malarkey spec manual · 178 • 800-545-1191 • rev. 4/18 ez-seal application instructions &...
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175WWW.MALARKEYROOFING.COM • 800-545-1191 • REV. 4/18
EZ-Seal Liquid Membrane Application
Chapter 5 EZ Seal™ Liquid Membrane
Application Instructions & Details
SPEC MANUALB.U.R., MODIFIED & SHINGLE
ROOFING SYSTEMS
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EZ-Seal Application Instructions & Details
EZ SEAL™ LIQUID MEMBRANE
5.1 GENERAL INSTRUCTIONS
Install Malarkey's EZ Seal™ Liquid Membrane System (EZ Seal) according to adopted building code and local amendments. To qualify for warranty protec-tion and obtain stated coverage, the installation instructions detailed here must be followed. Contact Malarkey Technical Services or check our website at WWW.MALARKEYROOFING.COM for the most current version.
EZ Seal requires a sound and stable substrate to ensure proper application, adhesion, and perfor-mance. Substrate and penetrations must be prepared, necessary repairs completed, and primer applied. We assume no responsibility for leaks when there has been improper application or failure to properly prepare the surface.
EZ Seal may be applied on a variety of substrates and penetrations including, but not limited to, concrete, wood, metals, plastics, modified bitumen (mod bit) membranes, and BUR.
Coatings are not an acceptable surface for EZ Seal to bond to. For more information on how to detail when a coating is in place, contact Malarkey Technical Services.
When EZ Seal is used in a re-cover application over BUR or mod bit, the state of adhesion or attach-ment to the existing surface must be evaluated. At a minimum the existing membrane should be intact and bonded to the substrate.
Once the substrate has been determined to be ade-quate, application of EZ Seal as outlined in this guide can proceed.
5.2 EZ SEAL™ PRODUCTS
EZ SEAL NON-FIBERED PMMA RESIN
EZ Seal Non-Fibered Resin is a high-performance, two-component, fast-curing poly methyl-methacrylate
(PMMA) resin used as a roofing and waterproofing membrane. EZ Seal Non-Fibered Resin is combined with EZ Seal Catalyst and EZ Seal Fleece reinforcement to form a self-flashing and self-adhering, reinforced membrane.
• 760-5 EZ Seal Non-Fibered PMMA Resin (Standard), 5 kg
• 765-5 EZ Seal Non-Fibered PMMA Resin (Field), 5 kg
EZ SEAL FIBERED PMMA RESIN
EZ Seal Fibered Resin is a high-performance, two-component, fast-curing poly methyl-methacrylate (PMMA) resin used as a waterproofing membrane in applications where no movement of the substrate is expected, and/or EZ Seal Fleece is impractical due to hard-to-reach areas or complex flashings or sur-faces. EZ Seal Fibered Resin is combined with catalyst to form a self-flashing and self-adhering, reinforced membrane.
If movement is expected, use EZ Seal Non-Fibered Resin with EZ Seal Fleece.
• 785-5 EZ Seal Fibered PMMA Resin, 5 kg
EZ SEAL METAL PRIMER (REQUIRED)
EZ Seal Metal Primer is a solvent-borne, polymer- based primer. EZ Seal Metal Primer promotes bonding between EZ Seal and metal substrates. EZ Seal Metal Primer is used on all metal.
• 752-1 EZ Seal Metal Primer, 1 kg
EZ SEAL COMBO PRIMER (REQUIRED)
EZ Seal Combo Primer is a high-performance, PMMA two-component, rapid-curing primer. EZ Seal Combo Primer promotes bonding between EZ Seal and various substrates. EZ Combo Primer is used in flashings and details as a versatile combination primer/sealer for con-crete, masonry, wood, asphalt granulated cap sheets, and other substrates.
The steps necessary to apply EZ Seal are detailed in the sections of this guide.
Please read complete application instructions before applying EZ Seal.
5.2
EZ
SE
AL™
PR
OD
UC
TS
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EZ-Seal Application Instructions & Details
MISCELLANEOUS
• Clean cotton rags
• Garbage bags
5.4 PERSONAL PROTECTION
WORKPLACE SAFETY
Before using EZ Seal, please read SDS's and relevant regulatory agency material for each product. Provide and maintain positive ventilation and protection for workers applying EZ Seal in confined areas lacking sufficient, natural air movement.
Copies of all current, EZ Seal product SDS's must be kept on site. Provide workers with appropriate safety data information and training as related to the specific EZ Seal product being used. Each worker shall be fully aware of first-aid measures to be undertaken in case of accident or exposure.
Do not smoke around EZ Seal products. Keep EZ Seal products away from open flame, fire, or ignition sources. Avoid breathing EZ seal vapors; wear respira-tory devices if working in closed quarters. Do not ingest EZ Seal and keep contact away from eyes, mouth, skin, and clothing.
Wear gloves of appropriate material and protective eye wear as noted in the product SDS's. Wash thoroughly after handling EZ Seal products. Keep away from children.
