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LINEAR ACTUATOR PRODUCT CATALOG and Design Guidelines Innovative Solutions, Quality Hardware, Unpara!eled Service 1 Avior Control Technologies, Inc www.AviorControls.com / [email protected] / (T) +13038820521 CAGE: 6GST1 © 2012, Avior Control Technologies, Inc All Rights Reserved

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Page 1: Linear Actuator Catalog - aviorcontrols.com€¦ · linear&actuator&for&their&system. With&opNonal&“closed&frame”&linear&components&with&custom&mount3 ing&and&interface&configuraons,&Avior&may&provide&linear&actuators&

LINEAR ACTUATOR PRODUCT CATALOGand Design Guidelines

Innovative Solutions, Quality Hardware, Unpara!eled Service

! 1

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

Page 2: Linear Actuator Catalog - aviorcontrols.com€¦ · linear&actuator&for&their&system. With&opNonal&“closed&frame”&linear&components&with&custom&mount3 ing&and&interface&configuraons,&Avior&may&provide&linear&actuators&

! 2

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

Introduc)on  Avior   Control  Technologies,   Inc   is  a  full  service  custom  motor   and  moNon  control  house,   specifically   servicing  space,  high  vacuum,  ex-­‐treme  temperature  and  high  reliability  industries.  

This  catalog   details  the  characterisNc   performance  and  mechanical  consideraNons  for   linear   translaNon  actuators.     This  design  guide  is  formaSed  to  guide  the  proper   sizing  and  integraNon  of  these  prod-­‐ucts  into  the  next  higher  assembly.    

With  over   three  decades  in  the  Aerospace  MoNon  Control  business,  Avior’s  engineers  have  introduced  a  line  of  motors,  sensors  and  gear-­‐ing  that  have  evolved  beyond  other  products  available  in  this  market.    Materials,   processes  and   design   concepts  are  standardized   for   ex-­‐treme  vacuum   space  environment.     Available   contract   services  in-­‐clude  detailed  dimensional  worst  case  analysis  for  each  product,  So-­‐lidWorks  3D  model,  detailed  project   Schedule,  statused  weekly   and  communicated  to  the  customer   two  Nmes  a  month.    Structural  and  thermal  modeling  reports  are  also  available  deliverables.  

In  addiNon  to  the  state-­‐of-­‐the-­‐art  products  and  services,  Avior  engi-­‐neers  are  recognized  a  leaders  in  the  industry   in   innovaNve  moNon  control  concepts  and  new   technologies.     Currently   under   develop-­‐ment   are   drive   control   techniques   that   significantly   increase   per-­‐formance,  power  output  and  efficiency  of  convenNonal  stepper  drive  systems.    Contact  Avior’s  engineering  department  for  more  informa-­‐

Non  about   our   innovaNve  developments  or   for   a  detailed   technical  proposal  for  your  linear  actuaNon  requirements.  

Using  this  Design  Guide:    SelecNng  a  proper  linear  actuator  to  ac-­‐commodate  all  the  system  requirements  is  an  iteraNve  process.    De-­‐termining  the  force,  velocity  and  the  rotary  component  performance  requirements  of  a  high  reliability  actuator  is  not  a  trivial  exercise.    The  design  engineer  must  consider  translaNon  efficiencies  as  well  as  mass  moments  when  designing  and  specifying  an  actuator.  This  de-­‐sign  guide  walks  the  responsible  engineer  through  the  process  of  sys-­‐tem  level  requirements,  and  working  the  design  backwards  to  the  high  speed  motor.      Motor  selecNon  and  performance  consideraNons  are  also  important  to  the  overall  design.    Working  iteraNvely  with  Av-­‐ior’s  Stepper  Motor  Catalog  and  Housed  Brushless  DC  Motor  Catalog,  the  responsible  engineer  has  all  the  tools  necessary  to  iniNally  size  a  linear  actuator  for  their  system.

With  opNonal  “closed  frame”  linear  components  with  custom  mount-­‐ing  and  interface  configuraNons,  Avior  may  provide  linear  actuators  at  a  higher  level  than  described  herein.  

