logistics bi borealis

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Mar 2008 Page 1 Development of a Logistics BI System for Borealis This is the same system as the one that was implemented at Hydro Polymers and the principle behind the whole concept similar. The slides below shows the Material Flow Specification for parts of these factories i.e. how is all it interconnected. This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business case

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  • Mar 2008 Page 1

    Development of a Logistics BI System for Borealis

    This is the same system as the one that was implemented at Hydro Polymers and the principle behind the whole concept similar.The slides below shows the Material Flow Specification for parts of these factories i.e. how is all it interconnected.This gives the basic for the Business Analysis (BA): Structuring, quantifying and visualizing the core of this Business case

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 2/20

    Production Sites C-TRUE AS

    SinesPortugal

    PorvooFinland

    SchwechatAustriaBurghausen

    Germany

    StenungsundSweden

    RafnesNorway

    AGT, NSPO, Kallo BelgiumFAO, Beringen Belgium

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 3/20

    Naphtha

    Country 1Feedstock

    UC-903

    Ethane

    UC-732UC-904

    UC-901

    TK-929/25Ship ConsFuel Gas

    Cons

    Cons

    C3 Borealis Operative

    Propane

    C3 Borealis Tactical

    SV Statoil

    Throughput

    Borealis Operative

    LPGUC-731

    Cons Cracker FeedFuel GasBorstar

    Propane Blending

    Cons Domestic

    Cons Cracker Feed

    Propane

    Cracker Feed

    Cracker Feed

    Cracker FeedContSpot

    ShipContSpot

    ShipContSpot

    ShipContSpot

    ShipContSpot

    ShipContSpot

    ShipContSpot

    ShipContSpot

    Domestic

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 4/20

    Country 1Olefins

    ProdUC-960

    Propylene

    UC-961PY-GAS

    Prod

    Normally TK-909/10Prod Ship

    Ship

    Transfer Pipeline PerstorpFuel Gas, Other

    Ship

    RAF

    PORFAO

    SIN

    External

    Normally TK-915/27 OtherVOPAK

    TransferLoss/Gain

    Ship

    Fuel OilShip

    TK-911

    TK-1228

    ProdTransfer Pipeline CBFS

    Pipeline, Other

    CBFSShipPipeline

    ProdTK-902

    C4/Raff 2Prod

    Normally TK-903/05/06/32Prod Ship

    Ship

    Normally TK-926

    Treated

    Crude

    C C4

    Raff 2

    MethanolTK-941

    MTBEProd ShipTK-940

    Ship Cons

    Hydro

    Borealis

    Hydro

    HydroBytte

    Hydro (STE Swap)ConsShip

    HydroSwap

    Prod EFAB Cracker

    Cons PEEFAB Gross

    ShipRAF

    Borealis (STE Swap)

    POR

    FAO

    (POR)FAO

    SIN

    External

    (HydroPurchase)External

    HydroPurchase

    (POR)FAO

    Internal BorealisShipment appearing at

    two Sites with a time delayEthylene

    AkzoConsShip

    Sales Pipeline Akzo

    HydroPerstorp

    EFAB Backstream

    Clariant

    Sales

    Sales

    Cons

    Cons

    AGTContrSpotLog Swap

    ContrSpot

    Log Swap

    Other Akzo

    SwapAkzo

    Time SwapTime Swap

    BPExxonOther

    OtherExxonShell

    ExxonShell

    Vopak

    OtherAkzo

    OtherBunaVestsj

    OtherStatoil

    OtherShellHydroStatoil

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 5/20

    X/Country 1Ethylene

    ProdBorealis

    HydroProd

    Net Cons

    Cons

    Bytte

    ShipSTE

    External

    ShipBorealis

    Hydro

    Bytte

    Borealis (STE Swap)ConsShip

    Swap

    X Country 1

    Prod EFAB Cracker

    Cons PEEFAB Gross

    ShipRAF

    Borealis (STE Swap)

    POR

    FAO

    (POR)FAO

    STE

    PORFAO

    SIN SIN

    1) 1)

    2)3)

    5)(HydroPurchase)External 4)

    (POR)FAO

    Export -veImport +ve (Default)

