magma weld product-catalogue

p r o d u c t c a t a l o g u e

www.magmaweld.com

The most important thing for welders is to have non-stop welding and for companies to have non-stop production. Magmaweld brand is created to satisfy these expectations of the metal construction industry all over the world with new designs, formulas and production methods as a complete source for welding consumables and equipments.

The powerful magma, hidden inside our planet inspired us to create Magmaweld as a global brand for our powerful arc-based product technologies. Although Magmaweld brand is young, our expertise in the field of welding and cutting dates back to 1957. We have started with the production of stick electrodes as a licensee of Oerlikon Schweisstechnik Inc. of Switzerland and since then we are the leading welding consumables and equipment manufacturing group in Turkey. Today our activities are gathered under two separate business units, in two separate factories, one for welding consumables and the other for welding/cutting machines and automation. Our factories are located in the Industrial Site of Manisa, which is 40 km away from the main harbor of Izmir/Turkey.

Since 1995, our working procedures are approved and controlled by ISO 9001 system and today all our welding machines are CE certified and most of our electrodes and wires are TÜV, DB, CWB, ABS, BV, RINA, DNV, GL, LR and RMR approved.

Welders are experts who know exactly what they need and Magmaweld is here to fulfill all their needs with innovative solutions. We share our expertise with our customers on their projects and we give training courses at different levels. Also, every year, we train in Turkey 300 workers free of charge to enable them to receive entry-level welder certificates in order to find jobs in the industry.

Try our products and services; enjoy the FLOW, enjoy NON-STOP Welding & Cutting !

Welding Consumables Factory Welding Automation and Machines Factory

www.magmaweld.com

INDEX

1

WELDING MILD STEELS

WELDING LOW & MEDIUM ALLOY STEELS

WELDING STAINLESS STEELS

WELDING ALUMINIUM AND ALUMINIUM ALLOYS

WELDING COPPER AND COPPER ALLOYS

HARDFACING AND REPAIR

PACKAGING INFORMATION

GENERAL REFERENCES

QUALITY CERTIFICATES AND APPROVALS

WELDING AT WORKSHOPS & RESIDENTIAL AREAS

WELDING AT INDUSTRIAL AREAS

GENERATORS

TORCHES

...................................................................................................................2

...................................................................................7

........................................................................................................9

.......................................................................12

..................................................................................14

............................................................................................................15

...........................................................................................................19

................................................................................................................22

.................................................................................23

..................................................................24

.................................................................................................25

..........................................................................................................................................28

..................................................................................................................................29

2

ESR 11

ESR 13

ESR 13 M

ESR 14

ESR 30

ESR 35

ESB 40

ESB 42

ESB 44

ESB 48

ESB 52

ESH 160 R

0.08

0.08

0.08

0.03

0.08

0.07

0.30

0.40

0.40

0.15

0.40

0.60

0.50

0.60

0.60

0.20

1.00

1.20

-

-

-

-

-

-

-

-

-

-

-

-

480

520

520

380

460

515

520

530

530

560

560

470-600

530

550

27

28

28

>20

29

29

0ºC : 80 J

0ºC : 70 J

+20ºC : 100 J

20ºC : 70 J

-20ºC : 70 J

-30ºC : 90 J

-20ºC : 50 J

-20ºC : 70 J

-30ºC : 60 J

-40ºC : 80 J

Product

Name

Typica alysis of All-weld (%)l Chemical An

C Si Mn Mo Ni

Rm

2[N/mm ]

Rs

2[N/mm ]Elongation

%Charpy Impact Energy

ISO-V(J)

STICK ELECTRODES

WELDINGMILD STEELS

Standards

AWS/ASME SFA-5.1EN 499









E 6013E 38 0 RC 11

E 6013E 42 0 RR 12

E 7014E 42 0 RR 12

E 6013E 38 A RR 12

E 6013E 38 2 RB 12

E 7016 - H8E 38 2 B 12 H 10

E 7018 - H8E 42 3 B 42 H 10

E 7018 - 1 - H4E 42 6 B 42 H 5

E 7024E 42 0 RR 73


E 6013E 35 A R 12

0.08 0.35 0.60 - - 440-570 >22 +20ºC : 60 J

0.08 0.20 - -0.60


E 7016E 42 3 B 42 H 10

0.08 0.40 1.00 - - 550 28 -30ºC : 60 J -40ºC : 40 J


E 7016 - H8E 42 4 B 22 H 10

0.08 0.30 1.00 - - 560 29 -20ºC : 120 J -40ºC : 70 J

0.08 0.30 1.20 - - 590 29 -46ºC : 90 J -60ºC : 70 J

0.08 0.60 1.00 - - 600 27 0ºC : 50 J -20ºC : 40 J

0ºC : 70 J -20ºC : 40 J

440 25

>380

500

510

>355

Current Type Polarity Welding

Positions

3

0.10 0.20 1.00 - 0.80 480 560 28 -20ºC : 60 J -30ºC : 50 JESC 80 GAWS/ASME SFA-5.5EN 499

E 8010 - GE 42 3 1 Ni C 21

ESH 180 RAWS/ASME SFA-5.1EN 499

E 7024E 38 A RR 73

0.10 0.40 0.90 - - >380 510-610 >24 +20ºC : 50 J

0.08 0.55 450 500 28 0ºC:110 J -20ºC:90 J -30ºC:80 J1.20 <0.025 <0.025

P S

TIG & OXY-GAS RODS

Product

Name

Typical Chemical Analysis of All-weld Metal (%)

C Si Mn Elongation


ISO-V(J)Standards

TG 1

TG 2

TG 102

OG 1

OG 2

0.07

<0.06

0.08

0.08

0.85

0.60

0.05

0.05

470

>490

280

300

560

>570

450

440

28

>24

20

20

20ºC : 90 J

-29ºC : 60 J

+20ºC : 50 J

+20ºC : 50 J

1.45

1.20

0.50

1.00

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025



AWS/ASME SFA-5.18



ER 70 S - 3W2 Si

ER 70 S - 6W3 Si

ER 70 S - 2

R 45O I

R 60O II

STICK ELECTRODES

Product

Name


C Si Mn Mo Ni Elongation


ISO-V(J)Standards

0.10 0.20 0.50 0.50 - 510 570 27 -20ºC : 70 J -30ºC : 50 JESC 70AWS/ASME SFA-5.5EN 499

E 7010 - A1E 42 2 Mo C 21

0.10 0.40 1.10 -0.50 530 560 26 -20ºC : 70 J -30ºC : 60 JESC 70 GAWS/ASME SFA-5.5EN 499

E 7010 - GE 42 2 C 21

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions

WELDINGMILD STEELS

TG 3 0.08 0.85 470 550 27 20ºC : 100 J1.70 <0.025 <0.025AWS/ASME SFA-5.18EN 1668

ER 70 S - 6W4 Si 1

0.10 0.20 0.50 - - 470 530 28 -20ºC : 60 J -30ºC : 50 JESC 60AWS/ASME SFA-5.1EN 499

E 6010E 35 2 C 21

4

Ni Mo

MIG / MAG SOLID WIRES

Product

Name

Typical Chemical Analysis of All-weld (%)

