kpi mtn spv&utl

NAMA KPI

LEVEL

JABATAN

NAMA PEMEGANG JABATAN

Jenis

% Downtime Machine RTE LINE

DEPT

Maintenance Supervisor

Engkos/Syarif

PROAKTIF

% Downtime Machine FL LINE

DEPT


Engkos/Syarif

PROAKTIF

% Downtime Machine 2nd line FL

DEPT


Engkos/Syarif

PROAKTIF

% Downtime Machine RTE LINE

DEPT


Engkos/Syarif

PROAKTIF

% Preventive Maintenance Done

SECTION

Maintenance Engkos & Sudiro & PROAKTIF Supervisor Syarif

% Maintenance Cost vs Budget

DEPT


Syarif

PROAKTIF

% W/O Done

SECTION


% Downtime Produksi DEPT karena Utility # Boiler Permance SECTION

Utility Supervisor Utility Supervisor

Sudiro

PROAKTIF

Sudiro

PROAKTIF

# Steam Usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

# Water usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

# electricity usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

DEFINISI

FORMULA

Unit

KPI Type

Periodic On Target

Target Setting 20

Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time

DT = downtime (jam)/aaliable time (jam) x 100%

Persen

Min

M

< = 11%


Persen

Min

M

13%

11-13%

> 13%

80-70%

< 70 %

130-140% 80-70%

>140% < 70 %

2%

>2%

5-4:1

1.2:1

9-10:1

>10:1

390-460:1

> 460

PT. SO GOOD FOOD MATRIKS KPI DESCRIPTION Posisi: Maintenance SupervisorNO NAMA KPI LEVEL JABATAN NAMA PEMEGANG JABATAN Jenis

RTE LINE1 % Downtime Machine RTE LINE DEPT Maintenance Supervisor Engkos/Syarif PROAKTIF

1st FROZEN LINE1 % Downtime Machine FL LINE DEPT Maintenance Supervisor Engkos/Syarif PROAKTIF

2nd FROZEN LINE1 % Downtime Machine 2nd line FL DEPT Maintenance Supervisor Engkos/Syarif PROAKTIF

BASO1 % Downtime Machine BASO LINE DEPT Maintenance Supervisor Engkos/Syarif PROAKTIF

ALL LINE3 % Preventive Maintenance Done SECTION Maintenance Engkos & Sudiro & PROAKTIF Supervisor Syarif

5

% W/O Done

SECTION


UTILITY LINE6 % Downtime Produksi DEPT karena Utility Utility Supervisor Sudiro PROAKTIF

7

# Boiler Permance

SECTION

Utility Supervisor

Sudiro

PROAKTIF

8

# Steam Usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

9

# Water usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

10

# electricity usage

SECTION

Utility Supervisor

Sudiro

PROAKTIF

DEFINISI

FORMULA

Unit

KPI Type

Periodic

Target Settin

On Target

Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time


Persen

Min

M

< = 11%

Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time Menurunkan Persentase downtime karena kerusakan mesin dibandingkan avaliable time


Persen

Min

M

13% 5.03% 8.14% 13.04% 10.21% 10.69% 17.29%

11-13%

> 13% 20.29% 13.16% 11.84% 17.62% 7.18% 16.46%

80-70%

< 70 %

70.3%

60.7%

100.0%

100.0%

80-70%

< 70 %

70.51%

33.33%

45.31%

46.88%

70.37%

66.25%

2%

>2%

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

5-4:1

1.2:1

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

9-10:1

>10:1

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

390-460:1

> 460

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

HISTORICAL ACHIEVEMENT

Juli

Agustus

September

Oktober

Nopember

Desember

8.1%

5.6%

9.2%

44.16%

24.6%

26.6%

21.88%

19.60%

18.41%

21.85%

44.54%

36.34%

16.89%

11.90%

15.26%

5.27%

10.51%

0.60%

6.98%

5.01%

0.00%

4.27%

5.24%

10.00%

61.02%

72.41%

62.79%

61.11%

59.60%

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

#REF!

PDCA

Indicator Target RTE LINE 1. Downtime Machine

2. Preventive Maintenance Done

3. Maintenance Cost vs Budget

4. W/O Done

Page 15

PDCAUTILITY LINE 5. Downtime Produksi karena Utility

6. Boiler Performance

7. Steam Usage

8. Jumlah Water usage

9. Electricity usage

Page 16

PDCA

PT.SO GOOD FOOD MANUFACTURING Improvement Action Plan 2012 Divisi/Dept/Seksi: Maintenance SupervisorDescription Problem 1.1 Grinding Inotec 1.1.1 Timing Belt Laska Sering Putus 1.1.2 Timing Belt Tidak Ada spare part 1.1.3 Motor Screw Sering Terbakar 1.1.4 Mixer 2nd

Line Sering Terjadi Short Circuit

1.2 Forming Clip Tidak Sempurna 1.2.1 Per Enclousure Sering Patah 1.2.2 Bearing Neddle Sering Rusak 1.2.3 Bearing Cam Follower Sering Rusak

1.4 Waktu Service Maintenance Lama

1.5 Video Jet 1.6 Spare Part tidak ada 1.7 Welding Box 1.7.1 Lampu Oscilating Tube Sering Putus

1.8 Retort 1.8.1 Pneumatic sering problem 1.8.2 Temperature Analog/ digital beda deviasinya 1.8.3 Pembacaan Sensor Level Air Error 2.1 Meningkatkan preventif mesin

3.1 Menurunkan biaya pemeliharaan sesuai budget

4.1 Menaikan Jumlah penyelesaian W/O

Page 17

PDCA

5.1 Menurunkan Persentase Downtime mesin produksi yang disebabkan oleh Utility

6.1 Meningkatkan jumlah steam yang dihasilkan per kg batu bara.

7.1 Menurunkan rasio penggunaan steam terhadap jumlah produk yang dihasilkan

8.1 Menurunkan rasio penggunaan Raw Water terhadap jumlah produk yang dihasilkan

9.1 Menurunkan rasio penggunaan Listrik terhadap jumlah produk yang dihasilkan.

Page 18

PDCA

Action Plan Menurunkan Downtime Yang Terjadi Pada proses Grinding Pengecekan Pulley Belt, Setting Belt, dan Bearing Membuat Inventory Spare Part dan Minimum Stock Membuat Cover Motor Pengecekan Input Voltage Source Motor ( R,S,T) Pengecekan Kebersihan Panel dan pemberian Silicon di area penutup panel

Menentukan Material Spring yang lebih kuat Sehingga Lifetime Lebih Lama Menentukan Tipe Bearing yang berbeda Sehingga Lifetime Lebih Lama Menentukan Tipe Bearing yang berbeda Sehingga Lifetime Lebih Lama

Pengadaan Alat Bantu untuk teknisi Trainning Teknisi Per Bulan Pengadaan Spare Part video Jet Perbaikan Drier yang rusak Membuat inventory Spare Part dan Minimum Stock Spare part per month

Melakukan pengecekan Exhaust untuk pendingin lampu Membuat prosedure Pemasang lampu dan kalibrasi yang benar Melakukan pembersihan Panel Machine Menentukan spare part yang berkualitas Sehingga Lifetime Lebih Lama Melakukan Kalibrasi tiap Bulan Pengadaan spare part temperatur indikator analog/digital membuat Jadwal pembersihan sigh glass

Membuat jumlah kebutuhan spare part Meningkatkan kegiatan Lubrikasi mesin Mengganti Spare Part mesin yang akan mendekati running hour

Membuat budget pemeliharaan mesin Membuat jumlah kebutuhan spare part / bln

Membuat Ketentuan W/O masuk Membuat list spare part yang dibutuhkan

Page 19

PDCAMembuat Jadwal Penyelesaian WO

Boiler: - Rutin cleaning Water Tube CG dan FBC + ruang wet scrubber CG setiap 4 bulan ; - Setting kopling motor ID Fan Air: - Mengurangi kekurangan stok air dgn menambah volume bak dari 160 m3 menjadi 260 m3; - Menambah pipa air hujan selain ke g.tank juga ke bak air agar semua bisa penuh air; - Menambah pipa leveling dari bak menuju g.tank sehingga jika bak penuh air bisa langsung masuk ke g.tank Listrik: - Pengecekkan oli trafo setahun sekali untuk purifikasi/ganti oli jika sudah melebihi std 30kV/2,5 mm Angin: - Penambahan volume buffer angin untuk mengurangi angin drop dari 7 m3 menjadi 9 m3 (tiap kompresor memiliki Air Receiver Tank); - Pemisahan Air Receiver Tank + Air Drier tersendiri untuk Line Video Jet untuk mengurangi drop angin dan kandungan air;

Cek Sample (Test Bakar) Rutin cleaning Water Tube boiler 4 bulan sekali Pengecekan Batubara/cangkang yang berkualitas

Pengecekkan kebocoran pipa air/steam secara rutin sebulan sekali dan action segera!

