… 0,1-1 ○ ○ ○SPHT 060308E02R-...-… 0,1-1 ● ○ ○SPHT 060302F01R-...-… 0,1-1 ○ ○SPHT 060304F01R-...-… 0,1-1 ● ○SPHT 060308F01R-...-… 0,1-1 ● ○

SCHT 09T304E02R-...-… 0,1-2 ○ ● ○SCHT 09T308E02R-...-… 0,1-2 ● ● ○SCHT 09T304F01R-...-… 0,1-2 ● ○SCHT 09T308F01R-...-… 0,1-2 ● ○

P M K N S

HP4

55

HP4

54

HU6

15

HP6

15

2L 2R 2R



SPHT - SCHTBoring, right handed design




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SCHT060304E04R-2L-HP455

Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


109

ap (mm)SPHT 060304E04X-...-… 0,5-3,2 ●SPHT 060308E04X-...-… 0,5-3,2 ●

SCHT 09T304E04X-...-… 0,5-4 ●SCHT 09T308E04X-...-… 0,5-4 ●SCHT 09T312E04X-...-… 0,5-4 ○

SCHT 120404E04X-...-… 0,5-5 ○ ○SCHT 120408E04X-...-… 0,5-5 ● ○ ○SCHT 120412E04X-...-… 0,5-5 ○ ○ ○

1L 1L 1R 1Rap (mm)

SPHT 060304E02X-...-… 0,1-1 ○ ○ ○ ○SPHT 060308E02X-...-… 0,1-1 ● ○ ○ ○SPHT 060302F01X-...-… 0,1-1 ○ ○SPHT 060304F01X-...-… 0,1-1 ● ○SPHT 060308F01X-...-… 0,1-1 ● ○

SCHT 09T304E02X-...-… 0,1-2 ● ○ ○SCHT 09T308E02X-...-… 0,1-2 ● ○ ●

SCHT 09T302F01X-...-… 0,1-2 ○SCHT 09T304F01X-...-… 0,1-2 ●SCHT 09T308F01X-...-… 0,1-2 ●SCHT 09T312F01X-...-… 0,1-2 ○

SCHT 120404F01X-...-… 0,1-3 ○ ○SCHT 120408F01X-...-… 0,1-3 ○ ○

P M K N S

HP4

55

HP4

54

HU6

15

HP6

15

1L 1L 1R 1R



SPHT - SCHTBoring




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SPHT060304E04X-1L-HP455

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


110

ap (mm)TCGW 110204T51N-0AA-… 0,5-2,5 ●TCGW 110208T51N-0AA-… 0,5-2,5 ●

TCGW 110204E01N-0AA-... 0,5-2,0 ●TCGW 110208E01N-0AA-... 0,5-2,0 ●

TCMT 090202N-M30-... 0,25-2,0 ○ ○ ○TCMT 090204N-M30-... 0,5-2,0 ● ○ ●

TCMT 110202N-M30-... 0,25-2,5 ○ ○ ○TCMT 110204N-M30-... 0,5-2,5 ○ ● ● ○ ●TCMT 110208N-M30-... 0,75-2,5 ○ ● ● ○ ●

TCMT 16T304N-M30-... 0,5-2,5 ○ ● ●TCMT 16T308N-M30-... 0,75-2,5 ○ ● ● ●TCMT 16T312N-M30-... 1,0-2,5 ○ ○ ○

TCGW 110204E01N-0AA-... 0,1-1,0 ●TCGW 110208E01N-0AA-... 0,1-1,0 ●TCGW 110204F01N-0AA-... 0,1-1,0 ●TCGW 110208F01N-0AA-... 0,1-1,0 ●

PcBN PKDP M K N S P K N

HC8

51

HC8

52

HC8

61

HC8

62

HC8

40

HC8

41

CP87

1

CP87

2

FU43

0

PU61

7

PU62

0





Ordering example: On ordering please add the selected cutting material to the designation key. TCGW110204T51N-0AA-FU430

Radial indexable inserts, three-cutting edges

TCMT - TCGWBoring


Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ngFi

nish

ing

– m

ediu

m m

achi

ning

Fini

shin

g

Carbide Cermet

Cutting material

111

ap (mm)TCHT 090204E04L-...-… 0,5-2,5 ○ ○TCHT 090208E04L-...-… 0,5-2,5 ● ○

TCHT 110204E04L-...-… 0,5-3,0 ○ ○TCHT 110208E04L-...-… 0,5-3,0 ● ○

TCHT 16T304E04L-...-… 0,5-4,0 ○ ○TCHT 16T308E04L-...-… 0,5-4,0 ● ○

2L 2Rap (mm)

TCHT 06T104E02L-...-… 0,1-1 ○ ○TCHT 06T104F01L-...-… 0,1-1 ○

TCHT 090204E02L-...-… 0,1-1 ● ○TCHT 090208E02L-...-… 0,1-1 ○ ○TCHT 090204F01L-...-… 0,1-1 ○

TCHT 110204E02L-...-… 0,1-1,5 ● ○TCHT 110208E02L-...-… 0,1-1,5 ○ ○TCHT 110202F01L-...-… 0,1-1,5 ○TCHT 110204F01L-...-… 0,1-1,5 ●TCHT 110208F01L-...-… 0,1-1,5 ●

TCHT 16T304F01L-...-… 0,1-2,5 ●TCHT 16T308F01L-...-… 0,1-2,5 ●

P M K N S

HP4

55

HU6

15

2L 2R



TCHTBoring, left handed design




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04L-2L-HP455

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


112

ap (mm)TCHT 090204E04R-...-… 0,5-2,5 ○ ○TCHT 090208E04R-...-… 0,5-2,5 ● ○

TCHT 110204E04R-...-… 0,5-3,0 ○ ○TCHT 110208E04R-...-… 0,5-3,0 ● ○

TCHT 16T304E04R-...-… 0,5-4,0 ○ ○TCHT 16T308E04R-...-… 0,5-4,0 ● ○

2L 2Rap (mm)

TCHT 06T104E02R-...-… 0,1-1 ○ ○TCHT 06T104F01R-...-… 0,1-1 ○

TCHT 090204E02R-...-… 0,1-1 ● ○TCHT 090208E02R-...-… 0,1-1 ○ ○TCHT 090204F01R-...-… 0,1-1 ○

TCHT 110204E02R-...-… 0,1-1,5 ● ○TCHT 110208E02R-...-… 0,1-1,5 ○ ○TCHT 110202F01R-...-… 0,1-1,5 ○TCHT 110204F01R-...-… 0,1-1,5 ●TCHT 110208F01R-...-… 0,1-1,5 ●

TCHT 16T304F01R-...-… 0,1-2,5 ●TCHT 16T308F01R-...-… 0,1-2,5 ●

P M K N S

HP4

55

HU6

15

2L 2R



TCHTBoring, right handed design




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04R-2L-HP455

Inde

xabl

e in

sert

Borin

g

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


113

ap (mm)TCHT 090204E04X-...-... 0,5-2,5 ○ ○TCHT 090208E04X-...-... 0,5-2,5 ● ○

TCHT 110204E04X-...-... 0,5-3,0 ○ ○TCHT 110208E04X-...-... 0,5-3,0 ● ○

TCHT 16T304E04X-...-... 0,5-4,0 ○ ○TCHT 16T308E04X-...-... 0,5-4,0 ● ○

1L 1Rap (mm)

TCHT 06T104E02X-...-... 0,1-1 ○ ○TCHT 06T104F01X-...-... 0,1-1 ○

TCHT 090204E02X-...-... 0,1-1 ● ○TCHT 090208E02X-...-... 0,1-1 ○ ○TCHT 090204F01X-...-... 0,1-1 ○

TCHT 110204E02X-...-... 0,1-1,5 ● ○TCHT 110208E02X-...-... 0,1-1,5 ○ ○TCHT 110202F01X-...-... 0,1-1,5 ○TCHT 110204F01X-...-... 0,1-1,5 ●TCHT 110208F01X-...-... 0,1-1,5 ●

TCHT 16T304F01X-...-... 0,1-2,5 ●TCHT 16T308F01X-...-... 0,1-2,5 ●

P M K N S

HP4

55

HU6

15

1L 1R


Radial indexable inserts, single cutting edges

TCHTBoring




Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. TCHT090204E04X-1L-HP455

Med

ium

mac

hini

ng

Cutting edge design

Fini

shin

g

Carbide


114

ap (mm)VBMT 110304N-M30-... 0,25-1,5 ○ ● ● ○ ○ ●VBMT 110308N-M30-... 0,5-1,5 ○ ● ● ○ ○ ●VBMT 160404N-M30-... 0,5-2,0 ○ ● ● ○ ○ ●VBMT 160408N-M30-... 0,75-2,0 ○ ● ● ○ ○ ●

VCMT 110304N-M30-... 0,25-1,5 ○ ○VCMT 160404N-M30-... 0,5-2,0 ○ ○VCMT 160408N-M30-... 0,75-2,0 ○

VCGT 160404N-M32-... 0,5-3,0 ●

VBGW 160404E01N-0AA-… 0,1-1.0 ●VBGW 160408E01N-0AA-… 0,1-1.0 ●VBGW 160404F01N-0AA-… 0,1-1.0 ○VBGW 160408F01N-0AA-… 0,1-1.0 ○

VCGW 160404E01N-0AA-… 0,1-1.0 ●VCGW 160408E01N-0AA-… 0,1-1.0 ●VCGW 160404F01N-0AA-… 0,1-1.0 ○VCGW 160408F01N-0AA-… 0,1-1.0 ○

PcBN PCDP M K N S P K N

HC8

51

HC8

52

HC8

61

HC8

62

HU8

10

CP87

1

CP87

2

FU43

0

PU62

0



VBMT - VCMT - VBGW - VCGT - VCGWBoring


Inde

xabl

e in

sert

Borin

g




Ordering example: On ordering please add the selected cutting material to the designation key. VBMT110304N-M30-HC851

Fini

shin

g -

med

ium

mac

hini

ngFi

nish

ing

Carbide Cermet

Cutting material

115

ap max. (mm)*CTND 09T308 ... R-… ● ● ● ● ●CTND 09T308 ... L-… ● ● ● ● ●

D03 D03 D03ap max. (mm)*

CTND 09T308 ... R-… ● ● ●CTND 09T308 ... L-… ● ● ●

P M K N S

HP3

50

HP3

82

HP3

82

HP3

50

HP7

18

D02 D02 D02 D02 D02

Tools with ISO elements | Indexable inserts | Milling


CTNDMilling



* ap max. is dependent on the milling cutter type and specific application.

For clamping screws and screwdriver for indexable inserts see section Accessories page 164.

Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. CTND09T308D02R-HP382

Cutting edge design

Carbide


116

ap max. (mm)*CTHD 09T304 ...R-… ● ● ● ● ● ● ●CTHD 09T304 ...L-… ● ● ● ● ● ●CTHD 09T308 ...R-… ● ● ● ● ● ● ●CTHD 09T308 ...L-… ● ● ● ● ● ●CTHD 09T312 ...R-… ○ ○ ○ ○CTHD 09T312 ...L-… ○ ○ ○ ○CTHD 09T304 ...R90M018-… ● ● ● ●CTHD 09T304 ...L90M018-… ○ ○ ○ ○ ○

D67 D61ap max. (mm)

CTHD 09T304 ...R-… 2,5 ○ ●CTHD 09T304 ...L-… 2,5 ○ ●CTHD 09T308 ...R-… 2,5 ● ●CTHD 09T308 ...L-… 2,5 ● ●CTHD 09T304 ...R90M018-… 2,5 ○ ○CTHD 09T304 ...L90M018-… 2,5 ○ ○

D87 D81ap max. (mm)*

CTHD 09T304 ...R-… ○ ●CTHD 09T304 ...L-… ○ ●CTHD 09T308 ...R-… ● ●CTHD 09T308 ...L-… ● ●CTHD 09T304 ...R90M018-… ○ ○CTHD 09T304 ...L90M018-… ○ ○


HP3

50

HP3

82

HP3

82

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

D02 D02 D02 D02 D00 D01 D01

D67/D61 D87/D81



CTHDMilling


Inde

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Mill

ing



* ap max. is dependent on the milling cutter type and specifi c application.


Ordering example:On ordering please add the selected cutting edge design and the cutting material to the designation key.CTHD09T304D02R-HP350

Cutting edge design

Cutting edge design

Carbide


117

ap max. (mm)CTHA 09T304 ...R90M100-… 0,4 ● ● ● ● ● ● ●CTHA 09T304 ...R90M050-… 0,4 ○ ○ ○ ○ ○ ○

D81 D87 D81ap max. (mm)

CTHA 09T304 ...R90M100-… 0,4 ○ ● ●CTHA 09T304 ...R90M050-… 0,4 ○ ○ ○


HP3

50

HP3

82

HP3

82

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU62

0

H26 H26 H26 H26 H25 H26 H26





Ordering example:On ordering please add the selected cutting edge design and the cutting material to the designation key.CTHA09T304H26R90M100-HP350

Tangential wide face indexable inserts, two-cutting edges

CTHAMilling – fi nishing


Cutting edge design

Carbide


118

ap max. (mm)*CTHQ 090504 ...R-… ○ ● ● ● ○ ● ● ○CTHQ 090504 ...L-… ○ ○ ● ● ○ ● ●CTHQ 090508 ...R-… ○ ● ● ● ○ ● ● ●CTHQ 090508 ...L-… ○ ○ ● ● ○ ● ●CTHQ 090512 ...R-… ○ ○ ○ ○CTHQ 090512 ...L-… ○ ○ ○ ○CTHQ 090504 ...R90M018-… ○ ● ● ○ ●CTHQ 090504 ...L90M018-… ○ ○ ○ ○ ○CTMQ 090508 ...R–... ○ ○ ○ ○

A67 A61ap max. (mm)

CTHQ 090504 ...R-… 2,5 ○ ●CTHQ 090504 ...L-… 2,5 ○ ●CTHQ 090508 ...R-… 2,5 ● ●CTHQ 090508 ...L-… 2,5 ● ●CTHQ 090504 ...R90M018-… 2,5 ● ○CTHQ 090504 ...L90M018-… 2,5 ● ○

A87 A81ap max. (mm)*

CTHQ 090504 ...R-… ○ ●CTHQ 090504 ...L-… ○ ●CTHQ 090508 ...R-… ● ●CTHQ 090508 ...L-… ● ●CTHQ 090504 ...R90M018-… ○ ○CTHQ 090504 ...L90M018-… ○ ○


HP3

50

HP3

82

HP3

82

HP3

82

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

PU61

7

H03 H03 H13 H12 H12 H13 H12 H21 H22 H22

A67/A61 A87/A81






Ordering example:On ordering please add the selected cutting edge design and the cutting material to the designation key.CTHQ090504H03R-HP350


CTHQ - CTMQMilling


Inde

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Mill

ing

Cutting edge design

Cutting edge design

Carbide


119

ap max. (mm)CTHH 090504 ...R90M100-… 0,4 ○ ● ● ● ● ● ●CTHH 090504 ...R90M050-… 0,4 ○ ○ ○ ○ ○ ○

A81 A87 A81ap max. (mm)

CTHH 090504 ...R90M100-… 0,4 ○ ● ●CTHH 090504 ...R90M050-… 0,4 ○ ○ ○


HP3

50

HP3

82

HP3

82

HP3

50

HU6

15

HP6

15

HP7

18

FU43

0

FU43

0

PU62

0

H26 H26 H26 H26 H25 H26 H26





Ordering example:On ordering please add the selected cutting edge design and the cutting material to the designation key.CTHH090504H26R90M100-HP350

Tangential wide face indexable inserts, two-cutting edges

CTHHMilling – fi nishing


Cutting edge design

Carbide


120

ap max. (mm)*LTHU 150508 ...N-... ● ● ● ● ●LTHU 150512 ...N-… ● ●

LTHU 150720 ...N-… ● ●LTHU 150730 ...N-… ● ●

P M K S

HP3

50

HP3

50

HP3

50

H83 H93 H82 H83 H93






Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. LTHU150508H82N-HP350

Tangential indexable inserts, four + four-cutting edges

LTHUMilling

Inde

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Mill

ing

H83: Unstable conditions, medium machiningH93: Stable conditions, roughing

Carbide


121

ap max. (mm)*BDGT 11T302FR-...-… ○ ○BDGT 11T304FR-...-… ● ●BDGT 11T308FR-...-… ● ●BDGT 170404FR-...-… ● ●BDGT 170408FR-...-… ● ●BDGT 170420FR-...-… ○ ○BDGT 170431FR-...-… ○ ○

U71 U71ap max. (mm)

BDGT 11T302FR-...-… 3,0 ○ ○BDGT 11T304FR-...-… 3,0 ● ○BDGT 170402FR-...-… 4,0 ○ ○BDGT 170404FR-...-… 4,0 ● ○


HU8

25

HU8

25

PU61

7

PU62

0

U70 U70






Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. BDGT11T302FR-U70-HU825


BDGTMilling


Cutting edge design

Carbide


122

ap max. (mm)*BDMT 11T304ER-...-... ● ● ● ● ● ●

BDMT 11T308ER-...-… ● ● ● ● ● ●BDMT 11T312ER-...-… ● ● ● ●BDMT 11T320ER-...-… ○ ○ ○ ○BDMT 11T331ER-...-… ○ ○ ○ ○BDMT 170404ER-...-… ● ● ● ● ● ●BDMT 170408ER-...-… ● ● ● ● ● ●BDMT 170412ER-...-… ○ ○ ○ ○BDMT 170420ER-...-… ● ● ● ●BDMT 170431ER-...-… ○ ○ ○ ○BDMT 170440ER-...-… ○ ○ ○ ○

R72 R72 R72 R72ap max. (mm)* BDMT 11.. R72 R73

BDMT 11T308ER-...-… ● ● ● ●

R73 R73 R73 R73ap max. (mm)*

BDMT 11T308ER-...-… ● ● ● ●BDMT 170408ER-...-… ● ● ● ● BDMT 17.. R73 R74

R74 R74 R74 R74ap max. (mm)*

BDMT 170408ER-...-… ● ● ● ●

P M K N S

HP8

83

HP8

83

HP8

83

HP8

83

HP8

90

HP8

90

M70 R70 M70 R70 R70 R70

BDMT 11T3 BDMT 1704

R72 R73 R73 R74






Ordering example:On ordering please add the selected cutting edge design and the cutting material to the designation key.BDMT11T304ER-M70-HP883


BDMTMilling

Assembly noteThe carrier tool is fi tted with the same number of indexable inserts of design R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.