C Si Mn Elongation


ISO-V(J)Standards

FLUX CORED WIRES

MG 1

MG 2

MG 3

MG 102

MG 20

0.08 0.55 1.20 450 500 28 0ºC:110 J -20ºC:90 J -30ºC:70 J

0.08

0.08

0.06

0.80

0.90

0.60

1.45

1.70

1.20

460

470

>450

530

550

>520

29

27

>24

+20ºC : 115 J

+20ºC : 100 J

-29ºC : 60 J

Product

Name


C Si Mn Elongation


ISO-V(J)Standards



AWS/ASME SFA-5.18


0.08 0.80 1.45 460 530 29 +20ºC : 115 JAWS/ASME SFA-5.18EN 440

ER 70 S - 6G 42 4 M G3 Si 1

ER 70 S - 6G 46 4 M G4 Si 1

ER 70 S - 2

ER 70 S - 3E 38 2 M G2 Si

ER 70 S - 6G 42 4 M G3 Si 1

FCW 11 0.06 0.25 1.45 >460 550-650 >22 -20ºC>50 J +20ºC>80 J- -AWS/ASME SFA-5.20EN 758

E 71 T - 1T 46 2 P C1 H5

FCW 16 0.05 0.50 1.20 >460 550-650 >220.40 - -20ºC >80 JAWS/ASME SFA-5.20 E 71T - 1 H4

FCW 21 0.05 0.60 1.30 >460 550-660 >24- - -40ºC >47 J -20ºC >80 JEN 758AWS/ASME SFA-5.20 E 70 T - 1 MJ

T 46 4 M M1 H5

FCW 30 0.04 0.40 1.25 520 580 28 -20ºC >100 J- -EN 758EN 758

AWS/ASME SFA-5.20 E 70 T - 5 T 42 4 B C3 H5T 42 4 B M3 H5

FCW 201 0.05 0.40 1.20 >490 550-650 >20 +20ºC >70 J- 0.50AWS/ASME SFA-5.29EN 12071

E 81 T1 - A1M - H4T MoL P M 1 H5

FCW 140 0.050 1.20 0.90 >490 570-670 >22 -40ºC >60 J-AWS/ASME SFA-5.20EN 758

E 81 T - Ni1 M - JT 46 4 1Ni P M 1 H5

0.50

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions

WELDINGMILD STEELS

Product

Name


C Si Mn S PElongation


ISO-V(J)Standards

SF 101

SF 102

SF 103

SF 104

SAW WIRES FLUXES

Product

NameStandards

SW 701

SW 702

0.07

0.08

0.9-1.4

0.6-1.0

1.25

1.0

1.4

1.4

1.4

1.3

1.1-1.5

1.0-1.6

1.1-1.4

-

-

-

-

-

-

-

-

-

-

0.4-0.65

>400

>350

475

460

500

420

485

465

>400

>420

>490

510-650

440-550

550

530

590

510

705

550

520-650

510-650

570-690

>22

>22

28

26.6

25

28

30

29

>22

>22

>22


C Si Mn Mo

WeldingFlux

Added


0.05

0.05

0.50

1.00

-

-

C Si Mn Mo

0.03-0.05

0.03-0.06

0.07

0.07

0.04

0.03

0.08

0.08

0.025-0.05

0.03-0.05

0.04-0.08

SF 101

SF 102

SF 103

SF 104

SF 101

SF 102

SF 102

0.6-1.0

0.1-0.5

0.4

0.5

0.8

0.4

0.5

0.6

0.5-1.1

0.2-0.6

0.2-0.6

-20ºC >27 J

-30ºC >27 J

0ºC : 50 J

0ºC : 75 J

-20ºC : 27 J

-40ºC : 50 J

-0ºC : 90 J

-20ºC >27 J

-30ºC >50 J

-30ºC : 27 J

0ºC >40 J

-20ºC >80 J

0ºC : 50 J

-30ºC : 70 J

0ºC : 50 J

-40ºC : 50 J

0ºC >50 J

-20ºC >100 J

-20ºC : 90 J

-

SW 701

SW 702

SW 701

SW 702

SW 702 Mo

SW 701

SW 702

SW 701

SW 702

0.03-0.05

0.025-0.05

0.03-0.06

0.03-0.05

0.04-0.08

0.07

0.08

0.07

0.08

0.6-1.0

0.5-1.1

0.1-0.5

0.2-0.6

0.2-0.6

0.4

0.5

0.5

0.5

0.9-1.4

1.1-1.5

0.6-1.0

1.0-1.6

1.1-1.4

1.20

1.40

1.00

1.30

<0.02

<0.02

<0.02

<0.02

<0.02

-

-

-

-

<0.03

<0.03

<0.025

<0.025

<0.025

-

-

-

-

>400

>400

>350

>420

>490

475

485

460

460

510-650

510-650

440-550

510-650

570-690

550

570

520

520

>22

>22

>22

>22

>22

28

30

30

29

0 C >40 Jº

0 C >40 Jº

-20 C >80 Jº

20 C >90 Jº

0ºC >75 J

0ºC >91 J

-27 C>27 Jº

-27ºC>27 J

-30ºC >27 J

-30ºC >27 J

-40ºC >27 J-30ºC>50 J-20ºC>100 J

0ºC > 50 J

0ºC > 55 J



EN 760

AWS/ASME SFA-5.17

EN 760

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

AWS/ASME SFA 5.17

S A AB 1 67 AC H5

S A AR 1 87 AC

F7A0-EL12

EM 12S 2

SW 702 Si 0.08 0.20 1.00AWS/ASME SFA-5.17EN 756

EM 12 KS 2 Si

SW 702 Mo 0.09 0.15 1.00 0.5AWS/ASME SFA-5.23EN 756

EA 2S 2 Mo

EL 12S 1

F7 AZ EL - 12

F7 A0 EM - 12

F6 A0 EL - 12

F7 A4 EM - 12

Elong.%

Charpy Impact Energy

ISO-V(J)

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

S

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

<0.025

P

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions

SAW WIRES FLUXES

5

WeldingWire

Added

SF 101

SF 102

SF 103

SF 104

27ºC > 27 J

-40ºC > 47 J

WELDINGMILD STEELS

6

EM 140

EM 150 W

EM 150

EM 160

EM 165

EM 170

EM 171

EM 172

EM 175

EM 176

EM 180

EM 181

EM 201

EM 202

EM 211

EM 212

Product

Name


Elongation%

Charpy Impact EnergyISO-V(J)

STICK ELECTRODES

Standards

0.06

0.12

0.06

0.06

0.07

0.08

0.07

0.08

0.06

0.06

0.06

0.07

0.08

0.08

>380

520

500

530

570

500

500

500

720

>627

700

700

510

520

500-600

580

600

600

650

600

580

570

800

>706

850

780

590

570

>25

22

24

22

20

24

25

22

18

18

18

23

25

26

+20ºC : 200 J

-50ºC : 70 J

-50ºC : 70 J

-40ºC : 70 J

-60ºC : 70 J

-40ºC : 70 J

-73ºC : 50 J

-40ºC : 75 J

+20ºC : 69 J

-40ºC : 60 J

-50ºC : 60 J

+20ºC : 80 J

+20ºC : 125 J

C Si Mn Mo Ni Cu Cr V S P

0.40

0.50

0.30

0.30

0.30

0.30

0.20

0.30

0.60

0.30

0.30

0.20

0.30

0.40

1.00

1.00

1.10

1.80

1.50

1.40

1.10

1.00

1.50

1.60

1.70

1.60

0.60

0.80

-

-

-

-

0.40

-

-

-

0.40

0.40

0.35

0.40

0.50

0.50

1.00

0.80

1.00

0.70

1.00

0.80

2.60

3.50

2.00

2.00

2.00

2.20

-

-

-

0.50

-

-

-

-

0.05

-

-

-

-

-

-

-

-

0.50

-

-

-

-

-

-

0.50

-

0.50

0.40

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-40ºC : 47 J

-60ºC : 60 J

-60ºC : 60 J

-60ºC : 60 J

-80ºC : 50 J

-60ºC : 60 J

-60ºC : 40 J

-40ºC : 80 J

0.07

0.07

530

560

610

630

26

25

+20ºC : 110 J

+20ºC : 120 J

0.40

0.30

0.60

0.80

0.50

0.50

-

-

-

-

1.00

1.00

-

-

-

-

-

-


E 7018 - GE 42 4 Z B 42

AWS/ASME SFA-5.5 E 8018 - W2

AWS/ASME SFA-5.5 E 8018 - C3

AWS/ASME SFA-5.5 E 8018 - G


E 9018 - G - H4E 55 5 Mn1NiMo B T 42 H5

AWS/ASME SFA-5.5 E 9018 - G - H4


E 8018-C1E 46 6 2 Ni B 42 H5

AWS/ASME SFA-5.5 E 8018-C2


E 10018-G-H4E 69 4 Mn2NiCrMo B 42 H5


E 9018-GE 62 6 Mn2NiMo B 42


E 11018-G-H4E 69 6 Mn2NiCrMo B 42 H5

AWS/ASME SFA-5.5 E 11018-M


E 8013-GE Mo R 12


E 7018-A1-H8E Mo B 42 H 10


E 8013-GE CrMo 1 R 12


E 8018-B2-H8E CrMo 1 B 42 H10

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

-60ºC : 60 J

WELDINGLOW & MEDIUM ALLOY STEELS

7

Product

Name


Elongation%


STICK ELECTRODES

StandardsC Si Mn Mo Ni Cu Cr V W Nb

EM 222

EM 235

EM 243

EM 253

EM 255

EM 290

EM 291

EM 292

0.08 470 550 28 -20ºC : 60 J -30ºC : 50 J0.30 0.60 1.00 - - 2.30 - - -

0.07 470 520 25 +20ºC : 100 J0.70 0.80 0.60 - - 5.50 - - -

0.08 780 850 16 +20ºC : 100 J0.30 0.60 0.70 2.50 - 1.00 - - -

0.07 700 800 18 +20ºC : 50 J0.80 0.90 0.50 - - 3.00 0.50 0.60 -

0.10

0.03

530

>530

630

713

18

22

+20ºC : 50 J

+20ºC : 70 J

0.40

0.23

1.00

0.88

1.00

1.00

-

0,81

-

-

1.30

9.00

0.20

0.33

-

0.04

-

0.05

0.13

0.01 0.2 1.1 0.5 - - 9.0 0.2 1.7 0.05

550 640-760 17

17

+20ºC : 75 J0.44 1.14 0.98 0.14 0.17 8.77 0.23 - 0.10

Product

Name

Typical Chemical Analysis of All-weld Metal (%)Elongation

%


ISO-V(J)

