london 2012 olympic games pjs solutions "f60s" partitions system used for temporary...

London 2012 Olympic Games

PJS Solutions Limited Tel: 01425 472748 Unit 22, Sandleheath Industrial Estate Fax: 0872 331 5137

Fordingbridge, Hampshire. SP6 1PA E-Mail: [email protected]

Company No. 06262981 Website: www.pjssolutions.co.uk

High Bay Industrial Walling Solutions up to 26m high

Temporary Jumbo Stud Partition to Segregate Boxing and Fencing

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Clients Brief Build a huge temporary Jumbo Stud Partition wall for the London 2012 Olympic Games in the ExCel Exhibition Centre, Docklands London to segregate the Fencing from the Boxing.

The Partition to be 88m long x 10.2m (approx 900m2) high which required a 1 hour fire rating and painting with 2 x coats of white emulsion paint in only 7 days!!

The owners of the ExCel Exhibition Centre said we were NOT to make any holes in the exhibition halls what so ever which engaged the PJS Solutions technical expertise.

In addition the partition had to come down as if it had never been there in 4 days.

Solution PJS Solution’s “F60S” Partition System

System details on PJS Solutions website: “Click this link”

The Completed Partition This wall built and painted in 7 days, in the picture you can see the Fencing being set up for the London 2012 Olympic Games



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Planning / Preparation PJS Solutions technical team carried out the structural calculations for this partition design along with providing details of securing the partition at the base and head without making any holes in the building

Base Fixing Solution








Head Fixing Solution








Services Detailing / Solution

Services Detailing / Solution (Cont’d)

Services Detailing / Solution (Cont’d)








Structural Calculations








Programme & Method of Working

Programme & Method of Working (Cont’d)








Starting Works

Material deliveries on the first day:

• 1 x lorry load of 200mm wide metal stud “C” sections & 204mm deep channel.

• 1 x 26 tonne articulated lorry load of 12.5mm Fermacell board.

• 1 x articulated lorry load of RS45 75mm Knauf Rock Universal Slab.

Stage 2 of Works








Stage 3 of Works

Stage 4 of Works








Stage 5 of Works

Stage 6 of Works








Stage 7 of Works

Stage 8 of Works








Build Sequence: 1. First morning James of PJS Solutions received the deliveries and inducted 14 x PJS Solution

operatives

2. The 204mm x 70mm floor channels (10m lengths) were locked into specially designed metal floor shoes which in turn were placed into the 92 wheel slots in the run of the partition.

3. The head of the partition was specially designed to fit around the existing “sliding Excel panel wall” head section incorporating machined timbers which slotted either side. The partition head channel was fixed up through into the timbers.

4. The 200mm by 10.200m long 70mm deep studs were hoisted into the partition one at a time and fixed at the top for H&S reasons.

5. 12.5mm square edge Fermacell boards were laser leveled in and screw fixed to the metal studs using Fermacell joint stick on all board perimeters.

6. RS45 75mm Knauf Rock Universal Slab was installed in the void.

7. Once the Fermacell boarding had been completed Fermacell fine Surface treatment was applied to the Fermacell boards ready for decoration.

8. To apply the 2 x coats of emulsion we used 2 industrial paint sprayers.

Removing the Wall

In September just after the Paralympics games were over we were given 4 days to take the wall down and recycled every last piece.

1,200 pieces of insulation.








6.5 tonnes of steel

26 tonnes of Fermacell recycled by Arrow Gypsum Recycling,

PJS Solutions left the Exhibition Halls as we found them; spotless.








Overall the project experience was very good and PJS Solutions are proud to be part of the London 2012 Olympics Build.

More information at www.pjssolutions.co.uk/London2012Olympics.html

Contact James Stride T: 01425 472748 OR M: 07896 251973 or email [email protected]



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london 2012 olympic games pjs solutions "f60s" partitions system used for temporary...

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