Inde

xabl

e in

sert

Mill

ing

M70: Unstable conditions, medium machining

R70: Stable conditions, roughing

Cutting edge design Chip breaker

Cutting edge design 2 notches 3 notches

Chip breaker

Cutting edge design

3 notches 4 notches

Carbide


123

ap max. (mm)*SEMT 09T308R-…-... ● ● ● ● ● ●

SEMT 150408R-…-... ● ● ● ● ● ●

P M K N S

HP8

83

HP8

83

HP8

90

HU8

10

HP8

90

HU8

10

M65 M65 M65 M65 M65 M65






Ordering example: On ordering please add the selected cutting edge design and the cutting material to the designation key. SEMT09T308R-M65-HP883


SEMTMilling

Carbide


124


Inserts in special design

Advantages: c High process reliability in case of contour-dependent shapes and geometries

c Saving in complex machining sequences

c Multi-cutting edge capability on manufacture of complex contours

To efficiently machine complex contours with high shape accuracy, form cutting edges are often used.

MAPAL offers all possible options in relation to shape, cutting material and coating also for these inserts. Modern production facilities guarantee the highest precision and flexibility of special MAPAL inserts.

PCD and PcBN-tipped insets are also available in this variety. Fitted in the highly accurate insert seats, the best results both in terms of cost-effectiveness and in terms of quality are achieved.

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125

c

c

c

c

c

c

c

Innovative complete solutionsMAPAL ISO tools unfold their possibilities particularly in the context of complete projects in which they are able to deliver significant advantages due to the combinations and high productivity. Together with tailored services and the complete tool package, MAPAL is able to optimally design parts in accordance with customer requirements and provide support. In the following the range of service offered by MAPAL and especially the significance of ISO tools are presented based on a few important parts.

With the perfect tool to the optimal process 128-129

Brake calipers made of spheroidal graphite cast iron 130

Complete machining of turbochargers 131

Stub axle assembly made of grey cast iron or steel 132

Connecting rods made of forged steel 133

Compressor housing made of GG25 134

Gearbox housing made of GG25 135

Tools with ISO elements | Innovative complete solutions

Inno

vativ

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solu

tions

127

cc

With the perfect tool to the optimal processDue to the combination of innovative technology and absolute manufacturing precision, MAPAL ISO tools are high performance tools. However successful individual tools on their own are not suffi cient for the competitive production requirements these days. Only an understanding of the complete machining process and the production process as a whole permits real progress.

The perfect interaction of all components in a machining process makes possible the highest possible cost-eff ectiveness and addresses the increasingly important aspect of resource-saving production. Here it is particularly important that comprehensive knowledge of all machining processes and machining technologies is available even during the process planning. MAPAL provides the ideal basis for the process planner with its broad range of innovative, high-performance tools and its extensive pool of experience.

Advantage due to complete concepts Hybrid tools as process optimisersAn important possible way of optimising processes, increasing productivity and productivity is to combine various machining technologies. So-called hybrid tools combine various machining systems in a manner that combines excellent performance with straightforward handling and cost-eff ective reconditioning. The specialists from MAPAL combine, in numerous ways, ISO tools with guide pad technology, with fi xed brazed PCD machining stages, with solid carbide tools or with fi xed tool technology. In this way maximum productivity and cost-eff ectiveness is achieved both in the process design and the tool design.

Advantages: c Solutions for complete workpieces including all componentsc Usage of effi cient, cost-optimised toolsc Complete, cost-eff ective manufacturing processc Process planning and implementation from a single source

For this purpose, use is made of all tool technologies as necessary, from the high-performance solid carbide drill to the sophisticated mechatronic TOOLTRONIC® tool. MAPAL ISO tools have particular signifi cance during pre-machining and during milling. The results are machining solutions without compromises.

128

c MAPAL Services offer numerous optionsShorter product life cycles and increasing pressure on productivity are requiring ever better performance from the global manufacturing industry. Even the planning phase is very time-consuming and devours expensive resources. At the same time project and planning departments must react flexibly to the current order situation.

To support customers with these challenges, MAPAL offers a comprehensive package of services. These services range from the definition of the correct machining strategy with efficient tools through the design of clamping fixtures to the preparation of NC programs and commissioning machining processes. Ongoing manufacturing is supported in the area of logistics, reconditioning and training. In this way MAPAL helps to keep manufacturing highly productive, cost-effective and reliable. The customer receives the complete process from a single source and gains capacity to strengthen the core business.

Logistics Maintenance

MAPAL TMS Tool management

MAPAL TLS Logistics and stock management

MAPAL Toolbase Tool dispensing systems

MAPAL re.conditioning Regrinding and reconditioning of tools, milling cartridges and indexable inserts

MAPAL training Product and technology seminars

Inno

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Engineering

MAPAL TET Planning of complete workpieces including all tools

MAPAL re.tooling Planning of complete workpieces including all components and commissioning

MAPAL TOS Tool and process optimisation

129


1

2

3

4

The quality of the manufacture of this safety-related part defines the braking forces via braking performance, stability under load and exact control. The MAPAL tool package for machining the brake caliper guarantees reliable manufacture with low manufacturing costs per unit. These advantages are provided, for example, by combination tools with which it is possible to drill, mill and deburr at various positions. In total up to 40 % of machining time can be saved using the MAPAL process.

Brake calipers made of spheroidal graphite cast iron

Potential for savings due to the latest manufacturing technology

Tool highlights on the brake caliper Advantages:c Increased process reliability

c Reduction in the manufacturing costs per unit due to reduced machining times

c Cost guarantee due to cost per part

c Competent planning and reliable supply of tools with MAPAL complete process management

1. Control cut for the fist hole, pre-machining of the front area for the piston, pilot bore for the piston bore The combination of several machining steps reduces the cycle time and increases the machining quality.

2. Interpolation recessing of sealing ring groove and base profile The MAPAL tool reduces the machining time by 50 % compared to circular milling and improves the surface quality.

3. Fine machining of the piston bore The higher feed rate reduces the machining time by approx. 30 %. There is no setting effort, as re-grinding is possible the tool costs are reduced.

4. Fine machining of the rear of the brake housing A MAPAL actuating tool for machining centres combines diameter turning, chamfering and external grooving. In comparison to the previous process, the machining time is reduced by 12.5 seconds per workpiece.

130


1

2

3

Downsizing and turbochargers are technologies that are now indispensable in modern engine development. In the past machining centres and lathes were often necessary for the production of the turbine and compressor housing for turbochargers. MAPAL has developed a manufacturing method that makes complete machining possible on one machine. Contours and recesses are machined using the mechatronic tool system TOOLTRONIC® and interpolation turning on machining centres. Complete machining tools also combine machining steps.

Complete machining of turbochargers

MAPAL with leading tool technology

Tool highlights for turbocharger housing Advantages:c Machining of the main bore in the turbine housing in only four steps

c TOOLTRONIC® replaces of the lathe

c Combination of a large number of machining steps due to tangential technology

c Innovative machining method for all machining tasks on parts for turbochargers

1. TOOLTRONIC® for machining the contour MAPAL TOOLTRONIC®, the interchangeable U axis, machines the inner contour, the diameter and various face surfaces.

2. Interpolation turning of recesses The cycle time is reduced by 35 % compared to milling. It is possible to improve the tool life due to a continuous cut and the shorter cutting time.

3. ISO tangential tool for complete machining One tool reliably, cost-effectively and precisely machines six machined features.

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131


4

1

23


Stub axle assemblies must withstand high loads. High tolerances on shape and position must be achieved during the manufacture of the part, predominantly manufactured from grey cast iron and less frequently from steel. Despite the demanding machining, low costs are still required, as this is a mass produced part. By using multifunctional combination tools from MAPAL, tools and magazine stations are saved and therefore machining time and costs signifi cantly reduced. Particularly advantageous for complete machining is the use of tangential indexable inserts. These inserts have a soft cut due to their positive rake angle and, due to the compact mounting, are very suitable for use on multi-insert tools with high feed rates.

Stub axle assembly made of grey cast iron or steel

Tangential technology for fast machining and low unit costs

Tool highlights for stub axle assembly machining

1. Milling and drilling shock absorber mountingA combination of a disc milling cutter and insertion drill reduces the number of tool changes.

2. Main bore, internal machining Using the multi-stage tangential combination tool, semi-machining is saved.

3. Main bore, external machining The multi-stage combination tool with fi xed insert pockets without pre-adjustment manufactures tolerances of less than ±0.1 mm.

4. External machining of kingpim Pre-machining, semi-machining and fi ne machining from one source permits the highest accuracies with the lowest scrap rate.

Advantages:c Process suitable for standard machines and custom machines

c Complete machining with minimum number of tools

c Rapid payback of the tool costs

c MAPAL service competence, also during the re-tooling of existing machines

132

1

2

3

4


Connecting rods are engine parts subjected to high dynamic loads. Current trends in engine manufacture, for instance downsizing or the reduction of the CO2 emissions with the same or even higher engine power output, also require new approaches during the development and manufacture of connecting rods. By using higher strength, innovative materials as well as new manufacturing processes, today it is possible to manufacture ever lighter connecting rods.In particular for the latest lightweight connecting rods MAPAL offers tool solutions for complete bore machining that reliably and cost-effectively meet all the requirements placed.To machine special part geometries, for instance the blind hole in the trapezoid form on the gudgeon pin bore, MAPAL has developed a hybrid tool that combines the advantages of ISO indexable inserts and MAPAL guide pad technology. In this way the blind hole is reliably produced in IT7 quality.

Connecting rods made forged steel

Stable, reliable process for machining lightweight connecting rods

Tool highlights for connecting rod machining

Advantages:c Stable, reliable process

c Combination tools reduce tool changes

1. Drilling from the solid and chamfering the small pin bore Solid drilling tool of reinforced design for heavily interrupted cuts. Additional chamfer machining in bore entrance and exit.

2. Hybrid tool for fine machining the blind hole at the small pin bore Combination of ISO indexable inserts and guide pad technology machines the trapezoid shape in IT7 quality.

3. Combination tool for small and large pin bore Combination tool with solid drilling, boring and chamfering stage for machining the small and large pin bore with minimal tool changes.

4. Solid carbide step drill for screw holes The tool combines the two bore diameters in the connecting rod and cap as well as the chamfer machining.

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133

1

2

For pre-machining and fine machining the housing and bearing cover for screw-type compressors, MAPAL offers tool solutions that are perfectly designed for the characteristic machining requirements of the compressor housing and for high efficiency.In particular the overlapping bores for the rotors for the main and secondary rotors with the related bearing bores in the compressor housing and bearing cover on the front face place high requirements on the machining tools. The reason the requirements are high is the very close geometric tolerances that are necessary for exact positioning of the spiral-shaped toothed rotors. The overlapping diameters result in a heavily interrupted cut that normally has a negative effect on the machining quality and tool life. However, this problem does not arise with the ISO combination tools used that, with their tangentially arranged indexable inserts, ensure particularly quiet tool running during the entire machining process, despite the large interruptions in the cuts.

Compressor housing made of GG25

Machining a compressor housing precisely and quickly using ISO tangential tools

Tool highlights for machining compressor housings

2. Fine machining of bearing seat for secondary rotor and through-bore Two-stage guide pad tool combines the fine machining of both bearing bores.

Advantages:c Short machining times

c Reduced tool demand due to combination tools

c High positioning accuracy due to tangential technology

1. Combination tools with tangential technology Pre-machining of the rotor bores for main and secondary rotors as well as the related bores for the bearing seats. Despite the interrupted cuts the tools achieve very high positioning accuracy.

134


21

3

4


Gearbox housings mostly have very specific, complex shapes and as a rule comprise of cast materials. Depending on the nature and task of the gearbox, it may be of single or multiple shell design. During manufacture it is challenging to achieve the related fits as well as the shape and position tolerances.Due to the innovative, multifunctional tangential tools the shortest cycle times are achieved and several machining tasks are combined into one machining step. This process creates an optimal basis for the best possible availability of the machining centres.In addition the combination solutions are designed taking into account the part families – a further advantage for the usage of magazine stations. The number of tools is drastically reduced.

Gearbox housing made of GG25

Complete solution reduces machine demand

Tool highlights for machining gearbox housings

1. Combined boring tool This tool combination comprising of solid carbide drill, ISO tangential technology and ISO cartridges saves non-productive times, increases the cost-effectiveness and ensures optimal productivity.

2. Multi-stage interpolation turning tool The advantage of interpolation turning compared to circular milling is, along with the shorter cycle time and the longer tool life, in the qualitative features such as circularity and surface finish.

3. Fine boring tool with guide pads The precise fine adjustment of the guide pad tool guarantees reliable component manufacture and offers the highest degree of accuracy and with it the basis for a long part service life.

4. Shoulder milling cutter with tangential technology The standard shoulder milling cutter ICM90-C4-Finishing offers, with its adjusting elements, the possibility of mounting optional wide face indexable inserts and in this way achieves the quality of a pure finishing milling cutter.

Inno

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Advantages:c Reliable process

c Everything from a single source

c Productivity increase due to technologically leading tool solutions

c Low investment costs due to reduced machine demand

135

c

c

c

c

10

CartridgesAlong with the adjusting feature with a long adjustment travel, cartridges off er interesting possibilities for many applications as they can be interchanged quickly and straightforwardly. Cartridges are used for both internal and external machining tasks. In case of changes, for example, to chamfer angles, or in case of repair, cartridges can be interchanged without major eff ort.

The range of MAPAL cartridges covers a large part of the installation design variants. Along with the standardised ISO cartridges, a series of compact cartridges for radial and tangential indexable inserts are available. Due to short lengths these off er even more design opportunities during the design of custom tools.

On request MAPAL also supplies cartridges and compact cartridges in custom designs.

Designation key 138-139

ISO cartridges 140-143

Compact cartridges 144-149

Compact cartridges for tangential indexable inserts 150-151

Tools with ISO elements | Cartridges

Size comparison MAPAL compact cartridges against ISO cartridges

Example: Indexable insert size 09

Compact cartridges

ISO cartridges

Cart

ridge

s

137

S T F R

C (80°)

S (90°)

T (60°)

W (80°)

F (70°)

R

L

N 0°

C 7°

P 11°

D 15°

E 20°

SF (90°)

A A

K T K K T T

G (90°)A

K A

J (93°)A

K (75°)A

L (95°)A

K

R (75°)A

K K K

S (45°)A A

K K T K

W (60°)K K K

T (60°)A A

K K K

Y 85°)A

K

A

K T

C

d

ll ll l

d dd d

z.B. ST70CR 08CK-09

C S T W F

z.B. SW80NR 18CT-09

70˚

80˚

Tools with ISO elements | Cartridges | Designation key

Blade form Cutting directionTool holder shape Clearance

angleIndexable insert fastening

Designation key cartridges and compact cartridges

Right

Left

Screwed in place using countersunk bore

See features

A = CartridgesK = Compact cartridgesT = Compact cartridges for tangential indexable inserts

Compact cartridges with custom angleData on the tool holder shape directly via the setting angle

138

-0 8 C 0A 9

06 6,0

08 8,0

10 10,0

12 12,0

14 14,0

18 18,0

C

A

K

T

d (mm) C S T W F

5,56 05 – 09 – –

6,35 06 06 11 – 06

9,525 09 09 16 – 09

10,16 – – – 07 –

12,7 12 12 – – 12

13,65 – – – 09 –

d

ll ll l

d dd d

z.B. ST70CR 08CK-09

C S T W F

z.B. SW80NR 18CT-09

70˚

80˚

Tools with ISO elements | Cartridges | Designation key

Tool holder height Features Insert size

Cart

ridge

s

Height data

Code (mm)

1. digit Signifi cance

Cartridges

2. digit Signifi cance

Cartridge in accordance with DIN 4985

Compact cartridge similar to DIN 4985

Compact cartridge similar to DIN 4985 for tangential indexable inserts

Inci

rcle

W F

– –

– 06

– 09

07 –

– 12

09 –

139

SCF…

SCFCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011050SCFCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011051SCFPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011052SCFPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011053SCFCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011054SCFCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011055SCFCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011056SCFCL12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011057

STF…

STFCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011058STFCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011059STFCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011060STFCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011061STFCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011062STFCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011063

SCG…

SCGCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011064SCGCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011065SCGPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011066SCGPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011067SCGCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011068SCGCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011069SCGCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011070SCGCL 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011071

STG…

STGCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011072STGCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011073STGCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011074STGCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011075STGCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011076STGCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011077

h1 l1 e l3 h2 t d1 min.f

h1

f f ff

h2 e e e

e

l1

d1 min.

l1 l1

l1

l3 l3 l3

l3

t90° 90°

90°

90°

SCF STF STG

SCG

ISO cartridgesForm F, G


* Included.