Pengecekan kebocoran pipa dan bak air

Penghematan penggunaan listrik, dengan pemasangan sensor/timer pada Lampu Tembak!

Page 20

PDCA

Control Check Point

Membuat Checklist Pengecekan Mesin Laska dan Menunjuk PIC Executor Minimum Stock : 2 Pcs Menghubungkan Supplier untuk Mendiskusikan Design Cover Motor Membuat Checklist Pengecekan Voltage Source dan Menunjuk PIC Executor Membuat Checklist Pengecekan Panel Mixer dan Menunjuk PIC Executor

Koordinasi dengan Purchasing untuk pembelian spek spare part Pembelian Spare Part Impor Pembelian Spare Part Impor

Menentukan Alat yang siap pakai untuk teknisi Minimum Trainning : 2 Orang/ Bulan Menentukan spare part video jet yang costume mobile berdasarkan running hour Koordinasi dengan Supplier menentukan PIC untuk Pengecekan spare part mesin

Membuat Checklist Pengecekan Mesin filler dan Menunjuk PIC Executor Membuat Buku Panduan dan trainning Teknisi Membuat Jadwal preventif machine Koordinasi dengan Supplier Membuat Checklist kalibrasi temperatur dan Menunjuk PIC Executor Pengadaan spare berdasarkan running hour / life time spare part Membuat Checklist Mesin Retort dan menunjuk PIC executor

Pengadaan spare berdasarkan running hour / life time spare partmenentukan PIC executor

Pengadaan spare berdasarkan running hour / life time spare partMesin dicheck 1 unit/ month Pengadaan spare part berdasarkan pada life time

WO masuk tidak boleh > per tanggal 25 Menentukan pengadaan spare part berdasarkan kebutuhan WO

Page 21

PDCAMenentukan PIC penyelesaian WO / bln

- Water Tube bersih dari kerak air. - Setting tidak bunyi kasar - Volume bak air bertambah, air di bak tidak terbuang dan level terjaga - Volume bak air bertambah, air di bak ikut terisi saat hujan dan level terjaga - Volume bak air bertambah, air di bak tidak terbuang dan level terjaga

rangi drop angin dan kandungan air;

Page 22

PDCA

Frekuensi Action

PIC Jan Feb Mar Apr

Execute Plan ( Month ) 2012 May Jun Jul Aug Sept Oct

Nop

Weekly Monthly One Action Weekly Weekly

Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos

Often Monthly Monthly

Syarif/Engkos Syarif/Engkos Syarif/Engkos

One Action Monthly Monthly One Action Weekly

Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Engkos

Daily Monthly Monthly Monthly Monthly Monthly Weekly

Monthly Daily Monthly

Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos Syarif/Engkos

Monthly Monthly

Page 23

PDCA

Monthly Monthly Monthly

Sudiro Sudiro Sudiro Sudiro

Monthly Monthly Monthly

Sudiro Sudiro Sudiro

Monthly Monthly

Sudiro Sudiro Sudiro

Monthly Monthly Monthly Monthly

Sudiro Sudiro Sudiro Sudiro

Page 24

PDCA

2012 Des Budget

Page 25

PDCA

Page 26

% Downtime Machine RTE50.00%

40.00% 30.00% 20.00% 10.00% 0.00% Jan Feb Mar Apr May Jun Jul Aug Sept Oct

% Downtime RTE Actual Target Actual VS Target

Jan 18.57% 11% 168.86%

Feb Mar Apr May Jun 11.54% 14.59% 10.09% 9.79% 7.68% 11% 11% 11% 11% 11% 104.89% 132.62% 91.72% 88.97% 69.81%

Penjelasan DT%: Available Hour : Proses Grinding Filling Cooking Packing Total

468 Oct Nov Dec Jam Persen Jam Persen Jam Persen 150.3 32.12% 18.2 3.89% 5.7 1.22% 42.5454545 9.09% 44.9 9.60% 65.8 14.06% 13.29 2.84% 53.3 11.40% 52.8 11.28% 0.8 0.17% 0.7 0.15% 0.0 0.00% 206.935455 44.22% 117.1 25.03% 124 26.56%

Penjelasan Bulan Dec: Tanggal TinHour Persen 16-Dec-11 1.00 0.21% 18-Dec-11 1.20 0.26% 19-Dec-11 2.16 0.46% 20-Dec-11 1.33 0.28% 29-Dec-11 1 Dec- 30 Dec 2.00 63.82 Deskripsi Permasalahan Terjadi Short Circuit pada mesin mixer Emulsifier Inotec Problem Pipa Super Pump Bocor Terjadi Short Circuit pada panel Mesin Laska

Grinding

Filling

0.43% Conveyor Susun rusak 13.64% Filler I,J,F Off

cooking

2-Dec-11 3-Dec-11 5-Dec-11 10-Dec-11 11-Dec-11 12-Dec-11 13-Dec-11 14-Dec-11 16-Dec-11 20-Dec-11 21-Dec-11 22-Dec-11 26-Dec-11 27-Dec-11 28-Dec-11 1 Dec- 30 Dec

0.58 1.50 2.5 3.16 3.00 1.33 15.6 0.45 2.50 0.83 2 15.6 1 1.67 1.08 0.00

0.12% 0.32% 0.53% 0.68% 0.64% 0.28% 3.33% 0.10% 0.53% 0.18% 0.43% 3.33% 0.21% 0.36% 0.23% 0.00%

Pipa Steam retort C bocor sensor Level Air retort C problem Peneumatic Retort C rusak Sigh Glass Level Top Pot Pecah ( A&B) Sigh Glass Level Retort A Sigh Glass Level Top Pot Pecah ( A&B) Valve Pheneumatic Retort A Tidak berfungsi seca Valve Pheneumatic Retort A Tidak berfungsi seca Pipa sirkulasi retort c bocor Pipa sirkulasi retort c bocor Termometor Analog Retort A Rusak Termometor Analog Retort A Rusak Pintu Bocor Sigh glass retort D Pecah Perbaikan body retort E Bocor

Packing

Oct

Nov

Dec

Jul Aug Sept Oct Nov Dec 8.09% 5.55% 9.23% 44.22% 25.03% 26.56% 11% 11% 11% 11% 11% 11% 73.58% 50.47% 83.95% 401.97% 227.56% 241.49%

Target Jam Persen 4.68 1% 28.08 6% 9.36 2% 9.36 2% 51.48 11%

hort Circuit pada mesin mixer

hort Circuit pada panel Mesin Laska

Root Cause Banyak air didalam panel mesin disebabkan penutup (cov Terjadi kesalahan dalam setting hole plate mesin sehingga Seal pipa rusak akibat penyetingan seal tidak tepat Banyak air didalam panel mesin disebabkan penutup (cov

Ada beberapa spare part mesin yang rusak dimana life tim

Ada beberapa spare part mesin yang rusak dan Stock spa Terjadi kebocoran didaerah sambungan antar pipa yang d am retort C bocor Air didalam Sigh Glass Kotor sehiggga sensor mengalami evel Air retort C problem O'ring seal peneumatic telah mengalami kerusakan diseba atic Retort C rusak Adanya Vibrasi didalam mesin saat heating di karena ada ss Level Top Pot Pecah ( A&B) Adanya Vibrasi didalam mesin saat heating di karena ada Pengunci sigh glass kendur sehingga saat terjadi vibrasi, s ss Level Top Pot Pecah ( A&B) eneumatic Retort A Tidak berfungsi secara normal dan PT100 RusakO'ring seal peneumatic dan PT100 (sensor Suhu) telah me O'ring seal peneumatic telah mengalami kerusakan diseba eneumatic Retort A Tidak berfungsi secara normal Terjadi kebocoran didaerah sambungan antar pipa yang d ulasi retort c bocor Terjadi kebocoran didaerah sambungan antar pipa yang d ulasi retort c bocor Probe termometer analog tersebut bengkok disebabkan te etor Analog Retort A Rusak Probe termometer analog tersebut bengkok disebabkan te etor Analog Retort A Rusak Seal pintu retort rusak akibat terbentur dengan trolly baut Adanya Vibrasi didalam mesin saat heating di karena ada Bodi mesin sudah berkarat ( kropos) n body retort E Bocor

Root Cause Banyak air didalam panel mesin disebabkan penutup (cover) panel tidak tertutup dengan rapat Terjadi kesalahan dalam setting hole plate mesin sehingga antar hole plate saling berbenturan mengakibatkan hold plate Seal pipa rusak akibat penyetingan seal tidak tepat Banyak air didalam panel mesin disebabkan penutup (cover) panel tidak tertutup dengan rapat

Ada beberapa spare part mesin yang rusak dimana life time spare part tersebut belum bisa dipastikan

