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HKS GroupMainCatalogue

M a d e i ng e r m a n y

ContentYou will f ind everYthinG here

04HKS gRouP06 Growth all along the line08 development is what drives us

32infoRmationS32 application Guide34 hKS worldwide

10aPPliCationS10 rock drilling machines and Mining12 Basket rotation14 Muncipal vehicles16 Power actuator technology

18PRoDuCt guiDe - WHat aRe RotaRy aCtuatoRS?18 helical22 helical and hydraulic Cylinder24 rack and Pinion and vane26 rotary lift Combination28 Xtratilt, rotoBox and tiltrotator30 Powerpack and Pump

QuiCKfinDeR f ind what You need More QuiCKlY

diSCover the DiffeRenCe.diSCover the PoWeR and PReCiSion.

torque up to Page

5.000 nm all rotary actuators

8.000 nm 20,21,22,23,24,25,27,29

10.000 nm 20,21,22,23,24,25,27,29

12.000 nm 20,21,22,23,24,25,27,29

16.000 nm 20,21,23,24,25,37,29

40.000 nm 20,21,23,24,29

50.000 nm 20,21,23,24,29

100.000 nm 20,23,24,29

720° 20,24

1080° 20

1500° 20

working pressure up to

Page

100 +125 bar 23

150 bar 29

210 bar 20,21,22,23,25,27

350 bar 23, 24

175.000 nm 20,23,24

250.000 nm 20,23,24

350.000 nm 24

angle of rotation Page

90° all rotary actuators

140° 20,21,22,23,24,25,27,29

180° 20,21,22,23,24,25,27,29

280° 20,21,23,24,25,37,29

360° 20,21,22,23,24,27

the right actuator for your application

are you looking for a particular torque, angle of rotation or working pressure?

application Page

agricultural machines 20,21,22

assembly lines 20,27

automotive industry 20,21,23,24

Basket and jib rotation 20,21,22

Bending machines 20

Building machines 20,21,22,23

Butchery machines 20

Butterfly and Ball valves 23

Cart tippers, side loaders 21

Container cranes 22,25

Concrete industry 24

Concrete Sprayer 20,21,22

Concrete mixing technology 20,21,22

Crane building 20,21,22

demolition and scrapping technology

20,23

entertainment industry 25

excavator bucket tilting 28,29

fittings 23

food processing industry 23

application Page

foundry 20

Garbage trucks 21

handling technology 26,27

logistics and traffic 20,21,22

Machine building 20 to 24

Mining and rock drilling machines

20,21,22

Mining machines 20 to 24

Municipal vehicles 20,21,22

offshore 23

Packing machines 20

Pharmaceutical industry 20

Pile drivers 20,21,22

Platform rotation 20,21,22

Power plants 24

Printing machines 20

refineries 20,23,27

robot manufacturing 20,21,22

Ship building 23,30,31

Ship cranes 22

application Page

Ship rudder adjustment 24

Shut-off flaps 23

Spreader 22,25

Steel industry 20,24

test benches 20,21,22,27

textile machines 20

timber machines 20,21,22,24

tool machines 20,23,25,27

transfer lines 20,27

tyre industry 24

underground rock drills 20,21,22

vehicle building 20,21,22

vehicle superstructures 20,21,22

vehicle technology 20,21,22

ventilation technology 20,21,22

vibratory grinding technology

20,28

Yacht building 20,21,22

HKS . . .th iS iS who we are

foreword

Since 1970 there has only been one name in the field of hydraulic, pneumatic and mechanical components and systems on which you can rely on without com-promise. hKS is your specialist when it comes to unsur-passed quality, safety and performance.

we develop, design and produce to the highest level to meet your demands, without exception. Customers all over the world rely on our extremely dependable products and, that way, have turned us into the world market leader in this field.

our product range extends from rotary actuators, swi-vel actuators, rotary-lift combinations to cylinders and covers fields of application from the entire industrial sector to also mobile areas.

Steady growth and the preservation of independence as a strong family-owned company are our goals.

4

Günter höhn Managing director hKS Group

Company Site: neukirch

Company Site: wächtersbach-aufenau

the HKS group

Walter Höhn gmbH

walter höhn Gmbh is the oldest of the companies. Since its establishment in 1970, it has manufactured mechanical com-ponents in the best German engineering tradition. even though production of the parts takes place in the most modern CnC processing centers, the spirit of the founder remains alive with-out compromise to the precision of the mechanical production line. walter höhn Gmbh is responsible for the manufacture of quality components used in the production of the actuators.