Dimensions in mm.

SpecificationRelated insert

Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

140

STJ…

STJCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011078STJCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 2 30011079STJCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011080STJCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 50 20 8 13 5 40 4 30011081STJCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011082STJCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 55 20 8 17 6 50 6 30011083

SSK…

SSKCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,5 17 7 9,5 4,5 25 3 30011084SSKCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,5 17 7 9,5 4,5 25 3 30011085SSKCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011086SSKCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011087SSKCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011088SSKCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011089

SCL…

SCLCR 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011090SCLCL 08 CA-06 CC__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011091SCLPR 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011092SCLPL 08 CA-06 CP__T/W 06 02 .. 8 10 0,4 32 17 7 9,5 4,5 25 3 30011093SCLCR 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011094SCLCL 10 CA-09 CC__T/W 09 T3 .. 10 14 0,8 50 20 8 13 5 40 5 30011095SCLCR 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011096SCLCL 12 CA-12 CC__T/W 12 04 .. 12 20 0,8 55 20 8 17 6 50 1 30011097

h1 l1 a e l3 h2 t d1 min.f

h1

ff f

h2

t

a

e e e

l1 l1 l1

15°

l3 l3 l393°

75° 95°

95°

d1 min.

STJ SSK SCL

ISO cartridgesForm J, K, L


* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

141

SSR…

SSRCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,6 17 7 9,5 4,5 25 3 30011098SSRCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 1,6 17 7 9,5 4,5 25 3 30011099SSRCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011100SSRCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 2,2 20 8 13 5 40 5 30011101SSRCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011102SSRCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 3,1 20 8 17 6 50 1 30011103

SSS…

SSSCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 28 4,2 17 7 9,5 4,5 25 3 30011104SSSCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 28 4,2 17 7 9,5 4,5 25 3 30011105SSSCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 44 6,1 20 8 13 5 40 5 30011106SSSCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 44 6,1 20 8 13 5 40 5 30011107SSSCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 47 8,3 20 8 17 6 50 1 30011108SSSCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 47 8,3 20 8 17 6 50 1 30011109

STS…

STSCR 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 28 6,1 17 7 9,5 4,5 25 2 30011110STSCL 08 CA-09 TC__T/W 09 02 .. 8 10 0,4 28 6,1 17 7 9,5 4,5 25 2 30011111STSCR 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 44 7 20 8 13 5 40 4 30011112STSCL 10 CA-11 TC__T/W 11 02 .. 10 14 0,4 44 7 20 8 13 5 40 4 30011113STSCR 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 47 10,2 20 8 17 6 50 6 30011114STSCL 12 CA-16 TC__T/W 16 T3 .. 12 20 0,8 47 10,2 20 8 17 6 50 6 30011115


h1

ff f

h2

t

aa a

e e e

l1l1 l1

75°

45°

l3 l3 l3

45°

d1 min.

SSRSSS STS

ISO cartridgesForm R, S


* Included.

Dimensions in mm.


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

142

SST…

SSTCR 08 CA-06 SC__T/W 06 02 .. 8 6 0,4 32 3 17 7 9,5 4,5 25 3 30011116SSTCL 08 CA-06 SC__T/W 06 02 .. 8 6 0,4 32 3 17 7 9,5 4,5 25 3 30011117SSTCR 10 CA-09 SC__T/W 09 T3 .. 10 9 0,8 50 4,3 20 8 13 5 40 5 30011118SSTCL 10 CA-09 SC__T/W 09 T3 .. 10 9 0,8 50 4,3 20 8 13 5 40 5 30011119SSTCR 12 CA-12 SC__T/W 12 04 .. 12 13 0,8 55 5,9 20 8 17 6 50 1 30011120SSTCL 12 CA-12 SC__T/W 12 04 .. 12 13 0,8 55 5,9 20 8 17 6 50 1 30011121

STT…

STTCR 08 CA-09 TC__T/W 09 02 .. 8 6 0,4 32 4,3 17 7 9,5 4,5 25 2 30011122STTCL 08 CA-09 TC__T/W 09 02 .. 8 6 0,4 32 4,3 17 7 9,5 4,5 25 2 30011123STTCR 10 CA-11 TC__T/W 11 02 .. 10 9 0,4 50 5 20 8 13 5 40 4 30011124STTCL 10 CA-11 TC__T/W 11 02 .. 10 9 0,4 50 5 20 8 13 5 40 4 30011125STTCR 12 CA-16 TC__T/W 16 T3 .. 12 13 0,8 55 7,2 20 8 17 6 50 6 30011126STTCL 12 CA-16 TC__T/W 16 T3 .. 12 13 0,8 55 7,2 20 8 17 6 50 6 30011127

SSY…

SSYCR 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 – 17 7 9,5 4,5 25 3 30011128SSYCL 08 CA-06 SC__T/W 06 02 .. 8 10 0,4 32 – 17 7 9,5 4,5 25 3 30011129SSYCR 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 0,8 20 8 13 5 40 5 30011130SSYCL 10 CA-09 SC__T/W 09 T3 .. 10 14 0,8 50 0,8 20 8 13 5 40 5 30011131SSYCR 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 1 20 8 17 6 50 1 30011132SSYCL 12 CA-12 SC__T/W 12 04 .. 12 20 0,8 55 1 20 8 17 6 50 1 30011133


h1

f f

f

h2

t

aa

e e e

l1 l1 l1

60° 60°

85°

l3 l3 l3

d1 min.

SST STT SSY

ISO cartridgesForm T, Y


* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

143

SCF…

SCFCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 9 30011134SCFCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 9 30011135SCFCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 9 30011136SCFCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 9 30011137SCFCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 14 30011138SCFCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 14 30011139SCFCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011140SCFCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011141

SSF…

SSFPR 08 CK-06 SP__0603__ 8 10 0,4 32 17 5 10 4,5 24 13 30011142SSFPL 08 CK-06 SP__0603__ 8 10 0,4 32 17 5 10 4,5 24 13 30011143SSFCR 10 CK-09 SC__09T3__ 10 14 0,8 44 17 8 15 5 33 16 30011144SSFCL 10 CK-09 SC__09T3__ 10 14 0,8 44 17 8 15 5 33 16 30011145SSFCR 12 CK-12 SC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011146SSFCL 12 CK-12 SC__1204__ 12 18 0,8 50 20 8 16 5 37 7 30011147

STF…

STFCR 06 CK-09 TC__0902__ 6 10 0,4 25 11 5 6 2,5 18 17 30011148STFCL 06 CK-09 TC__0902__ 6 10 0,4 25 11 5 6 2,5 18 17 30011149STFCR 10 CK-11 TC__1102__ 10 14 0,4 40 17 8 15 5 33 11 30011150STFCL 10 CK-11 TC__1102__ 10 14 0,4 40 17 8 15 5 33 11 30011151STFCR 12 CK-16 TC__16T3__ 12 18 0,8 50 20 8 16 5 37 12 30011152STFCL 12 CK-16 TC__16T3__ 12 18 0,8 50 20 8 16 5 37 12 30011153


h1

f f f

h2

t

e e e

l1 l1 l1

90° 90° 90°

l3l3l3

d1 min.

SCF SSF STF

Compact cartridges Form F

Tools with ISO elements | Cartridges | Compact cartridges

* Included.

Dimensions in mm.


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

144

SCG…

SCGCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6 2,5 18 10 30011154SCGCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6 2,5 18 10 30011155SCGCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6 2,5 18 10 30011156SCGCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6 2,5 18 10 30011157SCGCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 15 30011158SCGCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15 5 33 15 30011159SCGCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 8 30011160SCGCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16 5 37 8 30011161

SCL…

SCLCR 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 10 30011162SCLCL 06 CK-06 CC__0602__ 6 8,5 0,4 25 11 5 6,0 2,5 18 10 30011163SCLCR 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 10 30011164SCLCL 06 CK-06 CC__0602__ 6 9,7 0,4 25 11 5 6,0 2,5 18 10 30011165SCLCR 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15,0 5 33 15 30011166SCLCL 10 CK-09 CC__09T3__ 10 14 0,8 40 17 8 15,0 5 33 15 30011167SCLCR 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16,0 5 37 7 30011168SCLCL 12 CK-12 CC__1204__ 12 18 0,8 50 20 8 16,0 5 37 7 30011169


h1

f f

h2

t

e e

l1 l1

95°

95°

l3l3 90°

d1 min.

SCG SCL

Compact cartridges Form G, L


* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

145

SCR…

V1

SCRCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011170SCRCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011171SCRCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,46 5 33 14 30011172SCRCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,46 5 33 14 30011173

SCR…

V2

SCRCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011174SCRCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 1,55 11 5 6 5,79 2,5 18 9 30011175SCRCR 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,5 5 33 16 30011176SCRCL 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 2,27 17 8 15 8,5 5 33 16 30011177

SSR…

SSRPR 08 CK-06 SP__0603__ 8 10 0,4 32 1,53 17 5 10 5,71 4,5 24 13 30011178SSRPL 08 CK-06 SP__0603__ 8 10 0,4 32 1,53 17 5 10 5,71 4,5 24 13 30011179SSRCR 10 CK-09 SC__09T3__ 10 14 0,8 44 2,24 17 8 15 8,35 5 33 16 30011180SSRCL 10 CK-09 SC__09T3__ 10 14 0,8 44 2,24 17 8 15 8,35 5 33 16 30011181SSRCR 12 CK-12 SC__1204__ 12 18 0,8 50 3,06 20 8 16 11,42 5 37 7 30011182SSRCL 12 CK-12 SC__1204__ 12 18 0,8 50 3,06 20 8 16 11,42 5 37 7 30011183

STR…

STRCR 06 CK-09 TC__0902__ 6 10 0,4 25 2,23 11 5 6 8,31 2,5 18 17 30011184STRCL 06 CK-09 TC__0902__ 6 10 0,4 25 2,23 11 5 6 8,31 2,5 18 17 30011185STRCR 10 CK-11 TC__1102__ 10 14 0,4 40 2,58 17 8 15 9,63 5 33 11 30011186STRCL 10 CK-11 TC__1102__ 10 14 0,4 40 2,58 17 8 15 9,63 5 33 11 30011187STRCR 12 CK-16 TC__16T3__ 12 18 0,8 50 3,74 20 8 16 13,95 5 37 12 30011188STRCL 12 CK-16 TC__16T3__ 12 18 0,8 50 3,74 20 8 16 13,95 5 37 12 30011189

h1 l1 a1 e l3 h2 a2 t d1 min.f

h1

f

a 1 a 1 a 1

a 1

f ff

h2 e e e

e

l1 l1 l1

l1

75° 15°l3 a2 a2 a2l3 l3

l3 a2

t

75°

75°

75°

d1 min.

SCR V1 SCR V2 SSR

STRCompact cartridges Form R


* Included.

Dimensions in mm.


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

146

SCS…

V1

SCSCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011190SCSCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011191SCSCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 6,16 17 8 15 6,16 5 33 14 30011192SCSCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 6,16 17 8 15 6,16 5 33 14 30011193

SCS…

V2

SCSCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011194SCSCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 4,22 11 5 6 4,22 2,5 18 9 30011195SCSCR 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 6,16 17 8 15 6,16 5 33 14 30011196SCSCL 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 6,16 17 8 15 6,16 5 33 14 30011197

SSS…

SSSPR 08 CK-06 SP__0603__ 8 10 0,4 32 4,16 17 5 10 4,16 4,5 24 13 30011198SSSPL 08 CK-06 SP__0603__ 8 10 0,4 32 4,16 17 5 10 4,16 4,5 24 13 30011199SSSCR 10 CK-09 SC__09T3__ 10 14 0,8 44 6,07 17 8 15 6,07 5 33 14 30011200SSSCL 10 CK-09 SC__09T3__ 10 14 0,8 44 6,07 17 8 15 6,07 5 33 14 30011201SSSCR 12 CK-12 SC__1204__ 12 18 0,8 50 8,32 20 8 16 8,32 5 37 7 30011202SSSCL 12 CK-12 SC__1204__ 12 18 0,8 50 8,32 20 8 16 8,32 5 37 7 30011203

STS…

STSCR 06 CK-09 TC__0902__ 6 10 0,4 25 6,06 11 5 6 6,06 2,5 18 17 30011204STSCL 06 CK-09 TC__0902__ 6 10 0,4 25 6,06 11 5 6 6,06 2,5 18 17 30011205STSCR 10 CK-11 TC__1102__ 10 14 0,4 40 7,03 17 8 15 7,03 5 33 11 30011206STSCL 10 CK-11 TC__1102__ 10 14 0,4 40 7,03 17 8 15 7,03 5 33 11 30011207STSCR 12 CK-16 TC__16T3__ 12 18 0,8 50 10,18 20 8 16 10,17 5 37 12 30011208STSCL 12 CK-16 TC__16T3__ 12 18 0,8 50 10,18 20 8 16 10,17 5 37 12 30011209


h1

f

a 1 a 1 a 1

a 1

f ff

h2 e e e

e

l1 l1 l1

l1

45° 45° 45°

45°

l3 a2 a2 a2l3 l3

l3 a2

t

d1 min.

SCS V1 SCS V2 SSS

STSCompact cartridges Form S


* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

147

SCT…

V1

SCTCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011210SCTCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011211SCTCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 4,35 17 8 15 7,54 5 33 14 30011212SCTCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 4,35 17 8 15 7,54 5 33 14 30011213

SCT…

V2

SCTCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011214SCTCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 2,99 11 5 6 5,17 2,5 18 9 30011215SCTCR 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 4,36 17 8 15 7,55 5 33 16 30011216SCTCL 10 CK-09 V2 CC__09T3__ 10 14 0,8 44 4,36 17 8 15 7,55 5 33 16 30011217

SST…

SSTPR 08 CK-06 SP__0603__ 8 10 0,4 32 2,94 17 5 10 5,1 4,5 24 13 30011218SSTPL 08 CK-06 SP__0603__ 8 10 0,4 32 2,94 17 5 10 5,1 4,5 24 13 30011219SSTCR 10 CK-09 SC__09T3__ 10 14 0,8 44 4,30 17 8 15 7,45 5 33 14 30011220SSTCL 10 CK-09 SC__09T3__ 10 14 0,8 44 4,30 17 8 15 7,45 5 33 14 30011221SSTCR 12 CK-12 SC__1204__ 12 18 0,8 50 5,89 20 8 16 10,2 5 37 7 30011222SSTCL 12 CK-12 SC__1204__ 12 18 0,8 50 5,89 20 8 16 10,2 5 37 7 30011223

STT…

STTCR 06 CK-09 TC__0902__ 6 10 0,4 25 4,29 11 5 6 7,43 2,5 18 17 30011224STTCL 06 CK-09 TC__0902__ 6 10 0,4 25 4,29 11 5 6 7,43 2,5 18 17 30011225STTCR 10 CK-11 TC__1102__ 10 14 0,4 40 4,98 17 8 15 8,62 5 33 11 30011226STTCL 10 CK-11 TC__1102__ 10 14 0,4 40 4,98 17 8 15 8,62 5 33 11 30011227STTCR 12 CK-16 TC__16T3__ 12 18 0,8 50 7,20 20 8 16 12,47 5 37 12 30011228STTCL 12 CK-16 TC__16T3__ 12 18 0,8 50 7,20 20 8 16 12,47 5 37 12 30011229


h1

f

a 1 a 1 a 1a 1

f ff

h2 e e e

e

l1l1 l1

l1

60° 60°

60°

60°l3 a2a2 a2l3 l3

l3 a2

t

d1 min.

SCT V1 SCT V2 SST

STTCompact cartridges Form T


* Included.

Dimensions in mm.