Ada beberapa spare part mesin yang rusak dan Stock spare part tidak ada Terjadi kebocoran didaerah sambungan antar pipa yang disebabkan pengelasan sambungan pipa tersebut terlalu tipis Air didalam Sigh Glass Kotor sehiggga sensor mengalami kesalahan pembacaan. O'ring seal peneumatic telah mengalami kerusakan disebabkan telah mencapai running hour Adanya Vibrasi didalam mesin saat heating di karena ada tabrakan antar tekanan Panas (steam) dengan tekanan dingin Adanya Vibrasi didalam mesin saat heating di karena ada tabrakan antar tekanan Panas (steam) dengan tekanan dingin Pengunci sigh glass kendur sehingga saat terjadi vibrasi, sigh glass tersebut bergetar akibatnya sigh glass pecah O'ring seal peneumatic dan PT100 (sensor Suhu) telah mengalami kerusakan disebabkan telah mencapai running hour O'ring seal peneumatic telah mengalami kerusakan disebabkan telah mencapai running hour Terjadi kebocoran didaerah sambungan antar pipa yang disebabkan pengelasan sambungan pipa tersebut terlalu tipis Terjadi kebocoran didaerah sambungan antar pipa yang disebabkan pengelasan sambungan pipa tersebut terlalu tipis Probe termometer analog tersebut bengkok disebabkan tertabrak oleh tray Probe termometer analog tersebut bengkok disebabkan tertabrak oleh tray Seal pintu retort rusak akibat terbentur dengan trolly baut penyeting tinggi trolly kendor Adanya Vibrasi didalam mesin saat heating di karena ada tabrakan antar tekanan Panas (steam) dengan tekanan dingin Bodi mesin sudah berkarat ( kropos)

Action Plan: at * Pembuatan check list kebersihan dan penutup cover panel mesin serta pemberian silicon agar pe an mengakibatkan hold plate patah * Trainning Operator untuk standar pemasangan hole plate * Trainning Operator untuk standar pemasangan seal pipa yang benar dan penyedia spare part sea at * Pembuatan check list kebersihan dan penutup cover panel mesin serta pemberian silicon agar pe

dipastikan

* Menentukan life time spare part mesin dan membuat inventory spare part management

* Menentukan life time spare part mesin dan membuat inventory spare part management n pipa tersebut terlalu tipis * Pengelasan kembali pada seluruh sambungan pipa * Pembuatan checklist kebersihan sigh glass r * Menentukan life time spare part mesin dan membuat inventory spare part management eam) dengan tekanan dingin Pembuatan Housing ( rumah ) sigh glass untuk peredaman vibrasi * (Angin) eam) dengan tekanan dingin (Angin) nya sigh glass pecah elah mencapai running hour r n pipa tersebut terlalu tipis n pipa tersebut terlalu tipis * Pembelian Termometer Analog baru yang memiliki panjang probe lebih pendek

* Pembuatan check list pengecekan kekencangan baut-baut trolly eam) dengan tekanan dingin (Angin) * Pembuatan checklist pengecekan mesin retort

Action Plan: * Pembuatan check list kebersihan dan penutup cover panel mesin serta pemberian silicon agar penutup panel mesin ter * Trainning Operator untuk standar pemasangan hole plate * Trainning Operator untuk standar pemasangan seal pipa yang benar dan penyedia spare part seal berdasarkan life time * Pembuatan check list kebersihan dan penutup cover panel mesin serta pemberian silicon agar penutup panel mesin ter

* Menentukan life time spare part mesin dan membuat inventory spare part management

* Menentukan life time spare part mesin dan membuat inventory spare part management * Pengelasan kembali pada seluruh sambungan pipa * Pembuatan checklist kebersihan sigh glass * Menentukan life time spare part mesin dan membuat inventory spare part management * Pembuatan Housing ( rumah ) sigh glass untuk peredaman vibrasi

* Pembelian Termometer Analog baru yang memiliki panjang probe lebih pendek * Pembuatan check list pengecekan kekencangan baut-baut trolly * Pembuatan checklist pengecekan mesin retort

Due to PIC Priode 1-Feb SPV Weekly 15-Feb SPV Monthly 15-Feb SPV Monthly agar penutup panel mesin tertutup rapat SPV Weekly

Status

2-Feb SPV

Monthly

16-Jan 1-Feb 2-Feb 15-Feb

SPV SPV SPV SPV

Monthly Weekly Monthly Monthly

16-Jan SPV 1-Feb SPV 1-Feb SPV

Monthly Weekly Weekly

% Downtime 1st Froz50.00% 45.00% 40.00% 35.00% 30.00% 25.00% 20.00% 15.00% 10.00% 5.00% 0.00% Jan Feb Mar Apr May

% Downtime 1st Frozen Line Actual Target Actual VS Target Production HourPenj. Nopember 2011 Machine Grinding Formax Batter & Breader Fryer Conveyor Oven Freezing Packing Total

Jan

Feb Mar Apr May 24.78% 14.71% 15.33% 8.73% 14.40% 11% 11% 11% 11% 11% 225.26% 133.73% 139.33% 79.39% 130.95%

720 Jam DT Menit Persen 507 1.17% 2,580 5.97% 439 1.02% 449 1.04% 163 0.38% 15 0.03% 14,995 34.71% 92 0.21% 19,240 44.54% 720

Production HourPenj. Desember 2011 Machine

Menit % DT Grinding 43 0.10% Formax 2129 4.93% Batter & Breader 542 1.25% Fryer 575 1.33% Conveyor 425 0.98% Oven 71 0.16% Freezing 11783 27.28% Packing 129 0.30% Total 15697 36.34% Deskripsi Permasalahan: *Persentase downtime pada tahap machine freezing tinggi dan formax hal ini disebabkan oleh mesin tersebut sering men Action Plain: * Pembelian spare part yang rusak * Menentukan Life time mesin * Penjadwalan Perbaikan Mesin

* Membuat inventory spare part mesin berdasarkan running hour ( life time ) Stock Description Terpasang Yang Rusak Rusak Tgl cek GCM 76 Machine Driven Belt Guide 210 210 pcs 17/11/2011 0

Life Time

1 Tahun

Wagon train link wagon train bushing wheel wagon train Shaft wheel wagon train Chain main drive wagon train Belt carrier (flip ss) Wire take up(selling) pulley internal out feed belt GCM 76 bearing housing infeed belt GCM 76 Roller infeed belt GCM 76 Tension pin infeed belt GCM 76 Stop ring infeed belt GCM 76 bushing infeed belt GCM 76 pulley external out feed belt GCM 76 Turning whell tension belt guide Belt GCM 76 type FB 76 Bearing Nolu-s

21 21 84 42 13 10 2 2 2 2 2 2 2 2 210 4 pcs

17/11/2011 17/11/2011 17/11/2011 17/11/2011 27/10/2011 13 pcs 17/11/2011 5 meter 30/12/2011 2 pcs 31/12/2011 2 pcs 31/12/2011 2pcs 31/12/2011 31/12/2011 31/12/2011 31/12/2011 31/12/2011 2 unit 17/11/2011 210 meter 17/11/2011 2 pcs 31/11/2011

3 unit 13 pcs 42 pcs 22 pcs

0 0

0 3 pcs

3 pcs

4 pcs

5 tahun 1 tahun 1 tahun 1 tahun 1 tahun 2 tahun 1 Tahun 1 Tahun 1 tahun 1 tahun 1 tahun 1 tahun 1 tahun 1 tahun 2 tahun 6 tahun 1 tahun

Production Hour

Penj. Oktober 2011 Machine

720 Jam DT Menit Persen Grinding 952 2.20% Formax 1,633 3.78% Batter & Breader 276 0.64% Fryer 2,668 6.18% Conveyor 5 0.01% Oven 574 1.33% Freezing 3,331 7.71% Packing 0.00% Total 9,439 21.85%

% Downtime 1st Frozen Line

May

Jun

Jul

Aug

Sept

Oct

Nov

Dec

Jun Jul Aug Sept Oct Nov Dec 20.23% 21.88% 19.60% 18.41% 21.85% 44.54% 36.34% 11% 11% 11% 11% 11% 11% 11% 183.87% 198.92% 178.16% 167.41% 198.62% 404.88% 330.32%

isebabkan oleh mesin tersebut sering mengalami kerusakan. Kerusakan tersebut diakibatkan sebagian besar spare part mesin sudah menca

Tgl PR

Purchase Request Quantity Qty Rcvd 84.00 210.00 210 21.00 21.00 84.00 42.00 13 meter 16 pcs 10 meter 4 pcs 4 pcs 4.00 2.00 2.00 2.00 2.00 2.00 80.00 4.00 84.00 110.00 0 0.00 8.00 0.00 0.00 0.00 16.00 10.00 0.00

Kedatangan Spare Part 06/12/2011 06/12/2011 25/04/2012 25/11/2011(8 pcs) 25/04/2012 25/04/2012 14/02/2012 16/12/2011 12/01/2012 25/04/2012 25/04/2012 25/04/2012 25/04/2012 25/04/2012 25/04/2012 25/04/2012 25/04/2012 25/01/2012 25/04/2012

Rencana Perbaikan 12/8/2011

Keterangan Kurang Kurang Kurang Kurang Kurang Kurang Kurang 126 100 21 13.00 84 42 13

23/11/2011 08/11/2011 12/1/2012 12/01/2012 11/11/2011 12/01/2012 12/01/2012 02/11/2011 02/12/2011 05/01/2012 12/01/2012 12/01/2012 12/01/2012 12/01/2012 12/01/2012 12/01/2012 12/01/2012 12/01/2012 24/11/2011 12/01/2012

80.00

May-12 11/27/2011 May-12 May-12 Feb-12 12/17/2011 1/10/2012 May-12 May-12 May-12 Jun-12 Jun-12 Jun-12 Jun-12 May-12 1/27/2012 May-12

Kurang Kurang Kurang Kurang Kurang Kurang Kurang Kurang Kurang Kurang

4 4 4 2 2 2 2 2 130.00 4

an besar spare part mesin sudah mencapai running hour dan belum diganti.

