Level 2 - Electric Vehicle Charging StationEVB16 (16A) - EVB30 (30A) - EVB40 (40A)

Installation Instructions

WARNINGS AND CAUTIONS:• TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!• Iftheinformationinthisinstructionsheetisnotfollowedexactly,SHOCK OR FIRE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.• Foroutdoorinstallations,hard-wireconnectionisrequired.TheEVSEhasawatertight(NEMA4)enclosurewhichhousescriticalelectronics.UseofUL-listedwatertightconduitcompressionfittingis

requiredtomaintainthewatertight(NEMA4)rating.Useelectrically-conductive,UL-listedthreadsealant(KOPR-SHIELD®)topreventwater/moisturefromenteringoraccumulatingwithinthebox,conduitbody,orfitting.PerNECArticle250,theconduitmusthavecontinuityfromthehubtotheserviceentrance.

• Hard-wireinstallationandservicemustbeperformedbyanelectrician.• IMPORTANT:Savetheseinstructionsforlocalelectricalinspector’suseandfuturereference. NOTE:Unitoperateson208Vor240Vcircuit,itwillnotoperateon120V.

PK-93980-10-00-0C

NOTE:ThePlug-InChargingStationmustbeinstalledwithaLevitonPre-WireKit(sold separately).FailuretodosomeansthestationnolongercomplieswithitsULlisting.Thelistingrequiresthestationberemovablewithouttools.RefertoPre-WireKitinstructionsfirstifamountinglocationhasnotbeenestablished.Ensurethatthecorrecttemplatewithinthepre-wirekitisused,asseveraltemplatesareavailablewithinthebox.ForEVB40installation,ensurethattheEVB40-5PTisusedforflushmountinstallation,andtheEVB40-SPTisusedforsurfacemountedinstallation.1. InstallPre-WireKit.ForEVB16,useInstallationKitEVK02;forEVB30andEVB40useInstallationKitEVK05.2. DepressreleasetabsonthebottomoftheChargingStation,andremoveChargingStationDoorbyliftingupwards(see Figure 2).3. LocatethefourMountingButtonsonthebackoftheChargingStation. LocatetheGuidePinSlotabovethePanelFastenerScrew(see Figure 1).4. AligntheGuidePinSlotwiththeGuidePinontheMountingBracket,andthefourMountingButtonswiththefourkeyholesontheMountingBracket.5. Oncealigned,gentlypresstheChargingStationontotheMountingBracket.6. AllowtheChargingStationtoslowlyslidedownintoplace.EnsureallfourMountingButtonsaresecuredineachkeyholeontheMountingBracketbeforereleasingtheChargingStation.7. TightenthePanelFastenerScrewtosecuretheChargingStationtotheMountingBracket(see Figure 2).Proceed to POWER CHARGING STATION section.

PLUG-IN INSTALLATION

ThankyouforpurchasingtheLevel2ElectricVehicleChargingStation.Thisinstallationsheetincludesthelatestinformationatthetimeofprinting.Levitonreservestherighttomakechangestothisproductwithoutfurthernotice.Changesormodificationstothisproductbyotherthananauthorizedserviceprovidercouldvoidtheproductwarranty.Ifyouhavequestionsabouttheuseofthisproduct,contactyourCustomerServiceRepresentative.RefertotheCustomerSupportsectionlocatedintheseinstructions.Important Notes to the Installer:•TheEVB40-5PTwithtopmountedplugisintendedforflushmountapplicationswheretheelectricalboxcanbe

recessedintothewall.•TheEVB40-SPTwithbottommountedplugisintendedforplug-insolidwallapplicationswheretheelectricalbox

mustbesurfacemountedonthewall.•TheEVB16andEVB30areonlyavailablewiththetop-mountedplug.• Plug-inChargingStationsmustbeinstalledwiththeuseofaLevitonPre-wirekit.ForInstallationoftheEVB16,use

LevitonInstallationKitEVK02;forInstallationoftheEVB30andEVB40,useInstallationKitEVK05. ReadallinstructionsbeforeinstallingtheMountingBracketandChargingStation.•Ensurethatthecorrecttemplateisusedforinstallation,asseveraltemplatesareavailablewithinthepre-wirekits.• Theinstallerisresponsibleforverifyingthatthewallstructure/surfacewillsafelysupportatotalloadof200lbs.• Observeallgoverningcodesandordinances.• Besuretoleavetheseinstructionswiththeconsumer.Important Notes to the Consumer:• EnsureyourChargingStationisinstalledbyanelectrician.• KeeptheseinstructionswithyourUserGuideforfuturereference.

INTRODUCTION

GuidePin Slot

GuidePin

Wall Stud

MountingButton (4)

Keyhole (4)

PanelFastener

Screw

Figure 1

MountingBracket

PanelFastener

Screw

Power Supply Plug location onEVB16, EVB30 and EVB40-5PT.