TIG RODS

Standards

TG 201

TG 201A

TG 211

TG 211A

TG 222

TG 235

TG 295

0.10

0.05

0.10

480

>520

510

480

590

>590

620

620

22

>25

24

20

+20ºC : 80 J

-29ºC : 70 J

+20ºC : 80 J

+20ºC : 80 J

C Si Mn Mo Cr Ni Nb

0.60

0.70

0.60

1.00

1.80

1.00

0.50

0.45

0.50

1.00

-

-

1.10

2.50


E 9018-B3E CrMo2 B 32 H 10


E 8015-B1E Cr Mo 5 B

AWS/ASME SFA-5.5 E 12018-G

AWS/ASME SFA-5.5 E 11018-G

EN 1599

EN 1599AWS/ASME SFA-5.5

E CrMoV 1 42 H10

E 9018 B9-H4E CrMo91 B 42 H5


AWS/ASME SFA-5.5

~E 9018-B9-H8~E CrMo 9 B 42 H10

~E 9018-B9-H4


ER 80 S - GW Mo Si

AWS/ASME SFA-5.28 ER 80 S - D2


AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070

ER 80 S - GW Cr Mo 1 Si

ER 90 S - G~ER 90 S - B3W Cr Mo 2 Si


ER 90S - B9W Cr Mo 91

- -

- -

- -

- -

0.12 0.3 0.5 0.9 9 0.7 0.055 690 780 21 +20ºC : 150 J


ER 502W Cr Mo 5

0.05 0.40 0.60 0.60 5.50 - - 500 650 18 +20ºC : 60 J

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions


0.05 0.60 1.00

AWS/ASME SFA-5.28 ER 80 S - B2 0.08 0.55 0.60 1.300.50 550 650 16-20 +20ºC : 80 J- -

-20ºC : 27 J

>530 620-850 +20ºC > 70 J -20ºC 27 J

Product

Name


Elong.%


MIG / MAG SOLID WIRES

Standards

MG 181

MG 201

MG 201A

MG 211

MG 222

0.08-0.10

<0.08

0.08

480

>500

510

480

590

>550

620

620

22

>25

24

20

+20ºC : 80 J

-29ºC : 65 J

+20ºC : 80 J

+20ºC : 80 J

C Si Mn Mo Cr Ni V

0.50-0.70

0.70

0.60

1.00-1.20

1.80

1.10

1.00

0.45-0.55

0.50

0.50

1.00

-

-

1.15

2.50

-

-

-

-

-

-

-

-


AWS/ASME SFA-5.28

AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070AWS/ASME SFA-5.28AWS/ASME SFA-5.28EN 12070

ER 80 S-GG Mo Si

ER 80 S-D2

ER 80 S-G~ER 80 S-B2G Cr Mo 1 SiER 90 S-G~ER 90 S - B3G CrMo 2 Si

0.08-0.10 >620 >700 >18 -40ºC >40 J0.60-0.80 0.25-0.30 0.55-0.65 0.50-0.60 -AWS/ASME SFA-5.28EN 12534

ER 100 S-GG Mn 3 Ni Cr Mo

1.60-1.80

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


8

0.60 0.60

9

Product

Name


Elongation%


STICK ELECTRODES

WELDINGSTAINLESS STEELS

Standards

EIS 307

EI 307

EI 307 Mn

EI 308 L

EIS 309

EI 309 L

EIS 309 Mo

EI 309 Mo L

EI 310

EI 310 B

EI 312

EI 316 L

EI 316 LB

EI 318

EI 347

C Si Mn Cr Ni Mo Nb

0.13 650 35 +20ºC : 70 J0.50 5.00 19.00 9.00 - -

0.13 650 35 +20ºC : 70 J0.50 5.00 19.00 9.00 - -

0.08 650 35 +20ºC : 80 J0.50 4.00 19.00 9.00 1.00 -

max.0.04 600 38 +20ºC : 70 J0.70 0.80 19.00 10.00 - -

0.10 600 35 +20ºC : 70 J0.70 0.80 23.00 12.00 - -

0.04 600 30 +20ºC : 50 J0.80 1.00 22.00 12.00 2.80 -

0.025 600 30 +20ºC : 60 J0.90 0.70 24.00 13.00 - -

0.025 640 30 +20ºC : 50 J0.90 0.70 22.50 13.50 2.60 -

0.10 580 35 +20ºC : 70 J0.40 1.40 25.00 20.00 - -

0.10 810 24 +20ºC : 50 J0.90 1.00 29.00 10.00 - -

max.0.04 560 37 +20ºC : 70 J0.70 0.80 19.00 12.00 2.60 -

max.0.04 575 32 +20ºC : 70 J0.30 1.80 18.00 12.00 2.60 -

0.04 570 32 +20ºC : 70 J0.70 0.80 19.00 12.00 2.50

0.04 600 35 +20ºC : 70 J0.80 0.80 19.00 10.00 -


~E 307 - 16E 18 8 Mn B 22


~E 307 - 15E 18 8 Mn B 22


~E 307 - 15E 18 8 Mn B 22


E 308 L - 16E 19 9 LR 12

EN 1600AWS/ASME SFA-5.4 E 309 - 16

E Z 23 12 R 52

AWS/ASME SFA-5.4 E 309 Mo - 16


E 309MoL - 16E 23 12 2 LR 12


E 310 - 16E 25 20 R 12

EN 1600AWS/ASME SFA-5.4 E 312 - 16

E 29 9 R 12


E 316L - 16E 19 12 3 LR 32


E 309L - 16E 23 12 LR 12


E 316L-15E 19 12 3 LB 32


E 318 - 16E 19 12 3 Nb R 32


E 347 - 16E 19 9 Nb R 32

EN 1600AWS/ASME SFA-5.4 E 310 - 15

E 25 20 B 120.10 600 35 +20ºC : 100 J0.30 2.00 25.00 20.00 - -

Rs

2[N/mm ]


Positions

0.35

0.35

EIS 308 0.07 600 40 +20ºC : 65 J0.08 0.07 19.00 10.00 - -AWS/ASME SFA-5.4EN 1600

E 308-16E 19 9 R 52

EIS 308 Mo 0.08 690 40 +20ºC : 70 J0.05 2.40 19.00 9.00 2.40 -AWS/ASME SFA-5.4EN 1600

E 308 Mo-15E 20 10 3 B 22

EIS 316 0.05 600 35 +20ºC : 65 J0.70 0.80 19.00 12.00 3.00 -AWS/ASME SFA-5.4EN 1600

E 316 - 16E 19 12 3 R 53

Product

Name


Elongation%


STICK ELECTRODES

Standards


Positions

EIS 410

EI 2209

C Si Mn Cr Ni Mo Nb

EIS 410 NiMo

0.03

0.06

0.06

700

735

850

25

23

17

+20ºC > 47 J

+20ºC : 50 J

+20ºC : 47 J

0.5-0.9

0.50

0.50

0.5-1.5

0.80

0.80

21-23

13.00

12.00

8-10

0.80

4.00

2.50-3.00

-

0.50

0.10-0.16

-

-

Product

Name

TIG ELECTRODES

Standards

TI 308 L

TI 309 L

TI 310

TI 316 L

TI 318

TI 347

Elong.%

Charpy Impact EnergyISO-V(J)C Si Mn Cr Ni Mo Nb

< 0.03 420 620 36 +20ºC : 135 J0.30-0.65 1.0-2.5 19.5-22.0 9.0-11.0 - -

< 0.03 >400 550-650 >30 +20ºC : 47 J0.30-0.65 1.0-2.5 23.0-25.0 12.0-14.0 - -

0.08-0.15 380 630 32 +20ºC :80 J0.30-0.65 1.0-2.5 25.0-28.0 20.0-22.5 0.75 -

< 0.03 450 620 33 +20ºC : 130 J0.30-0.65 1.0-2.5 18.0-20.0 11.0-14.0 2.0-3.0 -

< 0.08 480 640 32 +20ºC : 130 J< 0.65 1.0-2.5 18.0-20.0 11.0-14.0 2.0-3.0


E 410 - 15E Z 13 1 B 42


E 410 NiMo-15E 13 4 B 42


E 2209 - 16E 22 9 3 LR 12


ER 318W 19 12 3 Nb


ER 316 LW 19 12 3 L


ER 310W 25 20


ER 309 LW 23 12 L


ER 308 LW 19 9 L


< 0.08 >350 570-670 >30 +20ºC : 65 J0.30-0.65 1.0-2.5 19.0-21.5 9.0-11.0 -AWS/ASME SFA-5.9EN 12072

ER 347W 19 9 Nb

-20ºC > 35 J

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


10

<1.0

<1.0

Product

Name


Elongation%


ISO-V(J)