% Downtime 2nd Frozen L20.00% 18.00% 16.00% 14.00% 12.00% 10.00% 8.00% 6.00% 4.00% 2.00% 0.00% Jan Feb Mar Apr May

% Downtime 2nd Frozen Line Jan Feb Mar Apr May Actual 5.03% 8.14% 13.04% 10.21% 10.69% Target 11% 11% 11% 11% 11% Actual VS Target 45.75% 74.04% 118.53% 92.85% 97.19% Penj. Desember 2011Production Hour Machine Grinding Formax Optic flour Batter Breader Fryer Conveyor Oven Patkol Packing Total 560.016 90 15 0 0 25 0 23 50 0 0.27% 0.04% 0.00% 0.00% 0.07% 0.00% 0.07% 0.15% 0.00% 0.60%

Penj. Nopember 2011Production Hour Machine Grinding Formax Optic flour Batter Breader Fryer Conveyor Oven Patkol Packing Total 50 315 570 885 165 330 370 845 0 0.15% 0.94% 1.70% 2.63% 0.49% 0.98% 1.10% 2.51% 0.00% 10.51% Deskripsi Permasalahan:

* Persentase Downtime tertinggi berada pada mesin p Action Plain: * Pembelian belt spiral patkol * Membuat life time spare part mesin * Membuat Jadwal perbaikan mesin

Penj. Oktober 2011Production Hour Machine Grinding 0 0.00%

Formax Optic flour Batter Breader Fryer Conveyor Oven Patkol Packing Total

0 60 255 220 1035 0 200 0

0.00% 0.18% 0.76% 0.65% 3.08% 0.00% 0.60% 0.00% 5.27%

% Downtime 2nd Frozen Line

May

Jun

Jul

Aug

Sept

Oct

Nov

Dec

Jun Jul Aug Sept Oct Nov Dec 17.29% 16.89% 11.90% 15.26% 5.27% 10.51% 0.60% 11% 11% 11% 11% 11% 11% 11% 157.19% 153.56% 108.16% 138.73% 47.89% 95.51% 5.49%

ripsi Permasalahan:

sentase Downtime tertinggi berada pada mesin patkol hal ini disebabkan belt spiral mesin patkol sering macet. Kondisi macet ini terjadi karena belt spir

mbelian belt spiral patkol mbuat life time spare part mesin mbuat Jadwal perbaikan mesin

et. Kondisi macet ini terjadi karena belt spiral sudah ada yang rusak.

% Downtime Baso Lin25.00% 20.00% 15.00% 10.00% 5.00% 0.00% Jan Feb Mar Apr May Jun

% Downtime Baso Line Actual Target Actual VS Target Penj. oKTOBER 2011Production Hour Machine Chopper FORMER BAKSO COOKER BAKSO PACKING BAKSO REX ULMA FRESS MAN Total

Jan

Feb Mar Apr May Jun 20.29% 13.16% 11.84% 17.62% 7.18% 16.46% 11% 11% 11% 11% 11% 11% 184.44% 119.61% 107.62% 160.17% 65.28% ######

560.016 0 1435 0 0 0 0 0 1435 0.00% 4.27% 0.00% 0.00% 0.00% 0.00% 0.00% 4.27%

Penj. NOPEMBER 2011Production Hour Machine Chopper FORMER BAKSO COOKER BAKSO PACKING BAKSO REX ULMA FRESS MAN Total 560.016 0 870 0 0 480 90 320 1760 0.00% 2.59% 0.00% 0.00% 1.43% 0.27% 0.95% 5.24%

Penj. DESEMBER 2011Production Hour Machine 560.016

Chopper FORMER BAKSO COOKER BAKSO PACKING BAKSO REX ULMA FRESS MAN Total

70 2396 15 0 120 160 670 3361

0.21% 7.13% 0.04% 0.00% 0.36% 0.48% 1.99% 10.00%

ntime Baso Line

Jul

Aug

Sept

Oct

Nov

Dec

Jul Aug Sept Oct Nov Dec 6.98% 5.01% 0.00% 4.27% 5.24% 10.00% 11% 11% 11% 11% 11% 11% 63.43% 45.58% 0.00% 38.82% 47.62% 90.93%

D-All UTILZATION & DETAIL DOWNTIME PRODUKSI TH. 2011Line Formax

Sanitasi Freezing Preparation Raw Material Machinery Electricity Other ( Break) Water Not Available Trial R&D Re-Proses Change Over Machine not operate2nd Line Sanitasi Freez Prep RM Mesin Listrik Istrht Water NA Trial R&D Re-Proses

Jan 2010 24.01 0.24 3.80 5.01 14.01 0.18 7.94 0.78 -

Feb 10 16.66 2.32 1.64 22.05 1.29 8.03 -

Mar 18.36 3.67 0.36 16.91 0.64 9.84 0.43 -

April 24.02 3.03 0.21 19.02 0.91 6.94 0.83 -

Mei 19.99 3.11 0.36 20.88 0.46 8.92 -

June 17.89 3.24 0.42 23.27 0.41 8.92 0.12

Prep Delay Change Over Machine not operate

55.97 Jan 2010 20.00 7.50 2.50 28.33 12.50 5.00 -

52.00 Feb 10 30.72 2.59 3.38 5.19 6.25 -

50.21 Mar 23.97 2.69 2.45 4.11 6.26 5.14 9.42 -

54.96 April 22.72 2.71 1.35 8.17 2.26 8.33 -

53.72 Mei 25.16 1.41 3.23 2.22 10.67 7.63 0.09 -

54.26 June 7.24 29.54 12.07 -

Proses Bakso Sanitasi Freez Prep RM Mesin Listrik Istrht Water Not Available Trial Santori Re-Proses


75.83 Jan 2010 7.25 12.35 1.43 10.30 0.05 10.60 0.23 0.70

48.13 Feb 10 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

54.03 Mar 8.76 0.23 5.25 14.94 13.95 0.21 11.83 -

45.54 April 8.69 0.61 3.66 17.44 8.69 11.46 -

50.41 Mei 7.19 0.82 5.17 2.69 14.08 12.13 -

48.84 June 5.81 0.29 8.00 5.00 12.51 10.98 0.17 -

Packing Bakso Sanitasi Freez Prep RM Mesin Listrik

42.91 Jan 2010 1.43 10.40 7.28 4.53 -

#REF! Feb 10 #REF! #REF! #REF! #REF! #REF! #REF!

55.17 Mar 2.71 4.03 6.19 3.64 -

50.54 April 2.37 7.44 7.38 1.51 8.79 -

42.08 Mei 11.32 1.95 4.85 0.94 12.10 0.43

42.75 June 13.17 1.76 5.42 0.74 16.05 0.12

Page 52

D-AllIstrht Water Not Available Trial R&D Re-Proses 12.67 #REF! #REF! #REF! #REF! 11.89 10.69 10.19 9.19 0.40 -


Efficiency Target FL 1st Line Frozen 2nd Line

36.32 Jan 2010 44.03 24.18 100.00 100.00 Jan 2010 57.09 63.68 100.00 100.00

#REF! Feb 10 48.00 51.88 100.00 100.00 Feb 10 52.68 60.41 #REF! #REF!

28.46 Mar 49.79 45.97 100.00 100.00 Mar 44.83 71.54 100.00 100.00

38.17 April 45.04 54.46 100.00 100.00 April 49.46 61.83 100.00 100.00

41.78 Mei 46.28 49.59 100.00 100.00 Mei 57.92 58.22 100.00 100.00

46.83 June 45.74 51.16 100.00 100.00 June 57.25 53.17 100.00 100.00

Efficiency Proses Bakso Pack Bakso

LINE RTESanitasi Freezing Prep RM Mesin Listrik Break Water NA Trial Otopsi Change Over Msn Not operate Ttl DT Time Utilization Utilize + DT

Page 53

D-All

Juli 19.10 3.89 0.81 15.78% 1.20 7.96 #REF! #REF! #REF!