Wall Stud

Release Tab

Figure 2

GuidePin Slot

Power supply plug location on EVB40-SPT

MOUNTING LOCATION

TheChargingStationshouldbelocatedincloseproximitytotheelectricvehicle’sparkinglocation.TheChargingStationmustconnecttotheelectricvehicleviaaChargeConnectorandChargeConnectorCord.NOTE:ThepathfromtheChargingStationtotheelectricvehicleshouldbefreefromobstacles,andbewithintherangeoftheChargeConnectorCord(19footstandardlengthforEVB16,25footstandardlengthforEVB30,EVB40).TherecommendedmountingheightoftheChargingStationisnottoexceed48inches,butnotlessthan42inchesfromthefloortothetopoftheChargingStation.ThisprovidesconvenientaccessandoperationoftheChargingStation,andmeetsADArequirementsforaccess.NOTE:TheareasurroundingtheChargingStationenclosureshouldbefreefromobstruction.Recommendedclearancearoundstation:5inchesaboveand3-1/2inchesoneitherside.

RATINGS

120/208V60Hz3-phaseY(L1-G/L2-G-120V,L1-L2–208V)120/240V60HzSplit-phase(L1-G/L2-G-120V,L1-L2–240V)

16A (EVB16) - 30A (EVB30) - 40A (EVB40)

Voltage

Current

NOTE:ChargingStationoperateson120/208Vor120/240Vcircuitonly.Doesnotoperateon120Vcircuit.

CUSTOMER SUPPORT

CallourCustomerSupportHotlineat1-877-338-7473.PLEASEHAVETHEMODELNUMBERANDSERIALNUMBERAVAILABLEWHENYOUCALL.Thesecanbefoundonthelabelontheinsidecover oftheChargingStation.Ifyourcallismadeafterbusinesshoursoronweekends,pleaseleaveyourname,telephonenumber,theChargingStation'sserialnumber,andabriefdescriptionoftheproblem.ACustomerServiceRepresentativewillcallbackattheearliestopportunity.Foradditionalproductsandinformation,andforcompletestepbystepguidelinesonhowtoinstall ourElectricVehicleChargersandPre-WireKits,pleasevisitourwebsiteforour "HowToInstall"videos-www.leviton.com/evrgreen.Manyquestionsandanswerscanbefoundinourknowledgebasecommunity. Justgotoleviton.comandclickontheKnowledgebaselink,orgodirectlyto http://communities.leviton.com/community/knowledgebaseforums/evr-green.

PlugtheChargingStationintotheinstalledoutlet(20AforEVB16,50AforEVB30andEVB40)andreplacetheEnclosureDoor.Uponpluggingintheunit,aself-testingsequencewillinitiate.PleaserefertotheLevel2UserGuideforamoredetaileddescription.NOTE:DONOTplugtheChargeConnectorintothevehiclepriortotheself-test;thismaycausetheChargingStationtogointoColdLoadPick-up,anddelaycharging.Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.

POWER CHARGING STATION

HARD-WIRE INSTALLATION

WARNING: TO AVOID FIRE, SHOCK, OR DEATH; TURN OFF POWER AT CIRCUIT BREAKER OR FUSE AND TEST THAT POWER IS OFF BEFORE WIRING!CAUTION: USE THIS DEVICE WITH COPPER OR COPPER CLAD WIRE ONLY.CAUTION: 20ACIRCUITBREAKERWITHMINIMUM12AWGWIRETOBEUSEDFOREVB16-40ACIRCUITBREAKERWITHMINIMUM10AWGWIRETOBEUSEDFOREVB30-50ACIRCUITBREAKERWITHMINIMUM8AWGWIRETOBEUSEDFOREVB40.

NOTE:Choosingtohard-wiretheChargingStationrequirestheuseofthealternatehangholesandappropriatemountinghardwareSeeFigure 3foralternatehangholelocations.IfmountingtoaLevitonpedestal,pleaseproceedusingthemountinginstructionsprovidedwithinthePedestalHeadAssembly.

1. DepressreleasetabsonbottomofEnclosureandremoveEnclosureDoorbycarefullyliftingupandawayfromtheEnclosure (see Figure 2).Useapin-in-TorxType25screwdrivertoremovetheMetalHard-WireAccessPanel(with4screws). IMPORTANT NOTE:CarefullyremovetheribbonswitchconnectorfromprintedcircuitboardassemblyandthegroundwirefromtheHard-WireAccessPanelbeforesettingitaside(Figure 5).

