ki-ds single seat valves operating instruction - kieselmann...2 | safety instructions operating...

42
Operating instruction Translation of the original KI-DS Single seat valves pneumatic und manual operation Inclined seat valve: Angle valve: T-valve: Cross valve: Two-way-changeover valve: Two-way-changeover valve: Loop valve: Tank outlet valve: 5501, 5502 5505, 5506 5507, 5508 5511, 5512 5513, 5514 5515, 5516 5517, 5518 5527, 5528 GB ENGLISH PDF • ak • 18/08/2020

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Page 1: KI-DS Single seat valves Operating instruction - Kieselmann...2 | Safety instructions Operating instruction | KIESELMANN GmbH 6 / 42 5501-5518__5527-5528_EN Safety instructions2 Intended

Operating instructionTranslation of the original

KI-DS Single seat valvespneumatic und manual operation

Inclined seat valve:

Angle valve:

T-valve:

Cross valve:

Two-way-changeover valve:

Two-way-changeover valve:

Loop valve:

Tank outlet valve:

5501, 5502

5505, 5506

5507, 5508

5511, 5512

5513, 5514

5515, 5516

5517, 5518

5527, 5528

GBENGLISHP D F • a k • 1 8 / 0 8 / 2 0 2 0

Page 2: KI-DS Single seat valves Operating instruction - Kieselmann...2 | Safety instructions Operating instruction | KIESELMANN GmbH 6 / 42 5501-5518__5527-5528_EN Safety instructions2 Intended

K I E S E L M A N N G m b HPaul -K iese lmann-St r . 4 -10

D - 75438 Kni t t l ingen

( +49(0) 7043 371-0 • 7 +49(0) 7043 371-125www.k iese lmann.de • info@kiese lmann.de

Copyright: © KIESELMANN FLUID PROCESS GROUP

Page 3: KI-DS Single seat valves Operating instruction - Kieselmann...2 | Safety instructions Operating instruction | KIESELMANN GmbH 6 / 42 5501-5518__5527-5528_EN Safety instructions2 Intended

KIESELMANN GmbH Table of contents

5501-5518__5527-5528_EN 3

Table of contents1 General informations .................................................................................................................................................... 4

1.1 Informations for your safety ...............................................................................................................................................  41.2 Marking of security instructions.........................................................................................................................................  41.3 General designated use ......................................................................................................................................................  41.4 Personnel .............................................................................................................................................................................  41.5 Modifications, spare parts, accessories ............................................................................................................................  51.6 General instructions ............................................................................................................................................................  5

2 Safety instructions........................................................................................................................................................ 62.1 Intended use ........................................................................................................................................................................  62.2 General notes.......................................................................................................................................................................  62.3 General safety instructions.................................................................................................................................................  6

3 Delivery, transport and storage ..................................................................................................................................... 83.1 Delivery.................................................................................................................................................................................  83.2 Transport..............................................................................................................................................................................  83.3 Storage.................................................................................................................................................................................  8

4 Specification................................................................................................................................................................. 94.1 Modular system...................................................................................................................................................................  94.2 Valve types......................................................................................................................................................................... 10

5 Function and operation ............................................................................................................................................... 115.1 Description of function...................................................................................................................................................... 115.2 Valve basic position: ......................................................................................................................................................... 125.3 Control system and position indicator............................................................................................................................. 135.4 Pneumatic valve activation............................................................................................................................................... 14

6 Commissioning, service and maintenance .................................................................................................................. 156.1 Commissioning.................................................................................................................................................................. 15

6.1.1 Installation instructions.......................................................................................................................................  156.1.2 General welding guidelines .................................................................................................................................  156.1.3 ATEX - Guidelines ................................................................................................................................................  15

6.2 Maintenance ...................................................................................................................................................................... 166.3 Cleaning ............................................................................................................................................................................. 16

7 Technical data ............................................................................................................................................................ 177.1 Operating pressure............................................................................................................................................................ 18

8 Disassembly and assembly ......................................................................................................................................... 208.1 Valves with manual operating .......................................................................................................................................... 208.2 Valves with pneumatic operation..................................................................................................................................... 238.3 Tank outlet valve ............................................................................................................................................................... 268.4 Assembly ........................................................................................................................................................................... 27

9 Drawings and dimensions ........................................................................................................................................... 299.1 Drawings ............................................................................................................................................................................ 299.2 Dimensions ........................................................................................................................................................................ 319.3 Control units ...................................................................................................................................................................... 35

10 Wearing parts ............................................................................................................................................................. 3610.1 Wearing parts list............................................................................................................................................................... 3610.2 Wear parts kit..................................................................................................................................................................... 38

11 Classification.............................................................................................................................................................. 4011.1 Structure of Order Number ............................................................................................................................................... 40

12 Appendix .................................................................................................................................................................... 4212.1 Declaration of incorporation............................................................................................................................................. 42

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Operating instruction | KIESELMANN GmbH1 | General informations

4 / 42 5501-5518__5527-5528_EN

1 General informations

1.1 Informations for your safetyWe are pleased that you have decided for a high-class KIESELMANN GmbH product. With correctapplication and adequate maintenance, our products provide long time and reliable operation.

Before installation and initiation, please carefully read this instruction manual and the security ad-vices contained in it. This guarantees reliable and safe operation of this product and your plant re-spectively. Please note that an incorrect application of the process components may lead to greatmaterial damages and personal injury.

In case of damages caused by non observance of this instruction manual, incorrect initiation, hand-ling or external interference, guarantee and warranty will lapse!

Our products are produced, mounted and tested with high diligence. However, if there is still areason for complaint, we will naturally try to give you entire satisfaction within the scope of our war-ranty. We will be at your disposal also after expiration of the warranty. In addition, you will also findall necessary instructions and spare part data for maintenance in this instruction manual. If youdon't want to carry out the maintenance by yourself, our KIESELMANN GmbH - service team willnaturally be at your disposal.

1.2 Marking of security instructionsHints are available in the chapter "safety instructions" or directly before the respective operation in-struction. The hints are highlighted with a danger symbol and a signal word. Texts beside thesesymbols have to be read and adhered to by all means. Please continue with the text and with thehandling at the valve only afterwards.

Symbol Signal word MeaningDANGER Imminent danger which will result severe personal injury or

death.

WARNING Imminent danger which may result severe personal injury ordeath.

CAUTION Dangerous situation which may cause slight personal injury ormaterial damages.

NOTICE An harmful situation which may result in damages of the productitself or of adjacent vicinity.

INFORMATION Marks application hints and other information which is particu-larly useful.