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

148

SCW

…V1

SCWCR 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011230SCWCL 06 CK-06 V1 CC__0602__ 6 9,7 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011231SCWCR 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 7,55 17 8 15 4,36 5 33 16 30011232SCWCL 10 CK-09 V1 CC__09T3__ 10 14 0,8 44 7,55 17 8 15 4,36 5 33 16 30011233

SCW

…V2

SCWCR 06 CK-06 V2 CC__0602__ 6 10 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011234SCWCL 06 CK-06 V2 CC__0602__ 6 10 0,4 25 5,17 11 5 6 2,99 2,5 18 9 30011235SCWCR 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 7,55 17 8 15 4,36 5 33 14 30011236SCWCL 10 CK-09 V2 CC__09T3__ 10 14,3 0,8 44 7,55 17 8 15 4,36 5 33 14 30011237

SSW

…

SSWPR 08 CK-06 SP__0603__ 8 10 0,4 32 5,1 17 5 10 2,94 4,5 24 13 30011238SSWPL 08 CK-06 SP__0603__ 8 10 0,4 32 5,1 17 5 10 2,94 4,5 24 13 30011239SSWCR 10 CK-09 SC__09T3__ 10 14 0,8 44 7,45 17 8 15 4,30 5 33 16 30011240SSWCL 10 CK-09 SC__09T3__ 10 14 0,8 44 7,45 17 8 15 4,30 5 33 16 30011241SSWCR 12 CK-12 SC__1204__ 12 18 0,8 50 10,2 20 8 16 5,89 5 37 7 30011242SSWCL 12 CK-12 SC__1204__ 12 18 0,8 50 10,2 20 8 16 5,89 5 37 7 30011243

STW

…

STWCR 06 CK-09 TC__0902__ 6 10 0,4 25 7,43 11 5 6 4,29 2,5 18 17 30011244STWCL 06 CK-09 TC__0902__ 6 10 0,4 25 7,43 11 5 6 4,29 2,5 18 17 30011245STWCR 10 CK-11 TC__1102__ 10 14 0,4 40 8,62 17 8 15 4,98 5 33 11 30011246STWCL 10 CK-11 TC__1102__ 10 14 0,4 40 8,62 17 8 15 4,98 5 33 11 30011247STWCR 12 CK-16 TC__16T3__ 12 18 0,8 50 12,47 20 8 16 7,20 5 37 12 30011248STWCL 12 CK-16 TC__16T3__ 12 18 0,8 50 12,47 20 8 16 7,20 5 37 12 30011249

SSY…

SSYPR 08 CK-06 SP__0603__ 8 10 0,4 32 5,91 17 5 10 0,52 4,5 24 13 30011250SSYPL 08 CK-06 SP__0603__ 8 10 0,4 32 5,91 17 5 10 0,52 4,5 24 13 30011251SSYCR 10 CK-09 SC__09T3__ 10 14 0,8 44 8,66 17 8 15 0,76 5 33 16 30011252SSYCL 10 CK-09 SC__09T3__ 10 14 0,8 44 8,66 17 8 15 0,76 5 33 16 30011253SSYCR 12 CK-12 SC__1204__ 12 18 0,8 50 11,82 20 8 16 1,03 5 37 7 30011254SSYCL 12 CK-12 SC__1204__ 12 18 0,8 50 11,82 20 8 16 1,03 5 37 7 30011255


h1

f

a 1 a 1a 1a 1

a 1

f f

f f

h2 e e e

e e

l1 l1l1

l1

60° 60°60°

85° 60°

l3 a2a2 a2l3 l3

l3 a2

l1

l3 a2

t

d1 min.

SCW V1 SCW V2

SSY

SSW

STWCompact cartridges Form W, Y


* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

149

SW…

SWFNR 14 CT-07 WTHQ07 14 16 0.8 41 18 8 16 7 44 20 30305010SW80NR 14 CT-07 WTHQ07 14 16 0.8 41 18 8 16 7 44 21 30305012

SWFNR 18 CT-09 WTHQ09 18 22 0.8 43 18 8 20 7 59,5 18 30305013SW80NR 18 CT-09 WTHQ09 18 22 0.8 43 18 8 20 7 59,5 19 30305014

SC…

SCFNR 10 CT-06 CTHQ06 10 11 0.8 29 12 5 11 5 40 22 30305015SC80NR 10 CT-06 CTHQ06 10 11 0.8 29 12 5 11 5 40 23 30305016




f

h1

ff

h2 e e

l1

l3

l1

l3

t

f

h1 l1 l1

h2 e e

l3 l3

t

90˚ 80˚

80˚90˚

d1 min.

d1 min.

Compact cartridges for tangential indexable insertsForm F, 80

Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts

SCF

SWF

SCF

SWF

SC80

SW80

* Included.

Dimensions in mm.


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

150

SF…

SFFNR 10 CT-06 FTHQ06 10 11 0.8 29 12 5 11 5 35 22 30305022SF80NR 10 CT-06 FTHQ06 10 11 0.8 29 12 5 11 5 35 23 30305023

SFFNR 14 CT-09 FTHQ09 14 16 0.8 41 18 8 16 7 44 24 30305024SF80NR 14 CT-09 FTHQ09 14 16 0.8 41 18 8 16 7 44 25 30305025

SFFNR 18 CT-12 FTHQ12 18 22 0.8 43 18 8 20 7 59,5 26 30305026SF80NR 18 CT-12 FTHQ12 18 22 0.8 43 18 8 20 7 59,5 27 30305027

SS… SSSDR 08 CT-06 STHD0603 8,5 9 00 19 11,5 5 8,2 3,5 33 28 30474905

SSSDR 14 CT-09 STHD09T3 14 13,5 00 29 18 8 13,5 5 50 29 30474906


f

h1

f f

h2

t

e e e

l1

90˚

l1 l1

l3 l3l3

45°80˚

d1 min.SFF SF80 SSS

Compact cartridges for tangential indexable insertsForm F, 80, S

Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts

* Included.

Dimensions in mm.

Cart

ridge

s


Dimensions

Acce

ssor

y gr

oup*

Order No.(refe

rred

to R

-Nom

)

R-Nom

151

c

c

c

c

c

c

c

c

Accessories and spare partsThe broad range of MAPAL tools with ISO elements is supplemented with all essential additional parts and spare parts. Here the focus is on the parts that are necessary for the correct usage of the tools with ISO elements. However, the section also contains tools such as torque wrench sets and screwdrivers.

Tangential roughing tools TSW 154

Tangential fine boring tools TFB 155

Assignment milling cutter adapter – milling cutter clamping screw 156-157

Milling cutters general 158-159

Milling cutter arbors 160-163

Indexable inserts 164-165

Cartridges and compact cartridges 166-167

Screwdriver 168-169

Tools with ISO elements | Accessories and spare parts

Acce

ssor

ies

Spar

e pa

rts

153

18 M12 18 40 12 10 10003678

27 M12 35 22 31 8 1000612540 M20 52 30 41 12 10006126

60 M30 75 45 59 - 10017544

25,0 10,0 9,5 7,5 4,5 20 30273452

13,0 10,0 11,2 8,0 4,5 - 1000564014,9 12,0 12,6 8,0 4,5 - 1000516523,0 16,0 16,0 10,0 5,5 - 1000406426,5 25,4 25,0 19,0 13,0 - 10010103

d* M dk l1 l2 SW l b t d1 d2 l1

dk M l1 TX α M dk l1 l2 SW

0705… 5,7 M4 11 15IP 60 100184680906… 6,8 M5 13 20IP 60 10105084

M4 7,0 10,0 4,0 3 10003583M4 7,0 16,0 4,0 3 10003586M5 8,5 16,0 5,0 4 10003601M12 18,0 25,0 12,0 10 10003675

M d k

l1 l2SW

d 2b d 1

l1l

M d k

l1 l2

d kM

SW l1 l2

t b

l1

l

d1

d2

Md k

l1TORX PLUS®-15IP

α

d kM

SW l1 l2

Accessories and spare parts tangential roughing tools TSW

Clamping screw

Clamping screw for indexable insert (TORX PLUS®)

Key block

Fastening screw for key block ISO 4762

Tools with ISO elements | Accessories and spare parts | Tangential roughing tools TSW

Dimensions in mm. d* = Diameter of arbor

Key block


Clamping screw

Fastening screw for key block

Clamping screw TSV ISO 4762–

Clamping screw TSV ISO 4762

–

Clamping screw DIN 6367–

Key block

Key block

Dimensions Comments Order No. Dimensions Order No.

Indexable insert size

Dimensions Order No. Dimensions Order No.

154

dk M l1 TX α M d l

M1 l l1 M2 l2 SW

M5x0,5LH 13 5,5 M5x0,5 5,5 2,5 10072872

80 4 M6x20 - 12.9 10003619 K10086-14 10040108 K2865-164 10075074100 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100117 4 M8x25 - 12.9 10003637 K10086-04 10075116 K2865-514 10075100140 4 M10x30 - 12.9 10003660 K10086-04 10075116 K2865-34 10075099

60-80 4 M8x1x16 K2865-24 10075355100-140 4 M10x1x20 K2865-34 10075099

M5x0,5 6,8 7 M5x0,5 LH K14884-1530905… 4,8 M3,5 11 10IP 60 10105079

M

l

d

Md k

l1TORX PLUS®-15IP

α

l

l1 l2SW

M2

M1

Accessories and spare parts tangential fine boring tools TFB

Clamping screw for indexable insert (TORX PLUS®) Adjusting wedge

Threaded spindle

Tools with ISO elements | Accessories and spare parts | Tangential fine boring tools TFB

Spare parts for machine adapters

Spare parts for intermediate adapters


Adjusting wedgeThreaded spindle

Acce

ssor

ies

Spar

e pa

rts


Dimensions Order No. Dimensions Comments Order No.

Dimensions Order No.

Module

diameter

D

Quantity

required Cylinder head screw

in accordance with ISO 4762

Thrust pad Threaded pin

Size Order No. Specification Order No. Specification Order No.

For module diameter

D

Quantity required Threaded pin

Size Specification Order No.

155

ø22 10006016 10009642 10053822ø27 10005164 10006125 10049206ø32 10004065 10009686 10073932ø40 10004066 10006126 10064487

ø16 - - - 10003637 30439256ø22 - - - 10003660 30439259ø27 10005164 10006125 10049206 - - ø32 10004065 10009686 10073932 - - ø40 10004066 10006126 10064487 - - ø60 - - - 10003692 10003692

ø22 10006016 10009642 10053822ø27 10005164 10006125 10049206ø32 10004065 10009686 10073932ø40 10004066 10006126 10064487

ø16 - - - 10003637 30439256*ø22 - - - 10003660 30439259*ø27 - - - 10003677 30439263*ø32 - - - 10003691 30439265*

Assignment milling cutter adapter – milling cutter clamping screw

IFM75

ICM90

Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw

MCA-HSK-… Adapters

Adapters

Adapters

AdaptersMCA-HSK-…

MCA-HSK-…

MCA-HSK-…

MCA-SK-…

MCA-SK-…

MCA-SK-…

MCA-SK-…

Page 160

Page 160

Page 160

Page 160

Page 162

Page 162

Page 162

Page 162

* Included.

ICM90-S4

ICM90-B2

Milling cutter clamping screw

Mill

ing

cutt

er a

rbor

Without IC With IC

Milling cutter clamping screwM

illin

g cu

tter

arb

or

Without IC With IC Without IC With IC


Mill

ing

cutt

er a

rbor

Without IC With IC


Mill

ing

cutt

er a

rbor

Without IC With IC

156

ø16 – – – 10003637*ø22 – – – 10003662*ø27 – – – 10003678*ø32 – – – 10003692*ø40 10004066 10006126 – –

ø32 10004065 10009686ø40 10004066 10006126

ø40 10004066 10006126 10064487

MCA-HSK-… IDM88/90

Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw

Adapters Adapters

Adapters

MCA-HSK-… MCA-HSK-…

MCA-HSK-…

MCA-SK-… MCA-SK-…

MCA-SK-…

Page 160

Page 160

Page 160Page 162

Page 162

Page 162

* Included.

ICM90-2BM IDM88/90

IHM90 Example: Clamping using a standard arbor MCA-HSK- …

Acce

ssor

ies

Spar

e pa

rts

Spacer ring Milling cutter clamping

screw


Mill

ing

cutt

er a

rbor

Without IC

Milling cutter clamping screwM

illin

g cu

tter

arb

or

Without IC


Mill

ing

cutt

er a

rbor

Without IC With IC

157

M l SW

M l SW

M4x0,5 5 6 M4x0,5 LH K14884-348M4x0,5 5 7 M4x0,5 LH K14884-351

8,3 6,3 15,7 9,26 2,38 1,2 30413233

M6x0,5 8 11 1 4 4 M6x0,5x12/M4 30413235

M d l

M3 8 1,5 30433620M5 5 2,5 10021808

M4x0,5 9 2 M4x0,5 LH K1751-74

dk M l1 TX α

LT_U15 5,7 M4 17 15IP 60 30414702

M dk l1 l2 M1 SW

d1 d2 l b t t1

l

M

SW

M

l

d

d k

l1 l2SW

M M1

t

t1

d 1 d 2 b

l

l1

TORX PLUS®

M

l

l1 l2SW

M2

M1

158

Accessories millingICM90-C2-Finishing,IDM88-L8-L/R

IDM88-L8-L/R

Threaded pin

Adjusting wedge

Tools with ISO elements | Accessories and spare parts | Milling

Clamping screw for indexable insert (IDM88-L8-L/R)

Threaded bush (IDM88-L8-L/R)

Backing plate (IDM88-L8-L/R)

Dimensions in mm.

Threaded spindle

Threaded bush

Backing plate

Clamping screw

Adjusting wedge

Dimensions Comments Order No.

Dimensions Model Order No.



Dimensions Order No.



Compensation plate for LTHU 1505

Threaded spindle

With ICWithout IC

d* M dk l1 l2 SWd* d1 d l

d* d1 d2

32 32 45 30 – 1009660640 40 54 30 – 10016608

M18x1 12 8 30326006M24x1,5 16 12 30326008

16 M8 20 16 6 - 1000728622 M10 28 18 7 - 1000601627 M12 35 22 8 - 1000516432 M16 42 26 9 - 1000406540 M20 52 30 10 - 10004066

16 M8 20 16 7 5 1004135622 M10 28 18 8 6 1000964227 M12 35 22 9 8 1000612532 M16 41 26 10 10 1000968640 M20 52 30 11 12 10006126

22 M10 28 18 42.5 10 1005382227 M12 38 22 47,5 12 1004920632 M16 44 26 48,5 14 1007393240 M20 56 30 62,5 17 10064487

16 M8 13 25 33 5 3043925622 M10 16 30 40 6 3043925927 M12 18 35 47 8 3043926332 M16 24 36 52 12 30439265

d* M dk l1 l2 SW

16 M8 13 25 8 6 1000363722 M10 16 30 10 8 1000366022 M10 16 40 10 8 1000366227 M12 18 40 12 10 1000367832 M16 24 45 16 14 1000369240 M16 24 45 16 14 10003692

M d k

l1 l2M d k

l1 l2SW

M d k

l1 l2SW

M d k

l1 l2SW

M d 2 d 1

d 1

l

d

M d k

l1 l2SW

Tools with ISO elements | Accessories and spare parts | Milling

Milling cutter clamping screws

Milling cutter clamping screws ISO 4762

Spacer ring DIN 2084-B

d* = Diameter of arbor

Dimensions in mm.

Acce

ssor

ies

Spar

e pa

rts

Coolant tube Spacer ring Milling cutter clamping screw

Dimensions Comments Order No.Dimensions Comments Order No.


Without IC

Without IC

With IC

With IC


Without IC

Coolant tube

For HSK 63For HSK 100

159

d 1 d 2

l4

l3

l1 l2

63 16 32 50 27 17 60 0,9 MCA-HSK-A063-16-050-1-0-W 3031934863 22 40 48 31 19 60 1,0 MCA-HSK-A063-22-048-1-0-W 3031934963 32 58 46 38 24 60 1,4 MCA-HSK-A063-32-046-1-0-W 3031935263 40 70 56 41 27 70 1,8 MCA-HSK-A063-40-056-1-0-W 30319353100 16 32 50 27 17 60 2,4 MCA-HSK-A100-16-050-1-0-W 30319359100 22 40 48 31 19 60 2,6 MCA-HSK-A100-22-048-1-0-W 30319360100 32 58 46 38 24 60 3,0 MCA-HSK-A100-32-046-1-0-W 30319362100 40 70 56 41 27 70 3,4 MCA-HSK-A100-40-056-1-0-W 30319363

16 M8 10007286 4x4x20 10008713 Gr.16 1000871222 M10 10006016 6x6x25 10059420 Gr.22 1003286032 M16 10004065 8x7x28 10013711 Gr.32 1007682940 M20 10004066 10x8x32 10004754 Gr.40 10004785

d1 d2 l1 l2 l3 l4

d1

Tools with ISO elements | Accessories and spare parts | Milling cutter arbors

Milling cutter arbors for milling cutters with longitudinal or cross slot in accordance with DIN 69882-2Shank HSK-A in accordance with DIN 69893-1

Nominal size HSK-A

Dimensions Weightkg

Specification Order No.

For arbor diameter Milling cutter clamping screw in accordance with DIN 6367

Feather key in accordance with DIN 6885-1

(with jacking thread)

Driving ring in accordance with DIN 6366-1

Size Order No. Size Order No. Size Order No.