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Using This Design Guide: Step 1: Determine Force and Power Output Requirements From  system  force  and  velocity  requirements,  calculate  requirements  of  Linear  Force,  Velocity,  Mechanical  Power  Output  Requirements  using  Table  1  equaNons:  

TABLE  1  -­‐  LINEAR  CONVERSION  EQUATIONSTABLE  1  -­‐  LINEAR  CONVERSION  EQUATIONSTABLE  1  -­‐  LINEAR  CONVERSION  EQUATIONSTABLE  1  -­‐  LINEAR  CONVERSION  EQUATIONSTABLE  1  -­‐  LINEAR  CONVERSION  EQUATIONS

PARAMETER SYMBOL UNITS   EQUATION COMMENT

Mechanical  Power  Output  of  Linear  Actuator Po WattsPo=  (FL  *  VL)  *  0.113 Imperial  -­‐  FL  in  Lbf,  VL  in  inches  per  second

Mechanical  Power  Output  of  Linear  Actuator Po WattsPo  =  (FL  *  VL)   System  International  -­‐  FL  in  N,  VL  in  meters  per  second

Load  Inertia  Reflected  to  the  Rotary  Output JLRO Lb-­‐In-­‐sec2  or  kgm2 JLRO  =  (WL  /g)  /  (2πP)2Where:

WL=  weight  of  load  in  Lbm  or  Ng  =  gravity  constant  (386  in/sec2  or  9.8  m/s2)

Velocity  of  linear  output VL in/sec  or  mm/sec VL  =  ωRO  /(P*60)

Velocity  at  Rotary  Output ωRO RPM ωRO  =  60  *  VL  *  P

Force  at  the  Load FL Lbf  or  N FL  =  TRO  *  (2πP  ηbs)

Torque  at  the  Rotary  Output TRO Lbf-­‐In  or  Nm TRO  =  FL  /  (2πP  ηbs)

ROTARY  MECHANICAL  OUTPUT  EQUATIONSROTARY  MECHANICAL  OUTPUT  EQUATIONSROTARY  MECHANICAL  OUTPUT  EQUATIONSROTARY  MECHANICAL  OUTPUT  EQUATIONSROTARY  MECHANICAL  OUTPUT  EQUATIONS

Mechanical  Power  Output Po WattsPo  =  (TL  *  ωL  )  /  807.3 Imperial  -­‐  TL  in  Lbf-­‐In,  ωL  in  rad/sec  (note  1  rad/sec  ≈  9.554  RPM)

Mechanical  Power  Output Po WattsPo  =  TL  *  ωL System  International  -­‐  TL  in  Nm,  ωL  rad  per  second

Torque  at  the  Rotary  Output TO   Lbf-­‐In  or  Nm TO  =  (JL  αL  +JM  N2  αL+BL  ωL+KL  θL+  MgL) Inertia  acceleration  considerations  included  here

Angular  Velocity  for  Frequency  Response ωo rad/sec ωMAX  =  θMAX  (2πfMAX)where  fMAX  =  (2πf)-­‐1(αMAX/θMAX)0.5Angular  Acceleration  for  Frequency  Re-­‐sponse αo

rad/sec2 αo  =  θMAX  (2πfMAX)2  =  ωLMAX(2πfMAX)where  fMAX  =  (2πf)-­‐1(αMAX/θMAX)0.5

Natural  Circular  Resonant  Frequency fn Hz fn  =  (2π)-­‐1  (KG  (JL+JMN2)/(JL  JMN2))0.5

Where:JL  =  Load  Inertia  (In  Lb-­‐in-­‐sec2  or  kgm2)BL  =  Viscous  Losses  at  the  Load  (Lbf-­‐In  or  Nm)ωM  =  Motor  Velocity  (in  rad/sec)JM  =  Motor  Inertia  (In  Lb-­‐in-­‐sec2  or  kgm2)

KL  =  Spring  Constant  of  the  Load  (In  Lbf-­‐in/rad  or  Nm/rad)FC  =  Coulomb  Friction  Torque  (Lbf-­‐In  or  Nm)ωL  =  Load  Angular  Velocity  (in  rad/sec)  KG  =  Gearing  Spring  Constant  (In  Lbf-­‐in/rad  or  Nm/rad)θL  =  Angular  Rotation  at  the  Load  (In  radians)  

MgL  =  Mass  Imbalance  at  Load  (Lbf-­‐In  or  Nm)P  =  Pitch  of  the  Ballscrew  or  Ball  Nut  (Revolutions  per  Inch)   Note:  Lead  =  1/  Pitchηbs  =  Ball  Screw  Efficiency  (Typically  95%)ηbn  =  Ball  Nut  Efficiency  (Typically  35%)  

! 3

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

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Using This Design Guide Step 2: Determine Gearbox Module Requirement:

Once  the  Torque  at  the  Rotary  Output  (TRO)  has  been  determined,  the  required  Planetary  Gearbox  must  be  determined,  considering  peak  and  conNnuous  torque  capaciNes  of  the  gearbox.        Table  2  is  a  tabulated  reference  of  Avior’s  standard  modular  Epicyclic  Planetary  Gearboxes.    

TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  TABLE  2  -­‐  PLANETARY  GEARBOX  MODULE  PERFORMANCE  DATA  

GEARBOX  DESIGNA-­‐

TION

DIAMETERDIAMETER MASS  (PER  MODULE)MASS  (PER  MODULE) MAX  INTERMITTENT  TORQUE

MAX  INTERMITTENT  TORQUE TORSIONAL  STIFFNESSTORSIONAL  STIFFNESS BACKLASHGEARBOX  

DESIGNA-­‐TION INCHES MM LBM KG LBF-­‐IN NM LBF-­‐IN/RAD NM/RAD ARC-­‐MIN

8 0.75 19.05 0.09 0.04 20 2.3 6.00E+03 680 ±7

10 1.00 2.03 0.19 0.09 75 8.5 1.50E+04 1,700 ±3

13 1.25 31.75 0.34 0.16 180 20 2.00E+04 2,250 ±3

15 1.50 38.10 0.56 0.26 400 45 4.00E+04 4,500 ±3

18 1.75 44.45 1.00 0.41 750 85 5.50E+04 6,250 ±2

20 2.00 50.80 1.25 0.57 1,500 170 7.00E+04 8,000 ±2

25 2.50 63.5 1.56 0.71 3,000 340 1.50E+05 17,000 ±2

30 3.00 76.20 1.88 0.85 6,000 675 3.00E+05 34,000 ±2

40 4.00 101.6 5.00 2.27 12,000 1,350 3.00E+06 3.40E+04 ±2

Notes:  1. ConNnuous  torque  raNngs  dependent  on  gear  raNo,  lubricaNon  system,  output  velociNes,  operaNng  condiNons  and  life  requirements.    For  iniNal  esNmates  of  conNnu-­‐

ous  torque  raNngs,  50%  of  the  intermiSent  raNng  is  reasonable  iniNal  assumpNon.    Contact  Avior’s  engineering  department  for  a  detailed  conNnuous  torque  raNng  assessment.  

2. Torsional  sNffness  dependent  on  output  sha{  configuraNon  and  gear  raNo.  3. OperaNng  efficiencies  approximately  95%  per  stage  of  gearing.    OperaNonal  velocity  and  torque  levels  have  an  affect  on  efficiency.  4. Tighter  backlash  opNon  is  available.  5. In-­‐line  or  right  angle  drives  are  available  in  each  gearbox  frame  size.    Contact  Avior’s  Engineering  Department  for  Right-­‐Angle  Drive  ICD  informaNon.  6. Dry-­‐film  lubricaNon  available  for  temperature  extreme  applicaNons.  7. Gearbox  data  is  approximate.  Data  subject  to  change  without  noNce.  

! 4

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

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Linear  Transla)on  ModulesFor  reliable  and  Aerospace  standards  compliant  linear  translaNon,    it  is  important  to  integrate  a  Linear  TranslaNon  Module  (LTM)  that  isolates  the  linear  thrust  forces  

from  the  output  of  the  epicyclic  planetary  gearbox.    Avior  has  developed  a  line  of  

complementary  LTMs  that  provide  reliable  and  accurate  rotary  to  linear  translaNon.    These  ruggedized  modules  may  be  configured  with  numerous  output  ball-­‐screw  

configuraNons,  depending  on  applicaNon  requirements.  

