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    ANALYSIS OF GLOBAL SUPPLYCHAIN RISKS

    Raman SarinSrikanth Shetty

    Chiragkumar Maheshbhai Patel

    Prasanna Sundaresan

    Satish Kumar Tekkatte Gopal

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    Institut fr Logistik und Unternehmensfhrung

    Seminar Presentation

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    OUTLINE

    Introduction

    Some theory

    Strategies for risk management

    Proposed model

    Discussion of cases (validation)

    Conclusion

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    Type of risks keep changing with political, economical,

    technological, social and other conditions.

    Lean Production and Global Outsourcing are suitable for

    Stable environments but in complex turbulent environment

    it is difficult to handle intricate supply chains of 21st century.

    Global sourcing and suppliers consolidation carry hidden cost

    (increased exposure to the risk of supply-chain disruption)

    Disruptions in important areas evaluate the vulnerability ofglobal supply chains.

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    SUPPLY CHAIN DISRUPTIONS

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    FACTS

    BP oil spill caused closure of gulf fishery and supply of sea-food. Lossof around 40 billion US dollar was estimated as per BPs estimation.

    Pandemic Disease in past (like H1N1, SARS) had paralyzed business of

    multinational companies.

    Unrest in middle east has caused oil price rise and companies can not

    rely on single source of oil supply and single mode of energy in future.

    Hurricane-Katrina in US made companies to reconsider depending on

    single port in high risk area and look for options in supply chain.

    Due to volcanic ash eruption in Iceland, air-traffic halted in North

    Europe. The airlines estimated $200 million loss per day. Two important sectors that felt the hardest global hits by Japan disaster

    are electronics/semiconductor and automobile supply chains.

    5

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    IMPORTANCE OF RISK MANAGEMENT IN

    GLOBAL SUPPLY CHAIN

    As per International Monetary Fund (2008), the growth of

    ratio of goods and services trade to GDP is from 42 to 62

    percent (between 1980 and 2007).

    (In 2008, CFO Research Services conducted a survey among seniorfinance executives in North America to examine their views on increaseor decrease of their companys global sourcing activities over the next

    three years.)

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    COMPANYS PERFORMANCE DURING

    DISRUPTION

    1. Preparation

    2. The Disruptive Event

    3. First Response

    4. Initial Impact

    5. Full Impact

    6. Recovery Preparation

    7. Recovery

    8. Long-Term Impact

    In 2005, Yossi Sheffi and James B.Rice Jr. highlights eight

    different phases that give a view of impact of disruptive event

    on a companys performance and also the companys response. 7

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    STRATEGIES

    o Globalization as a solution

    o Resilience (Redundancy and flexibility)

    o Controlling supply chain disruption risks

    o Mitigate damage

    o Risk assessment and Scenario planning

    o Use of various company specific tools

    o Communication systems8

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    OPTIMIZATION MODEL

    Risk recognition

    Frame work to detect

    recognized risk

    Scenario generation for

    different risk

    Strategy under different risk

    scenario

    Implementation

    responsibility

    Update

    Assessment- Documentation

    Identification of risk

    Recognition of stakeholders

    Activate intensive

    communication

    Risk assessment

    Strategy development

    Quick implementation

    Frequent feedback

    Documentation of incidents

    and under taken steps

    Prepare to mitigate React to recover

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    SELECTION OF MIX

    a preparation coefficient of

    relative importance

    b reaction coefficient of

    relative importance

    S selection mixP, R preparation and reaction respectively

    Impact of disruption It is the extra cost that a company has to spend in order to deal with a disruptive event forwhich they are not prepared in order to sustain its performance to a level that would havebeen achieved if no disruption would have occurred.

    Cost of preparation It is the sum of all the cost that a company has to spend in order to mitigate the risk if itoccurs in a period of time divided by frequency of a certain disruptive event estimated overthe same period of time.

    Cost of prepared recovery It is defined as cost of preparation plus extra costs that are incurred in order to sustain its

    performance to a level that would have been achieved if no disruption would have occurred.

    It is equivalent of impact of disruption with no preparations.

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    CASES FOR DISCUSSION

    S i Hi h F L I

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    Model

    Cost

    Lead Time

    Product with minordamage

    Supply chainDisruption

    Key pointsDamaged part is replaced /repaired atcustomer location.The cost impact is absorbed by theinsurance cover.Time impact is absorbed by the bufferin delivery lead time shown in yellow

    Risk management strategy for thisscenarioInsurance cover for transport. Covers

    damage, and replacing cost. Does notcover time impact.There is a planned buffer in thedelivery lead time.

    Case

    Model Interpretation:Factor a is higher compared to thefactor b.The strategy opted is the Prepare toMitigate.