1.3 General designated useThe fitting is designed exclusively for the purposes described below. Using the fitting for purposesother than those mentioned is considered contrary to its designated use. KIESELMANN GmbH can-not be held liable for any damage resulting from such use. The risk of such misuse lies entirely withthe user. The prerequisite for the reliable and safe operation of the fitting is proper transportationand storage as well as competent installation and assembly. Operating the fitting within the limitsof its designated use also involves observing the operating, inspection and maintenance instruc-tions.

1.4 PersonnelPersonnel entrusted with the operation and maintenance of the tank safety system must have thesuitable qualification to carry out their tasks. They must be informed about possible dangers andmust understand and observe the safety instructions given in the relevant manual. Only allow quali-fied personnel to make electrical connections.

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1.5 Modifications, spare parts, accessoriesUnauthorized modifications, additions or conversions which affect the safety of the fitting are notpermitted. Safety devices must not be bypassed, removed or made inactive. Only use original spareparts and accessories recommended by the manufacturer.

1.6 General instructionsThe user is obliged to operate the fitting only when it is in good working order. In addition to the in-structions given in the operating manual, please observe the relevant accident prevention regula-tions, generally accepted safety regulations, regulations effective in the country of installation,working and safety instructions effective in the user's plant.

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Operating instruction | KIESELMANN GmbH2 | Safety instructions

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2 Safety instruct ions

2.1 Intended useThe Single seat valve is used in the beverage and food industry, in pharmaceutical, bio-engineering,as well as in chemical engineering.

Inclined seat valves, Angle valves, T-valves, Cross valves, Loop valves and Tank outlet valves areused as manually or pneumatically controlled Shut-off valves, Change-over valves are used asMulti-port valves in industrial installations.

2.2 General notes

NOTICE - observe the operating instructionsTo avoid danger and damage, the fitting must be used in accordance with the safety instructionsand technical data contained in the operating instructions.

NOTICEAll data are in line with the current state of development. Subject to change as a result of tech-nical progress.

2.3 General safety instructions

WARNINGRisk of injury by moving parts

Do not grab into the valve when the actuator is pressurized. Limbs can be crushing or amputating.

– Remove the control air line before dismantling.

– Ensure that the actuator is unpressurized.

WARNINGRisk of injury by moving parts

When dismount the clamp coupling, the spring preloaded valve insert (air open - spring close) mayincur serious injuries by jumping out of the housing.

– First pneumatically open the valve before disassembling the clamp coupling, so that up-stroke the piston.

– Dismount the valve insert.

– Remove the control air line at valve insert.

ð Ensure that the actuator is unpressurized.

WARNINGRisk of injury by outflowing medium

Dismantling the valve or valve assemblies from the plant can cause injuries.

– Medias flowing through the leakage drain outlet are to be drained off without splashinginto a discharge arrangement.

– Carry the disassembling only if when the plant has been rendered pressure-less and freeof liquid and gas.

WARNINGATEX - Guidelines

If the valve or the plant is operated in a potentially explosive atmosphere, the valid ATEX directive ofthe EC and the installation instructions in this operating manual must be observed.

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CAUTIONWhen mounting the clamps, the max. torque must not be exceeded.

(see technical data)

CAUTIONTo avoid air leaking, only use pneumatic connection parts that have an O-ring seal facing the evensurface.

CAUTIONBefore starting the system, the entire pipeline system must be thoroughly cleaned.

CAUTIONSteps should be taken to ensure that no external forces are exerted on the fitting.

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Operating instruction | KIESELMANN GmbH3 | Delivery, transport and storage

8 / 42 5501-5518__5527-5528_EN

3 Del ivery , t ransport and storage

3.1 Delivery• Immediately after receipt check the delivery for completeness and transport damages.

• Remove the packaging from the product.

• Retain packaging material, or expose of according to local regulations.

3.2 Transport

CAUTIONRisk of injury and damage to the product

During the transport the generally acknowledged rules of technology, the national accident preven-tion regulationsand company internal work and safety regulations must be observed.

3.3 Storage

NOTICEDamage to the product due to improper storage!

Observe storage instructions

avoid a prolonged storage

INFORMATIONRecommendation for longer storage

We recommend regularly checking the product and the prevailing storage conditions during longstorage times.

• To avoid damage to seals and bearings,

– products up to DN 125 / OD 5 inch should be stored horizontally for maximum 6 months.

– products larger than DN 125 / 5 inch, should be stored in the upright position with the actu-ator on top.

• Don't store any objects on the products.

• Protect the products for wetness, dust and dirt.

• The product should be stored in a dry and well ventilated room at a constant temperature (op-timal indoor temperature: 25  C ±5 ; indoor humidity data 70% ±5%).

• Protect seals, bearings and plastic parts for UV light and ozone.

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4 Specif icat ion

4.1 Modular systemKI-Top control head feedback unit

Stainless steel hood Transparent hood Feedback unit with finger guard(E)

Actuator manual Actuator pneumatical

Manual operation

ø104 ø129

ø167 ø230

Valve inserts

for Angle valves for Two way valves

HNBR, EPDM, FKM

Valve housing

Inclined seat valve Angle valve t-valve

cross valve

S-S-S S-S-S-S

Two-way-changeover valveLoop valve

S SS

Tank outlet valve

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Operating instruction | KIESELMANN GmbH4 | Specification

10 / 42 5501-5518__5527-5528_EN

4.2 Valve typesActuator pneumatical

S-S5502

S-S5506

SS-S5508

SS-SS5512

S-S-S5514

SS-S-S5516

S-SS5518

S5528

SS5528

Actuator manual

S-S5501

S-S5505

SS-S5507

SS-SS5511

S-S-S5513

SS-S-S5515

S-SS5517

S5527

SS5527

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5 Function and operat ion

5.1 Description of functionValve function: • Inclined seat valve, Angle valve, T-valve, Cross valve, Loop valve, Tank outlet

valve

– Shut off fluid media in pipelines (see Fig.A and B)

• Changeover valve

– Control fluid media in pipelines (see Fig.A and B)Operation: • pneumatic operation by a lift drive (air/spring or air/air)

• manual operation by a crank-handle (open ↺ / close ↻)

Activation:• Pneumatically over a 3/2-way solenoid valve

(see “Pneumatic valve activation“)

Description of function - Lift actuator

Normally closed (NC) Basic position: Valve closepneum. operated → opens the valveundivided pneum. operated → spring force closes the valve

normal open (NO) Basic position: Valve openpneum. operated → valve “CLOSE“undivided pneum. operated → spring force opens the valve

double acting (DA) Basic position: not defined1

pneum. operated → opens the valveundivided pneum. operated → valve “CLOSE“

1. The valve position is not defined in case of decrease of pressure in the compressed air line.

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5.2 Valve basic position:

INFORMATION

– Actuator AIR/AIR : Valve assemblies with double acting actuators will fall into an un-defined stroke position.

