le sa general
TRANSCRIPT
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Welcome to Lubrica/on Engineers
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Who are we ?
Producer of high performance industrial lubricants, oil analysis services & reliability solu/ons
Expert in maintenance cost reduc/on
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Who are we ?
Based in more than 60 countries
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State of the art plant based in Kansas USA
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Interna/onal Headquarters based in UK
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Who are we?
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What is the main differences of LE, compared with other lubricant
producers ?
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Studies shows that the lubricant
cost, represents only 2-3 % of the total maintenanc
e cost
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LE uses100 % Paraffinic base oil
Synthe/c Base oil
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LE adds unique-proprietary addi/ves to reduce fric/on, heat, wear, increase water separa/on, tachiness, heat resistance etc.
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AlmasolMonolecDuolecQuinplex
DUOLEC is the newest LE proprietary additive incorporating revolutionary technology designed specifically for use in LE gear lubricants. It is a temperature activated, dual acting, liquid additive that imparts special properties and synergies to the LE Products in which it is used. DUOLEC increases lubricant film strength and protects metal surfaces outperforming at
Under normal to light conditions of speed and load, two metal surfaces are effectively separated by a lubricant film. This is known as hydrodynamic lubrication. An increase in load or a decrease in speed reduces the lubricant film allowing metal to metal contact and raising the temperature of the contact zone due to frictional heat. As a result, the EHD and mixed film antiwear components of DUOLEC
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Solid Additive
Almasol
Maximum Service
Temperature
1,038C (1,900F) 400,000 psi(28,123 kgf/cm)
Inert None
MolybdenumDisulfide
343C (650F) 400,000 psi(28,123 kgf/cm)
Some Oxidizes in air above 343C (650F), forming abrasive molybdenum trioxide. Tendency to build up on itself, affecting machinery with close tolerances. Cannot tolerate hydrochloric and nitric acid, especially when heat, water and air are present.
Graphite 426C (800F) 80,000 psi(5,625 kgf/cm)
Some Known to exhibit galvanic corrosion problems. Tendency to build up on itself, affecting machinery with close tolerances.
Fluorocarbon (PTFE)
260C (500F) 5,000 psi (352 kgf/cm)
Inert No load-carrying capability. Tendency to build up on itself, affecting machinery with close tolerances.
Load Carrying Capacity
Acid Resistance
Drawbacks When Used in Industrial Lubricants
A
B
C
DEMO
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Quinplex1
2
3
4
5
Water Resistance
Tackiness
Cohesion
Mechanical Stability
Corrosion Resistance
BEFORE AFTER
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Quinplex Demonstra/on
Impact Tester Water Separa/on
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Gear Box Demonstra/on
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Oil Analysis Services
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Audits & Inspec/ons
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13/03/13 12:22 46 49 42 43 40 44 43 48 43 31 110
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LubricaRon&Engineers&Hellas&Leaders&in&lubricants
www.le/greece.gr&+30&210&5152&040
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LubricaRon&Engineers&Hellas&Leaders&in&lubricants
www.le/greece.gr&+30&210&5152&040
38,0
39,3
40,7
42,0
43,3
44,7
46,0
3 4 5 6 7
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Viper Mk II WRL Key Components
Viper Lube Pump Kit
Viper Seals
Viper Collar (seals & scrapers
in place)
Wire Rope Lubrica/on
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Oil Spill Eater II (OSE II) is the worlds most environmentally safe and cost effec/ve bioremedia/on process for the mi/ga/on of hazardous waste, spills and contamina/on virtually anywhere of any size, large or small.
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Who are we - Video
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End of 1st Part
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2nd PartApplica/on Examples
Live Opera/ons
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Gear Box Live Opera/on
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Gear Lubrica/on
Duolec 1601-1609 strong advantages Highest FZG A/8,3/90 Stage passed 14 Great lubricant supply to the lubrica/on
film, wider film width, less fric/on Increased gear box life Possible gear healing Opera/onal temperature reduc/on Much longer oil change intervals No foaming
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Gear Lubrica/on Live
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Gear Lubrica/on Live
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Gear Lubrica/on Live
Pyroshield 9011 results Daily consump/on with previous lubricant: 2,8 Kg
Daily consump/on with Pyroshield 9011: 1,2 Kg
57% reduc/on
9jC pinion temperature reduc/on
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Gear Lubrica/on - Healing
Pinion gear prior the use of Pyroshield Pinion gear aler 21 months with Pyroshield
Gear healing - Pimng reduc/on
Vibra/on reduc/on
87% lubricant reduc/on
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Gear Lubrica/on - Healing
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Gear Lubrica/on
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Gear Lubrica/on
0
12.500
25.000
37.500
50.000
Jan 2006 Jul 2006 Jan 2007 Jun 2007 Dec 2007 Jul 2008 May 2009 Dec 2009 Mar 2013
Oil Life
Oil life (hrs)es#ma#on
Duolec 1606 data from 20 gearboxes Oil analysis (AES) monitoring Con/nuously increasing average life of installed oil More than 7 years oil opera/on in several units
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Gear Lubrica/on
0
0,0075
0,0150
0,0225
0,0300
Jan 2006 Jul 2006 Jan 2007 Jun 2007 Dec 2007 Jul 2008 May 2009 Dec 2009 Mar 2013
Cost of 1lt euro/day
Duolec 1606 data from 20 gearboxes Con/nuously decreasing lubricant usage cost
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Oil Sight Glasses
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Bearing Opera/on
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Shal Lubrica/on-Fric/on Bearings
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Shal Lubrica/on-Fric/on Bearings
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Air Compressor Lubrica/on
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Air Compressor Lubrica/on
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Air Compressor Energy Reduc/on
Atlas Copco GA 132 Average Amps with load Ambient Temp.