    Swap Type:2) Rafnes4) External Purchase

    Sales

    HydroPurchase

    Pipeline Akzo

    HydroPerstorp

    EFAB to Cracker

    Clariant

    Other AkzoExternal ContrSpot

    ExternalContrSpot

    Log SwapTime Swap

    Log SwapTime Swap

    BPExxonOther

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 6/20

    ET4901

    ET5901

    ET7801

    ET6401

    ET5801

    ET4801Borealis

    Bytte Hydro to Borealis

    Pipeline 50%

    HydroPipeline 50%

    ET4801

    Cons Cracker Feed

    Cons Cracker Feed

    Cons

    Prod

    Prod

    Prod

    Prod

    Ship

    Ship

    ShipCons

    Cons

    Propylene

    Ethylene Ethylene

    Ethane

    LPG

    C4-MIX

    PY-GAS

    Country 2Feedstock & Olefine

    ET6401Prod Ship

    Borealis

    Hydro

    ET7801Prod ShipBorealis

    Hydro

    ShipContSpot

    ShipContSpot

    PP

    Ship

    STE

    PORFAO

    SIN

    External ContrSpot

    Ship

    RAF

    STEPOR

    SIN

    External

    AGT

    ContrSpot

    Log SwapTime Swap

    Log SwapTime Swap

    BPExxonOther

    Prod (Hydro)TransferHydro toBorealis

    Gross

    NetExternalStenungsund

    LDHD

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 7/20

    Naphtha

    Country 3Feedstock

    T-34Cons

    Rail LPG

    Import Unloading

    Cracker Feed

    Transfer

    Pipe FortumPorvooHexanePentane

    P/A C6 Raffinate PipeOlefines Pentane Rail

    Cons Cracker FeedFortum

    Operational: U-19, FB-15017, FB-15014A/B

    Borealis

    Ship

    Cracker Feed

    T-33Cons Cracker Feed

    Pipe FortumPorvooHexanePentane

    P/A C6 Raffinate PipeOlefines Pentane Rail

    Purchase

    Purchase Fortum

    ShipContSpot

    ShipContSpot

    ContSpot

    Butane

    HexanePropane

    Condensate

    Pentane

    Sale

    Sale

    FCC-LightgasFCC-PropyleneMixed gasFCC-Gasoil

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 8/20

    Country 3Olefins

    ProdT-101/10Ethylene

    LDPE PlantPE2 Plant

    Ship

    RAF

    STEFAO

    SIN Internal PorvooShipment appearing attwo Sites with a time delay

    Cons

    Prod T-104/6Propylene

    PP PlantCumene Plant

    Ship

    RAF

    STEFAO

    SIN

    Cons

    PP PlantBullets A/B

    C4Prod S-103/5

    ButadieneT-105/7

    ConsShip Rail/Truck

    Prod LatexiaEka

    BASFDowOther

    Ship

    PY-GASProd ConsShipT-117

    Transfer

    PP Plant (Return)

    Retrurn

    FortumCracker

    AGT

    ExternalSpotContr

    ExternalSpotContr

    Benzen

    Raff 1ConsSale

    Bullets

    Log SwapTime Swap

    Log SwapTime Swap

    BPExxonOther

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 9/20

    Country 4Olefins

    Ship

    F2103/14, T758, FA1-B6(Borealis Share)

    PropylenePipeFAO

    PropylenePP1Cons

    RAF

    STEPOR

    SIN

    External

    Tank

    Exxon Contract

    Ato Contract

    Beringen

    FAO(Exxon/Ato Share)

    ShipEthylene

    Beringen, PE PlantPipeF2160

    RAF

    STEPOR

    SIN

    Swap

    (Exxon/Ato Share)

    (Borealis Share)

    FAO

    Exxon Swap

    Exxon Contract

    Other Time SwapSPA, PE PlantKallo, PP Plant

    ARG PipeBeringen

    Dow/Dupont PipeSPAARG Pipe

    AGT

    AtoSwap

    Other Log SwapVeba Log Swap

    Veba Log SwapOther Log Swap

    Other Log SwapPipe

    Veba Log Swap to IneosVeba Log Swap to Solvay

    Other Spot

    Other Log SwapOther ContractIneos Spot

    ContrSpot

    ExternalContrSpot

    Log SwapTime Swap

    Log SwapTime Swap

    BPExxonOther

    Pipe DeltaPP2

    Other Spot

    Other Time Swap

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 10/20

    Country 5Olefins

    Ship

    S03/6/7/8(Borealis Share)