HKS Dreh-antriebe gmbH

hKS dreh antriebe Gmbh is primarily responsible for product development and sales. Since 1985, it has shared the same management with walter höhn Gmbh. owing to the acquired expertise found within hKS dreh-antriebe Gmbh, hKS‘ rotary actuators are now the leading product in its sector within eu-rope. together with its customers, hKS dreh antriebe Gmbh designs specialized solutions for specific tasks. for example, a research project done in cooperation with technical university in dortmund increased the efficiency and perfection of hydraulic rotary actuators. hKS dreh-antriebe Gmbh is also responsible for customer service world-wide.

HKS Dreh-antriebe gmbH & Co. Kg

another member of the hKS Group is the hKS dreh-antriebe Gmbh & Co. KG in neukirch (east-Germany). all larger rotary actuators are manufactured in the Saxonian enterprise. due to its location, hKS dreh-antriebe Gmbh & Co. KG makes an ideal partner for customers in eastern europe.

HKS france and HKS north america, llC

the sales company, hKS france, located near Paris, is responsib-le for the support and sales to our french customers. hKS north america, llC is the newest member of the hKS Group. the sales and marketing office on the east Coast improves communicati-on and support for our customers on the american continent.

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DeVeloPment i S what driveS uS

from the idea to its implementation

our high development expertise and flexibility realise your ideas.

we supply you with application-oriented concepts and products that allow you to always stay one step ahead. our products are the result of more than 25 years experience in the fields of cons-truction and development as well as 40 years experience in pro-duction.

your inquiry whether by tele-phone, fax or e-mail.

Consulting Quotation +

technical actuator design.

ordering

8

Din en iSo 9001:2000tÜv certified

our world-wirde known competence in manufacturing

openness and trust are our most important benchmarks

our customers are essential to our suc-cess and consistent customer orien-tation is our benchmark.

Design and development

Benefit from over 25 years of design experience

in-house manufacturingthe manufacturing is carried out under permanent quality controls on state-of-art CnC machines.

assemblyhere your actuator

is assembled with exquisite craftsmanship from individual com-ponents.

test benchevery actuator is fi-

nally tested on our test bench through its

paces.

Deliveryonly an actuator matching up to our ideas of quality and precision and safely pa-cked will leave our fac-tory.

after Saleswe are always there for

you if you need any service or spare parts.

10 further application examples and videos www.hks-partner.com

Construction and mining machines belong to the traditional application fields of our hydraulic rotary actuators. Centimet-re-precise positioning and hard impacts are part of everyday life for our actuators.

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Pure power delivered to exactly the right place

further application examples and videos www.hks-partner.com12

freedom of movement and safety

thanks to our rotary actuator firemen are able to act more flexibly in difficult situations. almost any position is possible with precise control of the rotary actuator.


Versatile and robust in community service

our hydraulic actuators for implements for community servi-ces make workers’ lives easier.

the actuators ensure that the equipment is both mobile and can be positioned exactly. this makes it possible for machines to do work that previously had to be done by hand. thanks to their robustness and compactness, hKS rotary actuators can be used in especially long lasting and ergonomic designs.


Wide range of movement for your buckets

unlimited rotary movement – unlimited possibilities

with our Xtratilt combined with a rotoBox, you are now more flexible than ever before. embankment work is no problem to the Xtratilt. Slewing up to 180° and endless rotation substantially enhance the advantages of attachments. Your excavator will become a multifunctional, multi-purpose machine.

40% more productivity!

upgrade now!

Wide range of movement for your buckets

tilt 180° and rotate 360° endlessly


What are Rotary actuators?

hydraulic rotary actuators are compact units which generate very

high torque in small spaces using hydraulic pressure. Since they can

be controlled precisely and easily despite their high power, hKS rotary

actuators have been a success in almost every area where limited rotary

movements with high torque are required.

high manufacturing precision is required in order to achieve this

functional efficiency and reliability. the actuator’s interior is perfectly

protected and completely immune to dust, dirt and moisture. this

precision, along with the strong, well-sealed housing, allows the

actuator to withstand operating pressures up to 350 bars. rotary

actuators can also be used under very harsh conditions, underground

as well as 2300 meters below sea level. as an example, 224 actuators

were used during the recovery of the russian atomic submarine

„Kursk“ to ensure that it was held horizontally, thereby enabling the

salvage efforts to be carried out safely. actuators are even used in the

pharmaceutical and food processing industries where a high degree of

cleanliness and hygiene are required.

Based on the actuator‘s small physical presence, its strength and

reliability may not be perceivable. the strongest hKS rotary actuator

model can turn over twenty vw Golf automobiles from side to side.