EMERGENCY INFORMATION
For a chemical emergency - spill, leak, fire, expo-sure, accident - call CHEMTREC, North America at (800) 424-9300.
5.5 STORAGE AND HANDLING
ENVIRONMENTAL CONDITIONS
Do not apply EZ Seal during or within 45 minutes of expected inclement weather. Surfaces need to be clean and dry as moisture may impede adhesion by disrupt-ing the bonding between EZ Seal and the substrate. Generally, EZ Seal may be applied while the ambient temperature is between 37˚F (3˚C) and 95˚F (35˚C), and 5˚ (-15˚C) above the dew point temperature.
MATERIAL STORAGE
EZ Seal products should be stored in a dry location, temps between 32˚F and 77˚F (0˚C – 25˚C), out of direct sunlight, and in accordance with relevant regulatory agency requirements. Keep EZ Seal products in their original packaging until used. Shelf life of EZ Seal products will be reduced if not stored according to recommendations.
• 754-1 EZ Seal Combo Primer, 1 kg
EZ SEAL CATALYST
EZ Seal Catalyst Powder is a reactive agent used to initiate the polymerization process of EZ Seal PMMA resins, combo primer, and paste.
• 790-2 EZ Seal Catalyst Powder, 2 kg
EZ SEAL PASTE
EZ Seal Paste is a trowel-applied, high-performance, two-component, rapid-curing mastic. EZ Seal Paste is used for leveling, patching, and repairs to substrate. Primer is required before application of EZ Seal Paste.
• 755-5 EZ Seal Paste, 5 kg
EZ SEAL FLEECE (FOR USE WITH NON-FIBERED RESIN ONLY)
EZ Seal Fleece is a non-woven, chopped strand polyester reinforcement. EZ Seal Fleece is used to improve tear strength, puncture resistance, and crack-bridging capabilities.
• 756-14 EZ Seal Fleece 14" x 164'
• 756-41 EZ Seal Fleece 41" x 164'
5.3 RECOMMENDED TOOLS AND EQUIPMENT
SUBSTRATE PREPARATION & PATCHING
• Blower and vacuum
• Mechanical grinders
MIXING
• Plastic tarpaulins or sheeting
• Clean mixing sticks
• 1 tablespoon (15 ml) measuring spoon (provided in container with catalyst)
• Clear, graduated mixing buckets - 5 quart
APPLICATION
• Disposable nitrile gloves or butyl rubber gloves
• Duct/masking/paint tape
• Scissors
• Roller handle
• Roller heads
• Low-cost paint brushes
• 5-in-1 tool
• Putty knife
• Ethyl acetate or acetone
• Hard rubber squeegee for spreading/distributing resin over large areas 5.
5 S
TO
RA
GE
AN
D H
AN
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EZ-Seal Application Instructions & Details
DISPOSAL
Uncatalyzed resin is considered a hazardous material so catalyze and allow to fully cure prior to disposal: unused portions, emptied containers, rags, or any-thing having contact with uncatalyzed resins or primer. Only catalyzed and cured resins may be disposed of in standard landfills.
5.6 SUBSTRATE AND PENETRATION PREPARATION
REQUIREMENTS UNIVERSAL TO EVERY EZ SEAL™ SYSTEM INSTALLATION
Substrate preparation requires removal of dust, dirt, asphalt, rust, and other contaminants that can inter-fere with adhesion of EZ Seal to the substrate.
Clean and abrade surfaces as appropriate for the sub-strate. Extend prepared area ½" (13 mm) past EZ Seal termination points. Wipe with ethyl acetate or acetone and install primer to cover the entire prepared area.
When applying EZ Seal Non-Fibered Resin, extend the resin ¼"- ½" (6 -13 mm) past EZ Seal Fleece in each direction to provide a resin cant termination.
In any roofing membrane system, adhesives must be allowed to fully cure prior to application of EZ Seal Liquid Membrane. Consult adhesive manufacturer for proper cure times.
ASPHALT BUR OR GRANULE-SURFACED, MODIFIED BITUMEN MEMBRANE
Sweep loose granules, dust, dirt, and asphalt particles from the surface of granule-surfaced membranes. Install EZ Seal Combo Primer. All membranes may require leveling with EZ Seal Paste as directed in SUBSTRATE REPAIRS WITH EZ SEAL PASTE to pro-vide an acceptable surface for EZ Seal application.
Any blistering and ridges must be cut and patched using EZ Seal Paste or an appropriate granule-sur-faced cap sheet overlay.
SMOOTH SURFACE, APP-MODIFIED BITUMEN MEMBRANE
Blistering or ridges must be cut and patched using an appropriate base/ply/cap sheet overlay.
Method 1When installing EZ Seal on a smooth-surfaced APP, apply asphalt primer to the APP as needed, and install (torch) a granule-surfaced target sheet extending 12" (305 mm) past the penetration in all directions. Install EZ Seal Combo Primer and the appropriate resin.
