itnc 530 - tnc - heidenhain termékválaszték · pdf fileitnc 530 the...

iTNC 530The Versatile Contouring Control for Milling, Drilling, Boring Machines and Machining Centers

Information for the

Machine Tool Builder

November 2008

2

iTNC 530

Contouring control for machines with up to 13 axes and controlled spindleHEIDENHAIN inverter systems recommendedTFT color fl at-panel displayHard disk with at least 30 GBProgramming in HEIDENHAIN conversational format, with smarT.NC or according to ISOStandard milling, drilling and boring cyclesTouch probe cyclesFK free contour programmingSpecial functions for fast 3-D machiningShort block processing time (0.5 ms with MC 422 C)Automatic calculation of cutting dataPallet managementOption: Windows XP on dual-processor version

•

••••

••••••••

TNC Contouring Control with Inverter

System from HEIDENHAIN

BF 150 color fl at-panel display with TE 530 B

System tests Controls, motors and encoders from HEIDENHAIN are usually integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the specifi cations of the individual devices.

Parts subject to wear In particular the following parts in controls from HEIDENHAIN are subject to wear:

Hard diskBuffer batteryFan

•••

Standards Standards (ISO, EN, etc.) apply only where explicitly stated in the catalog.

Main computer and controller unit

with modular inverter system

3

Contents

This catalog supersedes all previous editions, which thereby become invalid.

Subject to change without notice

Windows and Windows XP are registered trademarks of Microsoft Corporation.

The features and specifi cations described here apply for the following control and NC software version:

iTNC 530 with NC software versions

340 490-05 (export license required)340 491-05 (no export license required)340 492-05 (with Windows XP, export license required)340 493-05 (with Windows XP, no export license required)

Some of these specifi cations require particular machine confi gurations. Please note also that, for some functions, a special PLC program must be created by the manufacturer.

Page

Tables with Specifi cations, Machine Interfacing, User Functions and Accessories

4

Control Systems 13

Cable Overviews 27

Technical Description 30

Overall Dimensions 57

Documentation 71

Service 72

Subject Index 74

Please refer to the page references in the tables with the specifi cations.

4

Specifi cations

Specifi cations iTNC 530 Page

Control systems 13

Main computer MC 422 C orMC 422 C with Windows XP orMC 420 or

14, 57 – 59

Controller unit CC 422 orCC 424 B (only with MC 422 C)

18, 57 – 59

Visual display unit BF 150 color fl at-panel TFT display 20, 60

Keyboard TE 530 B orTE 535 Q orTE 520 B

20, 61

Inverter systems **

Compact inverters ✔ **

Modular inverters ✔ **

Axes1) MC 422 C: max. 13

MC 420: max. 5

30

Rotary axes Max. 3 30

Synchronized axes ✔ 32

PLC axes ✔ 32, 47

Spindle Max. 2; second spindle can be controlled alternately with the fi rst 42

Speed2) Max. 60 000 min–1 42

Operating-mode switchover ✔ 43

Position-controlled spindle ✔ 43

Oriented spindle stop ✔ 43

Gear shifting ✔ 43

Milling-head change Programmable via PLC 43

NC program memory MC 422 C, MC 420: approx 26 GB on hard diskMC 422 C with 2 processors: approx. 13 GB on hard disk

Input resolution and display step

Linear axes 0.1 µm 30

Rotary axes 0,0001° 30

1) As ordered2) On motors with two pole pairs** For further information, refer to the Inverter Systems brochure (ID 622 420-xx)

5

Specifi cations iTNC 530 Page

Interpolation MC 422 C MC 420

Straight line In 5 axes In 4 axes with option 9:In 5 axes

*

Circle In 3 axes In 2 axes with option 8:In 3 axes

*

Helix ✔ *

Spline ✔ With option 9 36 *

Axis feedback control 33

With following error ✔ 33

With feedforward ✔ 33

Axis clamping ✔ 30

Maximum feed rate · screw pitch [mm]

30

Cycle times of main computer MC 422 C MC 420 34

Block processing time 0.5 ms 3.6 ms0.5 ms with option 9

36

Cycle times of controller unit CC 424 B

(only with MC 422 C)CC 422 34

Position controller 0.2 ms/0.1 ms1) 1.8 ms 34

Speed controller 0.2 ms/0.1 ms2) 0.6 ms 34

Current controller fPWM TINT 3 333 Hz 150 µs 4 000 Hz 125 µs 5 000 Hz 100 µs 6 666 Hz 150 µs/75 µs2)

8 000 Hz 125 µs/60 µs2)

10 000 Hz 100 µs/50 µs2)

fPWM TINT 3 333 Hz 150 µs 4 166 Hz 120 µs 5 000 Hz 100 µs 6 666 Hz 75 µs 8 333 Hz 60 µs10 000 Hz 50 µs

34

Permissible temperature range Operation from 0 °C to 40 °CStorage from –35 °C to +65 °C

