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Level 2 - Electric Vehicle Charging Station EVB16 (16A) - EVB30 (30A) - EVB40 (40A) Installation Instructions WARNINGS AND CAUTIONS: • TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING! • If the information in this instruction sheet is not followed exactly, SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. • For outdoor installations, hard-wire connection is required. The EVSE has a watertight (NEMA 4) enclosure which houses critical electronics. Use of UL-listed watertight conduit compression fitting is required to maintain the watertight (NEMA 4) rating. Use electrically-conductive, UL-listed thread sealant (KOPR-SHIELD ® ) to prevent water/moisture from entering or accumulating within the box, conduit body, or fitting. Per NEC Article 250, the conduit must have continuity from the hub to the service entrance. • Hard-wire installation and service must be performed by an electrician. • IMPORTANT: Save these instructions for local electrical inspector’s use and future reference. NOTE: Unit operates on 208V or 240V circuit, it will not operate on 120V. PK-93980-10-00-0C NOTE: The Plug-In Charging Station must be installed with a Leviton Pre-Wire Kit (sold separately). Failure to do so means the station no longer complies with its UL listing. The listing requires the station be removable without tools. Refer to Pre- Wire Kit instructions first if a mounting location has not been established. Ensure that the correct template within the pre-wire kit is used, as several templates are available within the box. For EVB40 installation, ensure that the EVB40-5PT is used for flush mount installation, and the EVB40-SPT is used for surface mounted installation. 1. Install Pre-Wire Kit. For EVB16, use Installation Kit EVK02; for EVB30 and EVB40 use Installation Kit EVK05. 2. Depress release tabs on the bottom of the Charging Station, and remove Charging Station Door by lifting upwards (see Figure 2). 3. Locate the four Mounting Buttons on the back of the Charging Station. Locate the Guide Pin Slot above the Panel Fastener Screw (see Figure 1). 4. Align the Guide Pin Slot with the Guide Pin on the Mounting Bracket, and the four Mounting Buttons with the four keyholes on the Mounting Bracket. 5. Once aligned, gently press the Charging Station onto the Mounting Bracket. 6. Allow the Charging Station to slowly slide down into place. Ensure all four Mounting Buttons are secured in each keyhole on the Mounting Bracket before releasing the Charging Station. 7. Tighten the Panel Fastener Screw to secure the Charging Station to the Mounting Bracket (see Figure 2). Proceed to POWER CHARGING STATION section. PLUG-IN INSTALLATION Thank you for purchasing the Level 2 Electric Vehicle Charging Station. This installation sheet includes the latest information at the time of printing. Leviton reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service provider could void the product warranty. If you have questions about the use of this product, contact your Customer Service Representative. Refer to the Customer Support section located in these instructions. Important Notes to the Installer: • The EVB40-5PT with top mounted plug is intended for flush mount applications where the electrical box can be recessed into the wall. • The EVB40-SPT with bottom mounted plug is intended for plug-in solid wall applications where the electrical box must be surface mounted on the wall. • The EVB16 and EVB30 are only available with the top-mounted plug. • Plug-in Charging Stations must be installed with the use of a Leviton Pre-wire kit. For Installation of the EVB16, use Leviton Installation Kit EVK02; for Installation of the EVB30 and EVB40, use Installation Kit EVK05. Read all instructions before installing the Mounting Bracket and Charging Station. • Ensure that the correct template is used for installation, as several templates are available within the pre-wire kits. • The installer is responsible for verifying that the wall structure/surface will safely support a total load of 200 lbs. • Observe all governing codes and ordinances. • Be sure to leave these instructions with the consumer. Important Notes to the Consumer: • Ensure your Charging Station is installed by an electrician. • Keep these instructions with your User Guide for future reference. INTRODUCTION Guide Pin Slot Guide Pin Wall Stud Mounting Button (4) Keyhole (4) Panel Fastener Screw Figure 1 Mounting Bracket Panel Fastener Screw Power Supply Plug location on EVB16, EVB30 and EVB40-5PT. Wall Stud Release Tab Figure 2 Guide Pin Slot Power supply plug location on