CONCRETE AND MASONRY
New concrete must be cured a minimum of 28 days in accordance with ACI-308 or as recommended by the concrete manufacturer.
Laitance must be completely removed by grinding or scarifying. Concrete must be sound, dry, and before EZ Seal application, abrasively cleaned to a point ½" (13 mm) beyond expected EZ Seal termination points. Wipe prepared area with acetone. Install EZ Seal Combo Primer.
METAL
Clean and abrade metals with a power grinder to a point ½" (13 mm) beyond expected EZ Seal termination points, wipe with acetone, and apply EZ Seal Metal Primer.
RIGID PLASTIC
Clean and lightly abrade plastic with a medium-to-fine grit sandpaper or equivalent to a point ½" (13 mm) beyond expected EZ Seal termination points.
WOOD
Wood planks, lumber, or plywood shall be prepared as required to provide a suitable substrate for proper application of EZ Seal.
Hygroscopic building substrates, especially wood planks, lumber, or plywood, have higher moisture content as they absorb and release moisture to reach equilibrium moisture levels with the surrounding air.
EZ Seal should not be applied to damp or wet sheath-ing materials, but may be applied to materials with high moisture content due to hygroscopic conditions.
Determinations of moisture content and resulting bond strength should be performed regularly to determine acceptability. If poor bonding or blistering occurs, sub-strate will require additional drying time.
Install EZ Seal Combo Primer. Fill joints, knot holes, cracks, and any plywood deflection with EZ Seal Paste to provide a level substrate. Plywood sheathing joints can also be covered with EZ Seal Paste or a minimum 4" (102 mm) application of EZ Seal Non-Fibered Resin/EZ Seal Fleece/EZ Seal Non-Fibered Resin.
UNUSUAL ROOF DECKS
Attachment to other surfaces is possible. Contact Malarkey Technical Services at 800.283.1191 for full systems installation information.
PENETRATIONS
Prepare according to the appropriate instructions for surface type, as directed in this section.
5.6
SU
BS
TR
AT
E A
ND
PE
NE
TR
AT
ION
PR
EPA
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EZ-Seal Application Instructions & Details
5.7 EZ SEAL™ CATALYST MIXING
Mix rates for Malarkey EZ Seal Catalyst are based on the unit size of the resin or primer, and vary accord-ing to atmospheric temperatures. See the CATALYST RATIO & REACTION TIME table at the end of this section for mixing ratios. (Of the primers, only EZ Seal Combo Primer requires catalyst.)
Catalyze only the amount of material that can be applied during pot life.
For accurate mixing, use graduated buckets and the measuring spoon included with Malarkey EZ Seal Cat-alyst. The mix ratio of EZ Seal Catalyst should never be less than 2% (2 scoops per kg) or more than 6% (6 scoops per kg). Incorrect mixing ratios will result in inadequate pot life and/or unsuccessful curing.
5.8 SUBSTRATE REPAIRS WITH EZ SEAL™ PASTE
LEVELING, PATCHING AND REPAIRING
Use EZ Seal Paste as a trowel-applied filler for vertical and horizontal repairs as follows:
• Repair damaged or deteriorated concrete
• Repair damaged deck or walls
• Smooth or leveling of the substrate
Substrate must be clean, dry, and free of loose material, including asphalt, oil, grease, contaminants, waterproofing agents, curing compounds, projections which could damage the membrane, and any other material or condition which might adversely effect bonding of EZ Seal to the substrate.
After cleaning, wipe the area with acetone, and apply appropriate EZ Seal primer to substrate prior to appli-cation of EZ Seal Paste.
Stir EZ Seal Paste in its own container first to re-in-corporate any settlement or separation, then place needed amount of Paste into a separate mixing bucket.
Introduce EZ Seal Catalyst to EZ Seal Paste to start the polymerization process. Catalyst amount is based on temperature and amount of EZ Seal Paste being used. See the CATALYST RATIO & REACTION TIME table at the end of this section for the correct Cata-lyst/Paste mix ratio.
Mix only enough EZ Seal Paste to apply during a pot life of approximately 20 minutes. Use a trowel or putty knife to spread evenly onto the surface.
5.9 PRIMING GUIDELINES
Refer to the SUBSTRATE AND PENETRATION PREPARATION section for specific cleaning and
abrading requirements. See also the PRIMING GUIDE-LINES chart later in this section.
Wipe down substrate surfaces thoroughly with ethyl acetate or acetone. Apply primer. Metal abraded and not flashed with EZ Seal on the same day may require re-abrading and re-application of EZ Seal Metal Primer.
If the surface of the primer becomes dirty or contami-nated or is left exposed to the elements for more than a day, the surface must be wiped with acetone and, if necessary, the primer re-applied.
No rust must be evident prior to application of EZ Seal.
Yield Rate (approx.):
• Combo Primer: 26.9 ft2 per 1 kg
• Metal Primer: 54 - 63 ft2 per 1 kg
Note: Primer coverage rate decreases over more absor-bent substrates.