–

1) Double speed without position encoder (e.g. for direct drives)2) Single/double speed* For further information, refer to the iTNC 530 brochure (ID 363 807-xx)

60 000 min–1

No. of pole pairs of the motor

6

Machine Interfacing

Machine interfacing iTNC 530 Page

Feature Content Level (FCL) ✔ 16

Error compensation ✔ 39

Linear axis error ✔ 39

Nonlinear axis error ✔ 39

Backlash ✔ 39

Reversal peaks with circular movement ✔ 39

Hysteresis ✔ 39

Thermal expansion ✔ 39

Stick-slip friction ✔ 39

Sliding friction ✔ 39

Integrated PLC 46

Program format Statement list 46

Program input via TNC ✔ 46

Program input via PC ✔ 46

PLC encryption ✔ 46

PLC memory At least 948 MB on hard disk 46

Process memory (RAM) 512 KB 46

PLC cycle time 10.8 ms 46

PLC inputs/outputs ✔ 46, 21

PLC inputs, 24 V– 56 (expandable by PL) 46, 21

PLC outputs, 24 V– 31 (expandable by PL) 46, 21

Analog inputs, ±10 V 3 (expandable by PL) 21

Inputs for thermistors 3 (expandable by PL) 21

Analog outputs, ±10 V 6 –

PLC functions ✔ 47

Small PLC window ✔ 47

Large PLC window ✔ 47

PLC soft keys ✔ 47

PLC positioning ✔ 47

PLC basic program ✔ 49

7

Machine interfacing iTNC 530 Page

Integration of applications 48

High-level language programming Python programming language used in combination with the PLC 48

User interface can be custom-designed Inclusion of specifi c user interfaces from the machine tool builder 48

Commissioning and diagnostic aids 44

DriveDiag Software for diagnosis of digital drive systems 44

TNCopt Software for putting digital control loops into service 44

KinematicsDesign Software for creating the machine kinematics, initialization of DCM 41

Integrated oscilloscope ✔ 45

Trace function ✔ 45

Logic diagram ✔ 45

Table function ✔ 45

Log ✔ 45

Data interfaces 51

Ethernet (100 BaseT) ✔ 51

USB 2 51

RS-232-C/V.24 ✔ 51

RS-422/V.11 ✔ 51

Protocols 51

Standard data transfer ✔ 51

Blockwise data transfer ✔ 51

Blockwise data transfer and simultaneous program run

With program memory on the hard disk 51

LSV2 ✔ 51

Encoder inputs 37

Position MC 422 C: None, 5 or 101); MC 420: 5 38

Inkremental/absolute 1 VPP/EnDat 38

Shaft speed CC 422: 6, 10 or 121); CC 424 B: 6, 8, 10, 12 or 141) 38

Inkremental/absolute 1 VPP/EnDat 38

Monitoring functions 40

DCM collision monitoring With option 40, only with MC 422 C 40

1) As ordered

8

Accessories iTNC 530 Page

Electronic handwheels One HR 410, HR 420, HR 130, or up to three HR 150 via HRA 110 22

Touch probes One TS 220, TS 440, TS 444, TS 640 or TS 740 workpiece touch probeOne TT 140 or TL tool touch probe

26

PLC input/output systems Modular external input/output systems PL 510 or PL 550 consisting ofBasic module with HEIDENHAIN PLC interfacePLB 510: for 4 I/O modulesPLB 511: for 6 I/O modulesPLB 512: for 8 I/O modulesor Basic module with PROFIBUS-DP interfacePLB 550: for 4 I/O modulesPLD 16-8: I/O module with 16 digital inputs and 8 digital outputsPLA 4-4: Analog module with 4 analog inputs for ±10 V and inputs for PT 100 thermistors

•

•

•

21

USB hub ✔ 51

PLC basic program1)

✔ 49

iTNC programming station Control software for PCs for programming, archiving, and training *

Industrial PC IPC 6110 – remote operation of the control and data transfer 25

Software

PLCdesignNT1) PLC software developing environment 48

KinematicsDesign1) Software for creating kinematics and initializing DCM 41

TNCremoNT Data transfer software 52

TNCremoPlus Data transfer software with “live-screen” function 52

CycleDesign1) Software for creating cycle structures 50

Software Key Generator1) Software for enabling SIK options for a limited time 16

TNCscopeNT1) Software for data recording 45

DriveDiag1) Software for diagnosis of digital drive systems 44

TNCopt1) Software for putting digital control loops into service 44

IOconfi g1) Software for confi guring PROFIBUS-DP components 21

TeleService1) Software for remote diagnostics, monitoring, and operation 45

RemoTools SDK 1.21) Function library for developing customized applications for communication

with HEIDENHAIN controls53

virtualTNC Control component for virtual machines 53

* For further information, refer to the iTNC 530 brochure (ID 363 807-xx)1) For registered customers, these software products are available for downloading from the Internet.