You may obtain further information on the subject of rotary actuators

at:

+49 (0) 6053 / 6163 - 0

www.hks-partner.com

[email protected]

Helical

this design is based on a system with a multiple helical gear. the linear movement

of the piston is converted into a rotational movement via the multiple helical

gears. the rotational movement will be greater if the linear movement of the

piston is longer.

the design of our rotary actuators is very simple, but requires precision

manufacturing in order to ensure their functional efficiency and brand name

reliability. the rotational play of the multiple gear rotary actuators can be

reduced to 10 angular minutes.

Rack and Pinion

the rack and pinion type actuator, in order to transmit the same torque, is

required to be much bigger in size than the rotary vane motor. Generation

and transmission is carried out via a rack piston which is positioned transversely

to a drive journal fitted with a pinion. the resulting shear forces that occur

between the gear teeth and the opposing back of the piston are hydraulically

balanced, or supported by roller bearings depending on the design.

these actuators are particularly suitable for high torques.

Vane

the vane type rotary actuator is characterized by its fixed arrangement of

internal segments, or so-called vanes. a vane segment is fixed firmly on the

housing and the piston segment is fixed firmly on the drive shaft. the vane

type rotary actuator is very compact in design. however, the maximum possible

turning angle is between 270° and 300°.

m-Da-H-f1working pressure up to 3,000 psi / 210 bar

torque up to 70,000 in-lbs / 8,000 nm

angle of rotation up to 360°

foot mounting

Preferred applications:

Platform rotation, basket rotation,jib rotation, construction vehicle

m-Da-H-alworking pressure up to 3,000 psi / 210 bar



reduced weight (aluminium-design)


Platform rotation, basket rotation,jib rotation, construction vehicle

m-Da-Hworking pressure up to 3,000 psi / 210 bar



Shaft with through bore piston rods for electrical wire or hydraulic hoses


Platform rotation, basket rotation, construction vehicle,


Da-Hworking pressure up to 3,000 psi / 210 bartorque up to 2,200,000 lbs / 250,000 nmangle of rotation up to 1080°Special angle of rotation up to 1500°Preferred applications:industry (construction machinery)

Da-H-alworking pressure up to 3,000 psi / 210 bartorque up to 140,000 in-lbs / 16,000 nmangle of rotation up to 1500°reduced weight (aluminium-design)Preferred applications:Platform rotation, basket rotation, jib rotation

HeliCal




foot mounting


Construction machinery, underground rock drills




foot mounting


Cart tippers, side loaders

m-Da-H-f3 alworking pressure up to 3,000 psi / 210 bar



reduced weight (aluminium design)


Platform rotation, basket rotation, jib rotation





Platform rotation, basket rotation, jib rotation




foot mounting


Garbage trucks, cart tippers, side loaders

HeliCal





with load holding valve


Platform rotation, basket rotation, jib rota-tion, construction machinery, construction vehicle




flange mounting


Construction machinery, underground rock drills



Bending moment up to 880,000 in-lbs 100,000 nm



Boat cranes, yacht building, davit steering





Spreader, container cranes




with load holding valve


working platforms, construction machinery

HeliCal

afRSpring return actuator

working pressure up to 3,000 psi / 210 bar

opening moment up to 335,000 in-lbs / 38,000 nm

Closing moment up to 97,000 in-lbs / 11,000 nm


offshore, ball valves, flaps, pipeline valves

ZHworking pressure up to 5,075 psi / 350 bar

Piston diameter up to 16 in / 500 mm

Stroke up to 160 in / 4,000 mm


Scrap shears, construction machinery, food industrie

DKaworking pressure up to 1,450 psi / 100 bar




Machine-building, tool machines

Sa-H2working pressure up to 3,000 psi / 210 bar

torque up to 2,200,000 in-lbs / 250,000 nm

iSo - flange


emergency operation


Ball valves, flaps, butterfly valves

Sa-H1working pressure up to 1,800 psi / 125 bar


iSo - flange

face mounting


emergency operation


Ballvalves, flaps, butterfly valves

HeliCal anD HyDRauliC CylinDeR


DZKworking pressure up to 5,075 psi / 350 bar


flange or foot mounting

angle of rotation up to 360°, more on request


Power plants, steel mill, helm or rudder steering in boats and ships

DeK1working pressure up to 5,075 psi / 350 bar





Power plants, steel mills

DeKworking pressure up to 3,000 psi / 210 bar





Cement production, tire industry

RaCK anD Pinion

HSworking pressure up to 3,000 psi / 210 bar


Max. angle of rotation 280°


industry, tool machines

mPworking pressure up to 1,000 psi / 69 bar




industry, tool machines

SSworking pressure up to 3,000 psi / 210 bar




industry, tool machines, spreader,container handling

HPSDworking pressure up to 2,030 psi / 140 bar




tool machines, entertainment industry

Vane

Rotary lift Combination

as technology advances the movement processes are becoming more and more

automated. the rotary-lift combination from hKS is the ideal solution if you

need to carry out synchronized or individual rotational and lifting movements.

the well proven hKS rotary actuator with a double acting linear motion unit

has been condensed into a compact module in order to do this. Modules that

best meet your needs can be chosen from our two model ranges.