– Actuator AIR/SPRING: The basic position of the valve is closed or opened depending onthe kind of actuator.

Basic positon:

Kind of actuation:

Valve closed

Normally closed (NC)

Valve open

Normally open (NO)

Type: 5502

S-S

Inclined seat valveA B

Line A - B closed

BA

Line A - B open

Type: 5506

S-S

Angle valve

B

A

Line A - B closed

B

A

Line A - B open

Type: 5508

SS-S

t-valve

B

A

B

Line A - B closed

B B

A

Line A - B open

Type: 5512

SS-SS

cross valve

B B

A

Line A - B closed

B B

A

Line A - B open

Type: 5514

S-S-S

Changeover valve

B

C

A

Line A - B closed

Line A - C open

C

A

B

Line A - B open

Line A- C closed

Type: 5516

SS-S-S

Changeover valve

C

A

B

C

Line A - B closed

Line A - C open

CC

B

A

Line A - B open

Line A - C closed

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Basic positon:

Kind of actuation:

Valve closed

Normally closed (NC)

Valve open

Normally open (NO)

Type: 5518

S-SS

Loop valve

B

A

Line U - A closed

A

B

Line U - A open

Type: 5528

S

Tank outlet valve

A

B

Line A - B closed

A

B

Line A - B open

Type: 5528

SS

Tank outlet valve

A

B

Line U - AB closed

A

B

Line U - AB open

5.3 Control system and position indicator

Feedback unit -optional-Optionally, modular valve control head systems can be installed to the actuator for reading and ac-tuating valve positions. The standard version is a closed system with SPS or ASI-bus switch-onelectronics, and integrated 3/2-way solenoid valves. For tough operating conditions we recommendemploying a high-grade steel cover.

Feedback unit with finger guard -optional-For the acquisition of the valve positions over inductive initiators (Sensors), a feedback unit ismounted on the actuation. The enquiry takes place over the position of the piston rod.

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5.4 Pneumatic valve activationValve function Pneum. activation

via control head with

solenoid valves (MV)

Pneum. activation

via external solenoid valves

(MV external)

MV = solenoid valve

R = de-aeration, soundabsorber

P = compressed-air in-let

LA = air supply

S = Slide switch formanual operation of the

solenoid valve

Si = Sensor inductive

E = sensor mounting

NC NO DA

MV1S

P

P1

P3R

D

LA2

MV1S

P

P1

P3R

D

LA1

MV1MV3

SP

P1

P3R

LA2

LA1

E

D

LA2

Si

E

D

LA1

Si

E

LA2

LA1

Si

Antriebsart: normal closed (NC)Valve OPEN

by pressurised air

control air feed

P ➟ MV1 ➟ P1/LA2

control air feed

ext. MV ➟ LA2Valve CLOSED

by spring tension

de-aeration

LA2/P1 ➟ MV1 ➟ R

de-aeration

LA2 ➟ ext. MV

Kind of actuator: air open - air close (DA)Valve OPEN

by pressurised air

control air feed

P ➟ MV1 ➟ P1/LA2

control air feed

ext. MV ➟ LA2Valve CLOSED

by pressurised air

control air feed

P ➟ MV3 ➟ P3/LA1

control air feed

ext. MV ➟ LA1

Kind of actuator: normal open (NO)Valve OPEN

by spring tension

de-aeration

P1/LA1 ➟ MV1 ➟ R

de-aeration

LA1 ➟ ext. MVValve CLOSED

by pressurised air

control air feed

P ➟ MV1 ➟ P1/LA1

control air feed

ext. MV ➟ LA1

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6 Commissioning, service and maintenance

6.1 Commissioning

6.1.1 Installation instructions

Fitting position• The installation position is without importance.

NOTICE

If installed horizontally, some minor residual liquids will remain in the ball-shape of the housing.

6.1.2 General welding guidelinesSealing elements integrated in weld components must generally be removed prior to welding. Toprevent damage, welding should be undertaken by certified personnel (EN ISO 9606-1). Use the TIG(Tungsten Inert Gas) welding process.

CAUTIONDamage and injuries due to high temperature supply

To avoid a distortion of the components, all welding parts must be welded to stress-relieved.

Allow all components to cool before assembling.

NOTICEDamage due to impurities

Impurities can cause damage to the seals and seals area.

Clean inside areas prior to assembly.

6.1.3 ATEX - GuidelinesFor valves or plants/installations that are operated in the ATEX area, sufficient bonding (grounding)must be ensured (see valid ATEX Guidelines EG).

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6.2 Maintenance

RECOMMENDATIONReplacement of seals

To achieve optimal maintenance cycles, the following points must be observed!

– When replacement of seals, all product-contacting seals should be replaced.

– Only original spare parts may be installed.

Maintenance intervalThe maintenance intervals depend on the operating conditions "temperature, temperature-intervals,medium, cleaning medium, pressure and opening frequency". We recommend replacing the seals 1-year cycle. The user, however should establish appropriate maintenance intervals according to thecondition of the seals.

Lubricant recommendation

EPDM; HNBR; NBR; FKM; k-flex - Klüber Paraliq GTE703*Silicone - Klüber Sintheso pro AA2*Thread - Interflon Food**) It is only permitted to use approved lubricants, if the respective fitting is used for the produc-tion of food or drink. Please observe the relevant safety data sheets of the manufacturers of lub-ricants.

Maintenance - Lift actuatorThe actuator is maintenance-free and non-removable.