Aug 14.00 0.38 3.74 9.24 11.96% 2.85 7.02 0.36 0.26 -

Sept 12.68 0.40 3.07 0.27 27.23% 0.41 9.62 0.05 0.34

Oct 15.92 2.62 0.49 17.72% 0.63 10.09 0.17 0.11

Nop 14.87 3.80 0.71 17.55% 0.06 9.46 0.09 0.81 0.17

Dec 17.51 3.33 0.82 21.34% 0.24 8.21 0.03 0.09 -

Jan 2011 5.29 11.16 0.67 24.78% 0.18 9.18 -

Feb 11 7.80 0.08 12.93 0.34 14.71% 8.37 0.06

Mar 7.55 0.20 11.27 1.65 15.33% 0.02 8.36

#REF! Juli 13.82 0.29 8.84 8.45 0.05 0.59 9.56 #REF! #REF! #REF!

37.97 Aug 21.00 2.41 4.61 1.30 0.08 0.08 9.17 -

27.12 Sept 16.01 3.27 3.82 2.28 0.13 9.38 0.30

30.20 Oct 17.23 7.62 2.23 5.01 0.10 10.34 -

30.17 Nop 18.15 1.37 6.87 9.81 0.11 0.57 8.64 1.17 -

51.57 Dec 21.69 0.28 5.59 3.07 0.17 6.97 -

26.73 Jan 2011 6.96 0.25 11.85 4.55 0.17 0.15 8.09 -

29.72 Feb 11 13.64 0.09 11.90 2.52 0.12 6.44 -

29.20 Mar 7.82 0.05 13.12 7.99 0.15 0.29 5.94 0.03 -

#REF! Juli 3.85 6.46 6.87 0.12 10.59 #REF! #REF! #REF!

38.65 Aug 11.68 1.34 12.74 5.90 3.40% 0.27 12.78 5.69 0.56

35.20 Sept 6.85 7.16 22.70 9.49 3.20% 0.46 11.45 2.29 0.20

42.53 Oct 7.85 0.56 9.54 9.76 13.17% 0.47 10.25 4.60 0.57

46.69 Nop 6.18 0.38 7.97 18.03 7.17% 10.26 0.62

54.89 Dec 10.54 0.25 13.20 6.30 11.99% 10.43 -

32.03 Jan 2011 7.51 5.33 3.15 20.29% 0.27 13.28 -

34.71 Feb 11 12.18 0.30 8.67 7.55 13.16% 7.19 -

35.41 Mar 16.65 4.82 2.86 11.84% 7.33 4.12

#REF! Juli 4.01 2.91 3.86 0.88 16.06 0.23

50.98 Aug 1.18 1.85 3.34 0.12 12.73 -

60.64 Sept 1.30 5.95 0.47 10.00 -

43.74 Oct 0.46 2.28 4.17 0.59 6.64 0.04

43.51 Nop 1.46 0.92 9.02 8.95 -

52.70 Dec 1.07 6.53 5.05 6.84 0.09 0.03

29.75 Jan 2011 11.30 1.72 3.75 1.81 0.08 0.32

36.02 Feb 11 3.33 8.40 14.17 0.14 -

35.90 Mar 2.64 1.31 12.50 10.10 0.10 0.17

Page 54

D-All12.26 #REF! #REF! #REF! 10.02 1.82 11.21 12.08 11.51 13.48 11.73 8.47 12.71 -

#REF! Juli 50.51 53.43 #REF! #REF! Juli 48.70 59.80 #REF! #REF!

31.06 Aug 50.18 53.29 88.15 91.94 Aug 45.66 68.94 100.00 100.00

28.94 Sept 45.92 51.89 73.04 87.09 Sept 36.18 71.06 100.00 100.00

26.26 Oct 52.25 47.36 82.46 89.89 Oct #REF! #REF! 100.00 100.00

31.86 Nop 52.46 42.73 82.63 89.42 Nop 49.39 68.14 100.00 100.00

41.86 Dec 48.43 45.11 100.00 100.00 Dec 47.30 58.14 100.00 100.00

30.70 Jan 2011 61.25 #REF! #REF! #REF! #REF! Jan 2011 #REF! #REF! #REF! #REF!

34.51 Feb 11 61.25 #REF! #REF! #REF! #REF! Feb 11 #REF! #REF! #REF! #REF!

39.53 Mar 61.25 55.63 49.49 84.83 84.89 Mar 52.38 50.82 88.28 90.35 84.83

Jan Feb Maret 8.19515 % 4.802 % 6.399 % 7.56459 % 0.10062 % 18.57% 0.10951 % 12 % 0 % 0.10547 % 0 % 0 % 46.6498 % 53.3502 % 100 % 7.679 % 0.123 % 11.54% 0 % 12.6 % 0 % 0.033 % 0 % 8.384 % 0.858 % 14.59% 0.006 % 12.36 % 0 % 0 % 0 %

36.78 % 63.22 % 100 % -

42.6 % 57.4 % 100 % -

Page 55

D-All

Apr 5.32 0.63 14.03 1.22 8.73% 9.10 0.13 -

Mei 4.90 0.13 12.15 0.25 14.40% 8.65 0.27

Juni 6.76 0.24 8.82 0.11 20.23% 0.33 10.37 1.55

30.51 Apr 9.64 1.24 9.80 1.05 0.10 4.99 7.33 0.45 -

26.48 Mei 5.70 1.31 9.29 7.38 0.10 5.58 -

28.38 Juni 6.90 2.99 10.83 4.29 0.14 0.22 12.09 -

34.60 Apr 4.89 9.91 6.13 17.62% 10.81 -

29.35 Mei 3.08 0.76 11.32 4.01 7.18% 9.40 0.15 -

37.46 Juni 2.20 0.34 18.99 9.61 16.46% 11.76 -

31.91 Apr 4.05 14.01 2.70 0.06 -

28.79 Mei 3.13 0.09 -

43.08 Juni 9.33 0.07 -

Juli 11.29 0.14 5.51 0.26 21.88% 0.75 9.18 0.63 2.65 2.65 33.29 Juli 6.74 3.38 12.74 1.92 0.23 1.18 11.30 0.86 38.34 Juli 9.53 2.21 11.86 10.24 6.98% 13.95 4.58 52.44 Juli 9.33 0.07 -

Aug 11.67 4.31 0.19 19.60% 0.03 7.14 0.15 2.39 26.08 Aug 6.53 0.05 7.70 4.77 0.24 0.52 8.44 0.20 28.45 Aug 5.28 23.48 25.00 5.01% 0.53 9.50 1.32 65.15 Aug 0.26 6.55 0.10 0.18

Sept 12.86 3.79 0.08 18.41% 0.17 1.89 0.19 3.13 22.29 Sept 7.16 0.52 10.60 5.32 0.12 0.08 8.70 32.51 Sept 50.00 0.00% 50.00 Sept 0.14 0.90 10.22 0.92 0.04 0.46

100

1.00

2

0.18%

0.21%

30.00% 25.00% 20.00% 15.00% 10.00%5.00% 0.00%

100.00 12.39 3.40

Page 56

D-All14.08 12.50 11.96 11.96 13.74 1.98 22.81 Aug 61.25 #REF! #REF! #REF! #REF! Aug #REF! #REF! #REF! #REF! #REF! 5.80 18.48 Sept 61.25 #REF! #REF! #REF! #REF! Sept #REF! #REF! #REF! #REF!

34.90 Apr 61.25 #REF! #REF! #REF! #REF! Apr #REF! #REF! #REF! #REF! #REF!

15.72 Mei 61.25 #REF! #REF! #REF! #REF! Mei #REF! #REF! #REF! #REF! #REF!

21.36 Juni 61.25 #REF! #REF! #REF! #REF! Juni 40.63 72.03 83.71 93.39 #REF!

21.36 Juli 61.25 #REF! #REF! #REF! #REF! Juli #REF! 72.03 #REF! 93.39 #REF!

April May Juni Juli Agust Sept Okt Nov Dec 8.649 % 6.308 % 5.802 % 4.185 % 4.089 % 5.934 % 0 % 0 % 0 % 0 % 11.16 % 10.19 % 7.869 % 4.061 % 2.913 % 6.208 % 0.384 % 2.543 % 0 % 0 % 0.004 % 0.009 % 10.09% 9.79% 7.68% 8.09% 5.55% 9.23% 16.52% 10.77% 7.80% 0 % 0.007 % 0.114 % 0.329 % 0.032 % 0.178 % 12.1 % 11.13 % 12.43 % 12.32 % 13.1 % 12.13 % 0 % 0 % 0 % 0 % 0 % 0 % 0.018 % 0.034 % 0.136 % 0.019 % 0.006 % 0.069 % 2.511 % 0 % 0 % 0 % 0 % 0 % 0 % 0 % 0 % 2.813 % 2.86 % 2.498 % 2.89% 6.43% 12.61% 11.74% 15.39% 9.42% 27.65% 13.78% 15.85% 47.8 % 46.42 % 46.64 % 43.56 % 43.94 % 45.67 % 52.2 % 53.58 % 53.36 % 56.44 % 56.06 % 54.33 % 100 % 100 % 100 % 100 % 100 % 100 % -