Accessories

9

User Functions

User functions

Sta

nd

ard

Op

tio

n

FC

L

Program entry • 42

With smarT.NC, in HEIDENHAIN conversational and according to ISODirect loading of contours or machining positions from DXF fi les and saving as smarT.NC or

conversational contouring programs, or as point tables

Program optimization 02 Point fi lter for smoothing externally created NC programs

Position data coordinates ••••

Nominal positions for lines and arcs in Cartesian coordinates or polar coordinatesIncremental or absolute dimensionsDisplay and input in mm or inchesDisplay of the handwheel path during machining with handwheel superpositioning

Tool compensation •••

Tool radius in the working plane and tool lengthRadius-compensated contour look-ahead for up to 99 blocks (M120)Three-dimensional tool-radius compensation for changing tool data without having to

recalculate an existing program

Tool tables • Multiple tool tables with any number of tools

Cutting data •

••

Cutting data tables for automatic calculation of spindle speeds and feed rates fromtool-specifi c data (cutting speed, feed per tooth)

Entry of cutting speed as alternative to the spindle shaft speedFeed rate can also be entered as FZ (feed per tooth) or FU (feed per revolution)

Constant contour speed ••

Relative to the path of the tool centerRelative to the tool’s cutting edge

Parallel operation • Creating programs with graphic support while another program is being run

Machine optimizing 48 KinematicsOpt: Touch probe cycles for automatic measurement of rotary axes

3-D machining 999

9999 02

Motion control with minimum jerk3-D tool compensation through surface normal vectorsTool Center Point Management (TCPM, M128): Using the electronic handwheel to change

the angle of the swivel head during program run without affecting the position of the tool point

Keeping the tool normal to the contourTool radius compensation normal to the tool directionSpline interpolationManual traverse in the active tool-axis system

Rotary table machining 88

Programming of cylindrical contours as if in two axesFeed rate in mm/min

Adaptive Feed Control 45 AFC: Adaptive feed control adjusts the contouring feed rate to the current spindle power

Machining settings 44 Global program settings (GS) make it possible to superimpose various coordinate transformations and settings in the Program Run operating modes

Collision monitoring 40 DCM: Dynamic Collision Monitoring (only with MC 422 C); Fixture monitoring;DCM in Test Run mode

10

User functions

Sta

nd

ard

Op

tio

n

FC

L

Contour elements •••••••

Straight lineChamferCircular pathCircle center pointCircle radiusTangentially connecting circular arcCorner rounding

Approaching and departing

the contour

••

Via straight line: tangential or perpendicularVia circular arc

FK free contour

programming

• FK free contour programming in HEIDENHAIN conversational format with graphic support for workpiece drawings not dimensioned for NC

Program jumps •••

SubroutinesProgram section repeatsCalling any program as subroutine

Fixed cycles •••••••••

Cycles for drilling, and conventional and rigid tappingDrilling cycles for pecking, reaming, boring, counterboring, centeringCycles for milling internal and external threadsMultioperation machining of rectangular and circular pocketsCycles for clearing level and inclined surfacesMultioperation machining of straight and circular slotsLinear and circular point patternsContour train, contour pocket—also with contour-parallel machiningOEM cycles (special cycles developed by the machine tool builder) can be integrated

Coordinate transformation •8

Datum shift, rotation, mirror image, scaling factor (axis-specifi c)Tilting the working plane, PLANE function

Q parameters

Programming with variables•

•••

••

Mathematical functions =, +, –, *, /, sin Þ, cos Þ, tan Þ, arcus sin, arcus cos, arcus tan, an, en, In, log, √a, √a2 + b2

Logical operations (=, = /, <, >)Calculating with parentheses Absolute value of a number, constant þ, negation, truncation of digits before or after

the decimal pointFunctions for calculation of circlesFunctions for text processing

Programming aids ••••

••

03

CalculatorComplete list of all current error messagesContext-sensitive help function for error messagesTNCguide: The integrated help system. User information available directly on the iTNC 530

(only with at least 256 MB RAM)Graphical support for programming cyclesComment and structure blocks in the NC program

Actual position capture • Actual positions can be transferred directly into the NC program

Test run graphics

Display modes•••

Graphic simulation before a program run, even while another program is runningPlan view / projection in 3 planes / 3-D view, also in tilted working planeMagnifi cation of details

11

User functions

Sta

nd

ard

Op

tio

n

FC

L

3-D line graphics 02 For verifi cation of programs created offl ine

Programming graphics • In the Programming and Editing mode, the contour of the NC blocks is drawn on screen while the blocks are being entered (2-D pencil-trace graphics), even while another program is running

Program-run graphics

Display modes••

Graphic simulation during real-time machiningPlan view / projection in 3 planes / 3-D view

Machining time ••

Calculation of machining time in the Test Run operating modeDisplay of the current machining time in the Program Run operating modes

Returning to the contour •

•

Mid-program startup in any block in the program, returning the tool to the calculated nominal position to continue machining. The graphic support in smarT.NC also lets you return to a point pattern.