Dimensions in mm.

Spare parts

Items included: Milling cutter clamping screw, feather key with jacking thread and driving ring, does not include coolant tube.

Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm.

Note: Milling adapter rings in accordance with DIN 2084 on request. For coolant tubes see page 159. Balancing quality: G 2.5 at 16,000 min-1

160

63 22 48 50 19 1,1 MCA-HSK-A063-22-050-1-0-W 3032925463 27 60 60 21 1,3 MCA-HSK-A063-27-060-1-0-W 3032925663 32 78 60 24 1,4 MCA-HSK-A063-32-060-1-0-W 3032925763* 40 89 60 27 1,9 MCA-HSK-A063-40-060-1-0-W 30329259100 22 48 50 19 2,5 MCA-HSK-A100-22-050-1-0-W 30329270100 27 60 50 21 2,7 MCA-HSK-A100-27-050-1-0-W 30329271100 32 78 50 24 2,8 MCA-HSK-A100-32-050-1-0-W 30329272100* 40 89 60 27 3,8 MCA-HSK-A100-40-060-1-0-W 30329274100* 60 140 70 40 5,5 MCA-HSK-A100-60-070-1-0-W 30329276

22 M10 10006016 30326178 MT1013-01 10005640 M4x10 - 12.9 1000358327 M12 10005164 30326179 MT1215-01 10005165 M4x16 - 12.9 1000358632 M16 10004065 30326180 MT1422-01 10004063 M5x16 - 12.9 1000360140 M20 10004066 30326181 MT1623-01 10004064 M5x16 - 12.9 1000360160 M30 10017544 – MT2625-01 10010103 M12x25 - 12.9 10003675

��

d 2d 1

l2l1

d1 d2 l1 l2

d1


Dimensions in mm.

Milling cutter arbors with enlarged face connection diameter in accordance with DIN 69882-3Shank HSK-A in accordance with DIN 69893-1

Nominal size HSK-A

Dimensions Weightkg

Specification Order No. With milling

cutter clamping screw1

Items included: 1 Key blocks attached and milling cutter clamping screw in accordance with DIN 6367.

Design: Permissible run-out variation on the hollow taper shank in relation to the arbor d1 = 0.008 mm. Six balancing bores on the periphery.

Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. For coolant tubes see page 159.

Balancing quality: G 2.5 at 16,000 min-1

For arbor diameter

Milling cutter clamping screw in accordance with DIN 6367

Milling cutter clamping screw with internal coolant supply

(e.g. for MAPAL PCD milling heads)

Key block (2x)

Fastening screw in accordance with ISO 4762

(2x)

Size Order No. Order No. Specification Order No. Size Order No.

Spare parts

Acce

ssor

ies

Spar

e pa

rts

161

d 1 d 2

l1 l2

�

��

�

40** 16 38 35 17 0,8 MCA-SK040-16-035-3-0-W 3050416340 22 48 35 19 1,1 MCA-SK040-22-035-3-0-W 1006683340 27 50 35 21 1,1 MCA-SK040-27-035-3-0-W 1006683440 32 78 50 24 1,7 MCA-SK040-32-050-3-0-W 1006683540* 40 89 50 27 1,9 MCA-SK040-40-050-3-0-W 1006683650** 16 38 50 17 2,4 MCA-SK050-16-035-3-0-W 3050416250 22 48 35 19 3,1 MCA-SK050-22-035-3-0-W 1007355250 27 60 35 21 3,3 MCA-SK050-27-035-3-0-W 1007374350 32 78 35 24 3,7 MCA-SK050-32-035-3-0-W 1007374450* 40 89 50 27 4,3 MCA-SK050-40-050-3-0-W 1007374550* 60 129 70 40 5,0 MCA-SK050-60-070-3-0-W 10073746

22 M10 10006016 MT1013-01 10005640 M4x10 - 12.9 1000358327 M12 10005164 MT1215-01 10005165 M4x16 - 12.9 1000358632 M16 10004065 MT1422-01 10004063 M5x16 - 12.9 1000360140 M20 10004066 MT1623-01 10004064 M5x16 - 12.9 1000360160 M30 10017544 MT2625-01 10010103 M12x25 - 12.9 10003675

d1 d2 l1 l2

d1


Milling cutter arbors with enlarged face connection diameterShank SK in accordance with DIN 69871 Form AD/B

Nominal sizeSK

Dimensions Weightkg

Specification Order No. With milling cutter

clamping screw1

For arbor diameter

+ Milling cutter clamping screw

in accordance with DIN 6367

Key block Fastening screw in accordance with ISO 4762

Size Order No. Specification Order No. Size Order No.

Spare parts

Items included: 1Attached key blocks and milling cutter clamping screw in accordance with DIN 6367, does not include pull stud. Bores for coolant supply in accordance with Form B sealed on delivery with threaded pins.

Design: Permissible run-out variation on the taper shank in relation to the arbor diameter d1 = 0.008 mm.

Note: The sizes marked with * have four additional threaded bores for mounting cutter heads with tool fastening in accordance with DIN 2079. The sizes marked with ** are available on request.

Balancing quality: G 2.5 at 16,000 min-1

Dimensions in mm.

162

Tools with ISO elements | Accessories and spare parts | Clamping tools

Acce

ssor

ies

Spar

e pa

rts

Note:There is a large selection of further clamping tools in the catalogue "MAPAL competence clamping technology"

163

BD…11T3 M2.5 x 5.4 M2.5x5.4-TX8 1 TX8 30419328 10019467

1704 M4 x 6.9 M4x6.9-TX15 3,5 TX15 30419329 10019469

CC…0602 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760

09T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764

1204 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105082 30414766

DC…0702 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760


SP…

0603 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760

TC…06T1 M2 x 4.95 MN659 M2x4.95-TX6-IP 0,5 TX6-IP 10002712 30414758

0902 M2.2 x 5.5 MN659 M2.2x5.5-TX7-IP 0,8 TX7-IP 10105070 30414759

1102 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760


SC…09T3 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764

1204 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105082 30414766

SE…09T3 M3 x 8.5 MN659 M3x8.5-TX8-IP 1,8 TX8-IP 10105076 30414760

1504 M5 x 11 MN659 M5x11-TX20-IP 7,5 TX20-IP 10105083 30414766

VB–/VC…1103 M2.5 x 6 MN659 MN2.5x6-TX8-IP 1 TX8-IP 10105073 30414760

1604 M3.5 x 9 MN659 M3.5x9-TX15-IP 2,8 TX15-IP 10105078 30414764

M

l1TORX PLUS®

Accessories for radial indexable inserts

Tools with ISO elements | Accessories and spare parts | Radial indexable inserts

Indexable insert Indexable insert size

Clamping screw Screwdriver

Dimension

[Mxl]

Model Tightening torque[Nm]

Torx size Order No. Order No.

164

CT…0603 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760

0604 M2.5 x 7.5 MN659 M2.5x7.5-TX7-IP 1 TX7-IP 10111274 30414759

09T3 M3.5 x 9.4 MN659 M3.5x9.4-TX10-IP 2,8 TX10-IP 10007315 30414763

0905 M3.5 x 11 MN659 M3.5x11-TX10-IP 2,8 TX10-IP 10105079 30414763

1206 M5 x 14 MN659 M5x14-TX20-IP 7,5 TX20-IP 10006485 30414766

FT…0604 M2.5 x 7.5 MN659 M2.5x7.5-TX7-IP 1 TX7-IP 10111274 30414759

0905 M3.5 x 11 MN659 M3.5x11-TX10-IP 2,8 TX10-IP 10105079 30414763

LT…

1505

M4 x 17 MN659 M4x17-TX15-IP

4 TX15-IP

30414702

30414764

M6x0.5x12-SW4 30413235

15.875x2.38x9.625 30413233

M4 x 11 MN659 M4x11-TX15-IP 10018468

1507 M4 x 17 MN659 M4x17-TX15IP 30414702

ST…

0603 M2.5 x 6 MN659 M2.5x6-TX8-IP 1 TX8-IP 10105073 30414760

WT…0705 M4 x 11 MN659 M4x11-TX15-IP 4 TX15-IP 10018468 30414764

0906 M5 x 13 MN659 M5x13-TX20-IP 7,5 TX20-IP 10105084 30414766

30515526

Accessories for tangential indexable inserts

Tools with ISO elements | Accessories and spare parts | Tangential indexable inserts

Indexable insert Indexable insert size

Clamping screw Screwdriver

Dimension

[Mxl]

Model Tightening torque[Nm]

Torx size Order No. Order No.

High-temperature screw paste

Acce

ssor

ies

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Ceramic paste / re-sealable PE tube 100 g

Sleeve

U-plate

(without sleeve)

165

1 M5 x 11 10105082 DIN7984 M6x20-10.9 10019671 M5 x 10 10029150 DIN913 M4x10-45H 10003433 UR 12-1A 10022309 UL 12-1A 10022310 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147662 M2,2 x 5,5 10105070 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 UR 08-1A 10022305 UL 08-1A 10022306 ISO 10642-M3X6-10.9 10003768 T7IP x 60 304147593 M2,5 x 6 10105073 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 UR 08-1A 10022305 UL 08-1A 10022306 ISO 10642-M3X6-10.9 10003768 T8IP x 60 304147604 M2,5 x 6 10105073 DIN7984 M6x16-10.9 10019703 M5 x 10 10029150 DIN913 M4x8-45H 10003432 UR 10-1A 10015042 UL 10-1A 10022304 ISO 10642-M3X8-10.9 10003769 T8IP x 60 304147605 M3,5 x 9 10105078 DIN7984 M6x16-10.9 10019703 M5 x 10 10029150 DIN913 M4x8-45H 10003432 UR 10-1A 10015042 UL 10-1A 10022304 ISO 10642-M3X8-10.9 10003769 T15IP x 80 304147646 M3,5 x 9 10105078 DIN7984 M6x20-10.9 10019671 M5 x 10 10029150 DIN913 M4x10-45H 10003433 UR 12-1A 10022309 UL 12-1A 10022310 ISO 10642-M3X8-10.9 10003769 T15IP x 80 30414764

7 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-1K 30035042 UL 12-1K 30035050 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147668 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-2K 30035043 UL 12-2K 30035051 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147669 M2,5 x 5,5 10105072 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-1K 30035024 UL 06-1K 30035044 ISO 2009-M2X4-4.8 10029153 T8IP x 60 3041476010 M2,5 x 5,5 10105072 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-2K 30035025 UL 06-2K 30035045 ISO 2009-M2X4-4.8 10029153 T8IP x 60 3041476011 M2,5 x 6 10105073 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-1K 30035029 UL101K 30035047 ISO 10642-M3X8-10.9 10003769 T8IP x 60 3041476012 M3,5 x 9 10105078 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-1K 30035042 UL 12-1K 30035050 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476413 M2,5 x 6 10105073 ISO7380 M4x14-10.9 30002941 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 08-1K 30035028 UL 08-1K 30035046 ISO 10642-M3X6-10.9 10003768 T8IP x 60 3041476014 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-1K 30035029 UL 10-1K 30035047 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476415 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-2K 30035040 UL 10-2K 30035048 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476416 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-3K 30035041 UL 10-3K 30035049 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476417 M2,2 x 5,5 10105070 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-1K 30035024 UL 06-1K 30035044 ISO 2009-M2X4-4.8 10029153 T7IP x 60 30414759

18 MN659 M5 x 13 10105084 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-1T 30310606 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476619 MN659 M5 x 13 10105084 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-4T 30310845 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476620 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-1T 30310601 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476421 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-4T 30310844 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476422 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 UR 10-1T 30310598 ISO 10642-M3X8-10.9 10003769 T7IP x 60 3041475923 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 UR 10-2T 30310599 ISO 10642-M3X8-10.9 10003769 T7IP x 60 3041475924 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-2T 30310602 ISO 10642-M3X8-10.9 10003769 T10IP x 80 3041476325 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-3T 30310604 ISO 10642-M3X8-10.9 10003769 T10IP x 80 3041476326 MN659 M5 x 14 10006485 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-2T 30310607 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476627 MN659 M5 x 14 10006485 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-3T 30310608 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476628 MN659 M2.5 x 6 10105073 ISO 7380-M4X12-10.9 10016040 M3 x 5 10025039 – – – – – – – – T8IP x 60 3041476029 MN659 M3.5 x 9 10105078 ISO 7380-M6X20-10.9 10027182 M5 x 7 10018493 – – – – – – – – T15IP x 80 30414764

Accessories for ISO cartridges and compact cartridges of radial and tangential design

Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges

Acce

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oup TORX PLUS® clamping screw for inserts Fastening screw for cartridge Axial setting screw Radial setting screw Backing plate right Backing plate left Fastening screw for backing plate TORX PLUS® screwdriver

Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No.

ISO

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Com

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car

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Com

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car

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On request

166

30414763

1 M5 x 11 10105082 DIN7984 M6x20-10.9 10019671 M5 x 10 10029150 DIN913 M4x10-45H 10003433 UR 12-1A 10022309 UL 12-1A 10022310 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147662 M2,2 x 5,5 10105070 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 UR 08-1A 10022305 UL 08-1A 10022306 ISO 10642-M3X6-10.9 10003768 T7IP x 60 304147593 M2,5 x 6 10105073 DIN7984 M4x12-10.9 10019695 M3 x 8 10002641 DIN913 M3x6-45H 10003422 UR 08-1A 10022305 UL 08-1A 10022306 ISO 10642-M3X6-10.9 10003768 T8IP x 60 304147604 M2,5 x 6 10105073 DIN7984 M6x16-10.9 10019703 M5 x 10 10029150 DIN913 M4x8-45H 10003432 UR 10-1A 10015042 UL 10-1A 10022304 ISO 10642-M3X8-10.9 10003769 T8IP x 60 304147605 M3,5 x 9 10105078 DIN7984 M6x16-10.9 10019703 M5 x 10 10029150 DIN913 M4x8-45H 10003432 UR 10-1A 10015042 UL 10-1A 10022304 ISO 10642-M3X8-10.9 10003769 T15IP x 80 304147646 M3,5 x 9 10105078 DIN7984 M6x20-10.9 10019671 M5 x 10 10029150 DIN913 M4x10-45H 10003433 UR 12-1A 10022309 UL 12-1A 10022310 ISO 10642-M3X8-10.9 10003769 T15IP x 80 30414764

7 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-1K 30035042 UL 12-1K 30035050 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147668 M5 x 11 10105082 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-2K 30035043 UL 12-2K 30035051 ISO 10642-M3X8-10.9 10003769 T20IP x 100 304147669 M2,5 x 5,5 10105072 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-1K 30035024 UL 06-1K 30035044 ISO 2009-M2X4-4.8 10029153 T8IP x 60 3041476010 M2,5 x 5,5 10105072 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-2K 30035025 UL 06-2K 30035045 ISO 2009-M2X4-4.8 10029153 T8IP x 60 3041476011 M2,5 x 6 10105073 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-1K 30035029 UL101K 30035047 ISO 10642-M3X8-10.9 10003769 T8IP x 60 3041476012 M3,5 x 9 10105078 ISO7380 M6x25-10.9 10050012 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 12-1K 30035042 UL 12-1K 30035050 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476413 M2,5 x 6 10105073 ISO7380 M4x14-10.9 30002941 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 08-1K 30035028 UL 08-1K 30035046 ISO 10642-M3X6-10.9 10003768 T8IP x 60 3041476014 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-1K 30035029 UL 10-1K 30035047 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476415 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-2K 30035040 UL 10-2K 30035048 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476416 M3,5 x 9 10105078 ISO7380 M6x20-10.9 10027182 M5 x 7 10018493 DIN915 M4x10-45H 10003900 UR 10-3K 30035041 UL 10-3K 30035049 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476417 M2,2 x 5,5 10105070 ISO7380 M3x10-10.9 30005484 M3 x 5 10025039 DIN915 M3x6-45H 10003894 UR 06-1K 30035024 UL 06-1K 30035044 ISO 2009-M2X4-4.8 10029153 T7IP x 60 30414759

18 MN659 M5 x 13 10105084 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-1T 30310606 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476619 MN659 M5 x 13 10105084 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-4T 30310845 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476620 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-1T 30310601 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476421 MN659 M4 x 11 10018468 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-4T 30310844 ISO 10642-M3X8-10.9 10003769 T15IP x 80 3041476422 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 UR 10-1T 30310598 ISO 10642-M3X8-10.9 10003769 T7IP x 60 3041475923 MN659 M2.5 x 7.5 10111274 DIN 7984-M4X16-10.9 10019685 M3 x 5 10025039 ISO 4028-M3x6-45H-KL 30351529 UR 10-2T 30310599 ISO 10642-M3X8-10.9 10003769 T7IP x 60 3041475924 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-2T 30310602 ISO 10642-M3X8-10.9 10003769 T10IP x 80 3041476325 MN659 M3.5 x 11 10105079 DIN 7984-M6X20-10.9 10019671 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 14-3T 30310604 ISO 10642-M3X8-10.9 10003769 T10IP x 80 3041476326 MN659 M5 x 14 10006485 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-2T 30310607 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476627 MN659 M5 x 14 10006485 ISO 4762-M6X25-12.9 10003620 M5 x 7 10018493 ISO 4028-M4x10-45H-KL 30351530 UR 18-3T 30310608 ISO 10642-M3X8-10.9 10003769 T20IP x 100 3041476628 MN659 M2.5 x 6 10105073 ISO 7380-M4X12-10.9 10016040 M3 x 5 10025039 – – – – – – – – T8IP x 60 3041476029 MN659 M3.5 x 9 10105078 ISO 7380-M6X20-10.9 10027182 M5 x 7 10018493 – – – – – – – – T15IP x 80 30414764

Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges

Acce

ssor

y gr

oup TORX PLUS® clamping screw for inserts Fastening screw for cartridge Axial setting screw Radial setting screw Backing plate right Backing plate left Fastening screw for backing plate TORX PLUS® screwdriver

Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No. Model Order No.

