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STAR DAMMAM YARD KINGDOM OF SAUDI ARABIA THE YARDS

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STARDAMMAM YARDKINGDOM OF SAUDI ARABIA

THE YARDS

DAMMAM YARD

KINGDOM OFSAUDI ARABIA

Dammam

GENERAL INFORMATION

Overall area sq.m 383,946 Overall office area sq.m 7,687 Overall fabrication area sq.m 290,204 Utilities and services area sq.m 86,055 Distance to closest international airport km 20 Free trade zone yes/no no Average annual temperature °c 20 Average annual rainfall inches negligible

Office area sq.m 3,000 Client office area sq.m 3,087 Training center sq.m 1,600 Accommodation area (including recreation facilities) sq.m 10,569 Accommodation beds q.ty 1,026

OFFICES AND ACCOMMODATION

Overall covered fabrication area sq.m 37,336 Overall open fabrication area sq.m 252,868 Structural steel fabrication area Covered workshop sq.m 11,005 Open area sq.m 3,479 Piping fabrication area Workshop for carbon steel sq.m 6,006 Heavy/light welding line sq.m 4,620 Blasting/painting area Covered workshop sq.m 2,500 Open area sq.m 7,000 Assembly area Covered sq.m 4,805 Open area sq.m 1,519 Erection area Overall open area sq.m 213,000 Soil bearing capacity mt/sq.m 30 Warehouse & bulk storage area Covered sq.m 7,014 Open sq.m 27,870 Maintenance shop area Covered sq.m 1,386

FABRICATION AREA

QUAY

Length m 345 Reinforced length m 50 Soil bearing capacity mt/sq.m 50 Distance to open sea m 1,000 Water min. depth m 6 Tide variation +/- m 2.3

Preparing, bevelling and welding Rolling machine no. 1 max. thickness (mm) 25.30 max. width (mm) 3,100 Profiling machine (plate) no. 2 max. cutting width (mm) 4,300 max. cutting length (mm) 24,000 Profiling machine (pipe) no. 2 max. length (mm) 12,000 max. diameter (mm) 1,525 Welding machine SMAW no. 497 MIG/MAG (GMAW) no. 281 TIG (GTAW) no. 497 FCAW no. 281 SAW no. 13 Lathe machine no. 1 max. diameter (mm) 370 Lifting and handling Crawler crane no. 6 capacity max. (mt) 400 Gantry crane no. 2 capacity max. (mt) 50 Mobile crane no. 15 capacity max. (mt) 100 Overhead crane no. 13 capacity max. (mt) 60 Forklift no. 13 capacity max. (mt) 35 Multiwheels no. 9 capacity max. (mt) 600 Cherry picker no. 7

YARD EQUIPMENT

Annual tonnage mt/year 22,000 Annual man-hours mhrs/year 5,000,000 Largest jacket weight (mt) 4,000 Largest module weight (mt) 4,000 Load out method skidding, multiwheels, cranes

YARD GENERAL FABRICATION CAPACITY

EN ISO9001:2008

CERTIFICATIONS

Material storage area Material

storage area

Paintingarea

12

2

4

5 5

3

3

3

F6

F6

F4

F1

F08

F08

F1

1

2

D C B A

Ridge

Line

RF @ END

RF @ END

SLOPESLOPE

3

4

5

6

DEFGHJKLM

SLOPESLOPE

SLOPESLOPE

SLOPESLOPE

SLOPESLOPE

SLOPESLOPE

SLOPE

SLOPE

SLOP

E

SLOP

E

A r e a # 0 4

RF @ END

SLOPE

SLOPE

A r e a # 0 1A r e

a # 0

2

A r e

a # 0

3

Ridge

Line

Valley

Line

Valley

Line

Ridge

Line

RF @ END

M'

A'

1'

PO15

CO

NC

RET

E W

ALL

PO13

PO8

PO7

PO4

PO1

PO2

SLIDINGGATE (NET)