Program interruption, leaving and returning to the contour

Preset tables • One preset table per traverse range for storing reference points

Datum tables • Several datum tables for storing workpiece-related datums

Pallet tables • Pallet tables (with as many entries as desired for the selection of pallets, NC programs and datums) can be machined workpiece by workpiece or tool by tool

Touch probe cycles ••••

0203

Touch probe calibrationCompensation of workpiece misalignment, manual or automaticDatum setting, manual or automaticAutomatic tool and workpiece measurementGlobal setting of touch-probe parametersProbing cycle for three-dimensional measurements. Results of measurement shown as

desired in the coordinate system of the tool or the machine

Conversational languages •

41

English, German, Czech, French, Italian, Spanish, Portuguese, Swedish, Danish, Finnish, Dutch, Polish, Hungarian, Russian (Cyrillic), Chinese (traditional, simplifi ed)For more information, see Options

12

Option

number

Option As of NC

software

340 49x-

ID Comment

0

1

2

3

4

5

6

7

Additional axis 01 354 540-01353 904-01353 905-01367 867-01367 868-01370 291-01370 292-01370 293-01

Additional control loops 1 to 8

8 Software option 1(for MC 420)

01 367 591-01 Machining with a rotary table

Programming of cylindrical contours as if in two axesFeed rate in mm/min

Coordinate transformation

Tilting the working plane, PLANE functionInterpolation

Circle in 3 axes with tilted working plane

••

•

•

9 Software option 2(for MC 420)

01 367 590-01 3-D machining

Motion control with minimum jerk3-D tool compensation through surface normal vectorsTool Center Point Management (TCPM)Tool radius compensation normal to the tool directionManual traverse in the active tool-axis system

Interpolation

Linear in 5 axes (subject to export permit)Spline: execution of splines (3rd degree polynomials)

Block processing time 0.5 ms

•••••

••

18 HEIDENHAIN DNC 01 526 451-01 Communication with PC applications over COM component

40 DCM Collision 02 526 452-01 DCM Dynamic Collision Monitoring (only with MC 422 C)

41 Additional language020303030303040405

530 184-01530 184-02530 184-03530 184-04530 184-06530 184-07530 184-08530 184-09530 184-10

Additional conversational language:SlovenianSlovakLatvianNorwegianKorean (only with at least 256 MB RAM)EstonianTurkishRomanianLithuanian

42 DXF Converter 02 526 450-01 Load and convert DXF contours

44 Global PGM Settings 03 576 057-01 Global program settings

45 AFC Adaptive Feed Control 03 579 648-01 Adaptive feed control

46 Python OEM Process 04 579 650-01 Python application on the iTNC (with at least 512 MB RAM)

48 KinematicsOpt 04 630 916-01 Touch probe cycles for automatic measurement of rotary axes

52 KinematicsComp 05 661 872-01 Three-dimensional compensation

53 Feature content level 02 529 969-01 Level of features

101..

130

OEM option 04 579 651-01..579 651-30

Options of the machine tool builder

Options

13

HEIDENHAIN Control Systems

Overview

Model Page

iTNC 530 Main computer MC 420 or MC 422 C or MC 422 C with 2

processors

14

Controller unit CC 422 CC 422 orCC 424 B

18

Keyboard TE 530 B orTE 520 B orTE 535 Q

20

Visual display unit BF 150 20

Connecting cables 27 – 29

Accessories Machine operating panel

MB 420 (integrated in TE 535 Q) 20

PLC inputs/outputs PL 510 orPL 550 (together with PROFIBUS option)

21

Electronic handwheels

HR 410 orHR 420 orHR 130 orHR 150

22

23

Touch probes TS 220 orTS 440 orTS 444 orTS 640 orTS 740

26

TT 140 orTL

Industrial PC IPC 6110 25


with compact inverter and additionalpower module


with modular inverter system

The iTNC 530 contouring control from HEIDENHAIN includes various components, which can be selected and combined to fi t the application.

14

Main Computer

Main computer Components of the MC 420 and MC 422 C main computers:Processor512 MB RAM memoryPLCInterface to CC 4xx controller unitInterface to operating panels and screenInterface to handwheel and touch probesFurther interfaces (PLC expansion, Ethernet, USB, RS-232-C/V.24, RS-422/V.11)

To be ordered separately:HDR hard disk with the NC softwareSIK component (System Identifi cation Key) for enabling the control loops and software options

•••••••

•

•

Power supply The main computers are powered by the supply unit over the CC 42x controller unit.

Export version Because the complete NC software is saved on the hard disk,no export version is required for the main computer itself. Export versions are available only for the easily replaceable HDR hard disk and the SIK component.

MC 420 The MC 420 main computer is available in versions with 5 position encoder inputs. It can also be provided with software options. The MC 420 offers up to 6 control loops.