6.3 CleaningCleaning of the inner housing is performed with the pipe cleaning system.

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7 Technical dataModel: KI-DS Single seat valves

Valve size: DIN: DN25 - DN100

Inch: 1“ - 4“

Connections: weld-on end

Temperature range: Ambient temperature:

Operating temperature:

Sterilization temperature:

+4 to +45°C (air)

+0 to +95°C (medium dependent)

HNBR +120°C (SIP 30 min)

EPDM +140°C (SIP 30 min)

FKM +110°C (SIP 30 min)Pressure nominal (bar): PN16

Leak rate: A (DIN EN 12266-1)

Control air:

to DN 652½

from DN 80 / 3“

Control air pressure:

5,5 - 8,0 bar

6,0 - 8,0 bar

Quality of control air:

ISO 8573-1 : 2001 quality class 3

Materials:

(in product contact)

Stainless steel: 1.4404 / AISI316LSurfaces: Ra < 0,8µm metallic bright, e-polishedSealing material: EPDM (FDA)

HNBR (FDA)

FKM (FDA)

Torques

DN

Inch

25

1

40

50

2

65

80

3

100

4Clamp coupling (Nm): 15 15 15 25 25 55

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7.1 Operating pressure

Operating pressure for valves with manual operating

DN

Inch

25

1

40

50

2

65

80

3

100

4Kind of actuator crank handle crank handle crank handle crank handle crank handle crank handle

A | B | C A | B | C A | B | C A | B | C A | B | C A | B | CValves with manual op-

erating10 10 10 10 10 10

Operating pressure for valves with pneumatic operating

Nominaldiameter

stroke ØZ Operatingdirection

Opening pressures / closing pressures [bar]

Size of actuator (ØA)

KVS

ø104 ø129 ø167 ø230 A →B B →Amm mm A B A B A B A B m³/h m³/h

DN 25

OD 1“

18

14

13

11

NC ↓ 10,5 10,7 15,3 16 - - - - 21 24NO ↑ 8,4 11,3 13,6 16 - - - -

DN 40

OD 1½“

30

26,5

24,5

22

NC ↓ 8,2 12,3 12,0 16 - - - - 43 47NO ↑ 6,0 14,1 12,1 16 - - - -

DN 50

OD 2“

24

21,5

15,8

13,6

NC ↓ 6,0 9,0 9,8 13,8 16 16 - - 82 77NO ↑ 6,5 8,0 9,7 13,7 16 16 - -

DN 65

OD 2½“

24

18

15,2

10,6

NC ↓ - - 6,0 8,0 12,5 12,4 - - 145 138NO ↑ - - 6,0 8,0 9,9 15,3 - -

DN 80

OD 3“

28,5

28,5

19,0

19

NC ↓ - - - - 9,0 8,7 13,5 16 200 212NO ↑ - - - - 6,3 11,2 13,6 16

DN 100

OD 4“

28,5

26

18,2

16,2

NC ↓ - - - - 6,0 5,6 9,2 12,7 274 299NO ↑ - - - - 4,2 7,3 9,2 12,3

Table 1 *) Control air pressure: 5,5 bar

B B

BB B

BB

A AA

A

A A

A

Typ 5501Typ 5502

Typ 5505Typ 5506

Typ 5507Typ 5508

Typ 5511Typ 5512

Typ 5517Typ 5518

Typ 5527Typ 5528

ØZ

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Operating pressure for pneumatic changeover valves

Nominalwidth

stroke Operatingdirection

Opening pressures / closing pressures [bar]

Size of actuator (ØA)

KVS

ø104 ø129 ø167 ø230 A →B A →Cmm A B C A B C A B C A B C m³/h m³/h

DN 25

OD 1“

21

17

LÖ-FS ↓ 8.0 8.9 6.8 13.8 15.5 10.3 - - - - - - 23 15FÖ-LS ↑ 8.3 8.6 7.1 13.3 13.7 12.1 - - - - - -

DN 40

OD 1½“

28.5

25.5

LÖ-FS ↓ 8.0 7.7 6.8 13.8 13.4 10.3 - - - - - - 46 35FÖ-LS ↑ 7.8 7.4 7.1 12.5 11.6 12.1 - - - - - -

DN 50

OD 2“

34

31.5

LÖ-FS ↓ 8.0 7.0 6.8 13.8 12.1 10.3 - - - - - - 67 55FÖ-LS ↑ 7.4 6.6 7.1 11.9 10.3 12.1 - - - - - -

DN 65

OD 2½“

31

25.5

LÖ-FS ↓ - - - 8.7 7.1 6.5 16.1 15.0 10.2 - - - 126 83FÖ-LS ↑ - - - 8.8 7.2 6.6 13.6 10.6 14.1 - - -

DN 80

OD 3“

31

28.5

LÖ-FS ↓ - - - - - - 7.1 7.5 5.3 11.1 12.3 12.0 194 140FÖ-LS ↑ - - - - - - 7.2 7.5 5.4 14.7 16.4 8.5

DN 100

OD 4“

34

34

LÖ-FS ↓ - - - - - - 6.9 5.5 5.3 11.1 9.2 12.2 260 166FÖ-LS ↑ - - - - - - 7.0 5.5 5.4 13.5 11.4 9.4

CCA

BB

Typ 5513Typ 5514

Typ 5515Typ 5516

A

Table 2 *) Control air pressure: 5,5 bar

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8 Disassembly and assembly

8.1 Valves with manual operating

Mounting tools

T1 Combination wrench-Set SW 8 - SW 24 -

T10 Joint -pin wrench Pin Ø6 8027000065-000

T35 Pin punch Ø 5 mm -

NOTICE

All screw connections have right-handed threads.

Assembly valve insert

Angle valve Changeover valve• Unscrew the clamp coupling (VK).

• Dismount the valve insert (VE) outof the housing.

VE2

VK

VG

VE

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Replacement wear parts

• Unscrew the piston (1a) fromspindle (12) (SW2).

Counter with a pin punch (T32) atthe bore hole (B, Ø5mm).

• NOTICE!The holes (B) in the housing (10)and the spindle (12) must bealigned so that the pin punch (T32)can be inserted into the spindle(12).

SW2

T32

B

1a

D1D71a

B

12

10

• Changeover valve:

Unscrew the piston plate (9) frompiston (1b) (SW1/SW2).

• Remove seal (D6).

1b

9 D7D6

SW2

SW1

• Changeover valve:

Unscrew the piston (1b) fromspindle (12) (SW2).

Counter with a pin punch (T32) atthe bore hole (B, Ø5mm).

1b

9D7

T32

SW2

B

B

10

12

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• Unscrew the insert (2) from thehousing (10), using a hook wrench(T10). 14

D2

T32

2

B

B

• Remove O-ring (D1), (D2), (D7), seal(D6) and shaft seal (D3).

NOTICE!• Puncture the O-ring (D1) and (D7)

with a needle and remove themcarefully from the groove of piston.

9

D7D1

D6

1a

1b

D2

D3

2

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8.2 Valves with pneumatic operationT1 Combination wrench-Set SW 8 - SW 24 -

T10 Joint -pin wrench Pin Ø6 8027000065-000

T11 Hinged hook wrench DN25 - DN100

90/155 V2A

8028025100-020

T12 Joint face wrench Pin Ø6

40-80 MM

8028340080-000

NOTICE

All threaded joint have right-hand thread.