ACC

ESS

27P Ø14" X 0.750 27P

CABL

E TRE

NCH

CABL

E TRE

NCH

PT-2

PT-1

PT-1

PT-1

PT-1

PT-2

PT-2

PT-2

PT-2

PT-2

PT-2

EJ

PAD TH 400 mm

PAD TH 400 mm

PAD TH 400 mm

PAD TH 400 mm

PAD TH 400 mm

PAD TH 400 mm

PAD TH 400 mm

EJ

EJ

EJ

EJ

EJ

EJ

EXISTING FENCE

CAR

PAR

KIN

G S

HED

CAR

PAR

KIN

G S

HED

SLIDING GATE

CAR

PAR

KIN

G S

HED

MAN GATE

G-1

G-2

G-3

G-4

G-5

G-6

G-7

G-9

G-1

0G

-11

G-1

2G

-13

G-1

4G

-15

G-2

9

G-2

7G

-26

G-2

5G

-24

G-2

3

G-2

1G

-20

G-1

9G

-18

G-1

7G

-16

G-2

2

G-5

7G

-56

G-5

5G

-54

G-5

3G

-52

G-5

1

G-5

0

G-4

9G

-48

G-4

7G

-46

G-4

5G

-44

G-3

0G

-31

G-3

2G

-33

G-3

4G

-35

G-3

6

G-3

8G

-39

G-4

0G

-41

G-4

2G

-43

G-3

7

G-8

G-5

8

G-5

8

G-5

8

G-5

8

G-2

8 C

G-8

G-8

1011

60 H

z 48

0V

545

ekW

681

kVA

HGG SOCKET

60 H

z 48

0V

SHELVES

SHEL

VES

EXISTING WIRE MESCH

TABL

ES W

ITH

WE

LDIN

G S

ETS

UN

DER

CABLE TRAY

CABL

E TR

AY

CABLE TRAY

SLIDING DOOR LEAF 1

SLIDING DOOR LEAF 2 & 3

SHEL

VES

SLIDING DOOR LEAF 4

SHEL

VES

SHEL

VES

SHEL

VES

SHEL

VES

SHELVESSHELVES

WEI

GH

BR

IDG

E

PACU

PACU

PACU

PACU

LIGHT CAR PARKING

LIGHT CAR PARKING

CA

R P

ARKI

NG

SH

ED

LIG

HT

CA

R P

ARK

ING

LIGHT CAR PARKING SHED

OUTLET

OVER

FLOW

DEEP WELL

WATERTREATMENT

TANK # 2

PLANT (FWTP)

100m

m D

I A. B

Y -P A

S S L

INE

R.O. SKID

Ø50

DR

AIN

WAT

ER

OU

TLE

T

Ø25 PRODUCT WATER OUTLET

FEED PUMPS

Ø100mm DIA TO SEWAGE.

TANK # 1 TANK # 3

FRESHCV

Ø75

Ø200

Ø75

Ø75

Ø75

Ø200

Ø200

Ø75

Ø75

Ø75

return pipe Ø 150 mm

RETURN PIPE Ø 150 MM

Ø150

DRAIN Ø100

P-TRAP

CVGV

GV

CV

GV

GV outlet

GV

GV

GV

GV

p1GV

GV p2

OVER

FLOW

GV OVER

FLOW

GV

Ø75

GVGV outlet GV outlet

Ø75 Ø75

Ø75 Ø75 Ø75

FCFC FSFC FS FS

FV FV FV

FC

FC

FS

GV

FC

FS

GV

FC

FS

VP VP VP

FC FC

CV

ST

TANKEQUALIZATION

f3f1

f2

GV

GV

PRV

Ø75R

ETUR

N PI

PE

GV

WYE STRAINER

GV

LIGHT CAR PARKING SHED

BUS PARKING

VISI

TOR

S

STAR

PER

SON

NEL

VISI

TOR

S

STAR

PER

SON

NEL

GATEEXIT ENTRANCEGATE

BUS PARKINGGATE 1

GAT

E 2

EXISTING FENCE

GEN

SET

PAD

FOR

BAC

K-U

P G

ENER

ATO

R

MEC

CA

TRU

EN

OR

TH

PRO

JECT

NO

RTH

233.2°

1234

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0123456789101314151617181920212223242526272829303132333435363738394041424344454647484950