Page 57

D-All

3.00

4

5.00

6

7.00

8

9.00

10

11.00

0.25%

0.15%

0.15%

0.09%

0.14%

0.20%

0.22%

0.20%

0.18%

30.00% 25.00% 20.00% 15.00% 10.00%5.00% 0.00% Jan 2011

1st Frozen Line

3.20

13.17

7.17

11.99

20.29

13.16

11.84

17.62

7.18

Page 58

D-All

Page 59

D-All

12

16.46

6.98

5.01

-

Page 60

D-PreventMachineDEPARTEMEN MAINTENANCE Bulan Desember 2010 Penyelesaian Preventive & Perbaikan

No

No. Mesin

Nama Mesin Point I Tanggal II

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23

Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 61

D-PreventMachine24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry 1 1

Page 62

D-PreventMachine51 52 53 54 55 56 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 1 6 1 1 38 Preventive MTN & Perbaikan 38 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 100% 6

Tangerang ...2010 Dibuat Oleh

(

Novi HendriKeterangan

):

DEPARTEMEN MAINTENANCE Bulan Januari 2011 Penyelesaian Preventive & Perbaikan

No

No. Mesin


1 2 3 4 5

M/C 1 M/C 2 M/C 3 M/C 4 M/C 5

Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer 1 01/01/11 1

Page 63

D-PreventMachine6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I 1 01/01/11 1 08/01/11 1 1 1 1 02/01/11 1 1 1 01/01/11 1 1 1 07/01/11 1 1 02/01/11 1

Page 64

D-PreventMachine33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 7 2 6 1 1 37 Preventive MTN & Perbaikan 26 Preventive MTN & Perbaikan 11 Preventive MTN & Perbaikan 70% 1

Page 65

D-PreventMachine Tangerang ...2011 Dibuat Oleh

(


):

DEPARTEMEN MAINTENANCE Bulan Februari 2011 Penyelesaian Preventive & Perbaikan

No

No. Mesin

Nama Mesin I Tanggal II Point

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15

Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 1 1 1 24/02/11 06/02/11 1 1 1 01/02/11 1

Page 66

D-PreventMachine16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe 1 1 02/02/11 1 1 01/02/11

Page 67

D-PreventMachine43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 5 1 3 1 1 28 Preventive MTN & Perbaikan 17 Preventive MTN & Perbaikan 11 Preventive MTN & Perbaikan 61%


(


):

DEPARTEMEN MAINTENANCE Bulan Maret 2011 Penyelesaian Preventive & Perbaikan

Page 68

D-PreventMachine

No

No. Mesin


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25

Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor 1 1 1 1 1 1 1 1 1 1 1

1

1

Page 69

D-PreventMachine25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I 1 1 1 1

Page 70

D-PreventMachine53 54 55 56 M/C 53 M/C 54 M/C 55 M/C 56 Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 2 5 2 3 46 Preventive MTN & Perbaikan 46 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 100% 5


(


):

DEPARTEMEN MAINTENANCE Bulan April 2011 Penyelesaian Preventive & Perbaikan

No

No. Mesin


1 2 3 4 5 6 7

M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7

Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder

1

1

1

1

Page 71

D-PreventMachine8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann 1 1 1 1 1 1 1 1 1 1 1 1 1

Page 72

D-PreventMachine35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 1 9 1 3 45 Preventive MTN & Perbaikan 45 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 100% 9 1 1 1 1 1 1


Page 73

D-PreventMachine

(


):

DEPARTEMEN MAINTENANCE Bulan Mei 2011 Penyelesaian Preventive & Perbaikan

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Tanggal II Point

Page 74

D-PreventMachine19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe

Page 75

D-PreventMachine47 48 49 50 51 52 53 54 55 56 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0! 0


(


):

DEPARTEMEN MAINTENANCE Bulan Juni 2011 Penyelesaian Preventive & Perbaikan

No 1 2

No. Mesin M/C 1 M/C 2

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Tanggal II Point

Page 76

D-PreventMachine3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach

Page 77

D-PreventMachine30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan 0 0 0 0 0

Page 78

D-PreventMachineJumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0!


(


):

DEPARTEMEN MAINTENANCE Bulan Juli 2011 Penyelesaian Preventive & Perbaikan

No 1 2 3 4 5 6 7 8 9 10 11 12 13

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tanggal II Point

Page 79

D-PreventMachine14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor

Page 80

D-PreventMachine41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0! 0


(


):

DEPARTEMEN MAINTENANCE

Page 81

D-PreventMachineBulan Agustus 2011 Penyelesaian Preventive & Perbaikan

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Tanggal II Point

Page 82

D-PreventMachine25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I

Page 83

D-PreventMachine53 54 55 56 M/C 53 M/C 54 M/C 55 M/C 56 Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0! 0


(


):

DEPARTEMEN MAINTENANCE Bulan September 2011 Penyelesaian Preventive & Perbaikan

No 1 2 3 4 5 6 7 8

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Tanggal II Point

Page 84

D-PreventMachine9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I

Page 85

D-PreventMachine36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0! 0


Page 86

D-PreventMachine ( Novi HendriKeterangan

):

DEPARTEMEN MAINTENANCE Bulan Oktober 2011 Penyelesaian Preventive & Perbaikan

No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19

Nama Mesin I Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Tanggal II Point

Page 87

D-PreventMachine20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe

Page 88

D-PreventMachine47 48 49 50 51 52 53 54 55 56 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive Jumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0! 0


(


):

DEPARTEMEN MAINTENANCE Bulan Januari 2012 Penyelesaian Preventive & Perbaikan

No

No. Mesin


1 2

M/C 1 M/C 2

Scand Midi ( 2nd Line ) First/Initial grinder

Page 89

D-PreventMachine2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing

Page 90

D-PreventMachine30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi Jumlah Perencanaan Preventive 0 0

Page 91

D-PreventMachineJumlah Perencanaan Perbaikan Jumlah Total Perencanaan Realisasi Tidak Terealisasi Grand Total (%) 0 0 0 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan 0 Preventive MTN & Perbaikan #DIV/0!


(

Syarif. HKeterangan

):

No 1 2 3 4 5 6 7 8 9 10 11

No. Mesin M/C 1 M/C 2 M/C 3 M/C 4 M/C 5 M/C 6 M/C 7 M/C 8 M/C 9 M/C 10 M/C 11

Nama Mesin Scand Midi ( 2nd Line ) First/Initial grinder Bucket lift No 1,2,3,4 Screw conveyor I vacum Mixer Screw conveyor II Second/ final grinder Formax 26 Formax 6 Flow Cook ( 2nd Line ) Batter Mixer- stein

JANUARI

PEBRUARI

Page 92

D-PreventMachineM/C 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 M/C 12 M/C 13 M/C 14 M/C 15 M/C 16 M/C 17 M/C 18 M/C 19 M/C 20 M/C 21 M/C 22 M/C 23 M/C 24 M/C 25 M/C 26 M/C 27 M/C 28 M/C 29 M/C 30 M/C 31 M/C 32 M/C 33 M/C 34 M/C 35 M/C 36 M/C 37 Batter Mixer- stein Opti Flour & Air ( 2nd Line ) Tempura deeper Tempura Mixer Transfer Conveyor 90 D Roll A Turn conveyor Crumb master ( 2nd line) Blower Koppen Fryer I ( First Line ) Koppen Fryer II ( Second Line ) Patty Loader GCM 76 Spiral Freezer PATKOL spiral Freezer 90 D Wire belt Conveyor Decline Conveyor Thermo Metal Detector Safeline Metal Detector Frigopack Hyd. Powerpack for packing Hyd. Powerpack for Stein Mach Preduster I ( First Line ) Preduster II ( 2nd Line ) Oven Cooker I Oven Cooker II Vacuum Stufer REX & Handmann Bowl cutter I Bowl cutter II

Page 93

D-PreventMachineM/C 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 M/C 38 M/C 39 M/C 40 M/C 41 M/C 42 M/C 43 M/C 44 M/C 45 M/C 46 M/C 47 M/C 48 M/C 49 M/C 50 M/C 51 M/C 52 M/C 53 M/C 54 M/C 55 M/C 56 Bowl cutter II Retort Machine KAP/CAP/ZAP Machine Printing Inkjet Packaging Conveyor Air Compressor And pipe boiler And pipe Electric Generator & main Cable Refrigerant Plant Sabroe CO2 Recuperation and Pipe Fire Fighting Equipment&Pipe Water Treatment Plant Air Conditioning Hand Palet Forklift Baterry Container 20" Reff I Container 20" Reff II Gardu dan Panel Listrik Deep Wheel Machine Sanitasi

Tangerang ...2011

(Keterangan :

Syarif

)

Rencana preventive Maintenance. Rencana Perbaikan .