Unscrew and remove control air, steam resp. cleaning lines and electrical lines, complete feedbackunit or control head.

Assembly valve insert

• Connect compressed air to LA2 andpressurize the actuator with air.

– The piston retracts.

LA2

LA2

• Unscrew the clamp coupling (VK).

• Remove the complete valve insert withthe upper shaft seal (D1) from the hous-ing (VG).

• Disconnect compressed air at LA2 anddepressurize the drive - The valve pistonmove in.

– The valve piston returns to the basicposition.

VG

VK

VE

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Replacement wear parts - Valve insert (VE)

• Changeover valve: Unscrew the pis-ton plate (9) from piston (1b) (SW1/SW2).

• Remove seal (D7) and O-ring (D6).

• Unscrew the piston (1a) resp. (1b)from spindle (6) (SW2/SW4).

• Remove O-ring (D1).

SW4 SW1

SW2

9

D7D6

1b1a

D1

• Unscrew the insert (2) from the lan-tern (4) (use a hook wrench).

• Remove O-ring (2) and seal (D3).

2

• Unscrew the lantern (4) from the ac-tuator (7) (use a hook wrench).

• Remove the O-rings (D4) and (D5)from lantern (4).

4

• Unscrew the insert (8) from the ac-tuator (7) (use a hook wrench).

• Remove the O-rings (D4) and (D5).

8

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K

D5

8

5

D4

7

D4

5

D5

4

D3

2

D2

1b

D6

9

D7

1a

D1

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8.3 Tank outlet valve

Assembly valve insert

• Connect compressed air to LA2 andpressurize the actuator with air.

– The piston retracts.

LA2

• Unscrew the clamp coupling (VK).

• Remove the complete valve insertwith the upper shaft seal (D1) fromthe housing (VG).

• Disconnect compressed air at LA2and depressurize the drive - Thevalve piston move in.

– The valve piston returns to thebasic position.

VK

VG

VE

Replacement wear parts - Valve housing (VG)

• Unscrew the screw (Fl-S).

• Remove valve housing (VG) withflange (FL2) and O-ring (Fl-D).

• Dismantling circlip ring (FL-SR) andflange (FL2) from the housing (VG).

NOTICE! Information for the "Disas-sembly of the valve insert" can befound under Tank outlet valve [} 26]

FL-S

VG

FL2FL-SR

FL-D

FL1

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8.4 Assembly• Mount the threaded connection (G1) with Screw retention detachable (e.g. Loctite 243) .

G1

G1

• Before installation, thoroughly clean and slightly lubricate mounting areas and running sur-faces.

• Assemble in reverse order.

NOTICE

Alternately press and roll the O-rings into the groove with round body.

Performance test• Check the function according to the specified performance data in the operating state.

NOTICEDuring assembly, the following points must be observed!

Carefully fit in the complete valve insert into the casing. When fitting the valve insert and runningsurfaces onto the piston, do not damage.

Ø Mounting clamp coupling

– For mounting the clamp coupling, please note that it continuously fits form locking to theinclinations of the casing and the lantern/casing bottom.

– The centring of the retaining clamp during tightening can be accomplished with a slightbeat (please use a soft-head hammer) on the extent of the retaining clamp.

– When tightening the clamp coupling, please pay attention to the turning moment and thegap size 'S' (≤ 0,4mm) between the components.

– Check valve functions by manually activating the 3/2-way solenoid valves after assembly!

S

Torques

DN

Inch

25

1

40

50

2

65

80

3

100

4Clamp coupling (Nm): 15 15 15 25 25 55

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Mounting seal (D6)

Centring ring MZ DN 25/40/50

DN65

DN80

DN100

5620 050 025-020

5620 065 025-020

5620 080 025-020

5620 100 025-020

• Install the support ring (D4-2) in the sealjacket (D4-1).

D6-2

D6-1

D6

• Clamp piston plate (9) in a vice. Screw to-gether the piston (1b) and piston plate (9)to the metal limit stop by hand.

• Make a colored mark at the piston sur-faces.

• After then, unscrew the piston (1b) again.

MZ

Mark

9

1b

D6

• Slide the seal (D6) onto the piston (1b).

• Screw together again the piston (1b) intothe piston plate (9) by hand.

• Position the centre ring (MZ) on seal (D6).

• Screw up the piston (1b) to the final limitmark. MZ

Mark

1b D6

9

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9 Drawings and dimensions

9.1 DrawingsAngle valves, Two way valves

K = Cap

VE = Valve insert manual

• 1.1 = EckventilAngle valve

• 1.2 = Changeover valve

VE = Valve insert pneumatical

• 2.1 = Angle valve

• 2.2 = Changeover valve

VK = Clamp coupling

VG = Valve housing

VE2.2 VE2.1VE1.2 VEVE1.1K

VK

VGS-S-SType 5514Type 5513

VGSS-S-SType 5516Type 5515

VGSS-SS-SType 5516Type 5515

VGS-SType 5502Type 5501

VGS-SType 5506Type 5505

VGS-SSType 5518Type 5517

VGSS-SType 5508Type 5507

VGSS-SSType 5512Type 5511

VGS / S-SType 5528Type 5527

Tank outlet valveFL1 = Tank flange1

FL2 = Housing flange

FL-D = O-ring 1

FL-S = Screw

FL-SR = Retaining ring

FL-S

VGS / S-S

Type 5528Type 5527

FL2 FL-SR

FL-DFL1

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Valve inserts (VE)

manual operation DN50

• Insert for angle valves Type: 5505

• Insert for changeover valves Type:5513

pneumatical DN50

• Insert for angle valves Type: 5506

• Insert for changeover valves Type:5514

1 = Piston

• a = Angle valve

• b = Changeover valve

2 = Insert

3 = Bearing bush

4 = Lantern

5 = Bearing bush

6 = Spindle

7 = Actuator

8 = Insert - lantern

9 = Piston plate

10 = Housing

11 = Set screw

12 = Spindle

13 = Guide nut

14 = Housing body

15 = Plain bearing

16 = Adapter

17 = Cap

18 = Crank handle

19 = Hood

D1 = O-ring

D2 = O-ring

D3 = Shaft seal

D4 = O-rings

D5 = O-rings

D6 = Seal

D7 = O-ring

X

SW1

SW2 SW2

SW3

SW4

SW5

1a

1b

23

4

5

5

6

7

8

9

10

11

12

13

14

1718

19

18 15

D1

D2

D3

D4

D4

D5

D5

D6

D7

G1

G1

G1B

Changeover valveAngle valveG1

G1

16

Wrench size Hinged hook wrench Joint face wrenchNominal width SW1 SW2 SW3 SW4 SW5 Form A (hook)