MIG SOLID WIRES

Standards

MI 307 Si

MI 308 LSi

MI 309 LSi

MI 310

MI 312

MI 316 LSi

MI 347

< 0.20

< 0.03

0.08-0.15

< 0.15

< 0.08

< 0.03 390

560-660

580

600

750

620

550

>40

38

35

25

32

36

+20ºC : 100 J

+20ºC : 80 J

+20ºC : 70 J

+20ºC : 80 J

+20ºC : 80 J

+20ºC : 65 J

C Si Mn Cr Ni Mo Nb

0.65-1.00

0.65-1.00

0.30-0.65

0.30-0.65

0.30-0.65

0.65-1.00

4.5-7.5

1.0-2.5

1.0-2.5

1.0-2.5

1.0-2.5

1.0-2.5

17.0-20.0

19.5-22.0

25.0-28.0

28.0-32.0

19.0-21.50

18.0-20.0

7.0-10.0

9.0-11.0

20.0-22.5

8.0-10.5

9.0-11.0

11.0-14.0

-

-2.0-3.0

<1.00


~ER 307G 18 8 Mn


ER 310G 25 20



ER 312G 29 9

ER 347G 19 9 Nb


ER 316 LSiG 19 12 3 LSi


ER 308 LSiG 19 9 LSi

< 0.03 >400 600 >30 +20ºC : 47 J0.65-1.00 1.0-2.5 23.0-25.0 12.0-14.0 - -AWS/ASME SFA-5.9EN 12072

ER 309 LSiG 23 12 LSi

430

- -

- -

- -

- -

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


>350

>400

360

550

11

12

TIG RODS

TAL 1100

TAL 4043

TAL 4047

TAL 5356

Product

NameStandards

94.00

88.00

94.00

>40

>60

>110

>120

>130

>235

>8

>5

>17

Al Si Fe Cu Mg Mn Cr

5.00

12.00

0.10

0.40

0.60

0.40

-

0.20

-

0.05

-

5.00

0.05

0.15

0.15

-

-

0.13

Elongation%

AWS/ASME SFA-5.10 ER 1100 99.50 - - - - - - >20 >65 >35

AWS/ASME SFA-5.10EN ISO 18273

ER 4043R 4043A


ER 4047R 4047A


ER 5356R 5356


Ti

-

0.15

-

0.10

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

STICK ELECTRODES

Product

Name


Elongation%

Standards

EAL 1100

EAL 4043

EAL 4047

Al Si Fe Cu

75 115 26>99.5 - - -

40 120 >893.80 5.20 0.80 0.20

165 283 787.00 12.00 0.80 0.20

AWS/ASME SFA-5.3

AWS/ASME SFA-5.3

AWS/ASME SFA-5.3

E 1100

E 4043

E 4047

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

WELDINGALUMINIUM AND ALUMINIUM ALLOYS

TAL 5183AWS/ASME SFA-5.10EN ISO 18273

ER 5183R 5183

rest 0.15 0.40 - 4.3-5.2 0.50 0.05 0.10 >120 >250 >16

� =

MIG WIRES

MAL 1100

MAL 4043

MAL 4047

MAL 5183

MAL 5356

Product

NameStandards


Elongation%

>99.35

rest

rest

rest

rest

>20

>40

>60

>125

>110

>65

>120

130

>275

>235

>35

>8

>5

>17

>17

Al Si Fe Mg Mn Cr

<0.25

4.5-5.5

11-13

-

-

<0.40

-

-

-

-

-

-

-

4.3-5.2

4.5-5.5

-

-

-

0.6-1.0

0.1-0.2

-

-

-

0.05-0.25

0.05-0.20


~ER 1100R Al 99.5


ER 4043R 4043A


ER 4047R 4047A


ER 5183R 5183


ER 5356R 5356

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

WELDINGALUMINIUM AND ALUMINIUM ALLOYS

13

STICK ELECTRODES

TIG RODS

ECu

ECu Sn 7

ECu Al 8

TCu Al 8

Product

Name

Product

Name

Standards

Standards



Elongation%

Elongation%

Cu Sn Al Mn Si Fe OthersHardness

HB

HardnessHB

99 80 200 50- - - 1- - 34

92 130 290 1107 - - 1- -

91 180 410 125- 7.5 0.5 -0.5 0.5

>88.9 200 380-450 60-80

Cu NiAl Mn

8.5 <1.8 <0.8 >45

MCu Sn

MCu Sn 6

MCu Al 8

Product

NameStandards


Elongation%

HardnessHB

rest

rest

rest

100

160

200

220

280

430

80

90

90

0.8

6.5

-

-

-

8.0

0.2

-

1.0

-

-

0.8

0.2

-

-

-

-

0.4

30

25

40

AWS/ASME SFA-5.6

AWS/ASME SFA-5.6

AWS/ASME SFA-5.6

E Cu

E Cu Sn - C

E Cu Al - A2

AWS/ASME SFA-5.7 ER Cu Al - A1

AWS/ASME SFA-5.7

AWS/ASME SFA-5.7

AWS/ASME SFA-5.7

ER Cu

ER Cu Sn - A

ER Cu Al - A1

Cu Sn Al Mn Si Fe Ni

MIG WIRES

MCu Si 3 rest 120 350 800.1 - 1.0 -3 0.07 40AWS/ASME SFA-5.7 ER CuSi-A

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions


Positions


Positions

WELDINGCOPPER AND COPPER ALLOYS

14

-

-

NICKEL ALLOY ELECTRODES


ENI 400

ENI 402

ENI 404

ENI 406

ENI 416

ENI 420

ENI 422

ENI 424

Product

NameStandards


Elong.%

HardnessHB

ImpactToughnessISO-V(J)

98

98

64

64

55

65.4

>68

rest

-

-

-

-

-

320

>380

520-

-

-

-

-

-

500

>620

720-

-

-

-

-

-

+20°C:120J

-

Ni Cu Fe C Si Mn Cr Mo W Co Others

-

-

-

-

-

40

>35

33-

-

-

32

32

-

30

-

-

-

-

-

-

43

1.5

6.0

6.5

-

-

-

-

1.00

0.10

0.04

0.02

-

-

-

-

0.60

-

0.40

1.00

-

-

-

-

0.40

2.50

6.00

0.50

-

-

-

-

-

-

16.50

15.00

-

-

-

-

-

-

0.20

15.00

-

-

-

-

-

-

-

3.10

- -

- -

- -

- -

- -

- 2.00

1.40 -

2

2

4

4

-

-

-

-

~160

~160

~160

~160

~210

-

-

AW:200WH:375-420

+20°C > 80J

-196°C > 65J

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.15

AWS/ASME SFA-5.11


AWS/ASME SFA-5.11

E Ni - Cl

E Ni - Cl

E NiCu - B

E NiCu - B

E NiFe - C I

E Ni Cu - 7

E Ni Cr Fe - 3E Ni 6182

E Ni Cr Mo-4

Nb

Rm

2[N/mm ]

Rs

2[N/mm ]


