NEPTUNERESEARCH.COM 1346 S. KILLIAN DRIVE • LAKE PARK, FL 33403 USA • 561.683.6992

Included Item # Description

□ TS2580 1” OD Kit (25.4mm)

□ TS3104 2” OD Kit (50.8mm)

□ TS4173 4” OD Kit (101.6mm)

□ TS4335 6” OD Kit (152.4mm)

Kit Contents Step-by-Step Instructions Sanding Cloth Solvent Cleaning Wipe Protective Gloves Trident-Seal Putty Trident-Seal Pressure Sealing Tape Trident-Glass™ Outer Wrap Compression Film Benefits Instant repair No customer interruptions Simple application No relights Permanent repair Typical Applications Live active natural gas leak repair on: - Threaded fittings - Pinholes up to 1/8” diameter Used above or below ground Gas meter-sets Properties VOCs: None Service Temp: -50 to 250°F (-46 to 121°C) Application Temp: 50 to 150°F (10 to 65°C) Tensile Strength (glass): 41,000 psi (2826.85 bar) Lap Shear (putty): 900 psi (62.05 bar)   

Description Trident-SealTM live natural gas repair kit permanently seals active leaks up to 60 psi (4 bar) without interruption to service. Each kit contains enough material to repair a pinhole up to 1/8” in diameter or a threaded fitting. The Trident family of products was specifically designed and tested for the natural gas industry and requires Operator Qualified training and certification.

Procedures to be taken in handling and storage For ideal shelf life, store Trident-Seal in a cool, shaded area at 72°F (23°C). Do not expose to temperatures above 110°F (44°C) or below 40°F (5°C). Care must be taken when handling Trident-Glass’ hermetically sealed foil pouch to prevent puncturing or scuffing. If the protective foil pouch is punctured, the Trident-Glass will be exposed to atmospheric moisture which will cause it to cure within the foil pouch.

Clean and prep damaged pipe

Fill cracks, holes and voids with Trident-Seal Putty

Wrap with Pressure Sealing Tape

Wrap with Trident-Glass Outer Wrap

** See reverse side of product insert for complete application instructions **

LIVE NATURAL GAS LEAK REPAIR KITS

USE BEFORE:

Patent#: 4,513,275 Made in USA MSDS available at: http://neptuneresearch.com/downloads/

NEPTUNERESEARCH.COM 1346 S. KILLIAN DRIVE • LAKE PARK, FL 33403 USA • 561.683.6992

Precautions The resin used in Trident-Glass will adhere to skin and clothing and may cause skin irritation. Protective gloves should be worn while handling. Care should be exercised to avoid contact with unprotected areas of skin and eyes. Swabbing lightly with alcohol or acetone will help remove resin from skin (prior to set). If eyes are exposed to the resin, flush eyes with water 15 minutes and then contact physician. STORE IN A COOL, SHADED AND DRY AREA. © Neptune Research Inc. (NRI) Syntho-Glass®UV is a registered trademark while Trident-Seal™ and Trident-Glass™ are trademarks of Neptune Research Inc. Patented. Neptune Research, the Manufacturer of Trident-Seal® will replace at no charge to the purchaser any product proved to be defective. Responsibility of the Manufacturer and the Distributor is limited to replacement of the product only. Neither the Manufacturer nor the Distributor shall be liable for consequential or incidental damage or loss of any kind as they do not have any control over the conditions under which these products may be used or over the methods of application. Users should test the product for their particular need and suitability. Users should consult with the Manufacturer or the Distributor for all proposed repairs using the Trident-Seal System. All proposed repairs using the Trident-Seal System must be installed or supervised by Certified Technicians. Neptune Research Inc. (NRI) utilizes a process of continuous product improvement for all of our products. While we do strictly adhere to our products specifications, we routinely implement product improvements. Therefore please contact your local NRI distributor or office for the most current product specifications. TSINS 0411

READ ALL INSTRUCTIONS BEFORE OPENING PACKAGE! 2

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1. Locate origin of leak following standard leak detection procedures. Reduce line pressure to a max of 60 psi (4 bar).

2. Roughen pipe surface using wire brush and supplied sanding cloth to remove excess rust, dirt or loose scale. Remove any oils, greases, soaps or foreign materials from pipe surface by utilizing the included solvent cleaning wipe.