ISO

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On request

Fastening screw for cartridge

Radial setting screw


Axial setting screw

Fastening screw for backing plateBacking plate

Acce

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167

l1

sw

30414763

l 2

l1

SW

l d l1 l2 SW

60 3,5 6IP

TORX PLUS®

3041475860 3,5 7IP 3041475960 3,5 8IP 3041476060 4 9IP 3041476180 4 10IP 3041476380 4 15IP 30414764100 4 20IP 30414766100 4,5 25IP 3041476760 3,5 8

TORX®10019467

80 4 15 10019469

46,5 15,5 1,5ISO2936-X

1000487052 18 2 10004356

l1 l1

2,5 100 – 10006233 200 10032722

3 100 MN5221-31 10006234 200 10025313

4 100 MN5221-32 10006235 200 10018010

5 100 MN5221-33 10006236 200 10013350

6 100 MN5221-34 10006237 – –

8 100 MN5221-35 10006238 – –

10 100 – 30353270 – –

12 – – – 200 30353272

Screwdriver

Tools with ISO elements | Accessories and spare parts | General accessories

Screwdriver Hex wrench


Torx size


Wrench size Short design Long design

Specification Order No. Order No.

Hexagonal T-keys

Dimensions in mm.

Torx

siz

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168

30415173

30415174

TorqueVario®-STplus T-key torque wrench set 11-pcs.

TorqueVario®-S torque screwdriver set 13-pcs.

Tools with ISO elements | Accessories and spare parts | General accessories

Model: 5-14 Nm

Model: 1.0-5.0 Nm

Items included Features Order No.

Items included Features Order No.

• 1T-keytorquewrench• 1Torque-TplusSetter• 1universalbitholder1/4"• 3TORX®standardbitsT25x25/T30x25/T40x25 3 standard hex bits 4.0x25 / 5.0x25 / 6.0x25• 2adapterbitsforthesockets 1 Torque-Tplus adapter bit 1/4" 1 Torque-Tplus adapter bit 3/8"• Deliveryinstablemetalbox

• ENISO6789,BSEN26789,ASMEB107.14M• Tolerance±6%,canbetracedtonationalstandards• Numerictorquevalueindicationonwindowscale• Torquecontinuouslyadjustable• ComfortableT-keywithsoftzones

• 1TorqueVario-Storquescrewdriver• 1TorqueSetter• 1universalbitholder1/4"• 5 TORX® standard-bits T7x25 / T8x25 / T9x25 / T10x25 / T15x25 5 TORX PLUS® standard-bits 7IPx25 / 8IPx25 / 9IPx25 / 10IPx25 / 15IPx25• Deliveryinstablemetalbox

• ENISO6789,BSEN26789,ASMEB107.14M• Tolerance±6%,canbetracedtonationalstandards• Numerictorquevalueindicationonwindowscale• Torquecontinuouslyadjustable• Ergonomicmultiplecomponenthandle• Clicksignalonreachingthetorqueset

Acce

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169

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Technical appendixImportant technical notes and background information on the MAPAL tools with ISO elements and in general on the boring and milling machining areas are given in the following. Sections for the individual tool groups here you will fi nd general fi gures for the correct usage of the tools, handling notes, cutting data recommendations and also very specifi c information such as chip guiding stages on the individual milling tools. The section "Technical notes" also contains machining formulae, assistance with the calculation of cutting forces and an overview of the forms of wear on indexable inserts with suitable rectifi cation measures.

Boring

General machining formulae 172

Cutting parameters 173

Calculation of cutting forces 174-175

General fi gures for the minimum boring diameter 176-177

Handling notes for TFB fi ne boring tool system 178-181

Cutting data recommendation for boring and turning

182-183

Cutting data recommendation for TFB and TSW 184-185

Milling

Terminology and formulae 186-187

Technical information 188-189

Circular and helix milling 190-192

Handling notes ICM 90-Finishing 193

Cutting data recommendation 194-201

General

Forms of wear on indexable inserts 202

Tools with ISO elements | Technical appendix

Tech

nica

l ap

pend

ix

171

z

Fc in N kc in N/mm2

n = [ –––– ]1

minn = –––––––––

vc · 1000

� · Dc

vc = [ –––– ]m

minvc = –––––––––

� · Dc · n

1000

fz = [ mm ] fz = –––––––––vf

z · n

fu = [ –––– ]mm

ufu = fz · z

vf = [ –––– ]mm

minvf = fz · z · n

Fc = A · kc = b · h · kc

kc = [ –––––– ]kc 1.1

h mc

Spindle speed

Cutting speed

Feed rate

Feed/tooth

Feed/revolution

Number of cutting edges z

Cutting force Fc

Specific cutting force

Tools with ISO elements | Technical appendix | General machining formulae, boring

General machining formulae, boringVelocity and feed

Cutting force

172

A

D

b

d

ap

f

h

κ

σ

fu = fz · z

κ = ––––σ

2

h = fz · sin κ

b = ––––

fu = [mm/U]

κ = [°]

h = [mm]

b = [mm]ap

sin κ

ap = ––––––ap = [mm] (D – d)

2

A = –––––––––A = [mm2](D – d) · fz

2A = ap · fu

fu = fz · z

κ = ––––σ

2

h = fz · sin κ

b = ––––

fu = [mm/U]

κ = [°]

h = [mm]

b = [mm]ap

sin κ

ap = ––––––ap = [mm] (D – d)

2

A = –––––––––A = [mm2](D – d) · fz

2A = ap · fu

Feed/revolution

Setting angle

Cutting depth

Cutting cross section for boring or

Cutting width

Chipping thickness

Cutting parameters during, boring

Tools with ISO elements | Technical appendix | Cutting parameters during boring

Along with the specific cutting force for the material, the cutting cross section A essentially defines the machining force. Feed element per cutting edge fz and cutting depth ap are key parameters here.

The following relationships apply:

The figure shows the cutting cross section A during boring.

Tech

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ix

173

1763 N/mm2 × 1,3 = 2292 N/mm2

ø 80

n = –––––––– Vc · 1000

� · Dn = ––––––––

200 · 1000

� · 80

ap = –––––––– (D – d)

2ap = ––––––––

(80 – 72)

2

A = ap · f · z A = 4 mm · 0,2 mm · 5

n = 800 1/min

ap = 4 mm

A = 4 mm2

h = fz · sin κ h = 0,2 mm · sin90º h = 0,2 mm

kc1.1

h mc

2 · � · n · Mc

60s

2 · � · 800 min-1 · 348,3 Nm

60s

dm

2

0,076 m

2

1160

0,2 0,26kc = –––––––– kc = –––––––– kc = 1763 N/mm2

Fc = A · kc = b · h · kc Fc = 4 mm2 · 2292 N/mm2 Fc = 9,17 kN

Mc = Fc ––––– Mc = 9167,3 N ––––––– Mc = 348,3 Nm

Pc = ––––––––––– Pc = ––––––––––––––––––––––– Pc = 29,2 kW

Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring

Calculation of cutting forces, boring(simplified)

ø 72

pre

-dril

led

Boring tool ø 80 mm; Z = 5; pre-drilled ø 72 mm κ = 90°

Material: EN-GJL-250kc1.1* = 1160 mc = 0.26vc 200 m/min fz= 0.2 mmBlunting 30 %

Example calculation:

Note: The efficiency of the main spindle drive is not taken into account.

Appropriate power calculations can be made by MAPAL.

Basic formula Calculation Result

* Value for cutting force calculation, WTO GmbH

1. Spindle speed

2. Cutting depth

3. Cutting cross section

4. Chipping thickness

5. Specific cutting force without blunting factor

6. Cutting force

7. Cutting torque dm = average diameter in metres

8. Cutting power

with 30 % blunting:

174

5

10

40

100

160

200400

630

187 Nm 100%

35 kW 100%

0,610

00

1600

4000

10.0

00

23,155

810

2030

40

5

10

40

100

160

200400

630 400 Nm 100%

42 kW 100%

0,6

1000

1600

4000

10.0

00

23,155

810

2030

40

Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring

Comparison with torque and output power of the machine tool

There follow two spindle speed/power diagrams. The number of teeth and cutting parameters are to be defined as a function of the machine.

In the example calculation the machine with the motor spindle is unsuitable, as here at a spindle speed of 800 1/min a torque of 187 Nm and a power of approx. 20 kW is achieved (Figure 1).

Solution: Either reduce number of teeth, reduce cutting speed and feed, divide cut between two tools or select more powerful machine (e.g. with geared spindle, (Figure 2).

Motor spindle (Figure 1)

Torque (Nm)

Torque curve in NmPower curve in kWLine to assist on reading the diagram

Torque (Nm)

Power (kW)

Power (kW)

Spindle speed (1/min)

Spindle speed (1/min)

Geared spindle (Figure 2)

The example diagrams are shown in a simplified form.

Tech

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ix

Machine tool selection:

175

0603 09T3 1204

S (90°)ø 17 ø 25 ø 28 1ø 17 ø 25 ø 31 2ø 23 ø 32 ø 39 3ø 31 ø 43 ø 53 4ø 51 ø 63 ø 73 5

0602 09T3 1204

C (80°)ø 17 ø 24 ø 28 1ø 18 ø 26 ø 33 2ø 23 ø 34 ø 41 3ø 31 ø 45 ø 54 4ø 49 ø 63 ø 77 5

06T1 0902 1102 16T3

T (60°)ø 15 ø 17 ø 17 ø 24 1ø 18 ø 21 ø 24 ø 37 2ø 21 ø 25 ø 28 ø 43 3ø 27 ø 34 ø 37 ø 57 4ø 37 ø 51 ø 67 ø 76 5

ø min

Z = 2

ø min

Z = 5

ø m

ina p

κ

Tools with ISO elements | Technical appendix | Minimum boring diameter

General figures for the minimum boring diameter – radial as a function of the number of teeth and indexable insert

Radial boring cutting edges without arc shaped land

Indexable insert form Indexable insert size No. of teeth Comment

Minimum boring diameter at κ 85°

Suitable for through bore


Suitable for 90° shoulder machining


Suitable in some situations for through bore and 90° shoulder machining

176

0603/0604 09T3/0905 1204/1206


0604 0905 1206


F (70°)ø 22 ø 30 ø 40 1ø 22 ø 30 ø 40 2ø 31 ø 43 ø 53 3ø 42 ø 56 ø 67 4ø 64 ø 83 ø 99 5

0705 0906

W (80°)ø 37 ø 59,5 2

ø 40,5 ø 59,5 3ø 54,5 ø 74,5 4ø 79,5 ø 89,5 5

0604 0905 1206

ø min

Z = 2

ø min

Z = 5

ø m

ina p

κ

General figures for the minimum boring diameter – tangential as a function of the number of teeth and indexable insert

Tools with ISO elements | Technical appendix | Minimum boring diameter

Tangential boring cutting edges without arc shaped land

Tangential boring cutting edges with arc shaped land

Tangential boring cutting edges with and without arc shaped land

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Minimum boring diameter at κ 80° and 90°

Suitable for through bore and 90° shoulder machining









177

HSK 50 HSK 63 HSK 80 HSK 10015 20 30 5021 30 40 50

Tools with ISO elements | Technical appendix | Handling notes for TFB fi ne boring tool system

Handling notes for TFB fi ne boring tool systemRadial run-out alignment

1. Clean connection on the setting fi xture using a cloth and taper wiper, and check the face surfaces of the connections for indents or protrusions. If necessary dress using an oil stone.

Insert machine adapter for the fi ne boring tool in the connection on the setting fi xture.

Insert KS fl ange adapter with KS clamping cartridge in the module on the machine adapter.

4. Note:The TFB fi ne boring head is labelled with the recommended tightening torque.

Tighten clamping screw on the HSK connection in the clockwise direction (for tightening torque see Table 1).

Relieve the four radial adjusting screws on the module connection.

2. Tighten axial fastening screws for the KS fl ange adapter in the clockwise direction (approx. 2 Nm).

5. Rough alignment

Determine radial run-out error on the KS fl ange adapter: Place measuring sensor against the surface for checking the radial run-out on the fl ange adapter and then rotate the tool.

Turn the radial adjusting screws in the clockwise direction until the radial run-out error is ≤ 5 μm.

After making the setting, relieve the adjusting screws.

3. Fit TFB fi ne boring head in the HSK connection on the KS fl ange adapter.

Result:The face connections on the KS fl ange adapter and the HSK connection on the fi ne boring head are in contact and the key block slots on the tool are engaged.

6. Tighten axial fastening screws in the clockwise direction to 50 % of the stipulated tightening torque (see Table 2).

Alignment

Table 1: Tightening torque and clamping force for the HSK nominal sizes

Nominal sizeTightening torque [Nm]Clamping force [kN]

The handling notes describe the necessary steps for adjusting the MAPAL fi ne boring tool system comprising machine adapter, KS fl ange adapter and TFB fi ne boring head (see right). This task includes the alignment of the Module connection and the correct setting of the tangential indexable inserts using the MapJus fi ne adjustment feature.

For straightforward, convenient, quick and precise setting, it is recommended to use a MAPAL setting fi xture (UNISET-V vision, standard).

178

4

1 2 3

5 6 7 8

M060 M080 M100 M1404xM6 4xM6 4xM8 4xM1020 Nm 20 Nm 36 Nm 72 Nm

Tools with ISO elements | Technical appendix | Handling notes for TFB fi ne boring tool system

7. Fine alignment

Note:After fi ne alignment the radial run-out error must be < 3 μm.

Determine radial run-out error on the KS fl ange adapter by placing the measuring sensor against the surface for checking the radial run-out and rotating the tool.At the surface for checking the radial run-out, turn the four radial adjusting screws clockwise until the radial run-out error is < 3 μm.

Relieve the four radial adjusting screws.

10. Tighten axial fastening screws to the stipulated tightening torque in the clockwise direction (see Table 2).

Check again at the surfaces for checking the radial run-out on the TFB fi ne boring head and the KS fl ange adapter whether the radial run-out error is < 3 μm.

Note:Once the full tightening torque has been reached, no further radial run-out correction is allowed to be made. Slightly tighten radial adjusting screws.

You will receive the complete instructions on the alignment of the TFB fi ne boring tool on the purchase of the tool.

A PDF version of the complete instructions is also available in the download area at www.mapal.com!

8. Correct angular error

Determine radial run-out error on the TFB fi ne boring head by placing the measuring sensor against the surface for checking the radial run-out on the fi ne boring head and rotating the tool.

If the dial gauge at the position for checking the radial run-out on the fi ne boring head indicates a fl uctuating radial run-out > 3 μm, there is an angular error (see step 9).

If there is no angular error, see step 10.

9. Correct angular error

Set indication (dial gauge) to "zero" at the position of largest defl ection on the surface for checking the radial run-out on the fi ne boring head.

Note:Lock setting fi xture© s spindle.

Turn the axial angular alignment screws on KS fl ange adapter diagonally in the clockwise direction until the radial run-out error on the TFB fi ne boring head is < 3 μm.

Note:The axial alignment screws must not be relieved after actuation!

Result:The angular error has been corrected.

Table 2: Tightening torque for Module sizes and fastening screws

Module sizeFastening screwTightening torque

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1 Machine adapter2 KS fl ange adapter3 TFB fi ne boring head4 Radial adjusting screw5 Fastening screw6 Axial angular alignment screw7 Clamping screw for the HSK connection8 KS clamping cartridge

179

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head

Handling notes TFB fine boring headChanging and setting indexable inserts

1. Turn threaded spindle on the MapJus fine adjustment feature one turn counter clockwise using a hex-wrench.

4. Turn threaded spindle on the MapJus fine adjustment feature 1/2 turn clockwise using a hex-wrench. In this way the necessary preload is generated in the adjusting system.

Result: The tangential indexable insert has been changed.

2. Undo TORX PLUS® clamping screw for the tangential indexable insert and remove tangential indexable insert from the insert seat.

5. Move measuring sensor to the setting pad.

Determine highest radial measuring point on the setting pad: turn tool and at the same time monitor the measured data on the display.

Move measuring sensor to the highest axial point on the setting pad.

Leave tool at the highest measuring point on the setting pad.