Positions

15

- -

COVERED ELECTRODES

EH 245

EH 330

EH 340

EH 360 R

EH 360 B

EH 380

EH 528

EH 540

EH 531

EH 515

EH 801

EH 806

EH 812

Product

NameStandards


0.70

0.10

0.17

0.40

0.40

1.00

7.00

6.00

4.20

4.30

2.30

1.00

1.80

C Si Mn Cr Ni Mo V W Nb B Co FeHardness

-

0.70

0.90

0.50

0.50

1.00

-

1.00

1.30

-

1.00

1.00

1.00

12.00

0.90

0.40

0.30

0.30

1.30

-

-

0.30

0.30

1.00

1.00

1.00

-

3.00

2.70

7.00

7.00

5.00

24.00

22.00

31.00

35.00

32.00

27.00

30.00

3.00

-

0.10

-

-

-

-

-

-

-

-

-

-

-

-

0.40

-

-

8.00

-

6.00

-

-

-

-

-

-

-

-

0.50

0.50

2.50

-

1.00

-

-

-

-

-

-

-

-

-

-

1.90

-

2.00

-

-

13.00

5.00

9.00

-

-

-

-

-

-

7.00

6.00

-

-

-

-

-

-

-

-

-

-

-

-

-

1.20

-

-

-

-

-

-

-

-

-

-

-

-

-

-

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

rest

-

-

-

AW:200 HB WH:400-450 HB

300 HB

42 HRc

59 HRc

59 HRc

AW:57-63 HRc AHT:62-66 HRc

1st pass 62 HRc2rd pass 63 HRc3rd pass 64 HRc

65 HRc

65 HRc

60 HRc

55 HRc

43 HRc

52 HRc

AWS/ASME SFA-5.13DIN 8555

DIN 8555

DIN 8555

DIN 8555

DIN 8555


DIN 8555

DIN 8555


DIN 8555


DIN 8555AWS/ASME SFA-5.13

DIN 8555AWS/ASME SFA-5.13

E Fe Mn - AE7-UM-200 KP

E1 - UM - 300

E1 - UM - 400

E 6 UM-60 (65W) T

E 6 UM-60 (65W) T

E Fe 5 - BE 4 UM 60 (65) S

E 10 - UM - 65 GR

E 10 - UM - 65 GR

E Fe Cr - A2E 10-UM-65 GRZ

E 10 - UM - 60 CR

E Co Cr - CE 20 UM-55 CTZ

E Co Cr - AE 20 UM-45 CTZ

E Co Cr - BE 20 UM-50 CTZ


Positions


16

CUTTING AND GOUGING ELECTRODES

ECUT S

ECUT

EGOUGE

Product

NameStandards Applications Materials

Covered Electrode cutting and gouging

Covered Electrode for cutting

Covered Electrode for gouging

Non-alloy steels, low alloy steels, stainless steels, Mn 'ed steels, armor plates, cast iron, aluminum, materials.

Product

NameStandards Hardness

TIG VE OXY-GAS RODS

TH 801

TH 806

TH 812

TCARBIDE 3000

C Si Mn Cr Ni W Fe Co

55 HRc

45 HRc

50 HRc

Matr x 40 - 45 H ci : R / 3000 HV

2.5

1.2

1.6

1.0

1.0

1.0

1.0

1.0

1.0

28

28

29

2.0

2.0

2.0

12.0

5.0

8.5

3.5

3.5

3.5

50.0

58.3

53.4

Ni-Cr-B-Si matrix + tungsten carbids (W C, WC)2




DIN 8555

R CoCr-CWSG 20 GO 55 CTZ

R CoCr-AWSG 20 GO 45 CTZ

R CoCr-BWSG 20 GO 50 CTZ

G 21 UM 65 G



Positions


Positions


17

18

FCH 330

FCH 355

FCH 360

FCH 371

FCH 801

FCH 806

FCH 812

FCO 240

FCO 245

FCO 250

FCO 330

FCO 356

FCO 435

FCO 370

FCO 528

FCO 510

FCO 540

FLUX CORED WIRES

Product

NameStandards


HardnessC Si Mn Cr Ni Mo V W Nb B Ti FeCo

0.15

0.55

0.60

1.15

1.60

5.00

5.50

5.50

0.50

0.70

0.70

0.35

0.40

1.50

1.40

0.80

1.50

1.50

1.60

0.80

0.90

0.30

0.20

0.20

1.60

5.50

5.00

18.50

6.00

21.00

27.00

21.00

-

-

-

5.50

-

-

-

-

-

0.40

0.40

1.00

1.30

-

-

6.50

-

-

-

0.35

-

-

-

1.00

-

-

-

-

-

-

-

1.90

-

-

-

0.20

-

7.00

-

6.50

-

-

-

-

-

0.90

-

-

-

-

-

-

4.70

-

-

-

rest

rest

rest

rest

rest

rest

rest

rest

300 HB

52 - 57 HRc

59 HRc

43 HRc

57 HRc

63 HRc (1st pass)

62 HRc

63 HRc@20°C54 HRc@550°C 50 HRc@600°C

-

-

-

SF 525

SF 535

SF 545

SAW FLUXES

Product

NameStandards


Hardness

-

-

-

-

-

WeldingWire

Added C Si Mn Cr Mo

0.10

0.10

0.14

220 HB

260 HB

400 -500 HB

0.50

0.60

0.40

1.30

1.50

1.20

0.30

1.20

1.90

0.10

0.20

0.10

SW 702

SW 702

SW 702

DIN 8555DIN 8555

DIN 8555DIN 8555

DIN 8555DIN 8555

DIN EN 14700 DIN 8555

MSG 1 GF C1 300MSG 1 GF M21 300

MSG 6 GF C1 55 GPMSG 6 GF M21 55 GP

MSG 6 GF C1 60 GPMSG 6 GF M21 60 GP

T Fe 7-40-CPT MF 5-40-CPT

DIN 8555 MF 10 GF 60 GP

DIN 8555 MF 10 GF 65 G

DIN 8555 MF 10 GF 65 C

DIN 8555 MF 10 GF 65 GT

1.20

2.50

1.20

1.60

1.00

1.00

0.80

1.00

1.00

1.00

0.80

1.00

6.00

28.00

28.00

28.50

-

2.00

-

2.00

0.20

-

-

-

- 0.25

11.50

5.00

8.50

7.00

-

- rest

3.50

5.50

3.50

51-55 HRc

42-43 HRc

45-49 HRc

58 HRc-EN 14700 T Z Fe 8

DIN 8555 MF 20 GF 55 CTZ

DIN 8555 MF GF 45 CTZ

DIN 8555 MF 20 GF 50 CTZ


Positions


Positions


-

-

-

-

- rest -

- - -

- - -

EN 760

EN 760

EN 760

SACS 3 97 CCr Mo AC

SACS 3 99 CCr Mo AC

SACS 3 87 CCr Mo AC

FCO 531 4.30 0.90 0.80 26.00 - - - - - 0.40 - rest 62 HRc-DIN 8555 MF 10 GF 65 G

DIN 8555 MF 8 GF 150/400 KPZ 0.10 0.30 6.50 18.00 8.00 - - rest A.W. 160 HB / W.H. 400 HB- - - - -

DIN 8555 MF 7 GF 200/450 KP 1.10 0.30 0.30 3.50 0.40 - - rest A.W. 200 HB / W.H. 450 HB- - - - -

DIN 8555 MF 7 GF 200/50 KP 0.40 0.45 16.50 13.00 - - rest A.W. 200 HB / W.H. 450 HB- - - - --

DIN 8555 MF 1 GF 300 GP 0.10 0.70 1.50 0.50 - rest 310 HB- - - - 0.95- 0.30

DIN 8555 MF 6 GF 55 G 0.45 0.50 1.50 5.80 1.40 rest- - - -- 1.50 - 58 HRc

rest

rest

Box Type

B350T

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

100 100 355 11,00

Box Type

PS35-1

PS35-2

PS45-2

Diameter(ø mm)

Length (mm)

Average Weight (kg)

65

84

84

350

350

450

2,50

4,50

6,50

STICK ELECTRODES


Box Type

M300

M350

B350

B450

K300

K350

O350

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

41

41

60

63

36

36

39

62

62

80

80

62

62

82

302

352

352

452

302

352

352

2,25

2,50

5,00

6,50

1,75

2,00

3,50

INNER CARDBOARD BOX

Box Type

MK300

MK300P

MK350

MK350P

BK350

BK350P

KK300

KK350

KK400

OK350

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

116

150

70

150

68

91

116

116

110

86

215

222

275

222

260

270

215

215

205

175

330

325

365

370

365

370

330

380

430

375

13,50

12,00

15,00

15,00

15,00

15,00

15,75

18,00

20,25

21,00

OUTER CARDBOARD BOX

PLASTIC BOX

TIN BOX

19

K300MSM3

K300M3

MIG/MAG AND FLUX CORED WIRES

SpoolType

K300

BoxType

Width(mm)

NetWeight (kg)

M3 180 300 15

SpoolType

D200

BoxType

Width(mm)

NetWeight (kg)

M2 52 200 5

SpoolType

D100

BoxType

Inner Diametur

(mm)

Width(mm)

NetWeight (kg)