DYNAMIC CRACKS
Determine the crack is moving. Remove any previ-ously applied filler, abrasively clean out the crack, and brush and blow with oil-free compressed air. Wipe with acetone, prime, and fill crack with EZ Seal Paste.
SUBSTRATE LEVEL AND PATCHING
Surfaces should be abrasively cleaned, wiped with acetone, and primed with the proper EZ Seal prim-er (see chart at end of this section). Fill cavities and depressions with enough EZ Seal Paste to achieve a level surface.
STATIC CRACKS
Determine the crack is non-moving. Remove any previously applied filler, abrasively clean out the crack, and brush and blow with oil-free com-pressed air. Wipe with acetone, prime, and fill crack with EZ Seal Paste.
CONCRETE AND MASONRY WALLS
Cracks and uneven surfacing on concrete and masonry walls should be prepared in the same manner as the substrate. Soft brick or masonry and faulty mortar joints need to be repaired using proper construction practice and in accordance with federal, state and local code.
5.9
PR
IMIN
G G
UID
ELI
NE
S
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EZ-Seal Application Instructions & Details
Catalyst percentage is based on temperature and amount of resin being used. See the CATALYST RATIO & REACTION TIME table at the end of this section for the correct catalyst/resin mix ratio.
Using a roller handle and roller (and/or paint brush), apply an even base coat of EZ Seal Non-Fibered Resin to the substrate or penetration being waterproofed.
Application Rate: Apply the resin evenly to a 60-mil thickness. Set the pre-cut EZ Seal Fleece into the wet resin with light pressure, work into contours, remove trapped air, and ensure complete saturation. Use only enough pressure to wet the fleece; do not displace the base coat resin.
Extend a minimum 2" (51 mm) overlap at each fleece-to-fleece seam.
Apply a top coat of EZ Seal Non-Fibered Resin using minimal pressure; do not displace the base coat resin. The top coat shall create a membrane with uniform coverage and thickness to achieve a max. 80 -100 mil application. Top coat shall extend ¼"- ½" (6 -13 mm) past the fleece to provide a resin cant termination. Before the resin sets, remove the tape.
Curing: EZ Seal Non-Fibered Resin will be rainproof in 45 minutes and fully cured in approximately three (3) hours. Curing time is dependent on atmospheric condi-tions so time is approximate based on a temperature of 68˚F (20˚C).
5.11 EZ SEAL™ FIBERED PMMA RESIN
EZ Seal Fibered Resin is used on hard-to-reach places, complex flashings, or surfaces where application of EZ Seal Fleece is impractical (and no movement expected).
• Yield rate per 5-kg container is approximately 24 ft2.
Apply EZ Seal Fibered Resin only after preparing and cleaning surfaces for application in accordance with instructions in previous sections.
Use tape to mask-off penetrations; place strips around the area to receive EZ Seal Fibered Resin. Tape pro-motes defined EZ Seal terminations.
Pre-mix EZ Seal Fibered Resin in its container to re-in-corporate any settlement or separation. Pour needed amount of resin into a separate mixing bucket. Mix only enough resin to apply during a pot life of approximately 15- 20 minutes.
Introduce EZ Seal Catalyst to EZ Seal Fibered Resin to start the polymerization process (sprinkle slowly while stirring). Catalyst percentage is based on temperature and amount of resin being used. See the CATALYST RATIO & REACTION TIME table at the end of this sec-tion for the correct catalyst/resin mix ratio.
Priming Guidelines
SUBSTRATEEZ Seal Metal Primer
EZ Seal Combo Primer
Asphalt, Asphalt Bitumen
Roofing Felt
SBS-modified Bitumen
APP-modified Bitumen
Concrete, Masonry, Brick
Wood
Steel
Galvanized Steel
Stainless Steel
Aluminum
Copper
Zinc
Lead
Glass
Plastics (membrane, coatings & extrusions)
EPDM
PVC*
PMMA
TPO
* Contact Malarkey for details on priming this surface or anysurface not listed.
5.10 EZ SEAL™ NON-FIBERED PMMA RESIN
EZ Seal Non-Fibered Resin can be used in ambient temperatures between 37˚F and 95˚F (3°C - 35°C).
• Yield rate per 5-kg container is approximately 16 ft2.
Apply EZ Seal Non-Fibered Resin only after surfaces are prepared, wiped with acetone, and primed as instructed in previous sections.
Use tape to mask-off penetrations; place strips around the area to receive EZ Seal Non-Fibered Resin. Tape promotes defined EZ Seal terminations.
Pre-cut EZ Seal Fleece as needed to fit the penetra-tion itself and the area around it (see the detail draw-ings at the end of this section for varied penetration fleece details).
Pre-mix EZ Seal Non-Fibered Resin in its container to re-incorporate any settlement or separation. Pour needed amount of resin into a separate mixing bucket. Mix only enough resin to apply during a pot life of approximately 15- 20 minutes.