Set indication (dial gauge) to "zero" at the highest measuring point.

3. Clean tangential indexable insert and insert seat using compressed air.

Turn tangential indexable insert or fit a new indexable insert in the insert seat.

Fit TORX PLUS® clamping screw in the tangential indexable insert and tighten to 1.5 Nm using a torque wrench.

6. Turn tool until tangential indexable insert is in contact with the measuring sensor.

Turn tool until the highest radial cutting point on the tangential indexable insert is reached.

Move measuring sensor axially until the highest axial cutting point on the tangential indexable insert is reached.

Changing and setting tangential indexable insert

To be able to achieve very high accuracies on machining bores, MAPAL uses a special adjusting system on the TFB fine boring tool system. Adjustment to the μm is a special feature of this system and makes the replacement of the indexable inserts straightforward and reliable.

180

1 6 5 3 42

Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head

7. Tighten TORX PLUS® clamping screw clockwise to 3 – 3.5 Nm using a torque wrench.

8. Note

The TFB tools are labelled with the reference pad diameter. Maintain a minimum overhang of 30 μm from the cutting edge to the reference pad.

Set required machining diameter: turn clockwise using a hex-wrench on the threaded spindle on the MapJus fine adjustment feature until the indication (dial gauge) indicates the required cutting edge setting dimension.

Repeat steps 5 to 8 for the remaining tangential indexable inserts.

Result: The tangential indexable inserts have been set to the stipulated machining diameter.

Attention:

After alignment in the setting fixture, the radial run-out of the tool in the machine tool must also be checked to ensure there is no error in the shape of the bore. In general the following applies: the more exact the setting, the more exact the bore!

If there is a radial run-out error on the machine spindle, it may be necessary to re-adjust the radial run-out and angular adjustment on the machine.

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1 Setting pad 2 MapJus fine adjustment feature 3 Tangential indexable insert 4 TORX PLUS® clamping screw 5 Adjusting wedge 6 Threaded spindle

181

vc [m/min] vc [m/min]

PcBN PKD

HU615 HU810 HC840 HC841 HC851 HC852 HC861 HC862 HP118 HP182 HP350 HP382 HP454 HP455 HP615 HP718 KU450 CC111 CP130 CP131 CP871 CP872 FU430 PU617 PU620

P

– – – – 120-200 100-150 – – – 80-180 – 80-180 – – – – – 100-650 160-230 – 200-300 100-200 – – –

– – – – 100-160 100-150 – – – 60-160 – 60-160 – – – – – 100-600 160-230 – 120-220 100-200 – – –

– – – – 100-150 80-130 – – – 60-150 – 60-150 – – – – – 100-500 160-230 – 120-180 _ – – –

– – – – 80-120 70-120 – – – 60-120 – 60-120 – – – – – 100-400 160-230 – 120-180 _ – – –

M

– – – – – – 100-180 100-180 60-120 – – 60-120 – – – – – 100-500 – – – – – – –

– – – – – – 60-120 60-120 40-100 – – 40-100 – – – – – 100-450 – – – – – – –

– 10-50 – – – – 20-80 20-80 20-60 – – 20-60 – – – – – – – – – – – – –

K1

– – 120-180 100-180 – – – – – – 120-230 – 120-250 120-250 – – 500-800 – – 150-250 – – 400-1000 – –

– – 100-200 100-180 – – – – – – 100-200 – 100-220 100-220 – – 400-700 – – 150-250 – – 350-800 – –

K2

– – 120-180 100-150 – – – – – – 100-200 – 100-200 100-200 – – – – – 120-220 – – – – –

– – 120-180 100-150 – – – – – – 80-180 – 80-180 80-180 – – – – – 120-200 – – – – –

N

150-500 150-400 – – – – – – – – – – – – 150-600 – – – – – – – – 300-1500 300-1500

100-450 100-400 – – – – – – – – – – – – 100-500 – – – – – – – – 200-1200 200-1200

80-300 100-300 – – – – – – – – – – – – 100-400 – – – – – – – – 150-1000 150-1000

100-250 100-300 – – – – – – – – – – – – 100-350 – – – – – – – – 100-600 100-600

S – 30-70 – – – – – – – – – – – – – 30-70 – – – – – – – – –

Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning

Cutting data recommendation for boring and turningCutting speed

Note:Values for feed f [mm/z].See overview of chip guiding stages page 82-87.

Cutting speed Cutting speed

Strength [N/mm2] Hardness [HB]

Uncoated carbide Carbide CVD-coated Carbide PVD-coated Ceramic Cermet CVD-

coated

Cermet PVD-coated

Material

Non-alloy steels, Cast steel

Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2

Stainless steels –austenitic Up to 850 N/mm2

Stainless steels - martensitic Up to 1100 N/mm2

Special alloys (Hasteloy, Inconel, ...) Up to 1200 N/mm2

Grey cast iron, alloyed grey cast iron

Up to 250 HB

Over 250 HB

Spheroidal cast iron, vermicular graphite cast iron,

Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2

Aluminium (Si-content < 3 %)

Aluminium(Si-content < 12 %)

Aluminium (Si-content > 12 %)

Copper, brass, bronze

Titanium alloys

182

vc [m/min] vc [m/min]

PcBN PKD

HU615 HU810 HC840 HC841 HC851 HC852 HC861 HC862 HP118 HP182 HP350 HP382 HP454 HP455 HP615 HP718 KU450 CC111 CP130 CP131 CP871 CP872 FU430 PU617 PU620

P

– – – – 120-200 100-150 – – – 80-180 – 80-180 – – – – – 100-650 160-230 – 200-300 100-200 – – –

– – – – 100-160 100-150 – – – 60-160 – 60-160 – – – – – 100-600 160-230 – 120-220 100-200 – – –

– – – – 100-150 80-130 – – – 60-150 – 60-150 – – – – – 100-500 160-230 – 120-180 _ – – –

– – – – 80-120 70-120 – – – 60-120 – 60-120 – – – – – 100-400 160-230 – 120-180 _ – – –

M

– – – – – – 100-180 100-180 60-120 – – 60-120 – – – – – 100-500 – – – – – – –

– – – – – – 60-120 60-120 40-100 – – 40-100 – – – – – 100-450 – – – – – – –

– 10-50 – – – – 20-80 20-80 20-60 – – 20-60 – – – – – – – – – – – – –

K1

– – 120-180 100-180 – – – – – – 120-230 – 120-250 120-250 – – 500-800 – – 150-250 – – 400-1000 – –

– – 100-200 100-180 – – – – – – 100-200 – 100-220 100-220 – – 400-700 – – 150-250 – – 350-800 – –

K2

– – 120-180 100-150 – – – – – – 100-200 – 100-200 100-200 – – – – – 120-220 – – – – –

– – 120-180 100-150 – – – – – – 80-180 – 80-180 80-180 – – – – – 120-200 – – – – –

N

150-500 150-400 – – – – – – – – – – – – 150-600 – – – – – – – – 300-1500 300-1500

100-450 100-400 – – – – – – – – – – – – 100-500 – – – – – – – – 200-1200 200-1200

80-300 100-300 – – – – – – – – – – – – 100-400 – – – – – – – – 150-1000 150-1000

100-250 100-300 – – – – – – – – – – – – 100-350 – – – – – – – – 100-600 100-600

S – 30-70 – – – – – – – – – – – – – 30-70 – – – – – – – – –

Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning

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Note:Values for feed f [mm/z].See overview of chip guiding stages page 82-87.

Cutting speed Cutting speed


Uncoated carbide Carbide CVD-coated Carbide PVD-coated Ceramic Cermet CVD-

coated

Cermet PVD-coated

Material


Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2





Up to 250 HB

Over 250 HB


Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2





Titanium alloys

183

P

100-220 160-230 – 0,15-0,35

100-220 160-230 – 0,15-0,35

100-200 160-230 – 0,15-0,35

100-200 160-230 – 0,15-0,35

M

50-120 – – 0,15-0,3

50-90 – – 0,15-0,3

20-80 – – 0,15-0,3

K1

140-200 180-250 – 0,15-0,35

140-200 180-250 – 0,15-0,35

K2

140-200 160-240 – 0,15-0,3

140-200 160-240 – 0,15-0,3

N

250-400 – 300-1500 0,15-0,35

250-400 – 200-1200 0,15-0,35

180-350 – 200-1000 0,15-0,35

75-160 – 100-600 0,15-0,35

S 35-75 – – –

Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential fine boring tools TFB

Cutting data recommendation for tangential fine boring tools TFB

Finishing

Strength [N/mm2] Hardness [HB] Cutting speed Recommended feed

vc [m/min]

Carbide

vc [m/min]

Cermet

vc [m/min]

PCD

Per cutting edge

fz [mm]

Material


Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2





Up to 250 HB

Over 250 HB


Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2





Titanium alloys

184

P

80-150 – 0,2-0,35 100-165 – 0,2-0,35

80-150 – 0,25-0,35 100-165 – 0,2-0,35

80-130 – 0,2-0,35 90-140 – 0,15-0,3

50-120 0,2-0,35 80-130 0,15-0,3

M

40-100 – 0,15-0,3 50-120 – 0,15-0,3

40-80 – 0,2-0,35 50-90 – 0,15-0,3

20-80 – 0,1-0,2 20-80 – 0,1-0,25

K1

120-220 500-800 0,15-0,4 140-220 500-800 0,1-0,3

120-200 500-800 0,15-0,4 140-200 400-700 0,1-0,3

K2

120-185 – 0,15-0,35 140-185 – 0,1-0,3

120-185 – 0,15-0,35 140-185 – 0,1-0,3

N

200-400 – 0,15-0,35 200-400 – 0,1-0,3

250-400 – 0,15-0,35 250-400 – 0,1-0,3

– – – – – –

75-250 – 0,15-0,35 75-250 – 0,1-0,3

S 35-75 – 0,08-0,25 35-75 – 0,05-0,25

Cutting data recommendation for tangential roughing tools TSW

Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential roughing tools TSW

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Roughing Medium machining

Strength [N/mm2] Hardness [HB] Cutting speed Recommended

feed Cutting speed Recommended feed

vc [m/min]

Carbide

vc [m/min]

Ceramic

Per cutting edge

fz [mm]

vc [m/min]

Carbide

vc [m/min]

Ceramic

Per cutting edge

fz [mm]

Material


Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2





Up to 250 HB

Over 250 HB


Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2





Titanium alloys

185

ap [mm]

κ Dc [mm]

Ra [µm]

Rz [µm] ae [mm]

z

n [U/min]

5 4 3 2 1

14

5

32fzfu

fz = –––––––––vf

n · z

fu = z · fz

fz = [ –––– ]mm

Zahn

fu = [ –––– ]mm

U

ae ae

a p a p

A90° 75°

B

A

Dc

Tools with ISO elements | Technical appendix | Terminology and formulae milling

Terminology and formulae, milling

Formulae

fz during face milling:

Milling cutter diameter

Average roughness

Average roughness depth


Spindle speed

Feed per turn

Feed per tooth

186

20 0,1 0,1 1.000 1,0010 0,1 0,09 1.111 1,115 0,1 0,07 1.429 1,43

1,5 0,1 0,04 2.500 2,500,5 0,1 0,02 5.000 5,00

hm = sinκ · fz · ––––ae

D

Q = ae · ap · vf

vc = –––––––––

vf = fz · z · n

� · Dc · n

1000

vc · 1000

� · D

vc = [ –––– ]m

min

1

min

vf = [ –––– ]mm

min

Q = [ –––– ]cm3

min

hm = [ mm ]

n = –––––––––n = [ –––– ]

fz 0,1

0,090,07

0,04

0,02

0.5

1.5 5 10 20

Tools with ISO elements | Technical appendix | Terminology and formulae milling

Disc, groove, shoulder milling

Machining steps with low radial cutting depth such as disc milling, groove milling or milling a shoulder require correction of the feed at the cutting edge as it enters the workpiece.

The calculated and actual feed can vary depending on the cutting depth and the milling cutter diameter.

If a shoulder with a cutting depth of only 0.5 mm is machined using a milling cutter ø 40, the feed must be multiplied with a factor of 5 to arrive at the actual feed or fz 0.1 (see example below).

A major advantage of the application of this formula is the increase in the productivity on the effective usage of the milling cutter.

Note: Based on the above example, the feed per tooth can be increased with a low ap/D ratio or a setting angle < 90°.

Example:

Tool: Milling cutter ø 40 mmz: 5fz: 0,1 mm/revf: 0.5 mm/rev

Radial cutting depth [ap]

Feed per tooth [fz]

Maximum chip thickness [hmax] Required vf to obtain fz 0.1 Increase factor

Feed value compensation

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Average chip thickness

Spindle speed

Cutting speed

Feed rate

Material removal rate

187

Ae

1,2-1,5 x Ae Dc = Ae

Ae

κ = 90˚

κ = <90˚

Tools with ISO elements | Technical appendix | Technical information milling

Technical information millingSelection of the setting angle

The milling cutter diameter and the milling cutter position

The milling cutter diameter is to be selected as a function of the size of the workpiece size or the width of the workpiece as well as the power of the machine. During face milling, e.g. the milling cutter diameter should be 20 % - 50 % larger than the cutting width on the workpiece.

The position of the milling cutter and the cutting edge contact on entering and exiting the workpiece affect the machining result.

Advantages:• Forthin-walledworkpieces• Forpoorlyclampedworkpieces• For90°shouldermachining

Disadvantages:• Highestradialforces• Suddenhighloadonenteringthematerial• Increasedprobabilityoftheformationofburrsas the cutting edge exits

Advantages:• Forgeneralmillingapplications• Goodratioofcuttingedgesizetomaximumcuttingdepth• Reducedsuddenloadonthecuttingedgeonenteringthematerial

Disadvantages:• Higherradialforcescancauseproblemsincaseoflowpower machines or poorly clamped workpieces

Optimal milling cutter diameter Optimal position

188

RR

fz

R t

fz

R t

Tools with ISO elements | Technical appendix | Technical information milling

Differentiation based on running direction

On the entry of the cutting edge into the chip-removing cut, the cutting edge has the unfavourable chipping thickness zero and leaves the material with the maximum chipping thickness hmax. Friction is produced during counter feed milling. This friction results in chip bonding and the transfer of heat to the insert and to the workpiece.

In the case of counter feed milling the resulting forces are against the direction of feed. It is likely that material strain hardening will occur.

Synchronous milling is generally recommended. On entry into the material the cutting edge has a specific feed per tooth and with a maximum chipping thickness hmax generates a chip that becomes thinner on exiting the chip-removing cut. This aspect reduces the heat due to the transmission in the chip. The material strain hardening is minimised.

Production of surfaces

Axially produced surfaces: During face milling the surface quality is primarily generated by the cutting edge geometry and the feed.

Improvement in the surface quality: Compared to a conventional cutting edge geometry, with a wide face indexable insert a Ra and Rz value several times better is achieved with the same feed.

Counter feed milling

Standard geometry

Synchronous milling (preferred)

Wide finishing geometry

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189

vf [mm/min]

vfm [mm/min]

D

Vf VfVfm Vfm

Dd d

vfm = vf ––––––D + d

Dvfm = vf ––––––

D – d

D

Tools with ISO elements | Technical appendix | Circular milling

Moving in and out

On moving in or out the contour should always be approached or left over a quarter or semi-circle. This action will ensure tangential plunging or removal of the tool from the workpiece.

In this way dwell marks on the workpiece are avoided and better circularity of the part machined achieved.

Circular millingCircular milling with two-axis feed rate

Circular milling external machining Circular milling internal machining

Feed rate at the cutting edge(at the contour)

Feed rate at the centre of the tool(at tool centre)

190

αa

bc

ø 16, ø 18 3°ø 20 5°

ø 22, ø 25 2,5°ø 28, ø 32 1,5°

ø 40 0,7°ø 25 8°ø 32 5°ø 40 2,5°

ø 16 1,5 mm

ø 20 - ø 40 5 mm

ø 25 - ø 40 8 mm

ø 40 2,5°

ø 25 - ø 40 8 mm2,0 1,03,1 1,64,0 2,5

α

ae

α

ae

Tools with ISO elements | Technical appendix | Circular milling

Ramp angle α:The maximum plunge angle α is dependent on the tool.

In case of two-axis angled entry various machining processes take place at the same time:a) Machining at the entire periphery of the tool (peripheral machining) with leading indexable insertb) Machining at the face of the milling cutter with leading insertc) Machining at the face of the milling cutter with trailing insert

Modified milling cutter type MICM90-B2-Shank, ICM90-B2, ISM90-B2-Shank, ISM90-B2.

If indexable inserts with a radius >1.2 mm are used, the tool body must be reworded at the peripheral edge as per the table shown.In this case the modified milling cutter type M can be selected (see section Milling pages 49-53)Alternatively the standard milling cutter can also be ordered and re-worked by the customer.