Precision)Threaded)Interface)to)Planetary)Module)

Input)to)LTM)Eliminates)Thrust)Loading)on)Planetary)Module))

Internally)Preloaded)Thrust)Bearings)Support)all)Linear)Thrust)Loading))

Internally)Preloaded)Duplex)Bearings)Achieves)Concentric)Alignment))and)High)Radial)Load)Capacity)Numerous)Linear)Conversion)

Screws)Available.))OpHonal)Internal)Ball)Return)Available)

Standard)Low)Outgassing)Wet)LubricaHon)or)Dry)Film)LubricaHon)Available)

Linear)Ram)ConfiguraHons)with)AnHLRotaHon)OpHons))Available)(Not)Shown)))

High)Grade)Stainless)Steel)ConstrucHon))

No)Thrust)Bearing)Retaining)Rings)or)Snap)Rings))

Linear  TranslaNon  Module  Design  Features

Custom  LTMs  and  complete  linear  actuator  assemblies  may  be  designed  per  your  

applicaNon  requirements.    The  materials,  processes,  design  concepts  and  assembly  

techniques  of  the  reliable  modular  configuraNon  remain  standard  while  providing  custom  end-­‐item  performance.  

Table  3  tabulates  some  standard  modular  LTMs,  with  some  standard  ball  screw  

configuraNons.    Again  we  iterate  that  the  number  of  configuraNons  and  opNons  are  

too  numerous  to  include  in  a  catalog  format.    It  is  recommended  that  the  design  engineer  contact  Avior  directly  to  review  requirements  and  opNon  limitaNons  be-­‐

fore  designing  a  system.    This  catalog  is  useful,  however,  in  showing  the  standard  LTMs  available  with  some  opNonal  Ball-­‐Screw  configuraNons.  

Unlike  some  compeNtor’s  designs,  Avior’s  LTMs  do  not  uNlize  any  retaining  rings  or  snap  rings  in  the  design.    This  is  important  because  it  is  not  desired  to  have  any  

thrust  loading  imposed  on  snap  rings.    AddiNonally,  the  Preloaded  Duplex  Bearings  that  achieve  concentric  alignment  of  the  linear  ball-­‐screw  to  the  rotary  Planetary  

Gearbox  also  provides  high  radial  load  capacity  of  the  ball-­‐screw.      This  is  important  

to  endure  resonant  loads  in  a  vibraNon  environment.    

With  matched  coefficient  of  expansion  materials  and  dry  film  lubricaNon  opNon,  these  linear  translaNons  can  operate  from  -­‐269º  C  to  +300ºC.    Higher  temperatures  

are  available  with  speciality  materials.    Standard  low-­‐outgassing  wet  lubricants  can  

operate  down  to  -­‐70º  C,  in  a  high  vacuum  environment.    

! 5

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

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Notes:  1. Peak  force  ratings  determined  by  ball-­‐screw  configuration.  2. Other  ball-­‐screw  options  available  on  request.  3. Continuous  force  ratings  dependent  on  thermal  considerations,  lubrication  

system,  output  velocities,  operating  conditions  and  life  requirements.    For  initial  estimates  of  continuous  torque  ratings,  50%  of  the  intermittent  rat-­‐ing  is  reasonable  initial  assumption.    Contact  Avior’s  engineering  depart-­‐ment  for  a  detailed  continuous  torque  rating  assessment.  

4. Radial  load  capacity  and  stiffness  dependent  on  output  shaft  configuration  and  length.  

5. Operating  efficiencies  approximately  95%.  6. Tighter  backlash  option  is  available.  7. In-­‐line  or  right  angle  drives  are  available  in  each  LTM  frame  size.    Contact  

Avior’s  Engineering  Department  for  Right-­‐Angle  Drive  ICD  information.  8. Dry-­‐film  lubrication  available  for  temperature  extreme  applications.  9. LTM  data  is  approximate.  Data  subject  to  change  without  notice.  10.Output  shaft  configuration  is  customized  for  each  application.    

Using This Design Guide: Step 3: Determine Linear Translation Module Requirement:

Table  3  tabulates  Avior’s  standard  Linear  Translation  Module  (LTM)  stages,  along  with  some  example  Ball  Screw  options.      Note:    If  the  LTM    modular  size  is  smaller  in  diameter  than  the  required  motor  gearbox,  the    square  flange  mounting  dimensions  of  the  rotary  actuator  assembly  will  apply  to  the  LTM  for  Dimensions  A,  B,  C  and  F  dimensions.    Other  dimensions  per  Table  3,  Below.  Contact  Avior’s  engineering  department  is  there  are  any  questions  regarding  the  mounting  dimensions.  

TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)TABLE  3     -­‐   L INEAR  TRANSLAT ION  MODULE  MECHAN ICAL  D IMENS IONS   (WITH  EXAMPLE  BAL L   SCREWS)

T Y P EP E A K  F O R C E

BA L L   S C R EW  L E A D   ( 1 / P )

A B C D E F G H J K T  T Y P EL B F I N /R E V

A B C D E F G H J K T  

LTM08-­‐1 300 0.125 0.960 0.728 0.129 0.7500 0.156 0.188 0.675 1.00 0.750 0.750 0.664-­‐32  UNS-­‐2A

LTM10-­‐1 300 0.125 1.100 0.862 0.129 1.0000 0.188 0.250 0.675 1.00 1.000 0.750 0.664-­‐32  UNS-­‐2A

LTM10-­‐2 500 0.125 1.100 0.862 0.129 1.0000 0.188 0.250 1.30 1.88 1.000 0.750 0.664-­‐32  UNS-­‐2A

LTM15-­‐1 1000 0.200 1.500 1.250 0.149 1.3750 0.250 0.313 1.40 1.75 1.500 1.130 0.9375-­‐16  UNS-­‐2A

LTM20-­‐1 2500 0.250 2.000 1.670 0.177 1.8750 0.313 0.375 1.50 2.35 1.750 1.625 1.536-­‐18  UNS-­‐2A

.010 M A B

B Typical

A

4x C+-.005.001

UNLESS OTHERWISE SPECIFIED:

PROHIBITED.

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C

B

AA

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C

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INTERPRET GEOMETRIC

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DO NOT SCALE DRAWING

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Linear Translation Module Dimensions

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TOLERANCING PER: ASME Y14.5

MATERIAL

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DIMENSIONS ARE IN INCHESTOLERANCES:ANGULAR: MACH

PROPRIETARY AND CONFIDENTIALTHE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OFAVIOR CONTROL TECHNOLOGIES, INC. ANY REPRODUCTION IN PART OR AS A WHOLEWITHOUT THE WRITTEN PERMISSION OF AVIOR CONTROL TECHNOLOGIES, INC IS

CAGE 6GST1

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Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

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! 7

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

Using This Design Guide: Step 5: Select a Motor Gearbox

From  the  calculaNons  in  Step  1,  a  motor-­‐gearbox  combinaNon  must  be  se-­‐lected.    The  gearbox  sizing  exercise  in  Step  2  is  for  reference  purposes.    The  design  engineer  must  determine  whether  a  Brushless  DC  Actuator  or  a  Step-­‐per  Motor  Actuator  is  preferred  for  each  applicaNon.    ConsideraNons  of  me-­‐chanical  power  output  and  reflected  load  inerNa  are  important  considera-­‐Nons.    

Generally  speaking,  if  the  mechanical  Power  Output  (Po)  is  low  (less  than  5  waSs),  then  a  Stepper  Motor  may  saNsfy  the  torque  at  speed  requirements  for  the    rotary  porNon  of  the  linear  actuator.      If  the  Po  is  higher  than  5  waSs,  than  a  Brushless  DC  Actuator  would  be  preferred.    

We  refer  the  design  engineer  to  each  of  Stepper  Motor  Actuator  and  Housed  Brushless  DC  Actuator  Product  Design  Catalogs  for  the  selecNon  of  the  best  modular  design.    This  will  be  an  iteraNve  process  of  translaNng  the  load  iner-­‐Na  to  the  motor  and  verifying  motor  performance.    

Example:    For  a  mechanism  release  applicaNon,  a  linear  actuator  must  pull  a  force  of  80  Lbf  for  0.75”  under  30  seconds.  The  mass  of  the  load  is  20  Lbm.    The  remain-­‐ing  force  requirement  os  due  to  force  margins,  fricNon  and  preload.    Redun-­‐dant  motor  windings  is  required.  

Step  1:    Calculate  System  Requirements.  (iniNally  assume  8  Pitch  Ball  Screw)     Po=  (FL  *  VL)  *  0.113   Po=  80  *  (0.75/30)  *  .113  =  0.23  WaSs

  JLRO  =  (WL  /g)  *(2πP)-­‐2   JLRO  =  (20/386)  *  (2*3.1415*8)-­‐2  =  2.05E-­‐05  Lb-­‐In-­‐sec2

  ωRO  =  60  *  VL  *  P   ωRO  =  60*  (0.75/30)  *  8  =  12  RPM

    TRO  =  FL  /  (2πP  ηbs)

    TRO  =  80  /(2*3.1415*8*.95)  =  1.68  Lbf-­‐In

Step  2  &  3:  Avior’s  size  10  gearbox  would  easily  handle  the  torque  requirements  of  the  applica-­‐tion.      Likewise,  the  LTM10-­‐1  Linear  Translation  Module  would  accommodate  the  force  re-­‐quirements  with  significant  margin.  