EVB40-SPT MOUNTING LOCATION The Charging Station should be located in close proximity to the electric vehicle’s parking location. The Charging Station must connect to the electric vehicle via a Charge Connector and Charge Connector Cord. NOTE: The path from the Charging Station to the electric vehicle should be free from obstacles, and be within the range of the Charge Connector Cord (19 foot standard length for EVB16, 25 foot standard length for EVB30, EVB40). The recommended mounting height of the Charging Station is not to exceed 48 inches, but not less than 42 inches from the floor to the top of the Charging Station. This provides convenient access and operation of the Charging Station, and meets ADA requirements for access. NOTE: The area surrounding the Charging Station enclosure should be free from obstruction. Recommended clearance around station: 5 inches above and 3-1/2 inches on either side. RATINGS 120/208V 60Hz 3-phase Y (L1-G/L2-G - 120V, L1-L2 – 208V) 120/240V 60Hz Split-phase (L1-G/L2-G - 120V, L1-L2 – 240V) 16A (EVB16) - 30A (EVB30) - 40A (EVB40) Voltage Current NOTE: Charging Station operates on 120/208V or 120/240V circuit only. Does not operate on 120V circuit. CUSTOMER SUPPORT Call our Customer Support Hotline at 1-877-338-7473. PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE WHEN YOU CALL. These can be found on the label on the inside cover of the Charging Station. If your call is made after business hours or on weekends, please leave your name, telephone number, the Charging Station's serial number, and a brief description of the problem. A Customer Service Representative will call back at the earliest opportunity. For additional products and information, and for complete step by step guidelines on how to install our Electric Vehicle Chargers and Pre-Wire Kits, please visit our website for our "How To Install" videos - www.leviton.com/evrgreen. Many questions and answers can be found in our knowledge base community. Just go to leviton.com and click on the Knowledgebase link, or go directly to http://communities.leviton.com/community/knowledgebaseforums/evr-green. Plug the Charging Station into the installed outlet (20A for EVB16, 50A for EVB30 and EVB40) and replace the Enclosure Door. Upon plugging in the unit, a self-testing sequence will initiate. Please refer to the Level 2 User Guide for a more detailed description. NOTE: DO NOT plug the Charge Connector into the vehicle prior to the self-test; this may cause the Charging Station to go into Cold Load Pick-up, and delay charging. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation. POWER CHARGING STATION HARD-WIRE INSTALLATION WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING! CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY. CAUTION: 20A CIRCUIT BREAKER WITH MINIMUM 12AWG WIRE TO BE USED FOR EVB16 - 40A CIRCUIT BREAKER WITH MINIMUM 10AWG WIRE TO BE USED FOR EVB30 - 50A CIRCUIT BREAKER WITH MINIMUM 8AWG WIRE TO BE USED FOR EVB40. NOTE: Choosing to hard-wire the Charging Station requires the use of the alternate hang holes and appropriate mounting hardware See Figure 3 for alternate hang hole locations. If mounting to a Leviton pedestal, please proceed using the mounting instructions provided within the Pedestal Head Assembly. 1. Depress release tabs on bottom of Enclosure and remove Enclosure Door by carefully lifting up and away from the Enclosure (see Figure 2). Use a pin-in-Torx Type 25 screwdriver to remove the Metal Hard-Wire Access Panel (with 4 screws). IMPORTANT NOTE: Carefully remove the ribbon switch connector from printed circuit board assembly and the ground wire from the Hard-Wire Access Panel before setting it aside (Figure 5). 2. The Hard-wire Access opening is located at the bottom of the Access Panel shown in Figure 7. Loosen wire connectors and retain for Step 4. Remove pre-installed hub and disconnect Plug Assembly (see Figure 6). NOTE: If the Plug Assembly is removed from the top location, block this opening using the Plug and Gasket from the bottom hole to maintain watertightness (NEMA 4) of the Charging Station. 