Page 94

D-PreventMachine

BULAN Desember Point Point Point II Tanggal III Tanggal IV Tanggal V

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1

1 1 1

1

1

1

1

1

1

1

Page 95

D-PreventMachine

1 1 1 1

1 1 1 1

1 1

1

1

1

1

1

1

1

1 1

1 1

Page 96

D-PreventMachine

8 1

8 2

8 2

8 0

5 0

5 0

7

eventive MTN & Perbaikan eventive MTN & Perbaikan eventive MTN & Perbaikan

ngerang ...2010 Dibuat Oleh

Diperiksa Oleh

(


):

( Asrul Ointu )


BULAN JANUARI 2011 Point Point Point II Tanggal III Tanggal IV Tanggal V

1 08/01/11

1

1 15/01/11

1

1 23/01/11

1

1

Page 97

D-PreventMachine

1

09/01/11

1

1 18/01/11

1

1 23/01/11

1

1

1

1 08/01/11

1

1 16/01/11

1

1 24/01/11

1

1

1

10/01/11 1 1

1 09/01/11

1

1 16/01/11

1

1 23/01/11

1

1

1

Page 98

D-PreventMachine

1

1

1

1

1 1 03/01/11 1

1

7 0

5 1

5 1

4 1

5 0

4 2

6


Page 99

D-PreventMachine


Diperiksa Oleh

(


):

( Asrul Ointu )


BULAN FEBRUARI 2011 II Tanggal III Tanggal IV Tanggal V Point Point Point

1

08/02/11

1

1 16/02/11

1 24/02/11

1

1

12/02/11

1

1 19/02/11

1

1 26/02/11

1

19/02/11 1

1

Page 100

D-PreventMachine1 08/02/11 1 1 18/02/11 1 1 24/02/11 1

1

1

06/02/11

1 12/2/2011

1

1 19/02/11

1

1 1

1/2/2011 8/2/2011

1 1

1

1

1

1 1 01/02/11

Page 101

D-PreventMachine

10 0

6 1

5 0

3 0

5 0

4 0

0



Diperiksa Oleh

(


):

( Asrul Ointu )


Page 102

D-PreventMachineBULAN Maret 2011 II Tanggal III Tanggal IV Tanggal V

Point 1

Point

Point

1

1 1 1 1 1 1 1 1 1 1 1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1 1 1

1

1

1

1

1

1

1

Page 103

D-PreventMachine

1 1

1 1

1 1 1 1 1 1 1 1 1 1

1 1 1 1

1

1

1

1

1

1

1

1 1

1 1

Page 104

D-PreventMachine

11 3

11 1

8 1

8 3

7 3

7 1

5



Diperiksa Oleh

(


):

( Asrul Ointu )


BULAN April 2011 Point Point Point II Tanggal III Tanggal IV Tanggal V

1

1

1

1

1

1

1

Page 105

D-PreventMachine1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1 1 1 1 1 1

1

1

1 1

Page 106

D-PreventMachine1 1

1

1

1

1

1

1

1

1 1

1 1

8 3

8 1

7 1

7 1

6 1

6 1

8



Diperiksa Oleh

Page 107

D-PreventMachine

(


):

( Asrul Ointu )


BULAN Mei 2011 II Tanggal III Tanggal IV Tanggal V Point Point Point

Page 108

D-PreventMachine

Page 109

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0



Diperiksa Oleh

(


):

( Asrul Ointu )


BULAN Juni 2011 II Tanggal III Tanggal IV Tanggal V Point Point Point

Page 110

D-PreventMachine

Page 111

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0

Page 112

D-PreventMachine



Diperiksa Oleh

(


):

( Asrul Ointu )


II

Tanggal

III

BULAN Juli 2011 Tanggal

IV

Tanggal

V

Point

Page 113

Point

Point

D-PreventMachine

Page 114

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0



Diperiksa Oleh

(


):

( Asrul Ointu )


Page 115

D-PreventMachine

BULAN Agustus 2011 II Tanggal III Tanggal IV Tanggal V Point Point Point

Page 116

D-PreventMachine

Page 117

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0



Diperiksa Oleh

(


):

( Asrul Ointu )


II

Tanggal

BULAN September 2011 III Tanggal

IV

Tanggal

V

Point

Page 118

Point

Point

D-PreventMachine

Page 119

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0



Diperiksa Oleh

Page 120

D-PreventMachine ( Novi HendriKeterangan

):

( Asrul Ointu )


BULAN Oktober 2011 II Tanggal III Tanggal IV Tanggal V Point Point Point

Page 121

D-PreventMachine

Page 122

D-PreventMachine

0 0

0 0

0 0

0 0

0 0

0 0

0



Diperiksa Oleh

(


):

( Asrul Ointu )


BULAN Januari 2012 II Tanggal III Tanggal IV Tanggal V Point Point Point

Page 123

D-PreventMachine

Page 124

D-PreventMachine

0

0

0

0

0

0

0

Page 125

D-PreventMachine0 0 0 0 0 0



Diperiksa Oleh

(

Syarif. HKeterangan

):

( Ahmad Komara )


PEBRUARI

MARET

APRIL

MEI

Page 126

D-PreventMachine

Page 127

D-PreventMachine

Tangerang ...2011

(

Syarif

)

ncana preventive Maintenance.

Page 128

D-PreventMachine

KET Point MTN/SOP-01/FM-20 1 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 1 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10 1 MTN/SOP-01/FM-19 1 MTN/SOP-01/FM-21 Tanggal

Page 129

D-PreventMachineMTN/SOP-01/FM-18 MTN/SOP-01/FM-18

1 MTN/SOP-01/FM-16 1 MTN/SOP-01/FM-16

1

MTN/SOP-01/FM-18

MTN/SOP-03/FM-04 MTN/SOP-03/FM-09 MTN/SOP-03/FM-14

MTN/SOP-03/FM-06 MTN/SOP-03/FM-12

Page 130

D-PreventMachine

7 0

KET Point MTN/SOP-01/FM-20 1 MTN/SOP-01/FM-20 Tanggal

27/01/11

Page 131

D-PreventMachine

30/01/11

MTN/SOP-02/FM-03 1 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10

30/01/11

1 MTN/SOP-01/FM-19

30/01/11

1 MTN/SOP-01/FM-21

MTN/SOP-01/FM-18 MTN/SOP-01/FM-18 03/01/11 1


Page 132

D-PreventMachine

MTN/SOP-01/FM-18



4 1

Page 133

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10

Page 134

D-PreventMachineMTN/SOP-01/FM-19

MTN/SOP-01/FM-21



MTN/SOP-01/FM-18

Page 135

D-PreventMachine



0 0

Page 136

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 1 MTN/SOP-01/FM-20 1 MTN/SOP-02/FM-03 1 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10 1 MTN/SOP-01/FM-19 1 MTN/SOP-01/FM-21 MTN/SOP-01/FM-18

Page 137



1

MTN/SOP-01/FM-18



Page 138

D-PreventMachine

5 1

KET Point MTN/SOP-01/FM-20 1 MTN/SOP-01/FM-20 Tanggal

Page 139

D-PreventMachineMTN/SOP-02/FM-03 1 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10

1 1 MTN/SOP-01/FM-19 1

1 MTN/SOP-01/FM-21


1 MTN/SOP-01/FM-16 1 MTN/SOP-01/FM-16

Page 140

D-PreventMachine

1

MTN/SOP-01/FM-18



8 1

Page 141

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10 MTN/SOP-01/FM-19

Page 142

D-PreventMachine

MTN/SOP-01/FM-21



MTN/SOP-01/FM-18


Page 143

D-PreventMachine


0 0

KET Tanggal Point MTN/SOP-01/FM-20

Page 144

D-PreventMachine

MTN/SOP-01/FM-20


MTN/SOP-01/FM-19

MTN/SOP-01/FM-21


Page 145

D-PreventMachine


MTN/SOP-01/FM-18



0 0

Page 146

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10

Page 147

D-PreventMachine

MTN/SOP-01/FM-19

MTN/SOP-01/FM-21



Page 148




0 0

Page 149

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10 MTN/SOP-01/FM-19 MTN/SOP-01/FM-21 MTN/SOP-01/FM-18