Position inputs 5 x 1 VPP or EnDat 2.1

Recommd. controller

unit

CC 422 with 6 speed inputs

Processor HEROS Celeron 400 MHz

Power loss † 30 W

Weight 4.2 kg

ID 515 929-xx Main computer

with 5 position encoder inputs

15

MC 422 C The MC 422 C main computer is available in versions with 10, 5 or without position encoders. The version without position encoder inputs is intended for the CC 424 B controller. The MC 422 C offers up to 15 control loops.

The MC 422 C is available as a dual-processor version with Windows XP.

Please note:

The NC software 340 490-02 or 340 491-02, either with service pack SP5 is required in order to operate the MC 422 Csingle-processor version. The NC software 340 492-04 or 340 493-04 is required in order to operate the MC 422 C dual-processor version.

Main computer

with 10 position encoder inputs

MC 422 CSingle-processor version

Position inputs Without 5 x 1 VPP or EnDat 2.1 10 x 1 VPP or EnDat 2.1

Recommd. controller

unit

CC 424 B CC 422 with 6 speed inputs

CC 422 with 10/12 speed inputs

Processor HEROS Pentium III with 800 MHz

Power loss † 34 W

Weight 4.3 kg 4.5 kg 4.7 kg

ID 587 929-xx 587 932-xx 587 934-xx

MC 422 CDual-processor version with Windows XP

Position inputs Without 5 x 1 VPP or EnDat 2.1 10 x 1 VPP or EnDat 2.1

Recommd. controller

unit

CC 424 B CC 422 with 6 speed inputs

CC 422 with 10/12 speed inputs

Processor HEROS

Windows XP

Pentium III with 800 MHzPentium M 1.8 GHz

Power loss † 36 W


ID 631 209-xx 631 215-xx 631 217-xx

ID with integrated PROFIBUS interface

631 212-xx 631 216-xx 631 201-xx

Software options The capabilities of the iTNC 530 can also be adapted retroactively with options to meet new requirements. These options are described on page 12. They are enabled by entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new options.

16

Main Computer – HDR Hard Disk, SIK Component

HDR hard disk The HDR hard disk is removable. It contains the current NC software and a slot for the SIK component.

HDR for MC 420 MC 422 C1 processor

MC 422 C2 processors

with Windows XP

iTNC 530 with

smarT.NC

HDR: 524 571-01with SW 340 490-xx

HDR: 617 969-01with SW 340 492-xx

iTNC 530 with

smarT.NC

Export version

HDR: 524 571-51with SW 340 491-xx

HDR: 617 969-51with SW 340 493-xx

HDR hard disk

SIK component

SIK component The SIK component contains the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number. The SIK component is ordered and shipped separately. It must be inserted in a special slot in the HDR.

The SIK component with the NC software license is available in various versions, depending on the main computer and the enabled control loops. Further control loops—up to the maximum number available (see Controller Unit)—can be enabled retroactively by entering a keyword. HEIDENHAIN provides the keyword, which is based on the SIK number.

When ordering, please indicate the SIK number of your control.

When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options. Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.

Master keyword(General Key)

There is a master keyword (General Key) for putting the iTNC 530 into service that will unlock all control loop options for a duration of 90 days. After this period, the control loop options will be active only through the correct keywords. The General Key is activated using a soft key.

Software Key Generator(accessory)

The PC software makes it possible to generate an activation code for software options on HEIDENHAIN controls. The selected option is enabled for a limited time (10 to 90 days). It can only be enabled once. You generate the desired activation code by entering the SIK number, the option to be enabled, the duration and a manufacturer-specifi c password. The enabling is independent of the General Key.

Feature Content

Level (FCL)

Until now, each NC software update contained error fi xes and software improvements. As of NC software 340 49x-02, error fi xes and software improvements are separated from each other. This is done to avoid customers taking advantage of improvements even though they are only receiving the software update to correct errors. The corrected NC software is free of charge. The software improvements can be enabled via the Feature Content Level option (ID 529 969-01) for a fee.

17

NC software license

and enabling

of control loops

depending on CCand MC

Co

ntr

ol lo

op

s CC 422 CC 424 B NC software license for

Max. 6

Max. 10

Max. 12

Max. 6

Max. 8

Max. 10

Max. 12

Max. 14 MC 422 C

1 processorSIK ID

MC 422 C

2 processorsSIK ID

MC 420

Only with CC 422SIK ID

41) 389 764-01389 764-51

389 769-01389 769-51

510 085-01510 085-51

5 389 764-02389 764-52

389 769-02389 769-52

510 085-02510 085-52

6 389 764-03389 764-53

389 769-03389 769-53

510 085-03510 085-53

7 389 764-04389 764-54

389 769-04389 769-54

–

71) 389 764-01389 764-51

389 769-01389 769-51

–

8 389 764-05389 764-55

389 769-05389 769-55

–

8 389 764-02389 764-52

389 769-02389 769-52

–

9 389 764-03389 764-53

389 769-03389 769-53

–

10 389 764-04389 764-54

389 769-04389 769-54

–

11 389 764-05389 764-55

389 769-05389 769-55

–

12

Only through subsequent enabling of control loops (additional axes)

–

13 –

14 –

In italics: Export version (no export license required)1)Basic version Useful combinations

If additional control loops are required for retrofi tted options, the CC must make it possible to enable further control loops.