Introduce EZ Seal Catalyst to resin to start the polym-erization process (sprinkle slowly while stirring).
5.10
EZ
SE
AL™
NO
N-F
IBE
RE
D P
MM
A R
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IN
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EZ-Seal Application Instructions & Details
Using a roller handle and roller (and/or paint brush), apply an even coat of EZ Seal Fibered Resin to the substrate or penetration being waterproofed.
Application Rate: Apply the resin evenly to a max. 80 -100 mil thickness.
Before resin sets, remove the tape.
Curing: EZ Seal Fibered Resin will be rainproof in 45 minutes and fully cured in approximately three (3) hours. Curing time is dependent on atmospheric conditions so time is approximate based on a tem-perature of 68˚F (20˚C).
5.12 EZ SEAL™ FINISH1
EZ Seal Finish is used over EZ Seal PMMA Resins as an aesthetic coat, sealant, or with broadcast 1.0 sand or ceramic roofing granules as a non-skid wearing surface in areas of traffic.
Yield Rates:
• 10-kg container (white) yields approx. 134 ft2
• 8.5-kg container (unpigmented; requires 1.5-kg color pack) yields approx. 134 ft2
Apply EZ Seal Finish only after preparing surfaces and installing EZ Seal Liquid Membrane in accordance with the instructions in previous sections.
When possible, EZ Seal Finish should be applied within 12 hours of membrane application. Wipe EZ Seal membrane with acetone prior to application of EZ Seal Finish.
Use tape to mask-off penetrations; place strips around the area to receive EZ Seal Finish. Tape pro-motes defined EZ Seal Finish terminations.
Pre-mix EZ Seal Finish for 2-3 minutes in its con-tainer to re-incorporate any settlement or separation. Pour needed amount of EZ Seal Finish into a sepa-rate mixing bucket. Mix only enough EZ Seal Finish to apply during a pot life of approximately 15-20 minutes.
Introduce EZ Seal Catalyst to EZ Seal Finish to start the polymerization process (sprinkle slowly while stirring). Catalyst percentage is based on temperature and amount of EZ Seal Finish being used. See the CATALYST RATIO & REACTION TIME table at the end of this section for the correct catalyst/finish mix ratio. Stir for two (2) minutes using a mixing stick.
Curing: EZ Seal Finish will be rainproof in 45 min-utes and fully cured in three (3) hours. Curing time is dependent on atmospheric conditions so time is approximate based on a temperature of 68˚F (20˚C).
1 Malarkey no longer stocks EZ Seal Finish or EPDM/TPO primer, but remaining inventory is still available. Contact customer service at (800) 545-1191 for product information and availability.
METHOD 1: APPLICATION AS AN AESTHETIC FINISH OR SEALANT (NO BROADCAST SAND OR GRANULES)
Using a roller, paint brush, or squeegee, apply an even coat of EZ Seal Finish. Application rate is approximately 134 ft2 per 10 kg. Before Finish sets, remove the tape.
METHOD 2: APPLICATION WITH BROADCAST 1.0 SAND OR CERAMIC ROOFING GRANULES
Broadcast 1.0 sand or ceramic roofing granules into the finish coat and remove the tape. After curing, remove any loose 1.0 sand or ceramic roofing granules by blowing with compressed air or vacuuming.
METHOD 3: OPTIONAL BUT RECOMMENDED
Apply an additional Finish top coat to fully encapsulate the broadcast 1.0 sand or ceramic roofing granules. Spread EZ Seal Finish with a squeegee and/or roller. Application rate is approximately 134 ft2 per 10 kg. Remove tape.
WORK INTERRUPTIONS
EZ Seal Finish shall be applied within 12 hours of EZ Seal membrane application whenever possible. When the installation process is interrupted for more than 12 hours, wipe the installed EZ Seal membrane with acetone first to remove any surface contamination that could affect the bond of EZ Seal Finish to come.
Wipe the surface until the rag comes away clean and no more contamination is evident. Additional rags may be required to obtain an acceptable membrane.
FINAL NOTE
These instructions are meant to act as a general guide. If you have questions about this installation or any Malarkey roofing product, please contact our Technical Services Department weekdays at (800) 545-1191 or (503) 283-1191, 7:00 am to 5:00 pm, Pacific Time. You can also email us at [email protected]. Thank you.
FIN
AL
NO
TE
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EZ-Seal Application Instructions & Details
5.10 COVERAGE RATES & REACTION TIMES
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40 g
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20 g
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: 20-
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Pas
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11
kg54
– 6
3 ft
2N
o C
atal
yst
No
Cat
alys
tN
o C
atal
yst
86˚F
(30˚
C):
1 ho
ur68
˚F (2
0˚C
): 2
hour
s50
˚F (1
0˚C
): 3
hour
s37
˚F (3
˚C):
4 ho
urs
CA
TALY
ST
RA
TIO
TO
PR
OD
UC
T &
RE
AC
TIO
N T
IME
Use
ful I
nfo
rmat
ion
• 10
g o
f cat
alys
t =
Ap
pro
xim
atel
y 1
leve
l sco
op (m
easu
ring
scoo
p p
rovi
ded
with
cat
alys
t is
1 t
bsp
.)•
In m
ost
situ
atio
ns, 2
leve
l sco
ops
of c
atal
yst
per
kg
of p
rod
uct
is s
atis
fact
ory.