Page 150



MTN/SOP-01/FM-18



Page 151

D-PreventMachine

0 0

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08

Page 152


MTN/SOP-01/FM-19

MTN/SOP-01/FM-21



Page 153

D-PreventMachine

MTN/SOP-01/FM-18



0 0

Page 154

D-PreventMachine

KET Tanggal Point MTN/SOP-01/FM-20 MTN/SOP-01/FM-20 MTN/SOP-02/FM-03 MTN/SOP-01/FM-08 MTN/SOP-01/FM-10 MTN/SOP-01/FM-19

Page 155

D-PreventMachine

MTN/SOP-01/FM-21



MTN/SOP-01/FM-18


Page 156

D-PreventMachine


0 0

KET Tanggal Point

Page 157


MTN/SOP-01/FM-20


MTN/SOP-01/FM-19

MTN/SOP-01/FM-21


Page 158

D-PreventMachine


MTN/SOP-01/FM-18



0

Page 159

D-PreventMachine0

Jadwal tahunan Preventive maintenance dan Perbaikan tahun 2012 TAHUN 2009

MEI

JUNI

JULI

Page 160

D-PreventMachine

Page 161

D-PreventMachine

Page 162

D-PreventMachine

Page 163

D-PreventMachine

Page 164

D-PreventMachine

Page 165

D-PreventMachine

Page 166

D-PreventMachine

Page 167

D-PreventMachine

Page 168

D-PreventMachine

Page 169

D-PreventMachine

Page 170

D-PreventMachine

Page 171

D-PreventMachine

Page 172

D-PreventMachine

Page 173

D-PreventMachine

Page 174

D-PreventMachine

Page 175

D-PreventMachine

Page 176

D-PreventMachine

Page 177

D-PreventMachine

Page 178

D-PreventMachine

Page 179

D-PreventMachine

Page 180

D-PreventMachine

Page 181

D-PreventMachine

Page 182

D-PreventMachine

Page 183

D-PreventMachine

Page 184

D-PreventMachine

Page 185

D-PreventMachine

Page 186

D-PreventMachine

Page 187

D-PreventMachine

Page 188

D-PreventMachine

Page 189

D-PreventMachine

Page 190

D-PreventMachine

Page 191

D-PreventMachine

Page 192

D-PreventMachine

Page 193

D-PreventMachine

dan Perbaikan tahun 2012 TAHUN 2009BULAN JULI AGUSTUS SEPTEMBER

Page 194

D-PreventMachine

Page 195

D-PreventMachine

Disetuj

(

Ahmad

Page 196

D-PreventMachine

Page 197

D-PreventMachine

Page 198

D-PreventMachine

Page 199

D-PreventMachine

Page 200

D-PreventMachine

Page 201

D-PreventMachine

Page 202

D-PreventMachine

Page 203

D-PreventMachine

Page 204

D-PreventMachine

Page 205

D-PreventMachine

Page 206

D-PreventMachine

Page 207

D-PreventMachine

Page 208

D-PreventMachine

Page 209

D-PreventMachine

Page 210

D-PreventMachine

Page 211

D-PreventMachine

Page 212

D-PreventMachine

Page 213

D-PreventMachine

Page 214

D-PreventMachine

Page 215

D-PreventMachine

Page 216

D-PreventMachine

Page 217

D-PreventMachine

Page 218

D-PreventMachine

Page 219

D-PreventMachine

Page 220

D-PreventMachine

Page 221

D-PreventMachine

Page 222

D-PreventMachine

Page 223

D-PreventMachine

Page 224

D-PreventMachine

Page 225

D-PreventMachine

Page 226

D-PreventMachine

Page 227

D-PreventMachine

No Dokumen : MTN/SOP-01/FM-01 Tgl Berlaku : 10 Oktober 2008 Revisi : Tgl Revisi : -

SEPTEMBER

OKTOBER

Page 228

D-PreventMachine

Page 229

D-PreventMachine

Disetujui Oleh :

(

Ahmad Komara )

Page 230

D-PreventMachine

Page 231

D-PreventMachine

Page 232

D-PreventMachine

Page 233

D-PreventMachine

Page 234

D-PreventMachine

Page 235

D-PreventMachine

Page 236

D-PreventMachine

Page 237

D-PreventMachine

Page 238

D-PreventMachine

Page 239

D-PreventMachine

Page 240

D-PreventMachine

Page 241

D-PreventMachine

Page 242

D-PreventMachine

Page 243

D-PreventMachine

Page 244

D-PreventMachine

Page 245

D-PreventMachine

Page 246

D-PreventMachine

Page 247

D-PreventMachine

Page 248

D-PreventMachine

Page 249

D-PreventMachine

Page 250

D-PreventMachine

Page 251

D-PreventMachine

Page 252

D-PreventMachine

Page 253

D-PreventMachine

Page 254

D-PreventMachine

Page 255

D-PreventMachine

Page 256

D-PreventMachine

Page 257

D-PreventMachine

Page 258

D-PreventMachine

Page 259

D-PreventMachine

Page 260

D-PreventMachine

Page 261

D-PreventMachine

NOVEMBER

DESEMBER

Page 262

D-PreventMachine

Page 263

D-PreventMachine

Page 264

D-PreventMachine

Page 265

D-PreventMachine

Page 266

D-PreventMachine

Page 267

D-PreventMachine

Page 268

D-PreventMachine

Page 269

D-PreventMachine

Page 270

D-PreventMachine

Page 271

D-PreventMachine

Page 272

D-PreventMachine

Page 273

D-PreventMachine

Page 274

D-PreventMachine

Page 275

D-PreventMachine

Page 276

D-PreventMachine

Page 277

D-PreventMachine

Page 278

D-PreventMachine

Page 279

D-PreventMachine

Page 280

D-PreventMachine

Page 281

D-PreventMachine

Page 282

D-PreventMachine

Page 283

D-PreventMachine

Page 284

D-PreventMachine

Page 285

D-PreventMachine

Page 286

D-PreventMachine

Page 287

D-PreventMachine

Page 288

D-PreventMachine

Page 289

D-PreventMachine

Page 290

D-PreventMachine

Page 291

D-PreventMachine

Page 292

D-PreventMachine

Page 293

D-PreventMachine

Page 294

D-PreventMachine

Page 295

D-PreventMachine

DESEMBER

KET

1X 3 bln Prev 1X 3 bln Perbaikan 1x 3 bln Perbaikan 1x 3 bln Prev 1x 3 bln Perbaikan 1x 3 bln Perbaikan 1X seminggu Prev 1x 3 bln Perbaikan 1x 3 bln Perbaikan 1x 3 bln Perbaikan 1x seminggu Prev 1x 6 bln Perbaikan 1x 3 bln Prev 1x 3 bln Prev 1x 3 bln Perbaikan

Page 296

D-PreventMachine1x 3 bln Prev

1x 3 bln Perbaikan 1x 3 bln Prev

1x 3 bln Perbaikan 1x 3 bln Prev 1x 3 bln Perbaikan 1x Seminggu Prev 1x 3 bln Prev 1x 1 tahun Perbaikan 1x 3 bln Perbaikan 1 x 2 bln Prev 1x 3 bln Perbaikan 1 x 2 bln Prev

1x 3 bln Perbaikan 1x Seminggu Prev 1x 3 bln Prev 1x 3 bln Perbaikan 1x 3 bln Prev 1x 6 bln Perbaikan 1x 3bln Prev 1x 3 bln Perbaikan 1x 2 bln Prev 1x 3 bln Perbaikan 1x 2 bln Prev 1x 3 bln Prev 1x1 thn Perbaikan

1x 3 bln Perbaikan 1x1 bln Prev 1x 3 bln Perbaikan 1x1 bln Prev 1x 3 bln Perbaikan 1x 3 bln Prev 1x 3 bln Perbaikan 1x 3 bln Prev 1 x 6 bln Perbaikan 1 x 6 Prev 1x 3 bln Perbaikan 1x 3 bln Perbaikan

Page 297

D-PreventMachine1 x 6 bln Perbaikan 1 x 1 thn Perbaikan 1x 3 bln Prev 1x1 bln Prev 1x1 bln Prev Jadwal UTL Jadwal UTL Jadwal UTL Jadwal UTL A

1 x 1 thn Perbaikan

Jadwal UTL Jadwal UTL 1x 6 Bln Perbaikan 1 x 6 Bln Perbaikan 1 x 6 Bln Prev

1 x 1 th Perbaikan

Page 298

D-WOTARGET SASARAN PERUSAHAAN PT JAPFA SANTORI INDONESIA DEPARTEMEN MAINTENANCE Bulan Desember 2010 Penyelesaian Work Order No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Tanggal 01-12-2010 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / No. WO Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Departemen HRD & GA santori HRD & GA prod RTE Log - Expodisi R&D R&D SPV Prod SPV QC prod RTE Prod FL SPV Prod prod RTE Logistic Prod MH prod RTE prod RTE prod RTE prod RTE prod RTE Prod FL prod RTE Prod Adm Prod Adm Prod MH prod RTE prod RTE prod RTE prod RTE prod RTE QA prod RTE prod RTE prod RTE HRD & GA prod RTE prod RTE prod RTE SPV Penerima Sudiro Sudiro Novi. H Sudiro Sudiro Sudiro Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Sudiro Sudiro Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Sudiro Sudiro Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Novi. H Sudiro Novi. H Sudiro Novi. H Novi. H Novi. H Actual Selesai Ok 1 1 1 1 1 1 1

02-12-2010 03-12-2010

08-12-2010

1 1

09-12-2010 10-12-2010

1 1 1

1 1 1 1

13-12-2010

1 1

14-12-2010

Page 299

D-WO38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 / / / / / / / / / / / / / / / / / / / / / / / / Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 Jsi-mtn/XII/10 J

kpi mtn spv&utl

Documents

preventive maintenance

waktu service maintenance

pdcautility line

pdca indicator target

jumlah water usage

electricity usage page

meningkatkan preventif

menurunkan rasio peng