Form B (pin)

D 40-80mm

Pin Ø5 / Ø6DN 25 / 1“ 19

24 17 17 11

Form A DN 25-100: 8028025100-020

Form A DN125: 8028025150-020

Form B (to 2015) Ø4:8027000060-000

Form B (from 2015) Ø6:8027000065-000

Ø4 (to 2015)8028340085-000

Ø6 (from 2015)8028340080-000

DN 40/ 1½“ 24DN 50 / 2“ 24DN 65 / 2½“ 36DN 80 / 3“ 27DN 100 / 4“ 27DN 125 / 5“ 27

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9.2 Dimensions

Housing

Angle valve

t-valve

Loop valve

cross valve

bend y-valve

Tank outlet valve

S

SS

Changeover valve

S - S - S

SS - S - S

Nominal dia-meter

d1 L1 L2 L3 L4 L5 L6 L7 ø Fl

DN 25

1 Inch

Ø 29 x 1,5

Ø25.4x1.65

75 75 100 57 70.5 126 36

32

ø 100

DN 40

1½ Inch

Ø 41 x 1,5

Ø31.8x1.65

85 85 120 66 70.5 138 48

45

ø 125

DN 50

2 Inch

Ø 53 x 1,5

Ø50,8 x 1,65

85 85 140 74.5 69.5 150 60

57.5

ø 138

DN 65

2½ Inch

Ø 70 x 2,0

Ø63,5 x 1,65

105 105 160 96 78.5 185 76

70

ø 165

DN 80

3 Inch

Ø 85 x 2,0

Ø76,1 x 2,0

115 115 180 122 101.5 219 91

83

ø 176

DN 100

4 Inch

Ø 104 x 2,0

Ø101,6 x 2,0

130 130 200 144 120 247 110

108

ø 209

DN 125

5 Inch

Ø 129 x 2,0

Ø 127 x 2,0

- - - - - - -

-

ø 238

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Angle valve, T-valve, Loop valve, Cross valve

M2h2

M1h1

d2 L1

H

Nominalwidth

d2 h1 h2 M1 1 M2 L1 H (stroke)Size when com-

pletedNC NO pneum. manual

DN 25

1 Inch

ø 104 249

248

221

219

~ 440

~ 440

~ 260

~ 260

82

86

93

93

18

14

14

10DN 40

1½ Inch

ø 104 255

253.5

227

225

~ 460

~ 460

~ 265

~ 265

70

73,5

93

93

30

26.5

25

22.5DN 50

2Inch

ø 104 261

260.5

233

232

~ 480

~ 480

~ 290

~ 290

69

61.5

93

93

24

21.5

26

23.5DN 65

2½ Inch

ø 129 269

266

241

238

~ 515

~ 515

~ 325

~ 320

69

75

93

93

24

18

26

20DN 80

3 Inch

ø 167 276.5

272.5

248

244

~ 540

~ 540

~ 340

~ 330

64.5

64.5

93

93

28.5

28.5

30.5

21.5DN 100

4 Inch

ø 167 286

285

258

257

~ 565

~ 565

~ 375

~ 370

64.5

67

93

93

28.5

26

30.5

28DN 125

5 Inch

- - - - - - - - -

Valves that do not meet the catalogue standards, can lead to dimensional deviations.

1. Installation dimension M1 are incl. control head or feedback unit

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Inclined seat valve

M2

h2

M1

h1

d2

L1

H

Nominalwidth

d2 h1 h2 M1 1 M2 H (stroke)NC NO Size when com-

pletedpneum. manual

DN 25

1 Inch

ø 104 277

280

291

291

260

258

~ 330

~ 330

~ 290

~ 290

18

14

14

10DN 40

1½ Inch

ø 104 275

278

298

298

268

266

~ 370

~ 370

~300

~ 300

30

26.5

25

22.5DN 50

2Inch

ø 104 282

275

305

305

277

276

~ 390

~ 390

~ 320

~ 320

24

21.5

26

23.5DN 65

2½ Inch

ø 129 298

304

321

321

295

292

~ 440

~ 435

~ 355

~ 350

24

18

26

20DN 80

3 Inch

ø 167 311

311

338

338

315

311

~ 450

~ 440

~ 380

~ 370

28.5

28.5

30.5

21.5DN 100

4 Inch

ø 167 330

332

357

357

325

324

~ 500

~ 495

~ 430

~ 425

28.5

26

30.5

28DN 125

5 Inch

- - - - - - - -

Valves that do not meet the catalogue standards, can lead to dimensional deviations.

1. Installation dimension M1 are incl. control head or feedback unit.

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Tank outlet valve

M2h2

M1

h1

d2

L2

H

L1

Nominalwidth

d2 h1 h2 M1 1 M2 L1 H (stroke)Size whencompleted

NC NO pneum. manual

DN 25

1 Inch

ø 104 249

248

221

219

~ 490

~ 490

~ 260

~ 260

82

86

93

93

18

14

14

10DN 40

1½ Inch

ø 104 255

253,5

227

225

~ 500

~ 500

~ 265

~ 265

70

73,5

93

93

30

26,5

25

22,5DN 50

2Inch

ø 104 261

260,5

233

232

~ 510

~ 510

~ 290

~ 290

69

61,5

93

93

24

21,5

26

23,5DN 65

2½ Inch

ø 129 269

266

241

238

~ 550

~ 550

~ 325

~ 320

69

75

93

93

24

18

26

20DN 80

3 Inch

ø 167 276,5

272,5

248

244

~ 580

~ 580

~ 340

~ 330

64,5

64,5

93

93

28,5

28,5

30,5

21,5DN 100

4 Inch

ø 167 286

285

258

257

~ 630

~ 630

~ 375

~ 370

64,5

67

93

93

28,5

26

30,5

28DN 125

5 Inch

- - - - - - - -

Valves that do not meet the catalogue standards, can lead to dimensional deviations.