3. Install the H100-TB Hub (Figure 7). Torque hub to 65 in-lbs. 4. Run dedicated circuits per the National Electric Code and local building codes. The circuit must have an additional 15 inches of loose wires to terminate the connections on the inside of the Charging Station. Secure conduit to H100-TB Hub using proper UL-listed conduit fitting. The use of a reducer may be required based on conduit fitting selected. Strip wire ends 3/4 inch and secure to corresponding wires from toroid assembly and ground wire from terminal block with wire connectors as shown in Figure 7. NOTE: Use electrically-conductive thread sealant KOPR-SHIELD ® CP8-TB or CP16 by Thomas&Betts ® to prevent water/moisture penetration through the threading on fitting, reducer nipple or threaded conduit. Instruction for thread sealant application: a) Coat 100% of the male threads with the KOPR-SHIELD ® compound. Work the compound down between the threads. b) Screw threaded fitting/hub/reducer/conduit together and ensure that an overflow of thread sealant is present. c) There is no cure time for this product (the product works from the point of application). NOTE: Use of duct seal to block conduit opening is neccessary if conduit leads to a non-NEMA 4 junction box (use of a junction box with at least a NEMA 3R rating is required). Use Gardner Bender DS-110 duct seal (The Home Depot ® ). Instruction for duct seal application (if necessary): a) Duct seal application needs to be done after all wiring connections have been completed. b) Clean hub surface area so that it is free of any debris or chemical contamination. c) Open the 1-pound duct seal package and break off a 1 1/2" x 1 1/2" duct seal compound piece. d) Pack the duct seal compound downward into the hub opening until the hub is completely sealed; ensure that the compound encapsulates the three wires completely(see Figure 4). e) Once the material is tight and secure, level the surface flush with the bottom of the hub. 5. Reconnect ribbon switch connector into mating connector on printed circuit board assembly and reconnect ground wire. Reinstall the Hard-Wire Access Panel (Figure 8) and close enclosure door. 6. Restore power at circuit breaker. Installation is complete. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation. For Metal Stud Applications: • Wall anchors capable of supporting a maximum allowable load of 200 lbs. For Solid Wall Applications: • Wall anchors capable of supporting a maximum allowable load of 200 lbs. • Appropriate conduit and applicable mounting hardware. NOTE: Hard-Wire Access opening is located at the bottom of the Access Panel. Remove plug and gasket and place both on top where Plug Assembly and Pre-installed Hub were removed (Figure 7). Gather the required tools and parts before starting installation. Be sure to follow manufacturer’s instructions for use of any tools or parts used for this installation. Alternate Hang Holes Figure 3 • Drill with 3/16" bit • Stud finder • Measuring tape • Wire cutters/strippers • Pin-in Torx type 25 driver • Pliers • Level • Scratch awl • Keyhole saw • Utility knife • #3 Phillips screwdriver (for mounting bracket) Tools: Additional Parts (not included): • Copper electrical cable (see below for gauge) • #14 wood mounting screws (2) - stud mount • Circuit Breaker - 20A (EVB16) - 40A (EVB30) or 50A (EVB40) • Conduit • Strain relief (if applicable) • H100-TB Hub (or engineering equivalent) Duct Seal Figure 4 KOPR-SHIELD is a registered trademark of Jet-Lube, Inc Thomas&Betts is a registered trademark of Thomas&Betts, Inc. LIMITED 3 YEAR WARRANTY AND EXCLUSIONS Leviton warrants to the original consumer purchaser and not for the benefit of anyone else that this product at the time of its sale by Leviton is free of defects in materials and workmanship under normal and proper use for three years from the purchase date. Leviton’s only obligation is to correct such defects by repair or replacement, at its option, if within such three year period the product is returned prepaid, with proof of purchase date, and a description of the problem to Leviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747. This warranty excludes and there is disclaimed liability for labor for removal of this product or reinstallation. This warranty is void if this product is installed improperly or in an improper environment, overloaded, misused, opened, abused, or altered in any manner, or is not used under normal operating conditions or not in accordance with any labels or instructions. There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose, but if any implied warranty is required by the applicable jurisdiction, the duration of any such implied warranty, including merchantability and fitness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation. The remedies provided herein are the exclusive remedies under this warranty, whether based on contract, tort or otherwise. FOR CANADA ONLY For warranty information and/or product returns, residents of Canada should contact Leviton in writing at Leviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe- Claire (Quebec), Canada H9R 1E9 or by telephone at 1 800 405-5320.

