lecture 1 - intro to om - handout
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DSC 2006
Operations Management
Semester II 2013/2014
1
Lecturer: Lucy G. Chen
Office: BIZ 1, #08-60
Phone: 6516-3013
Email: [email protected]
Consultation: Wed, 4 - 6pm,
or by appointment
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Course Administration
!
Be punctual!! Five-minute break.
! Cell phones should be turned off or silenced.
!
Zero tolerance for chit chatting.
! Laptops are generally not allowed in class.
! Class participation attitude, comments, attendance
! Exams
! Closed book, one double sided A4 sheet is allowed
! Midterm no make-up exam. Please make sure there is no
time conflict. 2DSC 2006, Operations Management, Lucy Chen
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Introduction to Operations
Management! What is operations management?
! Why is operations important?
! How does operations contribute to a firm?
! How does operations relate to your interests?
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Introduction to Operations
Management! What is operations management?
! Why is operations important?
! How does operations contribute to a firm?
! How does operations relate to your interests?
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Common Response
6
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Airplane Boarding Strategies
!
Boarding strategies normally used! First class -> Business class -> Coach class
! Coach class in groups
! back to front (Northwest Airlines)
!
window to aisle (United Airlines)! first come, first board (Southwest Airlines)
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Airplane Boarding Strategies
!
Why does boarding strategy matter?! For an airplane, cutting ground time between flights
from an hour to 40 minutes creates one or two moreflights a day!
!
Four to five minutes boarding time savings generate$1 million per year (United Airlines).
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Airplane Boarding Strategies
!
Reverse pyramid byAmerican West
! Saves boarding time by over2 minutes (20% saving)
! OM tools applied:
! Process Analysis
! Capacity Planning
!
Queuing Analysis! Linear Programming
Reverse pyramid
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What is Operations Management?
!
Management of systems or processes thatcreate goods and/or provide services.
!
Manage processes to bettermatch supply and
demand
! Restructure operations to improveperformance and
remain competitive in the face of ever changing
business conditions
!
Find the rightbalance between multiple measures ofperformance
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The Process View
11
Value-addingTransformation Process
Inputs Outputs
Feedback
(Raw materialsCustomers,
Resources, etc.)
(Goods,Services)
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Value-added: Thedifference betweenthe cost of inputsand the value orprice of outputs.
ControlFeedback
Feedback
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Example: Food Processor
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Inputs Processing Outputs
Cannedvegetables
Raw vegetables
Metal sheets
WaterEnergy
Labor
Building
Equipment
Cleaning
Makingcans
CuttingCooking
Packing
Labeling
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Example: Hospital
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Inputs Processing Outputs
Healthy
patients
Doctors, nurses
HospitalMedical supplies
Equipment
Laboratories
Examination
SurgeryMonitoring
Medication
Therapy
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Goods vs. Service
Characteristic Goods Service
Output Tangible Intangible
Uniformity of output High Low
Uniformity of input High Low
Labor content Low HighMeasurement of productivity Easy Difficult
Customer contact Low High
Opportunity to correct quality
problems before delivery High LowInventory Much Little
Evaluation Easy Difficult
Patentable Usually Not Usually14DSC 2006, Operations Management, Lucy Chen
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Introduction to Operations
Management
! What is operations management?
! Why is operations important?
! What is the role of operations within a firm?
! How does operations relate to your interests?
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Why is Operations Important?
! Importance as a leading economic indicator!
Purchasing managers index (PMI)! Durable goods orders
! 50% or more of the jobs in industry are operations-related:
! Customer Service!
Quality Assurance!
Production Planning! Scheduling! Inventory Management! Logistics
!
In every company, there is usually an underlying value-addingproduct transformation that needs to be well-managed
! Operations activities are at the core of all businessorganizations.
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Why is Operations Important?
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Introduction to Operations
Management
! What is operations management?
! Why is operations important?
!
How does operations contribute to a firm?
! How does operations relate to your interests?
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The Strategic Role of Ops
20
A companys operationsfunction is
either a competitive we pon
ora
corpor te millstone.
It is seldom neutral.
---- C. Wickham Skinner
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The Cold Hard Facts -- Competition
Thosewhounderstandhowtoplaythegamewillsucceed;thosewhodontweredoomedtofail!
Dontthinkthegameisjustcom
paniescompeting
witheachother.In
companieswithmultiple
factoriesordivisionsproducingthesamegoodsor
services,factories ordivisionsf
indthemselves
competingwitheachother!
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Dimensions of Competitiveness
!
Price
! Quality
!
Time
!Flexibility
!
...!