Since  the  mechanical  power  output  is  low  (<  5  watts),    a  stepper  motor  is  likely  to  satisfy  the    requirements  of  this  actuator.      We  are  looking  for  a  geared  stepper  actuator  that    meets  the  requirements  defined  above.    Looking  through  Avior’s  Stepper  Motor  Actuator  Catalog,  we  find  the  C62R-­‐10N36-­‐10  will  satisfy  the  requirements,  including  driving  the  required  load  iner-­‐tia.     I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&I N S T R U M E N T & A C T U A T O R & < & T Y P E & C 6 2 < 1 0 N 3 6 & ( D A T A & A T & + 2 5 º C )&

P A R A M E T E R U N I T S

1 0 & W A T T S & S T A L L&P O W E R

1 0 & W A T T S & S T A L L&P O W E R

2 0 & W A T T S & S T A L L&P O W E R

2 0 & W A T T S & S T A L L&P O W E R

3 0 & W A T T S & S T A L L&P O W E R

3 0 & W A T T S & S T A L L&P O W E R

P A R A M E T E R U N I T S

S I M P L E X R E D U N D A N T S I M P L E X R E D U N D A N T S I M P L E X R E D U N D A N T

Avior&Product&Code 3 C62S310N36310 C62R310N36310 C62S310N36320 C62R310N36320 C62S310N36330 C62R310N36330

ICD&Dimensions See&Table&2 C1032C1032 C1032C1032 C1032C1032

Number&of&Phases 3 22 22 22

Number&of&Poles 3 66 66 66

Gear&RaKo 3 3636 3636 3636

Step&Size& Degrees 0.83330.8333 0.83330.8333 0.83330.8333

DCR&Per&Phase Ohms 115.2115.2 57.657.6 38.438.4

Torque&Constant Lb3In/Amp 36.520 27.824 25.823 19.675 21.085 16.064

Response&Rate&with&Rated&Load&InerKa

Pules&Per&Second 201 212 285 300 349 368Response&Rate&with&Rated&Load&InerKa RPM 28 29 40 42 48 51

Holding&Torque& Lbf3In& 10.758 8.197 15.214 11.592 18.634 14.197

Torque&at&Low&Pulse&Rate Lbf3In 6.053 4.424 8.889 6.584 11.065 8.242

Dynamic&RatePules&Per&Second 101 106 142 150 174 184

Dynamic&RateRPM 14 15 20 21 24 26

Pull3In&Torque&at&Dynamic&Rate& Lbf3In 3.027 2.212 4.444 3.292 5.532 4.121

Rated&Load&InerKa Lb3In3sec2 2.85E3032.85E303 2.85E3032.85E303 2.85E3032.85E303

Stall&Power&at&24&VDC WaWs& 10.010.0 20.020.0 30.030.0

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Electric Motors• Stepper (Up to 50 VDC)• Brushless DC (Up to 270 VDC)• AC Induction (up to 200 VAC)• Housed• Frameless / Pancake / Cog-less

Precision Gearing Transmission Drives

• Low Backlash Planetary Gearboxes • Differential• Harmonic • Right Angle Drives

Linear Translation• Ball Screw • Planetary Roller Screw• Lead Screw

Custom Actuators• Rotary and Linear Actuators using a combination of

products described herein. Eddy Current Damper Characterization Test

Kinematic TransducersPosition Transducers

• Resolvers (Housed and frameless) • Variable Reluctance• Rotary Variable Differential Transducers • Single Speed / Multi-Speed

Velocity Transducers

• Permanent Magnet Alternators • AC Tachometers

Acceleration Transducers• DC Angular Accelerometers

Alternators / Generators• AC Power Alternators

Energy Absorption• Eddy Current Dampers• DC Controlled Hysteresis Brakes• Friction Brakes and Clutches • Synchronous Deployment Control• Passive and Active Damping Control

! 8

Avior  Control  Technologies,  Inc  -­‐  www.AviorControls.com  /  [email protected]  /  (T)  +1-­‐303-­‐882-­‐0521    CAGE:  6GST1  ©  2012,  Avior  Control  Technologies,  Inc    All  Rights  Reserved  

December  2012,  V2.0