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Page 1: Level 2 - Electric Vehicle Charging Station

Level 2 - Electric Vehicle Charging StationEVB16 (16A) - EVB30 (30A) - EVB40 (40A)

Installation Instructions

WARNINGS AND CAUTIONS:• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.• Foroutdoorinstallations,hard-wireconnectionisrequired.TheEVSEhasawatertight(NEMA4)enclosurewhichhousescriticalelectronics.UseofUL-listedwatertightconduitcompressionfittingis

requiredtomaintainthewatertight(NEMA4)rating.Useelectrically-conductive,UL-listedthreadsealant(KOPR-SHIELD®)topreventwater/moisturefromenteringoraccumulatingwithinthebox,conduitbody,orfitting.PerNECArticle250,theconduitmusthavecontinuityfromthehubtotheserviceentrance.

• Hard-wireinstallationandservicemustbeperformedbyanelectrician.• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference. NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.

PK-93980-10-00-0C

NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit(sold separately).FailuretodosomeansthestationnolongercomplieswithitsULlisting.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-WireKitinstructionsfirstifamountinglocationhasnotbeenestablished.Ensurethatthecorrecttemplatewithinthepre-wirekitisused,asseveraltemplatesareavailablewithinthebox.ForEVB40installation,ensurethattheEVB40-5PTisusedforflushmountinstallation,andtheEVB40-SPTisusedforsurfacemountedinstallation.1. InstallPre-WireKit.ForEVB16,useInstallationKitEVK02;forEVB30andEVB40useInstallationKitEVK05.2. DepressreleasetabsonthebottomoftheChargingStation,andremoveChargingStationDoorbyliftingupwards(see Figure 2).3. LocatethefourMountingButtonsonthebackoftheChargingStation. LocatetheGuidePinSlotabovethePanelFastenerScrew(see Figure 1).4. AligntheGuidePinSlotwiththeGuidePinontheMountingBracket,andthefourMountingButtonswiththefourkeyholesontheMountingBracket.5. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.6. AllowtheChargingStationtoslowlyslidedownintoplace.EnsureallfourMountingButtonsaresecuredineachkeyholeontheMountingBracketbeforereleasingtheChargingStation.7. TightenthePanelFastenerScrewtosecuretheChargingStationtotheMountingBracket(see Figure 2).Proceed to POWER CHARGING STATION section.

PLUG-IN INSTALLATION

ThankyouforpurchasingtheLevel2ElectricVehicleChargingStation.Thisinstallationsheetincludesthelatestinformationatthetimeofprinting.Levitonreservestherighttomakechangestothisproductwithoutfurthernotice.Changesormodificationstothisproductbyotherthananauthorizedserviceprovidercouldvoidtheproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyourCustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedintheseinstructions.Important Notes to the Installer:•TheEVB40-5PTwithtopmountedplugisintendedforflushmountapplicationswheretheelectricalboxcanbe

recessedintothewall.•TheEVB40-SPTwithbottommountedplugisintendedforplug-insolidwallapplicationswheretheelectricalbox

mustbesurfacemountedonthewall.•TheEVB16andEVB30areonlyavailablewiththetop-mountedplug.• Plug-inChargingStationsmustbeinstalledwiththeuseofaLevitonPre-wirekit.ForInstallationoftheEVB16,use

LevitonInstallationKitEVK02;forInstallationoftheEVB30andEVB40,useInstallationKitEVK05. ReadallinstructionsbeforeinstallingtheMountingBracketandChargingStation.•Ensurethatthecorrecttemplateisusedforinstallation,asseveraltemplatesareavailablewithinthepre-wirekits.• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafelysupportatotalloadof200lbs.• Observeallgoverningcodesandordinances.• Besuretoleavetheseinstructionswiththeconsumer.Important Notes to the Consumer:• EnsureyourChargingStationisinstalledbyanelectrician.• KeeptheseinstructionswithyourUserGuideforfuturereference.