12

EMERGENCY SMITH BRACKET

PORTABLENAVIGATION LIGHT

HAND WINCH

TOWING SMITH BRACKET

HAND WINCH

CAR

PAR

KIN

G S

HED

M

CAR PARKING SHEDCAR PARKING SHED

ENTRANCE GATE # 2

PO6

PO5

STO

RE

SHEL

VES

SHEL

VES

STO

RE

SHEL

VES

SHEL

VES

MATERIAL STORAGE

AREA

MATERIAL STORAGE

AREAMATERIAL STORAGE

AREA

11

PAINTING SHOP

T

T

43

21

HG

G SPC

1000

PLATE BEVELLING

PLATES 18m x 3m

TYPE FICEP 1261 TT

BEAM C

OPIN

G M

ACH

INE

OXY-PLASM

A CU

TTING

MAC

HIN

EFU

TUR

E

TYPE FICEP 1261 TT

BEAM C

OPIN

G M

ACH

INE

CB ATSCABLE TRAY

MCB

TR

MAN GATE

MA

N G

ATE

NO

USE

OF

MA

GN

ETIC

CA

RD

USE

OF

MAG

NET

IC C

ARD

NO

USE

OF

MA

GN

ETIC

CA

RD

USE

OF

MAG

NET

IC C

ARDB B

TOIL.&

PRAY

ER A

REA

TREN

D

APLUTION

SHOE PACK

SHOE PACK

FD

FD

FD

FD

MAGN CARDREADER BOOTH

220V

PO

WER

SU

PPLY

MAGN CARDREADER BOOTHFOR ACCESS OUT

RMU

THR

MDB-2

GU

ARD

RA

IL

GUARD RAIL

4" R

WP

Up

4" R

WP

Up

C O R R I D O R

C O R R I D O R

C O R R I D O R

LAV.LA

V.

LAV.LA

V.

LAV.

LAV.

LAV.

TOIL

ET

LAV.

TOIL

ET

TOIL

ET

TOIL

ET

TOIL

ET

TOIL

ET

TOIL

ETTOIL

ET

TOIL

ETTOIL

ET

TOIL

ET

C O

R R

I D

O

R

C O

R R

I D

O

R

C O

R R

I D

O

R

C O

R R

I D

O

R

TOIL

ET

ENTR

AN

CE

EXIS

TIN

G O

FFIC

E N

°5( f

irst f

loor

)EX

ISTI

NG

STO

RE

N°1

( gro

und

floor

)

STO

RE

N°2

( 1 fl

oor )

COVERED CAR PARK

CO

ND

ITIO

NE

DS

TOR

E

LAB

OR

ATO

RY

OTH

ER

ME

CH

AN

ICA

LE

LEC

TRIC

AL

CLASS ROOM

AREA

FO

RM

ECH

ANIC

AL

AREA

FO

REL

ECTR

ICAL

AREA

FO

RO

THER

OFFICE N°4( 1 floor )

OFF

ICE

N°3

( 1 fl

oor )

OFF

ICE

S N

°2( 1

floo

r )

ELE

CTR

ICAL

RO

OM

STO

RE

PLAN

TM

AIN

TEN

ANC

E SH

OP

CO

NSU

MAB

LEW

ARE

HO

USE

WAR

E H

OU

SE

EXI

STIN

GO

FFIC

E N

°1( 1

floo

r )

WEL

DIN

G S

CH

OO

L

CONCRETE BEAM TO BE BUILT FOR HGG RAILS

STO

RE

3

STO

RE

2

10

14131211

STORE (CLOSED & COVERED)Sheeting fixed on the existingwire mesch

2019

1817

1615

12

34

56

78

9

WEL

DIN

GSC

HO

OL

TEM

PER

ATU

RE

& H

YGR

OM

ETR

Y C

ON

TRO

LLED

STO

RE

1

SWIT

CH

RO

OM

E1

17788,5

300A

,3PH

DB

- 2

350

A,3P

HD

B - 4

350A

,3PH

DB

- 3

350A

,3PH

DB

- 1

MAI

N-D

B

CATERPILLAR

OFF

ICE

TOILE

T / WASH

G-1

TOILE

T / WASH

G-1

76

5

F

BOOSTER TANK125 GAL

BOOSTER TANK250 GAL

BOOSTER TANK125 GAL

STRAINER

P=29

sq.

mA

=45

sq.m

MATERIAL STORAGE

AREA

SERVICE QUAY AREA

DAMMAM YARD

07.201

4

People, Skills, Equipment.

Saipem S.p.A.Via Martiri di Cefalonia, 67 - 20097 San Donato Milanese, Milan - Italy Tel. +39 02 520.1 - Fax +39 02 520.44415

saipem.com - Saipem S.p.A. is a subsidiary of Eni S.p.A.

Star Fabricators Co. Ltd.P.O. Box 30251 - Al Khobar 31952 - Kingdom of Saudi ArabiaTel. +966.3.881.3850 - Fax +966.3.881.3860