Subsequent enabling

of control loopsControl loop Corresponds on basic version of CC to MC 422 C MC 420

4 control loops 7 control loops ID ID

1st additional axis 5th control loop 8th control loop 354 540-01 354 540-01

2nd additional axis 6th control loop 9th control loop 353 904-01 353 904-01

3rd additional axis 7th control loop 10th control loop 353 905-01 –

4th additional axis 8th control loop 11th control loop 367 867-01 –

5th additional axis – 12th control loop 367 868-01 –




The additional axes are always numbered starting from the basic version.For example: for 13 control loops, the SIK for 11 control loops (= basic version with 7 control loops including 4 additional axes) plus the 5th and 6th additional axes must be ordered.

18

Controller Unit

Controller unit HEIDENHAIN offers the CC 422 and CC 424 B controller units in various versions. Controller units and main computers operate in any desired combination. Exception: Only the CC 422 controller unit with 6 control loops can be connected to the MC 420 main computer.

Components of the CC 422 and CC 424 B controller units:Position controller (only with CC 424 B)Speed controllerCurrent controllerInterfaces to the UM 1xx, UR 2xx, and UE 2xx power modules (PWM outputs)Interfaces to the speed encodersInterfaces to the position encoders (only CC 424 B)Interfaces for power supply for controller unit and main computer (supply via UVR 1xx D, UE 2xx D, UR 2xx or UV 105)

••••

•••

Conventional axes The CC 422 and CC 424 B controller units are suited for conventional digital axes.

Direct drives Direct drives (linear motors, torque motors) require very high quality controllers and very short cycle times. HEIDENHAIN has developed the CC 424 B controller unit specifi cally for these applications.

Number of axes The number of enabled control loops depends on the SIK (see Main Computer), or on additionally enabled control loops, which can also be ordered as needed at a later date.

CC 422 The CC 422 is available with max. 6, 10 or 12 digital control loops.Because the CC 422 controller unit does not have its own position controllers, it must be combined with main computers with position encoder inputs. The corresponding position controllers are then located in the MC 422 C main computer (version with 5 or 10 position encoder inputs) or MC 420 (version with 5 position encoder inputs).

CC 422 – 6 CC 422 – 10 CC 422 – 12

Digital control loops Max. 6 Max. 10 Max. 12

Speed inputs 6 x 1 VPP or EnDat 2.1 10 x 1 VPP or EnDat 2.1 12 x 1 VPP or EnDat 2.1

PWM outputs 6 10 12

Power loss † 9 W † 18 W † 22 W


ID 359 651-xx 359 652-xx 359 653-xx

CC 422

with max. 6 control loops

19

CC 424 B

with max. 6 control loops

CC 424 B – 6 CC 424 B – 8 CC 424 B – 10 CC 424 B – 12 CC 424 B – 14

Digital control loops Max. 6 Max. 8 Max. 10 Max. 12 Max. 14

Speed inputs 6 x 1 VPP or EnDat 2.1

8 x 1 VPP or EnDat 2.1




Position inputs 6 x 1 VPP

or EnDat 2.18 x 1 VPP



or EnDat 2.112 x 1 VPP or EnDat 2.1

PWM outputs 6 8 10 12 14

Control loops1)

for

Double speed

Single speed

24

–8

64

48

212

Power loss † 15 W † 15 W † 28 W † 28 W † 28 W

Weight 4.1 kg 4.7 kg 4.8 kg 5.6 kg 5.8 kg

ID 580 501-xx 580 510-xx 580 503-xx 580 511-xx 580 512-xx

1) Factory default setting; adjustable by machine parameters

CC 424 B Besides the inputs for rotational speed measurement, the CC 424 B

also includes inputs for position measurement. It is available with up to 6, 8, 10, 12 or 14 digital control loops and correspondingly provides 6, 8, 10, 12 or 14 speed and max. 12 position encoder inputs. Together with the CC 424 B, the MC 422 C main computer is to be used without position encoder inputs.

Special characteristics of the CC 424 B:

Suitability for digital control of direct-drive and conventional motorsPosition, speed, and current controllers together in one assemblyVery short cycle times for position, velocity and current controller (see Digital Control)Very short delay times within the controller (no external interfaces)High control loop gainHigh contour accuracy and surface qualityShort reaction time to changing cutting forces

•

•

•

•

•••

Double-speed control loops are used primarily for high-speed spindles as well as linear motors and torque motors.

Single-speed control loops are intended for conventional drives and torque motors.

When switching from single speed to double speed, the number of available control loops is reduced by one each.