INTRODUCTION

GuidePin Slot

GuidePin

Wall Stud

MountingButton (4)

Keyhole (4)

PanelFastener

Screw

Figure 1

MountingBracket

PanelFastener

Screw

Power Supply Plug location onEVB16, EVB30 and EVB40-5PT.

Wall Stud

Release Tab

Figure 2

GuidePin Slot

Power supply plug location on EVB40-SPT

MOUNTING LOCATION

TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’sparkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaaChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheChargingStationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherangeoftheChargeConnectorCord(19footstandardlengthforEVB16,25footstandardlengthforEVB30,EVB40).TherecommendedmountingheightoftheChargingStationisnottoexceed48inches,butnotlessthan42inchesfromthefloortothetopoftheChargingStation.ThisprovidesconvenientaccessandoperationoftheChargingStation,andmeetsADArequirementsforaccess.NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefromobstruction.Recommendedclearancearoundstation:5inchesaboveand3-1/2inchesoneitherside.

RATINGS

120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)

16A (EVB16) - 30A (EVB30) - 40A (EVB40)

Voltage

Current

NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

CUSTOMER SUPPORT

CallourCustomerSupportHotlineat1-877-338-7473.PLEASEHAVETHEMODELNUMBERANDSERIALNUMBERAVAILABLEWHENYOUCALL.Thesecanbefoundonthelabelontheinsidecover oftheChargingStation.Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theChargingStation'sserialnumber,andabriefdescriptionoftheproblem.ACustomerServiceRepresentativewillcallbackattheearliestopportunity.Foradditionalproductsandinformation,andforcompletestepbystepguidelinesonhowtoinstall ourElectricVehicleChargersandPre-WireKits,pleasevisitourwebsiteforour "HowToInstall"videos-www.leviton.com/evrgreen.Manyquestionsandanswerscanbefoundinourknowledgebasecommunity. Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto http://communities.leviton.com/community/knowledgebaseforums/evr-green.

PlugtheChargingStationintotheinstalledoutlet(20AforEVB16,50AforEVB30andEVB40)andreplacetheEnclosureDoor.Uponpluggingintheunit,aself-testingsequencewillinitiate.PleaserefertotheLevel2UserGuideforamoredetaileddescription.NOTE:DONOTplugtheChargeConnectorintothevehiclepriortotheself-test;thismaycausetheChargingStationtogointoColdLoadPick-up,anddelaycharging.Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.

POWER CHARGING STATION

HARD-WIRE INSTALLATION

WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.CAUTION: 20ACIRCUITBREAKERWITHMINIMUM12AWGWIRETOBEUSEDFOREVB16-40ACIRCUITBREAKERWITHMINIMUM10AWGWIRETOBEUSEDFOREVB30-50ACIRCUITBREAKERWITHMINIMUM8AWGWIRETOBEUSEDFOREVB40.

NOTE:Choosingtohard-wiretheChargingStationrequirestheuseofthealternatehangholesandappropriatemountinghardwareSeeFigure 3foralternatehangholelocations.IfmountingtoaLevitonpedestal,pleaseproceedusingthemountinginstructionsprovidedwithinthePedestalHeadAssembly.

1. DepressreleasetabsonbottomofEnclosureandremoveEnclosureDoorbycarefullyliftingupandawayfromtheEnclosure (see Figure 2).Useapin-in-TorxType25screwdrivertoremovetheMetalHard-WireAccessPanel(with4screws). IMPORTANT NOTE:CarefullyremovetheribbonswitchconnectorfromprintedcircuitboardassemblyandthegroundwirefromtheHard-WireAccessPanelbeforesettingitaside(Figure 5).

2. TheHard-wireAccessopeningislocatedatthebottomoftheAccessPanelshowninFigure 7.LoosenwireconnectorsandretainforStep4.Removepre-installedhubanddisconnectPlugAssembly(see Figure 6).NOTE:IfthePlugAssemblyisremovedfromthetoplocation,blockthisopeningusingthePlugandGasketfromthebottomholetomaintainwatertightness(NEMA4)oftheChargingStation.