EZ
Sea
l Cat
alys
t co
mes
in 2
-kg
buc
kets
so
one
buc
ket
can
cata
lyze
90
–100
kg
of p
rod
uct.
A k
g is
rou
ghly
eq
ual t
o 1
qua
rt a
nd/o
r 1
liter
.•
If ne
w t
o E
Z S
eal,
it w
orks
bes
t to
mix
sm
all q
uant
ities
, 1 t
o 2
qua
rts
or li
ters
at
a tim
e, a
nd w
ork
with
tha
t un
til fa
mili
ar w
ith a
pp
licat
ion
pro
ced
ures
and
dur
atio
n of
pot
life
.
*Req
uire
s 1.
5 kg
col
or p
ack
(789
-1 P
igm
ent);
con
tact
Mal
arke
y fo
r ad
diti
onal
info
rmat
ion.
5.10
CO
VE
RA
GE
RA
TE
S &
RE
AC
TIO
N T
IME
S
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EZ-Seal Application Instructions & Details
1
2
CUT FLEECE INTO APPROX. 2"SQUARES, THEN CUT FROMCORNER TO MIDDLE OFSQUARE
FOLD FLAP '2' OVER FLAP '1'CREATING AN 'INSIDE CORNER' OFFLEECE MATERIAL
CLEAN AND ABRADE SURFACES;WIPE WITH ACETONE; INSTALLPRIMER; APPLY EZ SEALNON-FIBERED PMMA RESIN TOCORNER AND SET 'INSIDECORNER' FLASHING IN RESIN*
* IT IS RECOMMENDED EZ SEAL CORNER REINFORCEMENT BE ALLOWED TO CURE TO A TACKY CONSISTENCY BEFOREPROCEEDING WITH EZ SEAL FLASHING APPLICATION.
2 1
EZ SEAL 1
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18
5.11 EZ SEAL 1: INSIDE CORNER REINFORCEMENT FLASHING
5.11
EZ
SE
AL
1: IN
SID
E C
OR
NE
R R
EIN
FOR
CE
ME
NT
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.11A EZ SEAL 1A: OUTSIDE CORNER REINFORCEMENT FLASHING
CUT FLEECE INTO APPROX. 2"SQUARES, THEN CUT FROMCORNER TO MIDDLE OFSQUARE
Fold
FOLD FLAPS UP CREATING AN'OUTSIDE CORNER' OF FLEECEMATERIAL
* IT IS RECOMMENDED EZ SEAL CORNER REINFORCEMENT BE ALLOWED TO CURE TO A TACKY CONSISTENCY BEFOREPROCEEDING WITH EZ SEAL FLASHING APPLICATION.
CLEAN AND ABRADE SURFACES;WIPE WITH ACETONE; INSTALLPRIMER; APPLY EZ SEALNON-FIBERED PMMA RESIN TOCORNER AND SET 'OUTSIDECORNER' FLASHING IN RESIN*
EZ SEAL 1A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.11
A
EZ
SE
AL
1A: O
UT
SID
E C
OR
NE
R R
EIN
FOR
CE
ME
NT
FLA
SH
ING
WWW.MALARKEYROOFING.COM • 800-545-1191 • REV. 4/18 185WWW.MALARKEYROOFING.COM • 800-545-1191 • REV. 4/18
EZ-Seal Application Instructions & Details
5.12 EZ SEAL 2: PIPE PENETRATION FLASHING
SURFACE PREPARED 12" MAXBEYOND EZ SEAL
NON-FIBERED PMMA RESIN
CLEAN AND ABRADE, REMOVINGALL FOREIGN MATTER; WIPE WITHACETONE; PRIME PREPAREDSURFACE WITH APPROPRIATEPRIMER
FINGER-WRAPPED EZ SEALFLEECE EXTENDS 8" UPPENETRATION WITH A 2" LAP;2" ONTO APPROVED SUBSTRATE
EZ SEAL FLEECE TARGET SHEETEXTENDS 6" FROM PENETRATION
2"
8" MIN
6"
ALL EZ SEAL FLEECE SET IN A BASECOAT OF EZ SEAL NON-FIBEREDPMMA RESIN; FINISH WITH A TOPCOAT OF EZ SEAL NON-FIBEREDPMMA RESIN; EXTEND RESIN 14"- 12"PAST FLEECE
EZ SEAL 2
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.12
EZ
SE
AL
2: P
IPE
PE
NE
TR
AT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.12A EZ SEAL 2A: PIPE PENETRATION FLASHING
EZ SEAL FLEECE TARGET-SHEET SPECIFICATIONS
LAP 2”
1 2 3
13
2
ISOMETRIC DETAIL
LAP
2”
CU
T LINE
S
FOLD
LINE
LAP
LIN
E
2" 8"
8"
6"
6" 2"
LAP LINE
LAP LINE
EZ SEAL 2A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.12
A
EZ
SE
AL
2A: P
IPE
PE
NE
TR
AT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.13 EZ SEAL 3: SQUARE POST PENETRATION FLASHING