Two axis angled entry – linear (flute)

Plunge milling Milling cutter diameter

Indexable insert that can be used

Maximum ramp angle α

Type BDMT11T3

Type BDGT11T3

Type BDMT1704 Type BDGT1704

ø 50 or more Not recommended

Vertical milling Milling cutter diameter

Indexable insert that can be used

Max. cutting width ae

Type BDMT11T3 Type BDGT11T3

Type BDMT11T3 Type BDGT11T3


Plunge millingMilling cutter

diameterIndexable insert that

can be usedMaximum ramp

angle α


ø 50 or more Not recommended

Vertical millingMilling cutter

diameterIndexable insert that

can be usedMaximum cutting

width ae


Application notesFor end milling cutter ICM90-B2-Shank

For shoulder cutter head ICM90-B2

Standard Re-worked

Indexable insert radius Radius required on the tool body

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Peripheral cutting edge Face cutting edge Inner cutting edge (trailing)

191

80 4,3100 3,4125 2,8140 2,4160 2,1

80 100 125 140 160142-160 182-200 232-250 262-280 302-320

α°

P

1

2

Tools with ISO elements | Technical appendix | Helix milling

Selection of the milling cutter diameter as a function of the size of the bore

In the case of centre-cutting milling cutters it is important to select the correct ratio ofmilling cutter diameter and bore diameter. The insert must cut along the centre axis.

If the milling cutter diameter is too small, there is a core in the centre.

If the milling cutter diameter is too large, the centre is not machined. As a result a protrusion is left. This protrusion presses the milling cutter axially. There is a collision between the workpiece and tool.

Helical angled entry

Helical angled entry is an alternative to drilling.During this process a circular movement is made with simultaneous axial feed.

Pitch (P):The pitch (P) corresponds to the axial material removal rate per revolution.This aspect is dependent on the workpiece, tool length, material and machine.

Advantages compare to circular milling

• Bettercircularityandconcentricity• Bettercuttingbehaviouronapplicationssusceptibletovibration• Constantangledentryintotheworkpiece• Themillingcutteriscontinuouslyengaged,noenteringor exiting per revolution compared to circular milling

Helix milling

1 Drilling into the solid (fl at bottom of the bore)

Milling cutter diameter (mm)Bore diameter (mm)

Note: In the case of a bore diameter between the ranges stated, for example 170 mm, the smaller milling cutter with a diameter of 80 mm is selected. Two machining steps are then necessary to machine the bore.

2 Enlarging a bore (no face machining)Milling cutter diameter = < 0.5 x bore diameter

Application note

Tool øMax. possible

plunge angle α°

192

Tools with ISO elements | Technical appendix | Handling notes ICM 90-Finishing

Handling notes ICM90-FinishingMounting and setting indexable inserts

Condition as delivered (without indexable insert).

3. Fit indexable insert and TORX® clamping screw and tighten clockwise to 2.8 Nm using a TORX® torque wrench.

6. Turn tool until the finishing insert is in the measuring position. Move to highest radial cutting point .

1. Unscrew TORX® clamping screws and clean indexable insert seat if necessary.

4. Screw in adjusting wedge clockwise using a hex-wrench until it is in contact with the indexable insert.

7. By turning the threaded spindle for the adjusting element clockwise, adjust the wide finishing insert to 0.02 mm - maximum 0.04 mm overhang in relation to the highest indexable insert in the fixed insert seat. The wide finishing inserts should be set to < 5 µm axially in relation to each other.

2. Using a hex-wrench unscrew counter clockwise the adjusting wedge to approx. 1 mm above the tool body.

5. Identify highest indexable insert in the fixed insert seat and zero dial gauge.

Information: The required preload on the indexable insert is generated by the adjusting element.

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vc [m/min]

PcBN PKD

HU615 HU810 HU825 HP350 HP382 HP615 HP718 HP883 HP890 FU430 PU617 PU620

P

– – – 100-200 100-200 – – 100-200 – – – –

– – – 100-200 100-200 – – 100-200 – – – –

– – – 100-180 100-180 – – 100-180 – – – –

– – – 80-150 80-150 – – 80-150 – – – –

M

– – – – 60-160 – – 120-200 – – – –

– – – – 60-120 – – 80-150 – – – –

– – – – 20-40 – – – – – – –

K1

– – – 100-250 – – – – 100-200 300-800 – –

– – – 100-250 – – – – 100-180 300-800 – –

K2

– – – 80-200 – – – – 80-160 300-600 – –

– – – 80-160 – – – – 80-160 300-600 – –

N

100-500 100-300 100-300 – – 100-700 – – – – 500-1500 500-1500

100-500 100-300 100-300 – – 100-700 – – – – 500-1500 500-1500

100-300 100-280 100-280 – – 100-500 – – – – 500-1000 500-1000

100-300 100-280 100-280 – – 100-300 – – – – 100-500 100-500

S 10-40 10-40 – – – – 20-70 – 20-50 – – –

Tools with ISO elements | Technical appendix | Cutting data recommendation for milling

Cutting data recommendation for millingCutting speed

Cutting speed


Uncoated carbide Carbide PVD-coated

Material


Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2





Up to 250 HB

Over 250 HB


Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2





Titanium alloys

194

vc [m/min]

PcBN PKD

HU615 HU810 HU825 HP350 HP382 HP615 HP718 HP883 HP890 FU430 PU617 PU620

P

– – – 100-200 100-200 – – 100-200 – – – –

– – – 100-200 100-200 – – 100-200 – – – –

– – – 100-180 100-180 – – 100-180 – – – –

– – – 80-150 80-150 – – 80-150 – – – –

M

– – – – 60-160 – – 120-200 – – – –

– – – – 60-120 – – 80-150 – – – –

– – – – 20-40 – – – – – – –

K1

– – – 100-250 – – – – 100-200 300-800 – –

– – – 100-250 – – – – 100-180 300-800 – –

K2

– – – 80-200 – – – – 80-160 300-600 – –

– – – 80-160 – – – – 80-160 300-600 – –

N

100-500 100-300 100-300 – – 100-700 – – – – 500-1500 500-1500

100-500 100-300 100-300 – – 100-700 – – – – 500-1500 500-1500

100-300 100-280 100-280 – – 100-500 – – – – 500-1000 500-1000

100-300 100-280 100-280 – – 100-300 – – – – 100-500 100-500

S 10-40 10-40 – – – – 20-70 – 20-50 – – –


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Cutting speed


Uncoated carbide Carbide PVD-coated

Material


Up to 600 N/mm2

Over 600 N/mm2

Alloyed steels

Up to 1000 N/mm2

Over 1000 N/mm2





Up to 250 HB

Over 250 HB


Malleable cast iron

Up to 500 N/mm2

Over 500 N/mm2





Titanium alloys

195

IFM75-C2 D00 D01 D02 D03 D61 D67 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD…

0 + ++ +++ + + + +P 0,1-0,25 0,1-0,25M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5S 0,05-0,2 0,08-0,2

IFM75-C4 H03 H12 H21 H22 A61 A67 A81 A87CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + + + +P 0,1-0,25M 0,08-0,2K 0,08-0,3 0,05-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4S 0,08-0,2

ICM90-C2 D00 D01 D02 D03 D61 D67 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD…

0 + ++ +++ + + + +ICM90-C2-Finishing P 0,1-0,25 0,1-0,25

M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5S 0,05-0,2 0,08-0,2

ICM90-C2-Finishing H25 H26 D81 D87CTHA… CTHA… CTHA… CTHA…

0 + + +P 0,1-0,25M 0,08-0,2K 0,05-0,4 0,05-0,4 0,05-0,4N 0,05-0,5 0,05-0,5 0,05-0,5S 0,05-0,2


Cutting data recommendation for millingFeed per tooth

Face cutter head with tangential technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Shoulder cutter head with tangential technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage*

Optional wide face indexable insert

Edge rounding

Feed/tooth(mm)

196

ICM90-C4 H03 H12 H21 H22 A61 A67 A81 A87CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + + + +ICM90-C4-Finishing P 0,1-0,25

M 0,08-0,2K 0,08-0,3 0,05-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4S 0,08-0,2

ICM90-C4-Finishing H25 H26 A81 A87CTHH… CTHH… CTHH… CTHH…

0 + + +P 0,1-0,25M 0,08-0,2K 0,05-0,3 0,05-0,3 0,05-0,3N 0,05-0,4 0,05-0,4 0,05-0,4S 0,08-0,2

ICM90-S4 M65SEMT…

+++P 0,15-0,25M 0,15-0,2K 0,15-0,25N 0,15-0,25S 0,15-0,2


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* The feed/revolution (fu) is calculated using the total number of teeth.

Shoulder cutter head with tangential technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage*

Optional wide fi nish-ing indexable insert

Edge rounding

Feed/tooth(mm)

Shoulder cutter head with radial technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

197

ICM90-B2-Shank M70 R70 R72 R73 R74 U70 U71BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… BDGT…

++ +++ +++ +++ +++ + 0P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12K 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15N 0,05-0,3 0,05-0,2S 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 0,05-0,2

ICM90-B2 M70 R70 R73 R74 U70 U71BDMT… BDMT… BDMT… BDMT… BDGT… BDGT…

++ +++ +++ +++ + 0P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12K 0,06-0,25 0,08-0,15 0,08-0,15N 0,05-0,3 0,05-0,2S 0,06-0,2 0,08-0,12 0,08-0,12 0,05-0,2

ISM90-B2-Shank M70 R70 R72 R73 U70 U71BDMT… BDMT… BDMT… BDMT… BDMT… BDGT…

++ +++ +++ +++ + 0P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12K 0,06-0,25 0,08-0,15 0,08-0,15N 0,05-0,3 0,05-0,2S 0,06-0,2 0,08-0,12 0,08-0,12 0,05-0,2

ISM90-B2 M70 R70 R72 R73 U74 U70 U71BDMT… BDMT… BDMT… BDMT… BDMT… BDGT… BDGT…

++ +++ +++ +++ +++ + 0P 0,08-0,18 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15M 0,06-0,12 0,06-0,15 0,08-0,12 0,08-0,12 0,08-0,12K 0,06-0,25 0,08-0,15 0,08-0,15 0,08-0,15N 0,05-0,3 0,05-0,2S 0,06-0,2 0,08-0,12 0,08-0,12 0,08-0,12 0,05-0,2



End milling cutter with radial technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth (mm)

Shoulder cutter head with radial technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth (mm)

Shell end face milling cutter with radial technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth (mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth (mm)

198

IHM90-C2IHM90-C2-HSK

D00 D01 D02 D03 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD…

0 + ++ +++ + +P 0,1-0,25 0,1-0,25M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,3N 0,05-0,5 0,05-0,5 0,05-0,4S 0,05-0,2 0,08-0,2

IHM90-C4IHM90-C4-HSK

H03 H12 H21 H22 A81 A87

CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + +P 0,1-0,25M 0,08-0,2K 0,08-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4S 0,08-0,2

ISM90-C2-SKISM90-C2-HSK

D00 D01 D02 D03 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD…

0 + ++ +++ + +P 0,1-0,25 0,1-0,25M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,3N 0,05-0,5 0,05-0,5 0,05-0,4S 0,05-0,2 0,08-0,2

ISM90-C4-SKISM90-C4-HSK

H03 H12 H21 H22 A81 A87

CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + +P 0,1-0,25M 0,08-0,2K 0,08-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4S 0,08-0,2


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Helix milling cutter with tangential technology

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Shell end face milling cutter with tangential technology

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

199

IDM90-C2-L/R D00 D01 D02 D03 D61 D67 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD… CTHD… CTHD…

0 + ++ +++ + + + +P 0,1-0,25 0,1-0,25M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,4 0,05-0,4N 0,05-0,5 0,05-0,5 0,05-0,5 0,05-0,5S 0,05-0,2 0,08-0,2

IDM90-C2-LR D00 D01 D02 D03 D81 D87CTHD… CTHD… CTHD/CTND… CTND… CTHD… CTHD…

0 + ++ +++ + +P 0,1-0,25 0,1-0,25M 0,08-0,2K 0,08-0,4 0,1-0,4 0,05-0,4N 0,05-0,5 0,05-0,5 0,05-0,5S 0,05-0,2 0,08-0,2

IDM90-C4-L/R H03 H12 H21 H22 A61 A67 A81 A87CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + + + +P 0,1-0,25M 0,08-0,2K 0,08-0,3 0,05-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4 0,05-0,4S 0,08-0,2



Disc milling cutter with tangential technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

200

IDM90-C4-L/R H03 H12 H21 H22 A81 A87CTHQ… CTHQ… CTHQ… CTHQ… CTHQ… CTHQ…

+++ ++ + ++ + +P 0,1-0,25M 0,08-0,2K 0,08-0,3 0,05-0,3N 0,08-0,4 0,05-0,4 0,08-0,4 0,05-0,4S 0,08-0,2

IDM88-L8-L/R H83 H93LTHU… LTHU…

+++ +++P 0,1-0,3 0,15-0,3MK 0,1-0,35 0,15-0,35NS


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Disc milling cutter with tangential technologyChip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

Chip guiding stage

Indexable insert

Edge rounding

Feed/tooth(mm)

201

Tools with ISO elements | Technical appendix | Forms of wear

Forms of wear on indexable inserts

Form of wear Rectifi cation measures

Clearance surface weartangential

tangential

tangential

tangential

tangential

tangential

radial

radial

radial

radial

radial

radial

Crater wear

Scoring

Built-up edge

Chipping

Cutting edge fracture

- Reduce cutting speed- Select more wear-resistant cutting material

- Reduce feed- Reduce cutting speed- Select more wear-resistant cutting material- Use coolant

- Reduce cutting speed- Select smaller setting angle- Reduce feed

- Increase cutting speed- Increase feed- Select geometry with lighter cut (sharp cutting edges)

- Increase cutting speed- Reduce feed- Select more ductile type of carbide- Select stronger geometry- Improve stability (for example short tool)- Cooling, continuous or dry (avoid thermal shock)

- Reduce feed- Reduce cutting depth- Select stronger indexable insert geometry- Select more ductile type of carbide- Select thicker insert

202202

Tools with ISO elements | Technical appendix

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Tools with ISO elements | MAPAL competence worldwide

MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers complete tool know-how for machining parts. The programme ranges from high-performance standard tools to complex custom tools. Absolute precision is the basis for the quality of MAPAL tools. The result is dependable tool concepts that ensure reliable manufacture. Excellent quality in relation to surface roughness, circularity, cylindricity and maximum tool lives are the consequence.

MAPAL competence

204

205

Tools with ISO elements | MAPAL competence worldwide

MAPAL – always close to the customer, everywhere.

The sites of the MAPAL GroupGermany

MAPAL Dr. Kress KG in Aalen

MAPAL WWS GmbH in Pforzheim

MAPAL ISOTOOL GmbH in Sinsheim

MILLER GmbH in Altenstadt

Rudolf Strom GmbH in Vaihingen/Enz

August Beck GmbH & Co. KG in Winterlingen

WTE Präzisionstechnik GmbH in Kempten

Weisskopf GmbH in Meiningen

Quality, close customer contact, early information on developments and market requirements are the core objectives of MAPAL. Every day more than 4,000 employees in the MAPAL Group prepare new, appropriate solutions for the machining tasks of our customers.

With continuous training and further training of employees and the constant interchange of experience, MAPAL safeguards its high technological standards and guarantees that proverbial MAPAL quality.

Subsidiaries

Representatives

Australia MAPAL Australia Sales Pty. Ltd. in Ballarat, Victoria

Brazil MAPAL do Brasil – Ferramentas de preçis ão Ltda. in Belo Horizonte

China MAPAL China Production and Trading Ltd. in Shanghai

France MAPAL France S.A.S. in Le Chambon Feugerolles

MAPAL France – Bureau Villepinte in Paris

MAPAL France in Toulouse

Great Britain MAPAL Ltd. in Rugby

India MAPAL INDIA Private Ltd. in Bangalore

Italy MAPAL Italia S.R.L. in Gessate/MI

Japan MAPAL KK in Tokyo

Korea MAPAL HTT Co. Ltd. in Kyunggi-Do

Malaysia MAPAL Malaysia Sdn. Bhd. in Selangor Darul Ehsan

Mexico MAPAL FRHENOSA S.A. de C.V. in Monterrey

Austria MAPAL representative in Steyr-Glenk

Poland MAPAL Narzedzia Precyzyjne Spólka z o.o. in Posen

Switzerland MAPAL representative in Brittern

Singapore MAPAL Sales Office South East Asia

Slovak Rep. MAPAL C&S s.r.o. in Dlouhà Lhota

South Africa MAPAL SPECTRA Carbide Tooling Technology in Port Elizabeth

Taiwan MAPAL Precision Tool System Co. Ltd. in Tainan

Thailand MAPAL THAILAND Co. Ltd. in Bangkok

Czech Rep. MAPAL C&S s.r.o. in Dlouhá Lhota

Hungary MAPAL representative in Budapest

USA MAPAL Inc. in Port Huron MI

MAPAL the major specialist

Reaming and fine boringBoringDrillingMillingTurningActuatingClampingSetting and measuringServices

MAPAL Präzisionswerkzeuge Dr. Kress KGPostfach 1520 · D-73405 Aalen · Telephone +49 (0) 7361 585-0 · Fax +49 (0) 7361 [email protected] · www.mapal.com IS

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