3. Unroll first 6” (15cm) from roll of black rubber Pressure Sealing Tape (PTR) and remove backings. Set aside. Remove Trident-Seal Putty from packaging and knead until uniform in color. Maximum mixing time: 3 minutes. Minimum mixing temp: 50°F (10°C)

COMPLETE #4 OR #5 DEPENDING ON YOUR APPLICATION, THEN PROCEED TO #6

4. PINHOLE: Place a ball of mixed Trident-Seal Putty which is large enough to fill the void above pinhole.

5. THREADED FITTING: Mold mixed Trident-Seal Putty into a 1/8”-1/4” (3mm-6mm) rope and place around entire circumference of the joint, pressing firmly into place. NOTE: the rope should not exceed the shoulder of female fitting.

6. Wrap the black rubber Pressure Sealing Tape (PTR) in overlapping manner in a clockwise direction, working toward putty, pushing it downward into the defect, stretching the PTR to its maximum tension while wrapping DIRECTLY over the putty. This will force the putty firmly into place. DO NOT CHASE THE LEAK, as each wrap provides additional pressure to seal the leak. Use entire roll.

7. STOP! After applying the PTR, test repair by following your leak detection procedures to ensure the gas leakage is sealed and contained. If leak persists, remove PTR and putty and repeat steps 1-7.

8. Water is needed to activate the Trident-Glass Outer Wrap. Put on supplied gloves, open foil pouch and submerge the roll of Trident-Glass in water for 10 seconds. 8 layers of Trident-Glass Outer Wrap are required and must extend 2” (5cm) on either side of the PTR, covering the entire repair site. NOTE: To achieve an 8 layer application, apply 4 passes in a clockwise direction using a 50% overlap. Occasionally twisting the Trident-Glass as it is applied helps it conform tightly to the pipe surface.

9. Apply 4 layers of clear plastic compression film over the entire composite repair, wrapping in the same direction as the Trident-Glass was applied. Using a perforating tool or wire brush, perforate all layers of compression film to allow the gas generated by the curing process to escape. Remove compression film after 10 minutes.

6. Once the Trident-Glass Outer Wrap has reached its initial cure, 28 minutes @ 75°F (24°C), it should be protected with a UV coating, such as Syntho-Glass®UV before returning to service.

NEPTUNERESEARCH.COM 1346 S. KILLIAN DRIVE • LAKE PARK, FL 33403 USA • 561.683.6992

Included Item # Description

□ TWR001 Riser repair kit 1” OD x 12” (25.4mm OD x 30.5cm)

□ TWR002 Riser repair kit 2” OD x 12” (50.8mm OD x 30.5cm)

Kit Contents Step-by-Step Instructions Sanding Cloth Solvent Cleaning Wipe Protective Gloves Epoxy Spreader Trident-Reinforcing Epoxy Trident-Glass™ Outer Wrap Compression Film Benefits No shutdown or relights Simple application No pipe replacement Conforms to irregular shapes No contractor required Integrity management Typical Applications Repair and reinforcement of natural

gas piping due to: - Corrosion repair - Atmospheric corrosion - Riser reinforcement - Mechanical protection - Coating repair - Air to soil interface Used above or below ground Properties VOCs: None Service Temp: -50 to 250°F (-46 to 121°C) Application Temp: 32 to 150°F (0 to 65°C)   

Description Trident-Wrap™ Riser Reinforcement Kits repair non-leaking natural gas risers exhibiting wall loss up to 80% @ <300 psi (20.7 bar). This system enables one to repair corroded piping without shutdown or riser replacement. The Trident-Wrap System is an engineered product which is prepackaged to conform to ASME PCC-2, DOT, ISO TS24817, and CSA Z662 standards for composite repairs, and can eliminate atmospheric corrosion in accordance with DIMP. The Trident family of products was specifically designed and tested for the natural gas industry and requires Operator Qualified training and certification.

Procedures to be taken in handling and storage For ideal shelf life, store Trident-Wrap in a cool, shaded area at 72°F (23°C). Do not expose to temperatures above 110°F (44°C) or below 40°F (5°C). Care must be taken when handling Trident-Glass’ hermetically sealed foil pouch to prevent puncturing or scuffing. If the protective foil pouch is punctured, the Trident-Glass will be exposed to atmospheric moisture which will cause it to cure within the foil pouch.