LAP
2"
CLEAN AND ABRADE, REMOVINGALL FOREIGN MATTER; WIPE WITHACETONE; PRIME PREPAREDSURFACE WITH APPROPRIATEPRIMER
ALL EZ SEAL FLEECE IS SET IN ABASE COAT OF EZ SEALNON-FIBERED PMMA RESIN; FINISHWITH A TOP COAT OF EZ SEALNON-FIBERED PMMA RESIN;EXTEND RESIN 14"- 12" PAST FLEECE
SURFACE PREPARED 12" MAXBEYOND EZ SEALNON-FIBERED PMMA RESIN
EZ SEAL FLEECE EXTENDS 8" UPPENETRATION WITH A 2" LAP; 4"ONTO APPROVED SUBSTRATE
EZ SEAL FLEECE TARGET SHEETEXTENDS 6" FROM PENETRATION
ALL FLEECE-TO-FLEECELAPS REQUIRE ADDITIONALEZ SEAL NON-FIBEREDPMMA RESIN BASE COATBETWEEN FLEECE LAYERS
8"MIN
4"
EZ SEAL 3
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.13
EZ
SE
AL
3: S
QU
AR
E P
OS
T P
EN
ET
RA
TIO
N F
LAS
HIN
G
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EZ-Seal Application Instructions & Details
5.13A EZ SEAL 3A: SQUARE POST PENETRATION FLASHING
1
CUT LINES
2 3LA
P 2"
8"MIN
4"
LAP LINE
LAP
2"
12
LAP LINES3
EZ SEAL 3A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.13
A
EZ
SE
AL
3A: S
QU
AR
E P
OS
T P
EN
ET
RA
TIO
N F
LAS
HIN
G
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EZ-Seal Application Instructions & Details
5.14 EZ SEAL 4: ROOF DRAIN FLASHING
4"(MIN.)
EZ SEAL FLEECE TARGET SHEET EXTENDED ONTO APPROVEDSUBSTRATE A MINIMUM OF 4" PAST EZ SEAL FLEECE COLLARFINGERS AND WITH 1" FINGERS IN DRAIN BOWL
EZ SEAL FLEECE COLLAR MEMBRANE FLASHINGEXTENDING 2" INTO DRAIN BOWL WITH 4"FINGERS OUT OF PREPARED DRAIN BOWL
STRAINER
CLAMP RING
� EZ SEAL FLEECE DIMENSIONS DEPEND ON DRAIN DIAMETER
� CLEAN AND ABRADE SUBSTRATE 12" MAX BEYOND EZ SEAL TERMINATION
� WIPE W/ ACETONE; PRIME PREPARED SURFACE WITH APPROPRIATE PRIMER
� EXTEND RESIN 14" - 12" PAST FLEECE
2"(MIN.)
EZ SEAL 4
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.14
EZ
SE
AL
4: R
OO
F D
RA
IN F
LAS
HIN
G
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EZ-Seal Application Instructions & Details
5.15 EZ SEAL 4A: ROOF DRAIN FLASHING
1 2
1
2
EZ SEAL FLEECE DIMENSIONS DEPENDENT ON DIAMETER:
1. EZ SEAL FLEECE COLLAR FINGERS SHOULD EXTEND A MINIMUM OF 2"OUT OF PREPARED DRAIN BOWL
2. TARGET SHEET EXTENDS MINIMUM OF 4" PAST EZ SEAL FLEECECOLLAR FINGERS
2" 4"
8" 8"
LAP LINECUT LINES
EZ SEAL FLEECE MEMBRANE FLASHING AND TARGET SHEET SPECIFICATIONS
FOLD LINE
DRAIN
EZ SEAL 4A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.15
EZ
SE
AL
4A: R
OO
F D
RA
IN F
LAS
HIN
G
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EZ-Seal Application Instructions & Details
5.16 EZ SEAL 5: VERTICAL TRANSITION FLASHING
CUT-IN FILLED WITHEZ-SEAL PASTE
EZ SEAL FLEECE FROM CUT-INWITH A 2" LAP ONTO VERTICALMEMBRANE
EZ SEAL FLEECE EXTENDS 8" UPPENETRATION WITH ANY LAPS, 2"; 6" ONTOAPPROVED SUBSTRATE
ALL EZ SEAL FLEECE IS SET IN A BASECOAT OF EZ SEAL NON-FIBERED PMMARESIN; FINISH WITH A TOP COAT OF EZSEAL NON-FIBERED PMMA RESIN;EXTEND RESIN 14"- 12" PAST FLEECE
� CLEAN AND ABRADE SUBSTRATE 12"MAX BEYOND EZ SEAL TERMINATION
� WIPE WITH ACETONE; PRIME PREPAREDSURFACE WITH APPROPRIATE PRIMER
8" M
INIM
UM
VE
RTI
CA
L H
EIG
HT
AB
OV
E F
INIS
HE
D R
OO
F (T
YP
.)