3. InstalltheH100-TBHub(Figure 7).Torquehubto65in-lbs.4. RundedicatedcircuitspertheNationalElectricCodeandlocalbuildingcodes.Thecircuitmusthaveanadditional15inchesofloosewirestoterminatetheconnectionsontheinsideof

theChargingStation.SecureconduittoH100-TBHubusingproperUL-listedconduitfitting.Theuseofareducermayberequiredbasedonconduitfittingselected.Stripwireends3/4inchandsecuretocorrespondingwiresfromtoroidassemblyandgroundwirefromterminalblockwithwireconnectorsasshowninFigure 7.NOTE:Useelectrically-conductivethreadsealantKOPR-SHIELD®CP8-TBorCP16byThomas&Betts®topreventwater/moisturepenetrationthroughthethreadingonfitting,reducernippleorthreadedconduit.Instructionforthreadsealantapplication:

a)Coat100%ofthemalethreadswiththeKOPR-SHIELD®compound.Workthecompounddownbetweenthethreads.b)Screwthreadedfitting/hub/reducer/conduittogetherandensurethatanoverflowofthreadsealantispresent.c)Thereisnocuretimeforthisproduct(theproductworksfromthepointofapplication).

NOTE:Useofductsealtoblockconduitopeningisneccessaryifconduitleadstoanon-NEMA4junctionbox(useofajunctionboxwithatleastaNEMA3Rratingisrequired).UseGardnerBenderDS-110ductseal(TheHomeDepot®).Instructionforductsealapplication(ifnecessary):

a)Ductsealapplicationneedstobedoneafterallwiringconnectionshavebeencompleted.b)Cleanhubsurfaceareasothatitisfreeofanydebrisorchemicalcontamination.c)Openthe1-poundductsealpackageandbreakoffa11/2"x11/2"ductsealcompoundpiece.d)Packtheductsealcompounddownwardintothehubopeninguntilthehubiscompletelysealed;ensurethatthecompoundencapsulatesthethreewirescompletely(seeFigure 4).e)Oncethematerialistightandsecure,levelthesurfaceflushwiththebottomofthehub.

5. Reconnectribbonswitchconnectorintomatingconnectoronprintedcircuitboardassemblyandreconnectgroundwire.ReinstalltheHard-WireAccessPanel(Figure 8) andcloseenclosuredoor.

6. Restorepoweratcircuitbreaker.Installation is complete. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.

For Metal Stud Applications:• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.For Solid Wall Applications:• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.• Appropriateconduitandapplicablemountinghardware.

NOTE: Hard-Wire Access opening is located at the bottom of the Access Panel. Remove plug and gasket and place both on top where Plug Assembly and Pre-installed Hub were removed (Figure 7).

Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollowmanufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.

AlternateHang Holes

Figure 3

• Drillwith3/16"bit • Studfinder• Measuringtape • Wirecutters/strippers• Pin-inTorxtype25driver • Pliers

•Level•Scratchawl•Keyholesaw•Utilityknife•#3Phillipsscrewdriver(formountingbracket)

Tools: Additional Parts (not included):

• Copperelectricalcable(seebelowforgauge) • #14woodmountingscrews(2)-studmount •CircuitBreaker-20A(EVB16)-40A(EVB30)or50A(EVB40)

•Conduit •Strainrelief(ifapplicable) •H100-TBHub(orengineeringequivalent)

Duct SealFigure 4

KOPR-SHIELD is a registered trademark of Jet-Lube, Inc

Thomas&Betts is a registered trademark of Thomas&Betts, Inc.