2. TheHard-wireAccessopeningislocatedatthebottomoftheAccessPanelshowninFigure 7.LoosenwireconnectorsandretainforStep4.Removepre-installedhubanddisconnectPlugAssembly(see Figure 6).NOTE:IfthePlugAssemblyisremovedfromthetoplocation,blockthisopeningusingthePlugandGasketfromthebottomholetomaintainwatertightness(NEMA4)oftheChargingStation.

3. InstalltheH100-TBHub(Figure 7).Torquehubto65in-lbs.4. RundedicatedcircuitspertheNationalElectricCodeandlocalbuildingcodes.Thecircuitmusthaveanadditional15inchesofloosewirestoterminatetheconnectionsontheinsideof

theChargingStation.SecureconduittoH100-TBHubusingproperUL-listedconduitfitting.Theuseofareducermayberequiredbasedonconduitfittingselected.Stripwireends3/4inchandsecuretocorrespondingwiresfromtoroidassemblyandgroundwirefromterminalblockwithwireconnectorsasshowninFigure 7.NOTE:Useelectrically-conductivethreadsealantKOPR-SHIELD®CP8-TBorCP16byThomas&Betts®topreventwater/moisturepenetrationthroughthethreadingonfitting,reducernippleorthreadedconduit.Instructionforthreadsealantapplication:

a)Coat100%ofthemalethreadswiththeKOPR-SHIELD®compound.Workthecompounddownbetweenthethreads.b)Screwthreadedfitting/hub/reducer/conduittogetherandensurethatanoverflowofthreadsealantispresent.c)Thereisnocuretimeforthisproduct(theproductworksfromthepointofapplication).

NOTE:Useofductsealtoblockconduitopeningisneccessaryifconduitleadstoanon-NEMA4junctionbox(useofajunctionboxwithatleastaNEMA3Rratingisrequired).UseGardnerBenderDS-110ductseal(TheHomeDepot®).Instructionforductsealapplication(ifnecessary):

a)Ductsealapplicationneedstobedoneafterallwiringconnectionshavebeencompleted.b)Cleanhubsurfaceareasothatitisfreeofanydebrisorchemicalcontamination.c)Openthe1-poundductsealpackageandbreakoffa11/2"x11/2"ductsealcompoundpiece.d)Packtheductsealcompounddownwardintothehubopeninguntilthehubiscompletelysealed;ensurethatthecompoundencapsulatesthethreewirescompletely(seeFigure 4).e)Oncethematerialistightandsecure,levelthesurfaceflushwiththebottomofthehub.

5. Reconnectribbonswitchconnectorintomatingconnectoronprintedcircuitboardassemblyandreconnectgroundwire.ReinstalltheHard-WireAccessPanel(Figure 8) andcloseenclosuredoor.

6. Restorepoweratcircuitbreaker.Installation is complete. Refer to Level 2 - Electric Vehicle Charging Station User Guide for operation.

For Metal Stud Applications:• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.For Solid Wall Applications:• Wallanchorscapableofsupportingamaximumallowableloadof200lbs.• Appropriateconduitandapplicablemountinghardware.

NOTE: Hard-Wire Access opening is located at the bottom of the Access Panel. Remove plug and gasket and place both on top where Plug Assembly and Pre-installed Hub were removed (Figure 7).

Gathertherequiredtoolsandpartsbeforestartinginstallation.Besuretofollowmanufacturer’sinstructionsforuseofanytoolsorpartsusedforthisinstallation.

AlternateHang Holes

Figure 3

• Drillwith3/16"bit • Studfinder• Measuringtape • Wirecutters/strippers• Pin-inTorxtype25driver • Pliers

•Level•Scratchawl•Keyholesaw•Utilityknife•#3Phillipsscrewdriver(formountingbracket)

Tools: Additional Parts (not included):

• Copperelectricalcable(seebelowforgauge) • #14woodmountingscrews(2)-studmount •CircuitBreaker-20A(EVB16)-40A(EVB30)or50A(EVB40)

•Conduit •Strainrelief(ifapplicable) •H100-TBHub(orengineeringequivalent)

Duct SealFigure 4

KOPR-SHIELD is a registered trademark of Jet-Lube, Inc

Thomas&Betts is a registered trademark of Thomas&Betts, Inc.