20

Keyboard and Screen

BF 150 with strips

MB 420

TE 535 Q

TE 530 B

BTS 150

Keyboard

TE 530 B

ID 519 441-11Weight approx. 2.4 kg

Axis keysThe keys for axes IV and V are replaceable snap-on keys (see Snap-On Keys).Touch pad and command keys for WindowsContouring keysOperating mode keysASCII keyboardSpindle-speed and feed-rate override potentiometers

••

••

•••••

Keyboard

TE 520 B

ID 535 835-01Same features as TE 530 B, but without touch pad

••

Keyboard

TE 535 Q

with integrated

machine operating

panel

ID 547 577-03Weight approx. 3 kg

NC keyboard same as TE 530 BMachine operating panel with 12 axis keys, 16 function keys, NC start1), NC stop1), spindle start, spindle stop (all snap-on keys; see Snap-On Keys); emergency stop button, control voltage on1); 2 holes for additional keys or detachable key switch

1) Keys illuminated

••

••

Machine operating

panel MB 420

ID 293 757-45Weight 0.9 kg

21 snap-on keys, freely defi nable via PLCOperation keysAssigned according to PLC basic program with:Control voltage on; emergency stop; NC start; NC stop; 5 axis keys; rapid traverse; retract axis; tool change; unclamp tool; menu selection; unlock door; spindle start; spindle stop; coolant; rinse-water jet; chip removalFor further symbol keys, see Snap-On KeysAdditional connectionsTerminals for 3 PLC inputs and 8 PLC outputs

••

••

•

BF 150 color

fl at-panel display

ID 353 522-03Weight approx. 4 kg

Power supply 24 V–/approx. 45 W15.1-inch (1024 x 768 pixels)8 horizontal soft keys, 6 vertical soft keys for PLCSoft-key row switchoverScreen layoutOperating mode switchover

••

••••••

Screen accessories Attachable strips to adapt the designID 339 516-02 (top)ID 339 516-04 (top)

•••

BTS 150 screen and

keyboard switch

For extending the monitor cable and connecting two keyboards and two screens to one MC. They are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022).

Connections for 2 x BF 150; 2 x TE 530 B/520 B/535 QPower supply 24 V–/approx. 0.6 WWeight approx. 1 kgID 353 544-01

••••

21

PL 510

PL 550

PLC Inputs/Outputs

If the PLC inputs/outputs of the MC are insuffi cient, additional PL 510 or PL 550 PLC input/output units can be connected. These external modular I/O systems consist of a basic module and one or more input/output modules.

Basic modules Basic modules are available for HEIDENHAIN PLC interface (PL 510) or for PROFIBUS-DP (PL 550). They are mounted on standard NS 35 rails (DIN 46 227 or EN 50 022).

Supply voltage 24 V–Power consumption Approx. 20 WWeight 0.36 kg (bare)

PLB 510

PLB 511

PLB 512

Basic modules with HEIDENHAIN PLC interfaceSlots for 4 I/O modules ID 358 849-01Slots for 6 I/O modules ID 556 941-01Slots for 8 I/O modules ID 557 125-01Up to four PLB 510, and up to two PLB 511 or PLB 512 can be connected to the control. The maximum cable length to the last PLB 51x is 30 meters.

PLB 550 Basic module with PROFIBUS DP interfaceSlots for 4 I/O modulesThe PLB 550 serves as a PROFIBUS slave. A total of 32 slaves can be connected to the PROFIBUS interface board (accessory) of the MC 422 C (PROFIBUS single master). The PROFIBUS components are confi gured with the PC- software IOconfi g.

ID 507 872-01

PROFIBUS interface PCB

The PROFIBUS-DP board must be installed in the MC before the PLB 550 is connected to the control.PROFIBUS-DP interface PCB for MC 422 C/MC 420

ID 352 517-51

IOconfi g software for PCsfor confi guring PROFIBUS-DP components

ID de: 520 942-01 en: 520 943-01

I/O modules The I/O modules consist of one module with digital inputs/outputs and one analog module. For partially assembled basic modules, the unused slots must be occupied by an empty housing.

PLD 16-8 I/O module with 16 digital inputs and 8 digital outputs

The maximum power output per module is 200 W. A load of up to 2 A can be placed on each output. No more than 4 outputs may be loaded with 2 A at any given time.

Weight 0.2 kgID 360 916-11

PLA 4-4 Analog module with4 analog inputs for PT 100 thermistors4 analog inputs, ±10 V

Weight 0.2 kgID 366 423-01

Empty housing For unused slotsID 383 022-01

22

HR 410

HR 420

Electronic Handwheels

The standard iTNC 530 supports the use of electronic handwheels.