1. Installation dimension M1 are incl. control head or feedback unit.

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9.3 Control unitsControl head KI-TOPwith plastic hood - transparent with stainless steel hood

129

Ø 105

129

Ø 105

Feedback unit with finger guard (E)• E1 = Cap

• E2 = Angle bracket

• E3 = Shell transparent

• E4 = Set collar

• E5 = Headless pin

• E6 = Allen screw

• E7 = FLat washer 133

69

59,5

E1

E2

E3

E4

E5

E6

E7

E

Pulse generator (IG)• IG1 = Rod

• IG2 = Disc

• IG3 =Nut

• IG4 = Spring

• K = Cap

• M = Magnet

• 6 = Spindle

KIG1

IG2

IG3

IG4

6

S (red)N (blue)

MSN

NS

SN

NS

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10 Wearing parts

10.1 Wearing parts list

DN 25 - DN 50 / 1 Inch - 2 Inch

Pos. Material pce. DN 25

1 Inch

DN 40

1½ Inch

DN 50

2Inch3 XSM 1x Bearing bush 8050 028 020-1565 XSM 1x Bearing 8050 020 007-15613 NBR 1x Scraper ring 2330 028 007-055D1

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 041 035-159

2304 041 035-157

2304 041 035-178

O-ring

2304 044 053-159

2304 044 053-157

2304 044 053-178D2

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 069 026-159

2304 069 028-050

2304 069 026-251D3 EPDM

HNBR

FKM

1x

1x

1x

Seal 5506 050 009-054

Seal 5506 050 009-050

Seal 5506 050 009-251D4 NBR 2x O-ring 2304 030 035-055D5 HNBR 2x O-ring 2304 019 035-171D6 EPDM

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 055 025-084

5621 055 026-084

5621 055 027-020

HNBR

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 055 025-171

5621 055 026-171

5621 055 027-020

FKM

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 055 025-251

5621 055 026-251

5621 055 027-020

D7

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 038 053-170

2304 038 053-171

2304 038 053-178FL-D

EPDM

HNBR/NBR

1x

1x

O-ring

2304 057 035-054

2304 057 035-050

O-ring

2304 063 053-170

2304 063 053-050

O-ring

2304 075 040-054

2304 075 040-055

Seal (D6) = New version with support ring

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DN 65 - DN 100 / 2½ Inch - 3 Inch

Pos. Material pce. DN 65

2½ Inch

DN 80

3 Inch

DN 100

4Inch3 XSM 1x Bearing bush 8050 028 020-1565 XSM 1x Bearing 8050 020 007-15613 NBR 1x Scraper ring 2330 028 007-055D1

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 053 053-159

2304 053 053-157

2304 053 053-178

O-ring

2304 069 053-159

2304 069 053-157

2304 069 053-178

O-ring

2304 088 053-159

2304 088 053-157

2304 088 053-178D2

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 082 026-159

2304 082 026-050

2304 082 026-051

O-ring

2304 098 035-159

2304 098 035-050

2304 098 035-051

O-ring

2304 117 035-159

2304 117 035-050

2304 117 035-051D3 EPDM

HNBR

FKM

1x

1x

1x

Seal 5506 050 009-054

Seal 5506 050 009-050

Seal 5506 050 009-251D4 NBR 2x O-ring 2304 030 035-055D5 HNBR 2x O-ring 2304 019 035-171D6 EPDM

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 065 025-084

5621 065 026-084

5621 065 027-020

Seal

5621 100 025-084

5621 100 026-084

5621 100 027-020

HNBR

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 065 025-171

5621 065 026-171

5621 065 027-020

Seal

5621 100 025-171

5621 100 026-171

5621 100 027-020

FKM

- complete

- Jacket

- Supportring

1x

1x

1x

Seal

5621 065 025-251

5621 065 026-251

5621 065 027-020

Seal

5621 100 025-251

5621 100 026-251

5621 100 027-020

D7

EPDM

HNBR

FKM

1x

1x

1x

O-ring

2304 047 053-170

2304 047 053-171

2304 047 053-178

O-ring

2304 069 053-159

2304 069 053-157

2304 069 053-178

O-ring

2304 083 050-069

2304 083 050-157

2304 083 050-178FL-D

EPDM

HNBR/NBR

1x

1x

O-ring

2304 090 040-170

2304 090 040-050

O-ring

2304 102 050-159

2304 102 050-050

O-ring

2304 133 053-159

2304 133 053-050

Seal (D6) = New version with support ring

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Operating instruction | KIESELMANN GmbH10 | Wearing parts

38 / 42 5501-5518__5527-5528_EN

10.2 Wear parts kit

Angle valve Type: 5505, 5506, 5507, 5508, 5511, 5512Seals (D1), (D2), (D3)

DN 25

1 Inch

DN 40

1½ Inch

DN 50

2InchHNBR 5506 025 990-050 5506 040 990-050 5506 050 990-050EPDM 5506 025 990-054 5506 040 990-054 5506 050 990-054FKM 5506 025 990-251 5506 040 990-251 5506 050 990-251

DN 65

2½ Inch

DN 80

3 Inch

DN 100

4InchHNBR 5506 065 990-050 5506 080 990-050 5506 100 990-050EPDM 5506 065 990-054 5506 080 990-054 5506 100 990-054FKM 5506 065 990-251 5506 080 990-251 5506 100 990-251

Two way valves Type: 5513, 5514, 5515, 5516Seals (D2), (D3), (D6), (D7)

DN 25

1 Inch

DN 40

1½ Inch

DN 50

2InchHNBR 5514 050 990-050 5514 050 990-050 5514 050 990-050EPDM 5514 050 990-054 5514 050 990-054 5514 050 990-054FKM 5514 050 990-251 5514 050 990-251 5514 050 990-251

DN 65

2½ Inch

DN 80

3 Inch

DN 100

4InchHNBR 5514 065 990-050 5514 080 990-050 5514 100 990-050EPDM 5514 065 990-054 5514 080 990-054 5514 100 990-054FKM 5514 065 990-251 5514 080 990-251 5514 100 990-251

Seal (D6) without support ring

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KIESELMANN GmbH | Operating instruction Wearing parts | 10

5501-5518__5527-5528_EN 39 / 42

Tank outlet valve Typ: 5527, 5528Seals (D1), (D2), (D3), (D6)

DN 25

1 Inch

DN 40

1½ Inch

DN 50

2InchHNBR 5528 050 990-050 5528 050 990-050 5528 050 990-050EPDM 5528 050 990-054 5528 050 990-054 5528 050 990-054FKM 5528 050 990-251 5528 050 990-251 5528 050 990-251

DN 65

2½ Inch

DN 80

3 Inch

DN 100

4InchHNBR 5528 065 990-050 5528 080 990-050 5528 100 990-050EPDM 5528 065 990-054 5528 080 990-054 5528 100 990-054FKM 5528 065 990-251 5528 080 990-251 5528 100 990-251