6"
EZ SEAL 5
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.16
EZ
SE
AL
5: V
ER
TIC
AL
TR
AN
SIT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.16A EZ SEAL 5A: VERTICAL TRANSITION FLASHING
CONTINUOUS EZ SEALFLEECE; TERMINATE INCUT-IN
OPTION: CONTINUOUS EZ SEALINTO CUT-IN
OPTION: CUT-IN REGLET
OPTION: COVER AND FILL CUT-IN
CAULK REGLET ASREQUIRED
FILL CUT-IN WITHEZ SEAL PASTE
CONTINUE EZ SEAL2" PAST CUT-IN
EZ SEAL 5A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.16
A
EZ
SE
AL
5A: V
ER
TIC
AL
TR
AN
SIT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.17 EZ SEAL 6: TYPICAL "H" AND "I" BEAN PENETRATION FLASHING
8"MIN
EZ SEAL FLEECEEXTENDS 8" UP PENETRATIONWITH A 2" LAP;4" ONTO APPROVED SUBSTRATE
4"MIN
EZ SEAL FLEECE TARGETSHEET EXTENDS 6" FROMPENETRATION
CLEAN AND ABRADE, REMOVINGALL FOREIGN MATTER; WIPE WITHACETONE; PRIME PREPAREDSURFACE WITH APPROPRIATEPRIMER
SURFACE PREPARED 12" MAXBEYOND EZ SEAL NON-FIBEREDPMMA RESIN
ALL EZ SEAL FLEECE SET IN A BASECOAT OF EZ SEAL NON-FIBEREDPMMA RESIN; FINISH WITH A TOPCOAT OF EZ SEAL NON-FIBEREDPMMA RESIN; EXTEND RESIN 14"- 12"PAST FLEECE
EZ SEAL 6
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.17
EZ
SE
AL
6: T
YP
ICA
L "H
" A
ND
"I"
BE
AN
PE
NE
TR
AT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.17A EZ SEAL 6A: TYPICAL "H" AND "I" BEAM PENETRATION FLASHING
1 8"MIN
4"MIN
2
3 4
LAP LINE
13
4LAP LINES
LAP LINES
2
8"MIN
4"MIN
EZ SEAL 6A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.17
A
EZ
SE
AL
6A: T
YP
ICA
L "H
" A
ND
"I"
BE
AM
PE
NE
TR
AT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.18 EZ SEAL 7: ANGLED PENETRATION FLASHING
8" MIN
CLEAN AND ABRADE, REMOVINGALL FOREIGN MATTER; WIPE W/ACETONE; PRIME PREPAREDSURFACE WITH APPROPRIATEPRIMER
SURFACE PREPARED 12"MAX. BEYOND EZ SEALNON-FIBERED PMMA RESIN
EZ SEAL FLEECE EXTENDS8" UP PENETRATION WITH A2" LAP; 4" ONTO APPROVEDSUBSTRATE
ALL EZ SEAL FLEECE SET INA BASE COAT OF EZ SEALNON-FIBERED PMMA RESIN;FINISH WITH A TOP COAT OFNON-FIBERED PMMA RESIN;EXTEND RESIN 14"- 12" PASTFLEECE
EZ SEAL FLEECE TARGET SHEETEXTENDS 6" FROM PENETRATION
4"
EZ SEAL 7
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/18 5.18
EZ
SE
AL
7: A
NG
LED
PE
NE
TR
AT
ION
FLA
SH
ING
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EZ-Seal Application Instructions & Details
5.18A EZ SEAL 7A: ANGLED PENETRATION FLASHING
2
3
1
3
4
4
EZ SEAL FLEECE CUT TO MATCH SUBSTRATE/PENETRATION ANGLE
8" MIN
4" MIN
ALL FLEECE-TO-FLEECE LAPS REQUIRE ADDITIONAL EZ SEAL NON-FIBEREDPMMA RESIN BASE COAT BETWEEN FLEECE LAYERS
21
2" LAP LINE
LAP LINE
LAP LINE
EZ SEAL 7A
SCALE: NOT TO SCALEPROJECT NO:
OWNER: SUBMITTAL NO. :
DATE:
ADDRESS: DRAWING NO. :
PROJECT NAME:
Rev. 3/185.18
A
EZ
SE
AL
7A: A
NG
LED
PE
NE
TR
AT
ION
FLA
SH
ING