    Refinery Grade PropyleneConsAGT Kallo PP3 PlantProd Splitter

    AGT(Shell Share)

    Cons

    NSPO

    Propane Feed

    AGTS01/4/5(Shell Share)

    Propylene

    Cons

    Ship

    AGTS01 (Borealis Share)

    Propane R/D

    Propane FeedBorealisShell

    Ship

    AGTS01/4/5(Borealis Share)

    Propylene Ship FAO (Int)External

    Swap AtoSwap Other

    Rail RTC SchwechatBurghausen

    Export

    Rail

    Rail

    BorealisProd Reactor

    Backstream

    Prod SplitterSheetProd Reactor

    Other

    Swap Exxon

    Splitter Feed

    Splitter Feed

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 11/20

    Country 6Olefins

    Rail

    F300/2/3/4/5

    PropyleneDestilationPipe PipeRaw

    PropylenePP3 ProdPP3 Cons

    Other Log Swap

    Veba Contract

    Other Contract

    Pure

    Other Time SwapAGT

    PP5 ProdPP5 Cons

    Schwechat

    OMV Pipe

    Rail

    OMV

    PropyleneOMV PipePure PP4 ProdCons

    Burghausen

    OMV

    OMV PipeEthylene

    Backstream GasBackstream Liquid

    InternalTransferRail

    Backstream

    LDPEProdHDPE Prod

    Cons

    HDPE ProdOMV PipeEthylene

    BackstreamCons

    Wax

    External EthyleneCons

    PropyleneUnloadRTC

    Exxon Log SwapExxon Contract

    Other Log Swap

    Veba Contract

    Other Contract

    Other Time SwapAGT

    Exxon Log SwapExxon Contract

    Other Spot

    Other Spot

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 12/20

    Naphtha

    Country 7Feedstock

    D9101A/B, D10TK09

    Butane

    D6801A/B, Sigs TankShip Cons

    Ship Cons Cracker Feed

    Cracker Feed

    ContrPetrogal

    Spot

    Pipe

    Sigas PipeContr

    Petrogal

    RGP

    D5802, D6901B/CCons Cracker FeedPipePetrogal

    Propane

    Cavern, D6901ACons Cracker Feed

    PipeSigasShip

    Prod

    Other

    Spot

    Raff 2Cons Cracker FeedPipeFortum

    D6801A/B

    Petrogal

    Truck Carbogal

    SigasOther

    PetrogalCepsa

    Fuel Gas

  • 1-January 2003 Version 1.0 Borealis Material Flow Specification Page 13/20

    Country 7Olefins

    Prod

    D206D4801A/B

    EthyleneHD PlantLD1 Plant

    Ship

    RAF

    STEFAO

    PORInternal Sines

    Shipment appearing attwo Sites with a time delay

    Cons

    ProdPropylene

    PE PlantsShip

    RAF

    STEFAO

    POR

    Cons

    LD2 PlantAragonesas

    Crude C4Prod

    ButadieneCons ShipPipeShip

    ProdAromatic Micture

    Ship

    Raff 1Pipe

    TruckPipe

    D306/D5801

    Pipe

    SC

    RGP

    Polimeri

    ExxonAtochem

    Shell

    D7801A/B

    D501A/BChempetrolProd

    DuPontD601A/B

    D502 Fortum

    MethanolD0952MTBE

    Prod D0951

    Cons

    Pipe Petrogal

    PipeEuroresinas

    Raff 2Prod D6801 Pipe Borealis Lda

    Other

    Other Other

    AGT

    Gassing Up (Own)

    ExternalSpotContr

    External ContrSpot

    Gassing Up (Own)

    Gassing Up (Own)

    Gassing up (Sale) for Ethylene, Propylene and Butadieneare included in the Shipment Quantity

    ProdFuel Oil

    PipeCarbogalPower PlantD9501A/B

    Log SwapTime Swap

    Log SwapTime Swap

    BPExxonOther