Custom Precision Metal Stampingand Industrial Fasteners

TS 16949 ISO 14001

MM MasterManufacturing Co., Inc.

Mastering QualityIn an age of JIT deadlines and tight turnarounds,Master Manufacturing has developed a process thatemphasizes quality craftsmanship and personalservice, while delivering a quality product. Fromconcept to prototype to finished product, you can relyon Master Manufacturing’s vertically integrated facilityfor your One Stop Sourcing Solution!

With over 45 years of design, engineering, andreengineering experience, highly skilled and certifiedmaster craftsmen, and a full-service, state-of-the-arttool and die facility, Master Manufacturing is able toreduce tooling lead-times and costs and provide aconsistent product from start to finish. Our internallycontrolled processes eliminate concerns forout-sourced quality control, earning us CertifiedStatus with many of our customers.

Our commitment to Quality through StatisticalProcess Control benefits our customers by increasingcustomer product reliability and reducing our totalmanufacturing costs. Master Manufacturing iscertified to ISO/TS 16949 Quality Standard and ourEnvironmental Management System is registeredto ISO 14001.

Committed to QualityContinuous improvement programs are developedthrough the use of APQP (advanced product qualityplanning) and applying SPC (statistical processcontrol) and FMEA (failure mode and effects analysis)methods to our process. This framework formeasurement and control of process allows forcontinuous evaluation to find opportunities forimprovement in the manufacturing, finishing andassembly processes we provide to our customers.

• Project Launch Plan from tool design to production • Electronic in-die monitoring • Management systems for on-going Process Control

Testing Capabilities • Neutral Salt Spray • Plating Thickness • Coating Weight • Rockwell Hardness

Committed to Our CustomersMaster Manufacturing completes the manufacturingprocess with stringent quality controls and personneldedicated to exceptional customer service. Everycustomer call is answered by a live representativeinstead of an automated attendant.

• Quick Turnaround on Requests for Quotation • Rapid Response to Customer Inquiries and Change Orders • Direct Sales Contact and Internal Customer Support

Producing Quality PartsProduct performance relies heavily on the individualparts that make up the whole. MasterManufacturing’s production process can deliver largevolumes of high quality parts , and we are able toreduce costly downtime by using our in-housestate-of-the-art tool & die shop. Our equipment givesus the capacity to produce large quantities offirst-quality parts in a short time, including productionof over 20 million pieces per year per job.

Production Equipment • (26) Four-slide machines capable of producing components 2+ inches wide • (4) 60 Ton Rousselle assembly presses • (5) AIDA servo punch presses from 45T to 220T • (1) High speed Minster press

Secondary Operations • Riveting • Staking • Tapping • Vibratory sorting • Deburring

Materials used in production • Spring Steel • Low Carbon Steel • Stainless Steel • Galvanized Steel • Aluminum • Copper • Brass • Others

Product FinishingMaster’s Finishing and Secondary Operation is astandout strength in our operations. We are one of thefew precision parts producers that also offers the finalstep to a stamping: Product Finishing. Our finishescomply to most automotive, appliance andgovernment specifications while the key processparameters are measured by our computerizedplating line.

• (2) Austemper Heat Treatment Lines • Automated Zinc Electroplating Line • Waste Water Treatment Facilities • Zinc Phosphate Line • Automated Dip-Spin Paint Line • Hex free-RoHS Compliant Chromates • Colored Dyes • Value-add Assembly • Packaging and Distribution • High Temperature Bake and Cure Ovens • Citric Passivation

Speciality FinishesWe have strategic alliances with ISO certifiedsuppliers for the following finishes:

• E-Coat • Nickel Electroplating • Anodizing • Plastisol Coating • Powder Coating • Automotive Organic Coating • Electro-Polishing • Alloy Zinc Electroplating • Many Others

Purchasing and ShippingOur capabilities for sourcing raw material andcomponents domestically and globally for productionaligns us with suppliers that provide low costadvantages to meet our customers demand for JIT andKanban shipping methods. • EDI (electronic data interchange) for daily, weekly releases • MRP systems to control all production processes • Custom Bar Coding, EZISM, ASN (advanced shipping notice) • Customer provided transit, Full Truckload or LTL consolidation • Supplied non-returnable corrugate shipping boxes • Customer supplied returnable containers for closed loop system

AssemblyMaster Manufacturing’s assembly services can be anextension of your company’s lean manufacturingprogram. Whether your needs are simple kitting of partsor joining parts of an assembly together, our lean cellsare equally adept at meeting customer needs, helpingto realize higher productivity and lower costs.

• Supply chain management • Reduced in-process inventory and associated carrying costs • Time and motion studies for waste elimination • Work station and line design for improved productivity • Streamlined operations to reduce overall costs

Engineering – The First StepWhether designing a component from scratch orreengineering an existing part, Master’s engineeringteam focuses on meeting your specific applicationrequirements in order to result in a functional and costeffective product. A successful product is directlyrelated to a strong prototype.

Master Advantages • Engineering and Design assistance for superior production performance • Quick turn around on Prototype sampling • Prototypes are 95% to specifications for testing fit and function in a product • Prototype testing increases cost efficiency and development speed

In-House Tool & Die FacilityMaster’s State-of-the-Art, 12,000 sqft Tool & DieFacility is equipped with the most advancedMitsubishi Wire EDM machines, Mitsubishi EDM HoleDriller, Mazak CNC Lathe, CNC Mills, and grindersthat will exceed your expectations. Our tool room isstaffed by Master Craftsman with over 90 years of toolbuilding knowledge capable of producing progressivedies, four-slide dies, and our own innovative toolsused in our secondary operations and assemblies.

Engineering software supported • SolidWorks • CATIA • AutoCad • MasterCam • Customer specified software

CertificationsISO/TS 16949 and ISO 14001

Industries Served (but not limited to)• Automotive• Appliance• Electronic• Industrial• Lighting• Computer• Military• Furniture• Railroad• RV

Customers (Partial list)• Whirlpool• Electrolux• General Electric• Johnson Controls• IAC( International Automotive Components)• General Motors• Supply Technologies• Scientific Lighting• Magna Powertrain• Chrysler• Flextronics• Nitto Denko• Jones Plastics• Mercedes• Kimball• Electrical Components International• Air xcel• Mitchell Plastics• Fleetline Products

4703 O’Hara Drive • Evansville, Indiana 47711812.425.1561 • Fax: 812.425.4320

www.mastermfg.com

MM MasterManufacturing Co., Inc.