You may obtain further information on the subject of rotary lift combinations

at:

+49 (0) 6053 / 6163 - 0

www.hks-partner.com

[email protected]

26 further application examples and videos www.hks-partner.com

DHK-H-ZHworking pressure up to 3,000 psi / 210 bar


angle of rotation up to 360°, more on request

lifting stroke up to 28 in / 700 mm

lifting force up to 34,000 lbs / 150,000 n

tractive force up to 25,000 lbs / 110,000 n


tool machines, tool changers, handling technology

DHK-H-ZVworking pressure up to 2,320 psi / 160 bar



lifting stroke up to 48 in / 1,200 mm

lifting force up to 80,000 lbs / 360,000 n

tractive force up to 40,000 lbs / 180,000 n


tool machines, tool changers, handling technology

HKS Power actuator technology

the slewing mechanism of the hKS Power actuators is based on the coarse

thread principle. here the linear movement of the piston is converted to a

powerful rotary movement by multi-turn coarse threads rotating in opposite

directions on the housing, piston and shaft when the piston is subjected to

compressive stress. if the hydraulic circuit is closed by an adjustable valve,

which at the same time prevents the piston and shaft from moving, the attach-

ment remains stationary in any desired working position!

You may obtain further information on the subject of hKS Power actuator

technology at:

+49 (0) 6053 / 6163 - 0

www.hks-partner.com

[email protected]


tilt 180° and rotate 360° endlessly

tiltRotatorworking pressure up to 3045.79 psi / 210 bar



360° rotation (endless)

holding moment up to 792,000 in-lbs / 90,000 nm


Bucket and ancillary equipment for construc-tion machinery

RotoBoxworking pressure up to 2030.53 psi / 140 bar


360° rotation (endless)

turns/Minute max. 8



Xtratiltworking pressure up to 2610.68 psi / 190 bar



holding moment up to 1,452,000 in-lbs / 165,000 nm



Powerpack

Modern drilling rigs have carefully tuned regulatory systems which ensure the

stable trimming of the platform in every weather condition. from the control

centre the electro-hydraulic hKS „Powerpacks“ are controlled by computer in

order to open or close the fittings with which the tanks are filled or emptied.

the hKS Powerpack is a combination of hydraulic rotary actuators and

hydraulic power units. this combination results in a stand alone system which

can be controlled electrically or hydraulically. the pump can be used in a case

of emergency.

You may obtain further information on the subject of Powerpacks at:

+49 (0) 6053 / 6163 - 0

www.hks-partner.com

[email protected]


Pumptype Gl290-25

tank capacity: 0.58 gal / 2.2 l (optional with 1.6 gal / 4 l)

delivery: 1.52 cu-in / 25 cm³

working pressure up to: 2,610 psi / 180 bar

weight: 16.5 lBS / 7.5 kg

Material: aluminium pump head, casted aluminium tank

PowerpackhKS Part-turn actuator Sa-h 55 to Sa-h 140


emergency operation

e Box

electronically / hydraulically controlled

aggregat: ZB 1632, compl. version for double and single acting actuators

delivery volume: 0.11 gal/min / 0.4 l/min

absorption: 24.4 cu-in / 400 cm³

electromotor: 230 vaC one phase with operation condenser

Protection cat: iP 68

Power-up time: S3 10 %


Ship building industry

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2. loads requirements

is this quantity based on a nonrecurring project or a permanent annual quantity?

how is the application currently being performed (e.g. systems, devices, mechanisms, etc.)are there any alternative designs or methods being considered?