LIMITED 3 YEAR WARRANTY AND EXCLUSIONSLevitonwarrants to theoriginalconsumerpurchaserandnot for thebenefitofanyoneelse that thisproductat the timeof itssalebyLeviton is freeofdefects inmaterialsandworkmanshipundernormalandproperuse for threeyearsfromthepurchasedate.Leviton’sonlyobligationistocorrectsuchdefectsbyrepairorreplacement,atitsoption,ifwithinsuchthreeyearperiodtheproductisreturnedprepaid,withproofofpurchasedate,andadescriptionoftheproblemtoLeviton Mfg. Co., Inc. 201 North Service Road, Melville, N.Y. 11747.Thiswarrantyexcludesandthereisdisclaimedliabilityforlaborforremovalofthisproductorreinstallation.Thiswarrantyisvoidifthisproductis installed improperlyor inan improperenvironment,overloaded,misused,opened,abused,oraltered inanymanner,or isnotusedundernormaloperatingconditionsornot inaccordancewithany labelsor instructions.There are no other or implied warranties of any kind, including merchantability and fitness for a particular purpose,but ifany impliedwarranty is requiredby theapplicable jurisdiction, thedurationofanysuch impliedwarranty,including merchantability and fitness for a particular purpose, is limited to three years. Leviton is not liable for incidental, indirect, special, or consequential damages, including without limitation, damage to, or loss of use of, any equipment, lost sales or profits or delay or failure to perform this warranty obligation.Theremediesprovidedhereinare theexclusiveremediesunder thiswarranty,whetherbasedoncontract, tortorotherwise.

FOR CANADA ONLYForwarrantyinformationand/orproductreturns,residentsofCanadashouldcontactLevitoninwritingatLeviton Manufacturing of Canada Ltd to the attention of the Quality Assurance Department, 165 Hymus Blvd, Pointe-Claire (Quebec), Canada H9R 1E9orbytelephoneat1 800 405-5320.

PK-93980-10-00-0CFor more information call 1-877-338-7473 or visit www.leviton.com/evrgreen©2013LevitonMfg.Co.,Inc.

WIRING DIAGRAMS

FIGURES 5-8

L2

120VAC

Neu

tralGround

240VAC

Service

Ground (green)

ø

L1 PanelL1

Meter

L2

Neutral

N

120VAC

Breaker

Bus

Gro

und

Bus

Main

Local

L2 (white)

120/240VAC, 1

L1 (black)

20 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Charging Station

L3

Neutral

N

Ground

ø

Neu

tral

MeterL2

L1

L3

L1

Breaker

20 A

Bus

Gro

und

Bus

L2LocalServicePanel

120/208VAC, 3

Main

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

Main

Neutral

Ground

Service

ø

Meter

L2L1L1 N

L2

Breaker

240VAC

Gro

und

Bus

Neu

tral

Local

Bus

Panel

120VAC

120VAC

120/240VAC, 1

40 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

L1 L2

Ground

PanelBreaker

Local

Gro

und

Neu

tral

L1

L2

ø

Bus

L3

Meter

Bus

ServiceN

120/208VAC, 3

Main

40 A

Neutral

L3

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

50 A

120/240VAC, 1ø

L2

Neutral

120VAC

Meter

L1

Ground

MainN L1 L2

Bus

Gro

und

Breaker

Neu

tral

LocalServicePanel

Bus

120VAC

240VAC

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

L3

Neutral

Panel

Gro

und

N

ø

L3

Neu

tral

L2

L1 L1 L2

GroundBreaker

Meter

Bus

Local

Bus

Service

120/208VAC, 3

Main

50 A

H100-TB Hub placed in bottom Hard-Wire Access Opening

Ground (green)L2 (white)L1 (black)

240VAC, 1Ø - L2 16A EVSE 208VAC, 3Ø - L2 16A EVSE

240VAC, 1Ø - L2 30A EVSE 208VAC, 3Ø - L2 30A EVSE

240VAC, 1Ø - L2 40A EVSE 208VAC, 3Ø - L2 40A EVSE

Charging Station

Charging Station Charging Station

Charging StationCharging Station

Figure 5

Remove Enclosure Door and Hard-Wire Access Panel

Screws (4)

Tab

Hard-Wire Access Panel

Ribbon Switch Connector

Ground Wire Removal

Printed Circuit Board Assembly (PCBA) Connector

Tab

Charge Cord Connector Cable

Power supply plug location on EVB16, EVB30, and EVB40-5PT

Power supply plug location on EVB40-SPT

Figure 6

Remove Plug Assembly

Pre-installed Hub

Plug AssemblyLocation onEVB40-SPT

Plug Assembly of EVB16, EVB30, and EVB40-5PT

Figure 7

Install Hard-Wire Hub. Install Conduit and Wires (not included)

ABC = Line 1 (Hot) Black

= Line 2 (Hot) White= Ground Green

Lock Nut

Hub Assembly & Wiring

A CB

H100-TB HubEnsure pilot signal wire remains intact

Hard-WireAccess

Figure 8

Re-attach Ground Wire

Pin #1 location

Screws (4)

NOTE: Ensure ribbon switch connector is plugged into mating connectoron the Printed Circuit Board Assembly and ground wire is re-attached before mounting panel.

1

Reconnect ribbon switch connector, ground wire, and reinstall hard-wire access panel