jussi suomelahut/automation1 actuators for robots actuators are used in order to produce mechanical...

Jussi Suomela HUT/Automation 1

Actuators for Actuators for RobotsRobots

Actuators are used in order to produce mechanical movement in robots.

Slides from Braunl and Jussi Suomela

ActuatorsActuatorsIn this lecture we will present:

Motor and Encoder H-Bridge Pulse-Width-Modulation (PWM) Servos Other robotic actuators


Actuator TypesActuator Types Electrical Hydraulic Pneumatic Others

ActuatorsActuators Actuators can be built in may different ways, most

prominently:– electrical motors– pneumatics and valves.

In this course we will only deal with electrical motors

In past we built pneumatic robots which you can still find in the lab. – We will build them again after purchasing air compressor

My first robot was very strong and it was hydraulic. It pissed hot oil at students in Warsaw.


Servo SystemServo System

Servo is mechanism based on feedback control.

The controlled quantity is mechanical.


Servo Control of an Electrical Servo Control of an Electrical MotorMotor


Properties of Servo Properties of Servo

high maximum torque/force allows high (de)acceleration

high zero speed torque/force

high bandwidth provides accurate and fast control

works in all four quadrants

robustness


Electrical ActuatorsElectrical Actuators

easy to control from mW to MW normally high velocities 1000 - 10000 rpm several types accurate servo control ideal torque for driving excellent efficiency autonomous power system difficult

Electric actuatorsElectric actuators•Mainly rotating but also linear ones are available

•linear movement with gear or with real linear motor


Electrical Actuator TypesElectrical Actuator Types

DC-motors brushless DC-motors asynchronous motors synchronous motors reluctance motors (stepper motors)


DC-Motors simple, cheap easy to control 1W - 1kW can be overloaded brushes wear limited overloading

on high speeds

DC-motor controlDC-motor control

Controller + H-bridge PWM-control Speed control by

controlling motor current=torque

Efficient small components

PID control

H-BridgeH-Bridge

H-BridgeH-Bridge Hardware Implementation with

Microcontroller: 2 Digital output pins from microcontroller, [one at Gnd, one at Vcc] feed into a power

amplifier

Alternative: use only 1 digital output pin plus one inverter, then feed into a power amplifier

Power AmplifierPower Amplifier


Brushless DC-Motors Brushless DC-Motors (pm synchronous motor) (pm synchronous motor)

no brushes no wearing parts high speeds coils on cover => better cooling excellent power/weight ratio simple needs both speed and angle feedback more complicated controller From small to medium power (10W – 50kW)


Asynchronous MotorsAsynchronous Motors

very simple, very popular in industry 0,5kW - 500kW More difficult to control (frequency) nowadays as accurate control as DC-motors In mobile machines also (5kW )


Structure of an Asynchronous motorStructure of an Asynchronous motor


SyncSynchhronous Motorsronous Motors

usually big 100 kW - XXMW also small ones ~ brushless DC-motors

from 50W to 100 kW controlled like as-motors (frequency) ships industry Mobile machines

Stepper Stepper MotorsMotors


Reluctance (Stepper) MotorsReluctance (Stepper) Motors

angle control slow usually no feedback used accurate positioning with out feedback not servos easy to control


Principle of Stepper MotorPrinciple of Stepper Motor

Stepper MotorsStepper Motors Stepper motors are another kind of motors that do not require feedback

A stepper motor can be incrementally driven, one step at a time, forward or backward

Stepper motor characteristics are:– Number of steps per revolution (e.g. 200 steps per revolution = 1.8° per

step)– Max. number of steps per second (“stepping rate” = max speed)

Driving a stepper motor requires a 4 step switching sequence for full-step mode

Stepper motors can also be driven in 8 step switching sequence for half-step mode (higher resolution)

Step sequence can be very fast, the the resulting motion appears to be very smooth

Stepper MotorsStepper Motors

Advantages– No feedback hardware required

Disadvantages– No feedback (!)Often feedback is still required,e.g. for precision reasons, since a stepper motor can “lose” a step signal.

Requires 2 H-Bridges plus amplifiers instead of 1

Other– Driving software is different but not much more complicated– Some controllers (e.g. M68332) support stepper motors in firmware

(TPU)

Motor and EncoderMotor and Encoder


Motor speed determined by: supplied voltage

Motor direction determined by: polarity of supplied voltage

Difficult to generate analog power signal(1A ..10A) directly from microcontroller → external amplifier (pulse-width modulation)


Encoder disk is turned once for each rotor revolution

Encoder disk can be optical or magnetic

Single detector can determine speed

Dual detector can determine speed and direction

Using gears on motor shaft increases encoder accuracy

Pulse-Width ModulationPulse-Width Modulation

A/D converters are used for reading analog sensor signals

Why not use D/A converter for motor control?– Too expensive (needs power circuitry)– Better do it by software, switching power

on/off in intervals– This is called “Pulse-Width Modulation” or

PWM

Pulse-Width ModulationPulse-Width Modulation

How does this work?– We do not change the supplied voltage

– Power is switched on/off at a certain pulse ratio matching the desired output power

Signal has very high frequency (e.g. 20kHz) Motors are relatively slow to respond

– The only thing that counts is the supplied power

– ⇒ Integral (Summation)

Pulse-Width Ratio = ton / tperiod

ServosServos

ServosServos Terminology: Do not confuse “servos” with “servo motors” DC motors (brushed or brushless) are also sometimes also referred

to as “servo motors” See: http://www.theproductfinder.com/motors/bruser.htm

“So when does a motor become a servo motor? There are certain design criteria that are desired when building a servo motor, which enable the motor to more adequately handle the demands placed on a closed loop system.

First of all, servo systems need to rapidly respond to changes in speed and position, which require high acceleration and deceleration rates.

This calls for extremely high intermittent torque.

ServosServos As you may know, torque is related to current in the brushed servo

motor.

So the designers need to keep in mind the ability of the motor to handle short bursts of very high current, which can be many times greater than the continuous current requirements.

Another key characteristic of the brushed servo motor is a high torque to inertia ratio.

This ratio is an important factor in determining motor responsiveness.

Further, servo motors need to respond to small changes in the control signal.

So the design requires reaction to small voltage variations.”


Hydraulic ActuatorsHydraulic Actuators

linear movement big forces without gears actuators are simple in mobile machines Bad efficiency motor, pump, actuator combination is

lighter than motor, generator, battery, motor & gear combination

Hydraulic actuatorsHydraulic actuators


Hydraulic motorHydraulic motor


Hydraulic ValvesHydraulic Valves

servo valves– complicated structure, expensive– good control

proportional valves– simple, cheap– robust– more difficult to control

Digital hydraulics, new!– several fast on/off valves (2n)– digital control of the flow


Servo ValveServo Valve


Proportional ValveProportional Valve


Pneumatic ActuatorsPneumatic Actuators like hydraulic except power from

compressed airfast on/off type tasks big forces with elasticityno leak problems


Other ActuatorsOther Actuators

piezoelectric magnetic ultra sound SMA inertial

ExamplesExamples

ArskaArska

WorkpartnerWorkpartner

Shape Memory Alloy Robot Shape Memory Alloy Robot

PracticallyPractically

In this class we will use only servos In past we used DC motors with H-bridge,

pneumatic actuators, nintinol wires and hydraulic actuators.

So far, if you want to build rather small robots and you want to concentrate on intelligence and sensing, RC servos are the best choice. Many new types arrive every year, from very small to big powerful ones. Look to internet.

We will learn about some new actuators if time will allow at the end of the class.

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