Pos. Material pce. DN 25

1 Inch

DN 40

1½ Inch

DN 50

2InchFL1 1.4404

AISI316L

1x 5727 025 001-040 5727 040 001-040 5727 050 001-040

FL-D

EPDM

HNBR/NBR

1x

1x

O-ring

2304 057 035-054

2304 057 035-050

O-ring

2304 063 053-170

2304 063 053-050

O-ring

2304 075 040-054

2304 075 040-055

Pos. Material pce. DN 65

2½ Inch

DN 80

3 Inch

DN 100

4InchFL1 1.4404

AISI316L

1x 5727 065 001-040 5727 080 001-040 5727 100 001-040

FL-D

EPDM

HNBR/NBR

1x

1x

O-ring

2304 090 040-170

2304 090 040-050

O-ring

2304 102 050-159

2304 102 050-050

O-ring

2304 133 053-159

2304 133 053-050

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Operating instruction | KIESELMANN GmbH11 | Classification

40 / 42 5501-5518__5527-5528_EN

11 Classif icat ion

11.1 Structure of Order Number

5 7 2 X X X X X X X - K X X X

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14

- Control system- Feedback unit- Surfaces finish

Separator

- Sealing material- Construction modification

Valve size DN / OD

Kind of actuation

Product type

Product name 55 xx xxx xxx-xxxx

Type: 55xx Single seat valves KI-DS

Housing type / Kind of actuation 55 xx xxx xxx-xxxx

Type Housing type Kind of actuation 2 35501

5502

S-S Inclined seat valve manual

pneumatical

0

0

1

25505

5506

S-S Angle valve manual

pneumatical

0

0

5

65507

5508

SS-S T-valve manual

pneumatical

0

0

7

85511

5512

SS-SS Cross valve manual

pneumatical

1

1

1

25513

5514

S-S-S Changeover valve manual

pneumatical

1

1

3

45515

5516

SS-S-S Changeover valve manual

pneumatical

1

1

5

65517

5518

S-SS Loop valve manual

pneumatical

1

1

7

85527

5528

S Tank outlet valve

SS Tank outlet valve

S Tank outlet valve

SS Tank outlet valve

manual

manual

pneumatical

pneumatical

2

2

2

2

7

7

8

8

Page 41: KI-DS Single seat valves Operating instruction - Kieselmann...2 | Safety instructions Operating instruction | KIESELMANN GmbH 6 / 42 5501-5518__5527-5528_EN Safety instructions2 Intended

KIESELMANN GmbH | Operating instruction Classification | 11

5501-5518__5527-5528_EN 41 / 42

Valve size DN/OD 55xx xxx xxx-xxxx

DN 4 5 6 OD 4 5 6DN 25 0 2 5 OD 1" 0 2 6DN 40 0 4 0 OD 1 1/2" 0 3 8DN 50 0 5 0 OD 2 " 0 5 1DN 65 0 6 5 OD 2 1/2" 0 6 4DN 80 0 8 0 OD 3 " 0 7 6DN 100 1 0 0 OD 4 " 1 0 1DN 125 1 2 5 OD 5" 1 2 7DN 150 1 5 0 OD 6 " 1 5 2

Material of seal & Design modification 55xx xxx xxx -xxxx

Material of seals & Design modifica

7 8 9Type Housing Variations of actuation Seal

5501, 5502

5505, 5506

5507, 5508

5511, 5512

5513, 5514

5515, 5516

5517, 5518

5527; 5528

S-S

S-S

SS-S

SS-SS

S-SS

S-S-S

SS-S-S

S

Normally closed (NC) EPDM 0 3 0HNBR 0 3 5FKM 0 3 4

Normally open (NO) EPDM 1 3 0HNBR 1 3 5FKM 1 3 4

air open - air close (DA) EPDM 3 3 0HNBR 3 3 5FKM 3 3 4

5527, 5528 SS Normally closed (NC) EPDM 2 3 0HNBR 2 3 5FKM 2 3 4

Separator 55xx xxx xxx - xxxx

- KIESELMANN Valve

Control system and position indication , External surface 55xx xxx xxx- xxxx

Control system and position indicator 11 12 13 14Control head SPS (old version) 5 x xControl head ASi-Bus (old version) 6 x xControl head KI-Top SPS K 5 x xControl head KI-Top ASi-Bus K 6 x x

Feedback unit 11 12 13 14Feedback unit with finger guard (5630 005 025-000) 7 5 0

External surface 11 12 13 14Valve without control system

External surface: AISI304, blank

0 2 0

Valve without control system

External surface AISI304, E-polished

0 2 1

Valve without control system

External surface AISI316L, E-polished

0 4 1

Page 42: KI-DS Single seat valves Operating instruction - Kieselmann...2 | Safety instructions Operating instruction | KIESELMANN GmbH 6 / 42 5501-5518__5527-5528_EN Safety instructions2 Intended

Operating instruction | KIESELMANN GmbH12 | Appendix

42 / 42 5501-5518__5527-5528_EN

12 Appendix

12.1 Declaration of incorporation

Declaration of incorporationTranslation of the original

Manufacturer / authorised representative: KIESELMANN GmbHPaul-Kieselmann-Str. 4-1075438 KnittlingenGermany

Authorised representative: Achim Kauselmann

(for compiling technical documents) Paul-Kieselmann-Str. 4-1075438 KnittlingenGermany

Product name Functionpneum. Lift actuators Stroke movement

pneum. Rotary actuators Rotary movementBall valves Media cutoff

Butterfly valves Media cutoffSingle seat valves Media cutoff

Flow control valves Control of liquefied mediaThrottle valve Control of liquefied media

Overflow valve Definition of fluid pressureDouble seat valve Media separation

Bellow valves Sampling of liquidsSampling valves Sampling of liquidsTwo way valves Media cutoff

Tankdome fitting Prevention of overpressure and vacuum, Tank cleaningSafety valve Prevention of overpressure

The manufacturer hereby states that the above product is considered as an incomplete machine inthe sense defined in the Directive 2006/42/EC on Machinery. The above product is exclusively in-tended to be installed into a machine or an incomplete machine. The said product does not yet con-form to all the relevant requirements defined in the Directive on Machinery referred to above for thisreason.

The specific technical documents listed in Appendix VII, Part B, have been prepared. The AuthorizedAgent empowered to compile technical documents may submit the relevant documents if such arequest has been properly justified.

Commissioning of an incomplete machine must not only carried out if it has been determined thatthe respective machine into which the incomplete machine is to be installed conforms to the regu-lations set out in the Directive on Machinery referred to above.

The above product conforms to the requirements of the directives and harmonized standards spe-cified below:

• Directive 2014/68/EU

• DIN EN ISO 12100 Safety of machinery

i.V. Uwe Heisswolf Head of Development

Knittlingen, 21.07.2017