    Due to the high frequency ofoccurrence and the low impact afterdisruption the cost of prepared recoveryis lower compared to the impact ofdisruption.

    Comparison of case with the model:The strategy opted by the company indiscussion is as per the model results.That is prepare to Mitigate..The strategy falls under the idealpreparation case of our model

    resulting in minimum or no impact asshown in the graph .

    Scenario 1: High Frequency ,Low Impact

    Delivery Time Buffer in lead time

    Logistics cost Insurance cover

    *Ref Interview 1 and 2 in Appendix section of report * Image source: Google images

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    Model

    Supply chainDisruption

    Model Interpretation:Factor b is higher compared to thefactor a.The strategy opted is the React toRecover.

    Due to the high frequency ofoccurrence and the High impact afterdisruption the cost of prepared recoveryis very high compared to the impact ofdisruption.

    Key pointsThe custom made product has highvalue hence a spare is not maintained.The product is repaired or replacedwith a considerable time and costimpact.The time impact absorbed by the

    buffer lead time is negligible.

    Risk management strategy for thisscenarioAction plan is put into place to replacethe severely damaged product andmeet the customer demand at theearliest.The Time impact is not covered by theinsurance

    Case

    Comparison of case with the model:The strategy opted by the company indiscussion is as per the model results.That is react to recover.The strategy falls under the Normalpreparation case of our model

    resulting in a noticeable impact asshown in the graph .

    Scenario 2: High Frequency ,High Impact

    Damaged product

    Lead Time

    Cost

    Logistics cost damage covered by insurance Cost impact

    Delivery Time Buffer time Time impact

    *Ref Interview 1 and 2 in Appendix section of report * Image source: Google images

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    Model Model Interpretation:Factor b is higher compared to thefactor a.The strategy opted is the React toRecover.Due to the low frequency of

    occurrence and the High impact afterdisruption the cost of prepared recoveryis very high compared to the impact ofdisruption.

    Key pointsA new supplier is identified. The process lines are installed and

    qualified.And finally the production for thecritical part is resumed. With asignificant time and cost impact.

    Risk management strategy for thisscenarioSince the occurrence is very low insuch disruptions react to recover

    strategy is opted.In this scenario the company goesahead to develop a new supplier .The company owns the design , plan ,the intellectual property rights and otherdocuments which reduces the time andcost impact in such scenarios.

    Case

    Comparison of case with the model:The strategy opted by the company indiscussion is as per the model results.That is react to recover.The strategy falls under the Nopreparation case of our model

    resulting in a significant impact asshown in the graph .

    Scenario 3: Low Frequency ,High Impact

    Logistics cost Impact covered by owning the planand IP rights for new supplier

    development

    Significant Cost impact

    Delivery Time Safety stock Time impact

    Lead Time

    Cost

    New supplierdevelopment

    Supply chainDisruption

    *Ref Interview 1 and 2 in Appendix section of report * Image source: Google images

    S i L F L I

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    Model

    Key points

    The part is shipped through a differentmode of transport or route. There is a very small impact of timeand money.

    Risk management strategy for thisscenarioSince the occurrence is very low insuch disruptions react to recover

    strategy is opted.In this scenario the company decidesfor a alternative route or mode oftransport which is not impacted by thedisruption like in this case the searoute.These strategies are purely reactiveand the success is based on the riskmanagement team expertise andexperience.

    Case

    Model Interpretation:Factor b is higher compared to thefactor a.The strategy opted is the React toRecover.Due to the low frequency ofoccurrence the cost of preparedrecovery is high compared to theimpact of disruption.

    Comparison of case with the model:The strategy opted by the company indiscussion is as per the model results.That is react to recover.The strategy falls under the TotalReaction case of our model resulting

    in a minimal impact as shown in thegraph .

    Scenario 4: Low Frequency ,Low Impact

    Logistics cost Re-routing cost

    Delivery Time Safety stock Time impact

    Lead Time

    Cost

    Supply chainDisruption

    *Ref Interview 1 and 2 in Appendix section of report * Image source: Google images

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    CONCLUSION

    Global supply chain risks always exists and a risk or a part of it can be addressed by

    preparation or reaction.

    Strategies for risk management changes from company to company with respect to thepolicies and priorities .

    Risk Mitigation plans changes according to competition, cost factors and frequency

    of probable disruptive event.

    The proposed Model does not ascertain any specific strategy that should be followed

    but only helps to obtain a blend of preparation and reaction strategies . React to recover strategy should be opted in case of unrecognised risks

    Companies usually follow React to recover strategy rather than Prepare to

    Mitigate strategy in case of Disruptive events that are difficult to predict and also

    involve high investment on preparation .

    React to recover strategy is directly influenced by time frame and impact ofdisruption , expertise and communication system.

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