Previous lubricant 260 28 C
Mul/lec 6802 241 21 C
% Reduc/on -7,3%
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Blower Lubrica/on
0
10.000
20.000
30.000
40.000
Jan 2006 Jul 2006 Jan 2007 Jun 2007 Dec 2007 Jul 2008 May 2009 Dec 2009 Mar 2013
Oil life (hrs)es#ma#on
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LE SA Customer for more than 20 years now
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IHI 2 Cold MillMain Gear Box Capacity: 2.000 lt
Lubricant: Almasol 605Oil life > 10 years
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Very high temperature applica/ons
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Overhead crane wire rope lubrica/on
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Overhead crane wire rope lubrica/on
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Average engine oil life > 1.500 hrsAverage transmission oil life > 6.000 hrs
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One type of grease for all applica/ons
Electric Motors Bearing Lubrica/on Shal Lubrica/on Pin & Bush Lubrica/on Vehicle Lubrica/on Crane Lubrica/on
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Duolec Gear Oil Series& Oil Analysis
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Almasol 680 Gear OilDesigned for bronze gears
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Ball & Rod Mill Lubrica/on
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Ball & Rod Mill Lubrica/on
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Ball & Rod Mill Lubrica/on
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Ball & Rod Mill Lubrica/on
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Ball & Rod Mill Lubrica/on
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FL3 24/10/06 11:05 36,0 41,0 41,0 43,0 44,0 42,0 40,0 40,0 42,0 25,0 22,0
FL3 23/10/08 11:00 27,0 28,2 29,5 32,5 30,8 27,2 24,0 22,0 17,0
FL3 16/12/10 10:05 22,5 27,0 26,0 28,0 30,0 30,8 29,3 29,6 35,5 5,0
FL3 15/5/13 11:10 ""
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LubricaNon"Engineers"Hellas"Leaders"in"lubricants
www.leAgreece.gr"+30"210"5152"040
10,0
15,0
20,0
25,0
30,0
35,0
40,0
45,0
50,0
3 4 5 6 7T"oC
2006 2008 2010
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Electrolysis Overhead Cranes Compressor Lubrica/on
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Wire Rope Lubrica/on
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Wire Rope Lubrica/on
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Wire Rope Lubrica/on
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Vehicle Fleet Lubrica/on
Average engine oil life > 2.000 hrs
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The Lubrication Reliability Source
www.LElubricants.com 800-537-7683 [email protected] Bailey Avenue Fort Worth, TX 76107 Fax: 800-228-1142
LE operates under an ISO 9001 Certified Quality System.
Do More with LEss
LEs Duolec gear oil clings to gears for nonstop protection.
If you would like to experience LEss downtime, visit
www.LElubricants.com to learn more about Duolec
Vari-Purpose Gear Lubricant and LEs reliability solutions.
Say good riddance to inferior oil that robs your gearboxes of performance. Save time and money with LEs superior Duolec Vari-Purpose Gear Lubricant. This proven performer features LEs
proprietary additive technology, which creates a dual layer of anti-wear and EP protection. In high temps,
Duolec remains thermally stable, resists oxidation, and wont create sludge or varnish. It maintains film
strength, clings tenaciously to metal and readily separates from water. To experience more
performance, less wear and less equipment downtime, go with Duolec!
D U O L E C C A N T B E B E AT
F O R 2 4 / 7 G E A R P R O T E C T I O N !
Duolec Vari-Purpose Lubricant
features LEs proprietary
additive technology, the
backbone of the lubricant.
LE is your one-stop shop for
lubrication reliability solutions,
including breathers and sight
glasses.
LEAP oil analysis monitors oil
condition to ensure
long-lasting gearbox reliability.
Thank you!
The Lubrication Reliability Source
www.LElubricants.com 800-537-7683 [email protected] Bailey Avenue Fort Worth, TX 76107 Fax: 800-228-1142LE operates under an ISO 9001 Certified Quality System.
Do More With LEssI N C R E A S E U P T I M E & P R O F I T S W I T H L U B R I C AT I O N R E L I A B I L I T Y P R O G R A M
L U B R I C A N T S
R E L I A B I L I T Y
S U P P O R T & S E R V I C E
Switching to high-performance lubricants can save you time, energy and
money. LE manufactures a full line of industrial oils and greases that are
formulated for the targeted application using highly refined or synthetic base
oils blended with proprietary additives. LE lubricants last longer and protect
equipment far better than ordinary lubricants. This means less equipment
failure, less need for lube changeovers, and less PM activity, all of which adds
up to more uptime and profits for you. | www.LElubricants/lubricants.html
Much more than a lubricant supplier, LE is a one-stop shop offering lubrication
reliability solutions. LE can help you with a custom program including oil
analysis, breathers, sight glasses, filtration carts, lubricant storage and more
whatever you need to keep your lubricants clean and dry. Less contamination
means more reliability. | www.LElubricants.com/reliability-solutions.html
Last but not least, LEs trained and certified consultants are onsite with you to
educate, plan and assist. Our Technical Services team is also available to
help. Short on staff? Lack of knowledge? No worries. You can do more with
LEss. | www.LElubricants.com/implementation.html