Com

pany

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Com

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, Zip

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Mass moment of inertia (kgm² or lbs-inch-sec²)

estimated annual quantity

Max. axial load exerted on the output shaft of the actuator (kg or lbs)

*Max. radial load exerted on the output shaft of the actuator (kg or lbs)

*if external bearings are used, is it possible that any misalignment of the structure will cause binding loads in the actuator? Yes no

are there any dynamic loads applied to the actuator? Yes no

*will the loads be supported by: the actuator? external bearings?

how often will the loads be applied?

do all above loads include dynamic and/or other potential overloads? Yes no - explain

will the actuator be exposed to shock loads? Yes no - explain

to be able to select the best actuator for your application please answer the following questions as accurately as possible. any kind of photographs, detailed installation drawings, load graphs or a simple hand drawn sketch are very useful. missing or incorrect information can result in damage to the actuator and/or the operating unit. feel free to consult us at length and assist us with your planning.

!

3. torque requirements

*will torque be transmitted from one or both ends of the actuator? one side Both Sides

required holding torque (nm or inch-lbs)

arm length from rotation centre point to centre point of weight (m or inch)

weight to be rotated (kg or lbs)

*Bending moment (nm or inch-lbs)

*required output torque (nm or inch-lbs) @ (bar or PSi)

1. general information

Brief description: what the actuator should be used for

1

aPP

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ati

on

gu

iDe

5. Pressure and fluid requirements

6. additional required options and other considerations

4. Rotation requirements

is the fluid compatible with nitrile and polyurethane seals and glass reinforced nylon bearing materials? Yes no

in which direction is the actuator output shaft mounted? vertical horizontal

what is the flow rate on normal operation? (ltr/Min or gpm)

*what is the max. required speed? degrees in sec

*what is the cycle frequency? cycles per sec

what is the expected life of the actuator? years or cycles

what kind of hydraulic fluid will be used? Standard petroleum-based Synthetic other

how much working hours will the actuator do in a day/Month/Year? cycles per day/month/year

what are the hydraulic fluid temperatures of the actuator? (°C or °f) : Min. Max.

what is the surrounding temperature the actuator is operated in? (°C or °f) : Min. Max.

are there any special dimension or weight limitations?

*what is the hydraulic working pressure? (bar or PSi) Max. Min. normal

load holding valve required? Yes no Cushioning in end position required? Yes no

*rotation required (degrees)

how much mechanical backlash is acceptable? (degrees)

how accurately does the load need to be positioned? (degrees)

how will the actuator be stopped at the end of rotation?

internally external stops other

angle adjustment required? Yes no Position indication required Yes no (inductive, encoder, other

*output shaft requirements? Pivot hollow Splined tapped flange other

7. Rotary lift Combination

what is the minimum pull force? (n or lBS)

Max. radial load exerted on the output shaft of the piston rod? (Kg or lBS)

what is required stroke? (mm or inch)

Speed of hydr. cylinder (mm) in seconds

what is the working pressure of hydr. cylinder? (bar or PSi)

what is the minimum push force? (n or lBS)

* re

quire

d fo

r an

off

er

Com

pany

nam

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Com

pany

per

son

Stre

et

City

, Zip

Phon

e

fax

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ail

web

page

to be able to select the best actuator for your application please answer the following questions as accurately as possible. any kind of photographs, detailed installation drawings, load graphs or a simple hand drawn sketch are very useful. missing or incorrect information can result in damage to the actuator and/or the operating unit. feel free to consult us at length and assist us with your planning.

! 2

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to:

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will the actuator be sprayed with high pressure fluids? Yes no

further informations www.hks-partner.com34

ouR PaRtneRS wherever You are – we are CloSe to You

auStralia Q

auStria Q

BelGiuM Q

Canada Q

China Q

finland Q

franCe Q HKS france

Great Britain Q

india Q

italY Q

netherland Q

new Zealand Q

north aMeriCa Q HKS north america

norwaY Q

ruSSia Q

South afriCa Q

South Korea Q

SPain Q

Sweden Q

SwitZerland Q

Copyright hKS dreh-antriebe Gmbh®

04/2010 illustrates similar. we do not guarantee the accuracy of the information given. we reserve the right to make technical modifications. din en iSo 9001:2000 tÜv certified

HKS Dreh-antriebe gmbH®

Leipziger Straße 55d-63607 wächtersbach-aufenaufon: +49 (0) 6053 / 6163 - 0fax: +49 (0) 6053 / 6163 - 39

Walter Höhn gmbHLeipziger Straße 53d-63607 wächtersbach-aufenaufon: +49 (0) 6053 / 6163 - 0fax: +49 (0) 6053 / 6163 - 39

HKS Dreh-antriebe gmbH & Co. KgBönnigheimer ring 23d-01904 neukirch/lausitzfon: +49 (0) 35951 / 3490 - 0fax: +49 (0) 35951 / 3490 - 49

further information about or prducts available atwww.hks-partner.com

or get in touch with us [email protected]

We are there for you!

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