M1 16,5 100 1

M1 D100

M2 D200

SpoolType

D300

BoxType

Width(mm)

NetWeight (kg)

M3 52 300 15

M3 D300

SpoolType

K300MS

BoxType

Width(mm)

NetWeight (kg)

M3 52 300 15


20

Inner Diametur

(mm)

Inner Diametur

(mm)

Inner Diametur

(mm)

Inner Diametur

(mm)

M4 K435

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR600

DR1100

DR1000

1000

950

1054

615

660

1055

400

500

1000

SpoolType

K435

BoxType

Inner Diametur

(mm)

Width(mm)

NetWeight (kg)

M4 300 345 25

Plastic BagType

Height(mm)

Width(mm)

GrossWeight (kg)

TP25 70 50 25

SAW WIRES & FLUXES

CARDBOARD BOXES

DR500 / DR800

Box Type

TK1000

TB1000

T1000

T500

TK500

Height (mm)

Width (mm)

Length (mm)

Average Weight (kg)

40

100

30

46

40

60

140

46

46

60

1040

1110

1010

510

540

5

20

2,5-5

1-2,5

1-2,5

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR500

DR800

DR880

800

1000

1000

510

610

600

250

400

400

DrumType

Height(mm)

Width(mm)

NetWeight (kg)

DR110 200 500 50

DR110

BAGS

DR600 / DR1100

TIG & OXY-FUEL GAS WELDING WIRES / BRAZING WIRES


MIG/MAG AND FLUX CORED WIRES

21

SAW WIRES & FLUXES

POLARITY

WELDING POSITIONS

GENERAL REFERENCES

22

Direct current: (DC), electrode connected to positive pole

Direct current: (DC),electrode connected to negative pole

Alternative current: (AC)

Direct current (DC) preferred,electrode connected to positive pole; AC

Direct current (DC) preferred,electrode connected to negative pole; AC

Direct current (DC) preferred,electrode connected to positive or negative pole; AC

Alternating current (AC) preferred,electrode connected to positive pole; AC

Alternating current (AC) preferred,electrode connected to negative pole; AC

Covered electrodes suitable for 230 V lighting current transformer and transformers with

w, h, s, q, hü, ü, f = all positions

w, h, s, q, hü, ü = all positions, vertical-down conditionally

w, h, s, q, hü, ü = all positions, except vertical-down

w, h, s, q = all positions, except vertical-down and overhead

w, h = flat butt and filled welds only

w = flat butt welds only

f = vertical-down only

Direct current: (DC),electrode connected to negative or positive pole

PRODUCTS PRODUCTSCE

(0035-CPD-C610)CE

(0035-CPD-C610)DB DB TÜV TÜV ABS ABS BV BV DNV DNV GL GL LR LR RINA RINA TL TLCWB CWB

EI 307

EI 308 L

EI 309 L

EI 312

ESB 44

ESB 48

ESB 50

ESB 52

ESC 60

ESH 180 R

ESR 11

ESR 13

ESC 61

ESA 20

ESR 14

ESR 35

EN 1600 E 19 9 LR

EN 1600 E 23 12 LR

EN 1600 E 29 9 R

EN ISO 2560 E 38 2 B

EN ISO 2560 E 42 3 B

EN ISO 2560 E 42 3B 42

EN ISO 2560 E 42 6B 42 H5

EN ISO 2560 E 35 2 C 21

EN ISO 2560 E 38 A RR

EN ISO 2560 E 38 0 RC

EN ISO 2560 E 42 0 RR

EN 1600 E 18 8 Mn B

EN 1600 E 18 8 Mn B

EN 1600 E 19 9 LR

EN 1600 E 23 12 LR

EN 1600 E 29 9 R

EN ISO 2560 E 38 2 B

EN ISO 2560 E 42 3 B

EN ISO 2560 E 42 3B 42

EN ISO 2560 E 42 6B 42 H5

EN ISO 2560 E 42 2 C 21

-

EN ISO 2560 E 38 0 RC

EN ISO 2560 E 42 0 RR

E 18 8 Mn B

-

E 23 12 LR

-

E 38 2 B

E 42 3 B

E 42 3B 42

E 42 6 B

-

E 38 0 RC

E 42 0 RR

-

-

-

-

-

-

-

-

-

grade 3Y

3YH10

grade 3YH10

grade 3

-

-

-

-

E309 L

-

-

grade 3YHH

grade 3YH

grade 3Y

grade 3

grade 1

grade 2

grade 2

-

-

-

-

grade 3YH10

grade 3YH10

-

3YH5

-

-

-

-

-

-

-

-

E309L

-

-

-

grade 3Y

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YH10

grade 3YH10

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YH10

-

-

-

-

-

-

W48-06 E 308L-16

-

-

-

W48-06 E4918-H8

-

W48-06 E4918-1

-

-

W 48-06 E 4313

-

-

-

-

3 Y -

-

-

-

-

-

-

-

-

-

-

-

-

- -

-

- -

-

-

-

-

-

-

-

-

E 352 C

grade3YH5

3YH5

W48-06 E4310

W 48-06 E 4311

W 48-06 E 4314

EN ISO 2560E 38 2 RB

EN ISO 2560E 38 2 RB

EI 316 L

EI 318

EI 347

FCW 11

MG 1

MG 2

MG 3

FCW 30

TI 316L

TI 309L

TG 2

FCW 21

FCW 201

ESR 13M

MG 201

TG 201

EN 1600 E 19 12 3 LR

EN 1600 E 19 12 3 Nb R

EN 1600 E 19 9 Nb R

-

EN ISO 14341 G 46 4 M G3 Si 1

EN 1600 E 19 12 3 LR

EN 1600 E 19 12 3 Nb R

EN 1600 E 19 9 Nb R

-

EN ISO 14341 G3 Si1

EN ISO 14341 G4 Si1

-

-

-

T 42 2 P C 1

G3Si1

G4Si1

-

-

-

-

grade 3YSA

-

-

E316 L

-

-

grade3YSA

-

-

-

-

-

3SA3YSA H10

-

grade 3YMS

-

-

E316 L

-

-

-

grade 3YMS

-

-

-

-

-

-

-

-

-

-

-

-

-

grade 3YS

-

-

-

-

-

-

-

-

W48-06 E 316L-16

-

-

W 48-06 ER49S-3

W 48-06 ER49S-6

-

-

-

EN ISO 17632T 424 BM 3

-

--

W 48-06 E 49T1-13SA3YSA H10

3SA3YSA H10

3SA3YSA H10

3SA3YSA H5

CETÜVDBCWBTSE

: Council of European Communities: Technische Überwachungs Verein: Deutsche Bundesbahn: Canadian Welding Bureau: Türk Standardlarý Enstitüsü

ABSDNVBVRINA

: American Bureau of Shipping: Det Norske Veritas: Bureau Veritas: Registro Italiano Navale

For latest updates of approvals & certificates please refer to our website.

GLLRTL

: Germanischer Lloyds: Lloyds Register of Shipping: Türk Loydu

- - - -

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

EN ISO 636W3 Si 1

EN ISO 17634T MoL PM1

EN ISO 2560E 35 AR 12

EN ISO 21952 G MoSiEN ISO 14341 G2 Mo

EN ISO 21952 W MoSi

-

-

-

-

-

-

-

-

ER 316 L

ER 309 L

3 Y

-

-

-

-

-

-

-

-

-

-

-

-

-

ER 309 L

3 Y

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

ER 316 L

EN ISO 17632T 424 PM1

EN ISO 14341 G 46 4 M G4 Si1 G 42 4 C G4 Si1

EN 758 T 42 2 P C 1 T 46 2 P M 1

EN 758 T 42 2 P C 1 T 46 2 P M 1

QUALITY CERTIFICATES AND APPROVALS

23

24

WELDING AT WORKSHOP & RESIDENTIAL AREAS

Monostick 160iTechnical Properties Monotig 160ip Monomag 180

Monostick 160i• Single phase portable MMA (SMAW) DC Welding Inverter. • Excellent arc characteristics with all types of electrodes up to

4mm (5/32").• Low Energy consumption.• Works with Generator Sets and long cables.• Fan Cooled and Thermally Protected against overloading.• Light but rugged design.Monotig 160ip• Single phase portable DC TIG and MMA (SMAW) Welding

Inverter.• Easy Arc Striking with HF or Arc Lifting.• Enhanced professional TIG Controls; Such as Pre-gas,

Slope-up, Pulse, Slope-down, Post-gas & Crater Filling.• Up to 10 Program Storage.• Easy Monitoring of Welding Parameters with Digital Display.• Fan Cooled and Thermally Protected against overloading.Monomag 180• Single Phase Traditional MIG/MAG (GMAW) equipment.• Low Spatter even with CO gas.2

• 2/4 Stroke, Burnback & Post Gas flow controls.• Fan Cooled and Thermally Protected against Overloading.• Running Gear, Lockable Wheels & Gas Cylinder Rack.

