Mar 2008 Page 1

Development of a Logistics BI System for Hydro Polymers

This is an Business case where there are multiple factories consuming/producing multiple products.Products flow in/out of Stocks transported by ships, trucks etc.Slide 2-4 show the Material Flow Specification for parts of these factories i.e. how is all it interconnected.This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business casePicture is pretty stationary, but small changes might take place, Stock levels are critical and Logistics planning key to success.Slide 5 shows all the Shipment activities for all these factories again a part of the BA because its essential in this Business caseSlide 6 is a result of the design i.e. arranging interrelated flows pr. Excel sheet. Will be filled with data pr. day, month etc. and integrated with SAP both ways etc.

Slide 7 shows some of the user interface for the final systemMain goal is to have this intuitive logical functionality and user interface that can deliver the demands/needs from the BA.Main demand is to have full control of this Material Flow including short/long term past/planning data.Other demands are documentation pr. Shipments, graphical control of all kind of data, aggregated reports etc.

Mar 2008 Page 2

Ship

Ship

aShip

Ethane2000 – 11400

ET4901 Cons

Propane / Butane15000 – 45800

ET5901

PY-GAS550 - 3550

ET7801 Ship

PY-OIL410 - 1470

ET7901Truck

PY-OIL300 - 3000

Pronova Cons

C4-MIX220 - 2870

ET6401 Ship

Propylene270 - 2600

ET5801 Cons IneosShip

Spent Caustic1700 - 5936

ET2701 Ship

Ethylene1300 - 12500

ET4801

IneosBytteHPS

ConsPipeline 50%

X Cons 2 & 3

Cons

* Ia*0.76+Ib*0.76*0.04

* 0.02

* 0.03

* 0.035

* 0.03

* 0.39

* 0.123

* 0.045

* 0.077

* 0.01

* 0.035* 0.011

Prod

Prod

Prod

Prod

Prod

Prod

Ship

Pipeline 50%

I

I

I

C

C

C

C

C

C

I

I

C

Factory 1

Ref Page 2Ship

Ship Y LShip Ext

Yara Cons I

I

I

aShip X Cons I

aShip Ineos Cons I

aShip Yara Cons I

aShip X Cons I

aShip Ineos Cons I

a

Ship NHE Cons ITransfer I

IBoiler I

Ineos Cons IneosShipProdC I

NHPTransfer

ProdCI

Ineos ShipProdC

NHP ShipProdC

C CalcI Manual InputL Internal ShipmentX SAP Hist & Manual Planning Input

SAP Hist, SAP 3 Mnd Plan (PVC Prod) & Manual Planning InputYZ SAP Hist & 3 Mnd Plan & Future Plan calc from VCM Cons Plan

Mar 2008 Page 3

/0.284Cons

HCL Onspec100 - 1000

VT1700Ship Kemira

Cons

VCM500 - 8400

VT2709HPI Østre

ShipHPSHPL (SSS)HPL (Vopak)Ext

VCM300 - 3730

Østre Cons

EDC500 -15000

WetCons

ShipHPS

Salt7000 - 18000

KT1100ShipProd/ 1.7 Prod*1.4

Prod/ 0.826/ 0.23

HE/LEVT2711Prod/ ??

/ ?? Cons Prod

(DC)

Prod(OXY)

HCL

L

X

C

C

C

L

C

C

LL

I Prod SA1

Prod SA2

Cons

NaOH Mem Prod

Factory 2, 3, 4 & 5

Ref Page 3

EDC Dry1500 - 8000

VT2702/3ShipExt

TransferI

Ref Page 1

Prod Plant 5

* 1.12

Cons C C

/ 3 Int. ConsProd

C

X

Ship GropaTruck

HCL50 - 500

Offspec

Transfer

1X

EDC500 -3500Recycle

TransferI

Y

Y

Y

Z

Z

Z

X II

I

C CalcI Manual InputL Internal ShipmentX SAP Hist & Manual Planning Input

SAP Hist, SAP 3 Mnd Plan (PVC Prod) & Manual Planning InputYZ SAP Hist & 3 Mnd Plan & Future Plan calc from VCM Cons Plan

Mar 2008 Page 4

NaOH Mem1000 - 14000

Int. Cons

ShipProd* 1.12C

ExternalInternal

Truck ….

ChlorineProdS

Truck Truck

NaOH Mem200 - 4575

Truck

NaOH Mem200 -4125

Truck

NaOH Mem100 - 5000

Truck

NaOH Mem80 – 3150

Truck

NaOH Mem91 - 2950

TruckI I I I I I I

II

II

Factory 6

Jetty

Ship IntShip Ext

Ship IntShip Ext

Ship IntShip Ext

Ship IntShip Ext

Ship IntShip Ext

Ship IntShip Ext

Ship IntShip Ext

Ref Page 2

NaOH Men250 - 7000

NaOH Mem90 - 1875

KalundborgVejle Kaskø Hamina

VejleKalundborgKaskøHamina

Ghent Essex

NaOH Mem0 - 3000Factory Transfer I

50%GhentEssexImmingham

Immingham

NaOH Mem250 - 5000

Truck I

Ship IntShip Ext Brikenhead

NaOH Mem100 - 3861

Truck I

Ship IntShip Ext Baltimore

NaOH Mem100 - 3000

Truck I

Ship IntShip Ext Savannah

VejleKalundborgKasköHaminaGhentEssexImminghamBirkenheadBaltimoreSavannah

C CalcI Manual InputL Internal ShipmentX SAP Hist & Manual Planning Input

SAP Hist, SAP 3 Mnd Plan (PVC Prod) & Manual Planning InputYZ SAP Hist & 3 Mnd Plan & Future Plan calc from VCM Cons Plan

Mar 2008 Page 5

Shipment Overview

XEthanePropane / Butane

Yara

EthylenePropylene

C4-MIXPY-GASPY-OIL

Spent Caustic

Ineos

Ethylene

Y

EthanePropane / Butane

EthanePropane / Butane

C4-MIXPY-GAS

Salt

NaOH MemNon

Hydro

NaOH

HCL GropaKemira

VCM

VCM

EDCEDC

Akzo

VCM

SaltFrisiaUnion

NaOH Hg

ZSSS

ZVopak

VCM

VCM

NAB

NaOH Hg

NaOH Hg

NaOH HgEthylene

Fredriksskans

Norrköping

Rönnskär

Denmark

NaOH Mem

NaOH Mem Kalundborg

Vejle

Finland

NaOH Mem

GhentNaOH Mem

UK

NaOH Mem EssexImminghamNaOH Mem

US

NaOH Mem

BrikenheadNaOH Mem

NaOH Mem

Baltimore

SavannahNaOH MemKaskøHamina

Mar 2008 Page 6

PetroPlan Daily Reports and fields that gets automatically update with historical actual figures from SAPX

Mar 2008 Page 7