LIMITED 3 YEAR WARRANTY AND EXCLUSIONSLevitonwarrants to theoriginalconsumerpurchaserandnot for thebenefitofanyoneelse that thisproductat the timeof itssalebyLeviton is freeofdefects inmaterialsandworkmanshipundernormalandproperuse for threeyearsfromthepurchasedate.Leviton’sonlyobligationistocorrectsuchdefectsbyrepairorreplacement,atitsoption,ifwithinsuchthreeyearperiodtheproductisreturnedprepaid,withproofofpurchasedate,andadescriptionoftheproblemtoLeviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.Thiswarrantyexcludesandthereisdisclaimedliabilityforlaborforremovalofthisproductorreinstallation.Thiswarrantyisvoidifthisproductis installed improperlyor inan improperenvironment,overloaded,misused,opened,abused,oraltered inanymanner,or isnotusedundernormaloperatingconditionsornot inaccordancewithany labelsor instructions.There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose,but ifany impliedwarranty is requiredby theapplicable jurisdiction, thedurationofanysuch impliedwarranty,including merchantability and fitness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation.Theremediesprovidedhereinare theexclusiveremediesunder thiswarranty,whetherbasedoncontract, tortorotherwise.

FOR CANADA ONLYForwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingatLeviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9orbytelephoneat1 800 405-5320.

Page 2: Level 2 - Electric Vehicle Charging Station

PK-93980-10-00-0CFor more information call 1-877-338-7473 or visit www.leviton.com/evrgreen©2013LevitonMfg.Co.,Inc.

WIRING DIAGRAMS

FIGURES 5-8

L2

120VAC

Neu

tralGround

240VAC

Service

Ground (green)

ø

L1 PanelL1

Meter

L2

Neutral

N

120VAC

Breaker

Bus

Gro

und

Bus

Main

Local

L2 (white)

120/240VAC, 1

L1 (black)

20 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Charging Station

L3

Neutral

N

Ground

ø

Neu

tral

MeterL2

L1

L3

L1

Breaker

20 A

Bus

Gro

und

Bus

L2LocalServicePanel

120/208VAC, 3

Main

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

Main

Neutral

Ground

Service

ø

Meter

L2L1L1 N

L2

Breaker

240VAC

Gro

und

Bus

Neu

tral

Local

Bus

Panel

120VAC

120VAC

120/240VAC, 1

40 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

L1 L2

Ground

PanelBreaker

Local

Gro

und

Neu

tral

L1

L2

ø

Bus

L3

Meter

Bus

ServiceN

120/208VAC, 3

Main

40 A

Neutral

L3

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

50 A

120/240VAC, 1ø

L2

Neutral

120VAC

Meter

L1

Ground

MainN L1 L2

Bus

Gro

und

Breaker

Neu

tral

LocalServicePanel

Bus

120VAC

240VAC

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

L3

Neutral

Panel

Gro

und

N

ø

L3

Neu

tral

L2

L1 L1 L2

GroundBreaker

Meter

Bus

Local

Bus

Service

120/208VAC, 3

Main

50 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

240VAC, 1Ø - L2 16A EVSE 208VAC, 3Ø - L2 16A EVSE

240VAC, 1Ø - L2 30A EVSE 208VAC, 3Ø - L2 30A EVSE

240VAC, 1Ø - L2 40A EVSE 208VAC, 3Ø - L2 40A EVSE

Charging Station

Charging Station Charging Station

Charging StationCharging Station

Figure 5

Remove Enclosure Door and Hard-Wire Access Panel

Screws (4)

Tab

Hard-Wire Access Panel

Ribbon Switch Connector

Ground Wire Removal

Printed Circuit Board Assembly (PCBA) Connector

Tab

Charge Cord Connector Cable

Power supply plug location on EVB16, EVB30, and EVB40-5PT

Power supply plug location on EVB40-SPT

Figure 6

Remove Plug Assembly

Pre-installed Hub

Plug AssemblyLocation onEVB40-SPT

Plug Assembly of EVB16, EVB30, and EVB40-5PT

Figure 7

Install Hard-Wire Hub. Install Conduit and Wires (not included)

ABC = Line 1 (Hot) Black

= Line 2 (Hot) White= Ground Green

Lock Nut

Hub Assembly & Wiring

A CB

H100-TB HubEnsure pilot signal wire remains intact

Hard-WireAccess

Figure 8

Re-attach Ground Wire

Pin #1 location

Screws (4)

NOTE: Ensure ribbon switch connector is plugged into mating connectoron the Printed Circuit Board Assembly and ground wire is re-attached before mounting panel.

1

Reconnect ribbon switch connector, ground wire, and reinstall hard-wire access panel


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