230 V / 50 Hz

6.2 kVA

28 A

32 A

7

14-29 VDC

30-140 ADC

0.6-0.9 mm

888x455x870 mm

79 kg

1-17 m/min.

IP 21

Line Voltage (1 phase)

Input Power (25%)

Input Current (25%)

Recommended Line Fuse

Voltage Adjustment Steps

Max. Open Circuit Voltage

Welding Current Range

Electrode / Wire Range

Dimensions (l x w x h)

Weight

Wire Feeding Speed

Protection Class

Product Code

Product Code

Standard Accessories2Work Clamp and Cable (16mm -3m)

2Electrode Holder with Cable (16mm -3m)

K301100203

-

K301500002

Optional Accessories

Torch Abitig 200 (200 A 35% DC-4m)

Gas Pressure Regulator (Ar-CO )2

CO Heater2

-

S520001002

S520009002

-

-

-

Product Code

115-230 V / 50-60 Hz

7.2 kVA

31.5 A

25 A

-

75 VDC

10-160 ADC

2.0-4.0 mm

405x160x312 mm

7.8 kg

-

IP 23S

Product Code

Product Code

K301100203

K301000203

-

115-230 V / 50-60 Hz

7.2 kVA

31.5 A

25 A

-

75 VDC

10-160 ADC

140 ADCRated Welding Current (25%) 150 ADC 150 ADC

1.6-2.4 mm

550x160x312 mm

10.5 kg

V grooved 0.6/0.8 mmWire Feeding Roll Size - -

-

IP 23S

-

-

-

-

-

-

S510032004

S520001002

-

Torch

Torch Sintig 18W-4 (320 A 100% DC-4m)

Torch Sintig 18W-8 (320 A 100% DC-8m)

Water Cooling Unit (CS 200)

S510031211

S510031212

K307000010

WELDING FOR CONSTRUCTION

TD 355Technical Properties

• Rugged design for DC MMA welding of all type of metals at construction sites where severe conditions such as excessive heat or cold, humidity and dust exist.

• Excellent welding characteristics with all types of electrodes including cellulosic. Models over 400 A are good for carbon gouging.

• Simple & Easy operation to save training time.• While welding current adjustment is by a

potentiometer at RA models, this is done by a turning arm at TD & GL models. Optionally remote current control is possible for RA models.

• Due to telescopic arms and big wheels it is easy to move across the construction site. Racking is possible.

• Fan cooled and thermally protected against overheating.

• Digital V/A meters, Hot Start & Arc Force control at RA models.

• Possible changes on welding parameters due to line voltage fluctuations, long welding cable usages, cabinet temperature changes are automatically compensated to assure welding at desired parameters at RA models.

(3 Phase)Line Voltage

Input Power (35%)

Input Current (35%)

Recommended Line Fuse

Welding Current Range

Rated Welding Current (35%)


Carbon Cutting

Welding Electrode Diametur

Protection Class

Standard Accessories


Product Code

GL 451 GL 600 RA 300 E RA 400 E RA 650 E

380 V / 50 Hz

20 kVA

31 A

3x32 A

60-350 ADC

350 ADC

950x660x650 mm

-

2.0-5.0 mm

IP 22

Electrode Holder and Cable

Work Clamp and Cable

2K301000405 (35mm -5m)2K301100403 (35mm -3m)

-

-

-

Product Code

380 V / 50 Hz

27 kVA

41 A

3x63 A

60-450 ADC

450 ADC

920x660x900 mm

8 mm

IP 22

380 V / 50 Hz

35 kVA

53 A

3x80 A

90-600 ADC

600 ADC

920x660x900 mm

10 mm

IP 22

380 V / 50 Hz

17.1 kVA

28 A

3x32 A

10-300 ADC

300 ADC

950x660x640 mm

-

2.0-4.0 mm

IP 22

380 V / 50 Hz

25 kVA

38 A

3x40 A

20-400 ADC

400 ADC

950x660x640 mm

6 mm

2.0-5.0 mm

IP 22

380 V / 50 Hz

45 kVA

68 A

3x80 A

20-650 ADC

Max. Open Circuit Voltage 54-64 VDC 73 VDC 72 VDC 66 VDC 58 VDC 68 VDC

650 ADC

950x660x640 mm

Weight 125 kg 228 kg 244 kg 155 kg 173.5 kg 208 kg

9 mm

2.0-6.0 mm

IP 22

2K301000505 (50mm -5m)2K301100503 (50mm -3m)

2K301000605 (70mm -5m)2K301100603 (70mm -3m)

Product Code Product Code Product Code Product Code Product Code


2K301000405 (35mm -5m)2 K301100403 (35mm -3m)

Remote Control Box

Remote Control Box

Remote Control Box

K301400210 (10m cable)

K301400220 (20m cable)

K301400250 (50m cable)

-

-

-

-

-

-

MMA

25

2K301000405 (35mm -5m)2 K301100403 (35mm -3m)

K301400210 (10m cable)

K301400220 (20m cable)

K301400250 (50m cable)

2K301000605 (70mm -5m)2K301100603 (70mm -3m)

K301400310 (10m cable)

K301400320 (20m cable)

K301400350 (50m cable)

2.5-6.0 mm 2.5-6.0 mm

WELDING FOR MANUFACTURING

RS 200 MKTechnical Properties

• Rugged design for MIG/MAG & FCW welding of all type of metals at manufacturing facilities.

• Excellent welding characteristics, smooth burning with less spatters.

• Simple & Easy operation to save welder training time.

• Digital V/A meters to weld with correct parameters.

• Standard running gear with lockable wheels and cylinder rack for better mobility on the factory floor.

• 220V AC auxiliary socket for CO2 heater.• Fan cooled and thermally protected against

overheating.


Optional Accessories Product Code


RS 300 MK RS 300 M RS 400 M RS 400 MW RS 500 MW

Power SourceLine Voltage (3 Phase)

Input Power (60%)

Input Current (60%)

Recommended Line FusesWelding Current Range

Welding Current (60%) Capacity

Voltage Adjustment Steps


Weight

Protection ClassWire Feeding System

Wire Feeding Roll Size

Wire Feeding Speed

Trigger Control


Weight

Cooling Unit

Water Tank Capacity


Weight (without water)

380 V / 50 Hz

14.5 kVA

22 A

3x32 A

45-400 ADC

400 ADC

4x7

870x590x790 mm121 kg

IP 21

V grooved 1.0/1.2 mm

1-24 m/min.

2/4

560x225x450 mm23 kg

-

-

-

380 V / 50 Hz

4.6 kVA

7 A

3x16 A

40-240 ADC

200 ADC

2x7

890x460x950 mm101 kg

IP 21


1-24 m/min.

2/4-

-

-

-

-

380 V / 50 Hz

9.9 kVA

15 A

3x25 A

40-300 ADC

300 ADC

3x7

890x510x950 mm112.5 kg

IP 21


1-24 m/min.

2/4-

-

-

-

-

2K301100203 (16mm -3m)Work Clamp and Cable

Gas Pressure Regulator (Ar-CO )2

CO Heater2

S520001002

S520009002

2K301100303 (25mm -3m) 2K301100405 (35mm -5m)

380 V / 50 Hz

14.5 kVA

22 A

3x32 A

45-400 ADC

400 ADC

4x7

1015x590x735 mm151 kg

IP 21


1-24 m/min.

2/4

560x225x450 mm25 kg

6.5 lt

760x440x260 mm33.5 kg

380 V / 50 Hz

28.3 kVA

43 A

3x50 A

45-500 ADC

500 ADC

3x10

1015x590x735 mm191.5 kg

IP 21


1/24 m/min.

2/4

560x225x450 mm27 kg

6.5 lt

760x440x260 mm33.5 kg

2K301100605 (70mm -3m)

MIG/MAG/FCW

26

Product Code2K301100405 (35mm -5m)

380 V / 50 Hz

9.9 kVA

15 A

3x25 A

Max. Open Circuit Voltage 18.5-45 VDC17-36 VDC 19-44 VDC 18.5-45 VDC 19-53 VDC19-44 VDC

40-300 ADC

300 ADC

3x7

890x510x950 mm101.5 kg

IP 21


1-24 m/min.