USE BEFORE:

RISER REPAIR REINFORCEMENT REPAIR KIT

Made in USA MSDS available at: http://neptuneresearch.com/downloads/

NEPTUNERESEARCH.COM 1346 S. KILLIAN DRIVE • LAKE PARK, FL 33403 USA • 561.683.6992

1. Locate area of corrosion. If corrosion is at the air to soil interface, dig up riser to expose approximately 2” (5cm) below the length of area to be repaired, as proper repair of the riser piping requires a minimum of 1” (25.4mm) of good, non-corroded pipe above and below the pipe surface to be repaired.

2. Measure repair area to determine if one or more kits are needed for the corresponding length. Mark area 1” (25.4mm) above and below repair area to ensure proper application of composite. NOTE: If the pipe surface area to be repaired is longer than 12” (30.5cm) , a second repair kit will be required.

3. Remove pipe coating, loose rust, paint and other foreign matter using a wire brush, or included sanding cloth. Remove any oils, greases, soaps or foreign materials from pipe surface using the included solvent cleaning wipe. For engineered applications prepare surface in accordance with our Specification and Application Guide.

4. Mix the epoxy by removing the plastic separator and mixing/kneading epoxy inside of the pouch until no white or green streaks remain.

5. Put on supplied gloves and uniformly apply all of the epoxy to the entire circumference of the pipe using included epoxy spreader. Begin epoxy application at the bottom of the marked repair area and work upward to the top of the marked area up with an even, consistent coverage. Inspect the entire circumference of the repair to ensure that no bare spots are exposed. Ideally there should be 30-45 mils max epoxy coverage.

6. Put on clean gloves. Open the Trident-Glass Outer Wrap foil pouch and submerge the roll of Trident-Glass in water for 10 to 20 seconds. Start wrapping 1” (25.4mm) beyond the epoxy; for vertical applications start the wrap at the bottom of riser and work up. The first 2 layers will be applied using 100% overlap, thus providing 2 layers. Continue wrapping using a 50% overlap pattern until reaching 1” (25.4mm) beyond the epoxy, where you will again use a 100% overlap pattern before transitioning back using a 50% overlap. Continue this process, using 100% of the Trident-Glass supplied. NOTE: Each pass equals 2 layers using 50% overlap; apply 4 passes to ensure a minimum of 8 layers of coverage over the entire repair area.

7. Apply 4 layers of clear plastic compression film starting 2” (5cm) beyond the outer edge of Trident-Wrap, pulling firmly during application. Using a perforating tool or wire brush, perforate all layers of compression film to allow the gas generated by the curing process to escape. Remove compression film after 10 minutes.

8. Once the Trident-Glass Outer Wrap is fully cured, 28 minutes at 75°F (23°C), it should be protected with a UV coating, such as Syntho-Glass®UV, backfill and return to service.

Precautions The resin used in Trident-Glass will adhere to skin and clothing and may cause skin irritation. Protective gloves should be worn while handling. Care should be exercised to avoid contact with unprotected areas of skin and eyes. Swabbing lightly with alcohol or acetone will help remove resin from skin (prior to set). If eyes are exposed to the resin, flush eyes with water 15 minutes and then contact physician. STORE IN A COOL, SHADED AND DRY AREA. © Neptune Research Inc. (NRI) Syntho-Glass®UV is a registered trademark while Trident-WrapTM and Trident-GlassTM are trademarks of NRI. NRI, the Manufacturer of Trident-WrapTM will replace at no charge to the purchaser any product proved to be defective. Responsibility of the Manufac-turer and the Distributor is limited to replacement of the product only. Neither the Manufacturer nor the Distributor shall be liable for consequential or incidental damage or loss of any kind as they do not have any control over the conditions under which these products may be used or over the methods of application. Users should test the product for their particular need and suitability. Users should consult with the Manufacturer or the Distributor for all proposed repairs using the Trident-WrapTM System. NRI utilizes a process of continuous product improvement for all of our products. While we do strictly adhere to our products specifications, we routinely implement product improvements. Therefore please contact your local NRI distributor or office for the most current product specifications. TWINS 0411

READ ALL INSTRUCTIONS BEFORE OPENING PACKAGE!

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