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Order Winners vs. Order Qualifiers
!
Order Qualifiers! Characteristics that potential customers perceive
as minimum standards
!
Order Winners! Characteristics of an organizations goods or
services that cause them to be perceived betterthan the competition
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Order Winners vs. Operational
Capability
! Price
!
Quality
! Delivery Lead Time
! Flexibility
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! Low cost process
! High quality process
! Fast process
! Flexible process
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A Strategic Framework for Ops
BusinessStrategy
DesiredCapabilities
Processes ResourcesOperationsStructure
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!Strong as always!as of 2009
! $405.6 Billion Revenue (7% increase from 2008)
! $95 Billion Gross Profit (8% increase from 2008)
Competitive Success through
Operations: Wal-Mart
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Order Winner
Paris Hilton
on Wal-Mart:
"I went to Wal-Mart for the first time. I alwaysthought they sold wallpaper. I didnt realize ithas everything. You can get anything you wantthere for really, really cheap."
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Wal-Mart K-Mart Target
Price 84% 6% 11%Selection of products 70% 5% 25%
In-stock merchandise 66% 5% 28%
Convenience 57% 14% 29%
Parking 48% 14% 38%
Service 48% 6% 46%
Source: Shoppers Rank Wal-Mart, Target And Kmart, ConsumerTechnographics north America, July 23, 2003
Which store is the best at each of the
following aspects?
Order Winner
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Wal-Mart
Business Strategy
(Gain competitive advantage by) providing customers access toquality goods, when and where needed, at competitive prices
Operations Strategy/Capability
Short flow times
Low inventory levels
Operations Structure
EDLP (everyday low prices)
Fast transportation system
Hub & Spoke distribution
Cross docking
Supplier management, use oftechnology (e.g., EDI, RFID)
Big stores offer economy ofscale and variety
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Order Winners
Low price
Variety
Convenience
Compatible!
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The Romance of
$16.82
$9.94
$24.96
Business Strategy
Operational Strategies
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More Success through Ops
! Southwest Airlines
! Dell Inc.
! McDonalds
!!!
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Tradeoff of Priorities
Wal-Mart K-Mart Target
Quality of products 44% 5% 51%
Cleanliness 30% 3% 67%
Checkout 40% 10% 50%
Which store is the best at each of the following aspects?
Cant Be Good At Everything.
Source: Shoppers Rank Wal-Mart, Target And Kmart, ConsumerTechnographics north America, July 23, 2003
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Low price
Quality
Strategic Tradeoffs
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Low price
Quality
Tradeoffs and Efficient Frontier
World class
Improvement
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Low price
Quality
Tradeoffs and Efficient Frontier
Improvement
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World class
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Introduction to Operations
Management
! What is operations management?
! Why is operations important?
!
How does operations contribute to a firm?
! How does operations relate to your interests?
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How Does Ops Relate to your
Interests?!
Consulting! Analyzing and improving business processes! SCM and use of ERP systems to achieve SC efficiency is a hot topic! Problem solving modeling and analysis
! Finance! How healthy is that company?!
Balance the upside versus the downside risk analysis! How do financial objectives relate to operational measures
! Marketing! Sales promotions and their impact on operational performance! Level of customization how to achieve it at low cost! Order qualifiers and winners
! Accounting! What is the cost of making this product Activity based or time
based! Are inventories assets or liabilities?
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Salary of Executives
38
Medium Annual Pay
(base salary + bonus+ benefit, in USD)www.salary.com, Jan 2014, New York City
*For Chicago
Chief Executive Officer $1,583,567
Chief Operating Officer $869,449
Chief Financial Officer $599,209
Chief HR Executive $399,281
Chief Marketing Executive $383,100
Chief Purchasing Executive $279,472*
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Todays Takeaways
!
What is Operations Management about?! Design operations to better match supply with demand.
! A set of quantitative models and qualitative strategies.
!
Why is operations important?
! Contribute to a companys bottom line
! Relationship between Ops and marketing, Ops and Finance.
! Order winners and order qualifiers
!
Strategic tradeoffs and operations frontier
! Operational capabilities and structures have to becompatible with firm strategy
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Assignments
!
Readings: Chapters 1 & 2 (excluding pages 51-57)! Tutorial Questions: Please see IVLE.
! Experiential Exercises: Select two stores that you shop atregularly and identify their order winners.
!
Quiz of the Day: Assume Walmart decides to enter theSingapore market. What will be the challenges for Walmartas well as the incumbent firms such as NTUC Fairprice,Cold Storage, Sheng Siong, and Giant? Do you think Wal-
mart will succeed?