2/4

560x225x450 mm22.5 kg

-

-

-

Torch MTB 25-3

Torch MTB 25-4

Torch MTB 35-3

Torch MBG 501 DW-3

Torch MBG 501 DW-4

RS 400 MK

Product Code

380 V / 50 Hz

14.5 kVA

22 A

3x32 A

45-400 ADC

400 ADC

4x7

890x510x950 mm121.5 kg

IP 21


1-24 m/min.

2/4-

-

-

-

-

2K301100403 (35mm -3m)

18.5-45 VDC

2K301100405 (35mm -5m)

S5200022203

S5200022204-

-

-

-

-

S520022303-

-

S5200022203

S5200022204-

-

-

-

-

S520022303-

-

-

-

-

S520022505

S520022506

• Rugged design for DC PULSE TIG welding of all type of metals except Aluminum and DC MMA welding of all type of electrodes at manufacturing facilities.

• Easy arc starting with HF.• Enhanced professional TIG controls, such as pre-gas,

slope up, pulse, slope down, post gas & crater filling.• Digital displays.• Up to 10 program storage.• Standard running gear with lockable wheels and cylinder

rack for better mobility on the factory floor.• Fan cooled and thermally protected against overheating.

RD 400 TW DCTechnical Properties



Product Code

Product Code

Power Source

Line Voltage (3 Phase)

Input Power (35%)

Input Current (35%)

Recommended Line Fuses

Rated Welding Current (35%)

Max. Open Circuit Voltage

Protection Class (EN 60 529)


Weight

Cooling Unit

Water Tank Capacity


Weight (without water)

380 V / 50-60 Hz

25 kVA

38 A

3x40 A

400 ADC

64 VDC

Welding Current Range 10 - 400 ADC

IP 22

1030x590x730 mm

215.5 kg

6.5 lt

760x440x260 mm

33.5 kg



2K301000403 (35mm -3m)2K301100403 (35mm -3m)

TIG

Torch Sintig 18W-4 (320 A 100% DC - 4m)

Pressure Regulator

S510031211

S520001002

27

WELDING FOR MANUFACTURING

28

WELDING AT REMOTE AREAS

Technical Properties




Remote Control Unit

Product Code2K301000505 (50 mm - 5m)2K301100505 (50 mm - 5m)

Y503000005 (20 m)

Product Code

MotorTypePowerTotal Cylinder VolumeNumber of CylindersCooling TypeStarting SystemFuelFuel Consumption (75%)Fuel Tank CapacityAC GeneratorTypeMax. Power (3 Phase)Max. Power (1 Phase)Max. Power (1 Phase)Power FactorDC WeldingInput Welding CurrentInput Welding Current (60%)Welding Current RangeOpen Circuit VoltageUsable Max. Electrode DiameterComplete SystemDimensions (lxwxh)WeightNoise Level (Lwa)Insulation ClassProtection Class

Trailer

Lombardini 9LD625-228.5 HP (21 kVA)

31248 cm2

AirElectricDiesel

4.7 lt/hour38 lt

400 A-36 VDC (35%)350 A-34 VDC30-400 ADC

70 VDC6.0 mm

1400x630x1023 mm434 kg

99F

IP 23

2 wheels (Standart-Y550550208)

Kubota D1105-E28 HP (20.6 kVA)

31123 cm3

WaterElectricDiesel

4.9 lt/hour38 lt

370 A-35 VDC (35%)350 A-34 VDC30-400 ADC

70 VDC6.0 mm

1590x730x920 mm450 kg

98F

IP 23

2 wheels (Optional-Y550550209)

GenSet A Brushless 15 kVA - 400 VAC 10 kVA - 230 VAC

5 kVA - 48 VAC 0.8

synchronous

MPM 15/400 I-CL MPM 15/400 I-KA MPM 20/500 P

Perkins 1103 A-33G141.3 HP (30.4 kVA)

33300 cm3

WaterElectricDiesel

5.4 lt/hour74 lt

GenSet A Brushlesssynchronous20 kVA-400 VAC12 kVA-230 VAC

-0.8

400 A-36 VDC (100%)500 A-40 VDC30-500 ADC

70 VDC10 mm

2000x900x1200 mm1080 kg

99F

IP 232 wheels (Ops.-Y550550211) or4 wheels (Ops.-Y550550450)

AC Generator (1500 R/min. 50 Hz)

2K301000605 (50 mm - 5m)2K301100605 (50 mm - 5m)

Y503000005 (20 m)

• Rugged design for primarily DC MMA welding of all types of electrodes at construction sites where severe conditions such as excessive heat or cold, humidity and dust exist. Optionally MIG/MAG and DC TIG processes can also be used.

• Excellent welding characteristics with all types of electrodes including cellulosic electrodes and enough capacity for carbon gouging.

• Auxiliary 1 and 3 phase electric outlets can deliver full power beside welding.

• Remote control.• Battery starter.• Automatic idling for energy saving.• Warnings like, battery charge. fuel level, oil pressure, cooling water level and temperature.

• Optional Trailer.

GENERATOR SETS

29

400 A

TT-26

6 mm

8 mm

10 mm

12 mm16 mm

NO

ZZ

LE

S510031331

S510031332

S510031333

S510031334S510031335

1.0 mm1.6 mm2.4 mm3.2 mm4.0 mmCO

LLET

BOD

YES

INSU

LATO

RC

AP

TU

NG

. EL

EC

.

BOTT

OMLO

NGTO

PSH

ORT

CO

LL

ET

1.0 mm1.6 mm2.0 mm2.4 mm3.2 mm4.0 mm

180 A150 A35%

S510031201S510031202

0.5-4.0AIR WATER

S510031320S510031321S510031323S510031324S510031325

S510031310S510031311S510031312S510031313S510031314S510031315

CONSUMABLES

175

mm

1.6 mm2.0 mm2.4 mm3.2 mm4.0 mm

S510038201S510038202S510038203S510038204S510038205

S510031341

S510031342

S510031351

S510031352

Duty Cycle

Product Code

Tungsten Electrode Diameter (mm)Cooling Type

DCAC

4 m8 m

Welding Capacity

TORCHES

MB Grip 501 D

S520022505 S520022506

1.0-1.6

--

-

S520022511S520022512S520022513S520022519S520022514S520022515S520022516S520022517S520022518S520022520S520022521

-

--------

WATER

S520021626

S520022530S520021641

Ergoplus 36

320 A290 A60%

0.8-1.2

S520022326

S520022310S520022311S520022312S520022313

S520022314

S520022317S520022318

S520022330

S520022341

S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022303-

Ergoplus 25

230 A200 A60%

0.8-1.2

S520022222S520022225

S520022255

S520022310S520022311S520022312S520022313

S520022314

S520022317S520022318

S520022230S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022203S520022204

Ergoplus 15

--

-

S520022321S520022322

-------------

180 A150 A60%

0.6-1.0AIR

S520022122

S520022155

S520021560S520022361S520021561S520021662S520021562S520022365S520021661

S520021666

S520022103-

500 A300 - 350 A200 - 300 A100 - 200 A

NOZZ

LENO

ZZLE

SPRIN

GC

ON

TAC

T T

IPCT

HOLD

ERGA

S DIF

FUSER

ST

EE

L L

INE

RTE

FLON

LIN

ER

CO2

Mix/Argon

3 m4 m

12 mm15 mm16 mm

FeFeFeFeFeFeFeFe

Al

FCW

0.6 mm0.8 mm1.0 mm1.2 mm1.4 mm1.6 mm2.0 mm2.4 mm1.0 mm1.2 mm1.0 mm1.2 mm

M6M8

SeramicCopper

3 m4 m3 m4 m3 m4 m3 m

3 m

0.6-0.9 mm

1.0-1.2 mm

1.2-1.6 mm

1.6-2.4 mm

0.6-0.9 mm

MIG/MAGTIG

Welding Capacity

Working Ratio

Product Code

Wire Diameter (mm)Cooling Type

WWT 18SC UD

400 A280 A100%

S510031214S510031218

1.6-4.8

-

S510031430-

S510031432-

S510031333---

S510031421S510031423S510031424

---

S510031414S510031413

-

-

S510031341

S510031342

-

-

6.5 mm

9.5 mm

11 mm -

WT-20 (Red) WP (Green) WC-20 (Gray)

S510038101S510038102S510038103S510038104S510038105

S510038301S510038302S510038303S510038304S510038305

200 A

-

- ------

--

--

--

-

-

- -

--

-

--

--

%100450 A500 A

Organize Sanayi Bölgesi Manisa, Turkey

[email protected]

+90 236 226 26 88

+90 236 226 26 89

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