The following handwheels can be installed:

One HR 410 or HR 420 portable handwheel, orOne HR 130 panel-mounted handwheel, orUp to three HR 150 panel-mounted handwheels via the handwheel adapter HRA 110

•••

HR 410 Portable electronic handwheel withKeys for the selection of 5 axesTraverse direction keysKeys for three preset feed ratesActual-position-capture keyThree keys with machine functions (see below)Two permissive buttons (24 V)Emergency stop button (24 V)Holding magnets

All keys are designed as snap-on keys and can be replaced by keys with other symbols. (For key symbols see Snap-On Keys)

Weight approx. 1 kg

••••••••

HR 410 model Mechanical detent

With Without

Standard assignmentwith the functions keys FCT A, FCT B, FCT C

– 296 469-53

For PLC basic program with NC start/stop, spindle start

535 220-05 296 469-55

With spindle right/left/stop – 296 469-54

HR 420 with

display

Portable electronic handwheel withDisplay for operating mode, actual position value, programmed feed rate and spindle speed, error messagesOverride potentiometer for feed rate and spindle speedAxis selection via keys and soft keysActual-to-nominal value transferNC start/stopSpindle on/offKeys for continuous traverse of the axesSoft keys for machine functions defi ned by the machine tool builderEmergency stop buttonHolder for the HR 420, for fastening on machine

Weight approx. 1 kg

HR 420 (without detent) ID 375 239-01HR 420 (with detent) ID 512 367-01

•

•••••••

••

Connecting cables For HR 410 and HR 420Connecting cable (spiral cable)to HR 4x0 (3 m) ID 312 879-01Connecting cablewith metal armor ID 296 687-xxConnecting cablewithout metal armor ID 296 467-xxHR 4x0 / MC adapter cable ID 296 466-xxDummy plug for emergency stop circuit ID 271 958-03

23

HR 130 Panel-mounted handwheel with ergonomic control knob.It is connected directly or via extension cable.

Weight approx. 0.7 kg

HR 130 without mechanical detent ID 540 940-03HR 130 with mechanical detent ID 540 940-01

HRA 110 Handwheel adapter for connection of up to three HR 150 panel-mounted handwheels and two switches for axis selection and for selecting the interpolation factor. The fi rsttwo handwheels are permanently assigned to axes 1 and 2. The third handwheel is assigned to the axes over a selection switch (accessory) or by machine parameters. The position of the second selection switch (accessory) is evaluated by the PLC, for example to set the proper interpolation.

HRA 110

ID 261 097-xxWeight approx. 1.5 kg

Handwheel selection switch with knob and cableID 270 908-xx

HR 150 Panel-mounted handwheel with ergonomic control knob for connection to the HRA 110 handwheel adapter.

Weight approx. 0.7 kgHR 150 without detent ID 540 940-06HR 150 with detent ID 540 940-07

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��!

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��"

��

��

�

24

Snap-On Keys

The snap-on keys make it easy to replace the symbol keys. In this way, the MB 420 machine operating panel, TE 535 and the HR 410 handwheel can be adapted to different requirements.The snap-on keys are available in packs of 5 keys.

Axis keys

Orange

Spindle functions

Other keys

Gray

(green)

(red)

(red)

(green)

Machine functions

25

Industrial PC

IPC 6110 The IPC 6110 is a convenient solution for an additional, remote station for operating the machine or a machine unit, such as atool-changing station. The remote concept, which was designed with the single-processor version of the iTNC 530 in mind, permits very simple connection of the IPC 6110, via an Ethernet connection with a cable up to 100 meters long.

The control automatically detects when remote operation by the IPC 6110 is active. The IPC 6110 is shut down automatically when the control is switched off.

The TNCterminal software program included with the IPC 6110 ensures simple connection and convenient operation on the iTNC 530. The information on the control's screen is displayed on the IPC identically, and the most important functions of the control can be operated from the integrated keyboard.

Windows XP Embedded is installed as operating system, and sois the TNCremo fi le-transmission software. This means that the transfer of programs and fi les from the IPC 6110 to the control is very easy, via the USB port located next to the screen. The machine manufacturer also has the option of installing special additional software on the IPC 6110.

You can fi nd more information in the IPC 6110 Product Information brochure.

26

Touch Probes

Before the iTNC 530 leaves the factory, it is already prepared for the use of touch probes for workpiece or tool measurement. These touch probes generate a trigger signal that captures the current position value. For more information on the touch probes, ask for our brochure or CD-ROM entitled Touch Probes.

Workpiece

measurement

The TS touch trigger probe has a stylus with which it probes workpieces. The TNC provides standard routines for datum setting and workpiece measurement and alignment. The touch probes are available with various taper shanks. Assorted styli are available as accessories.

Touch probe with cable connection for signal transmission for machines with manual tool change

TS 220 TTL version

Touch probe with infrared signal transmission for machines with automatic tool change

TS 440 Compact dimensions

TS 444 Compact dimensions, battery-free power supply through integrated air turbine generator over central compressed air supply

TS 640 Standard touch probe with wide-range infrared transmission and long operating time

TS 740 High probing accuracy and repeatability, low probing force

The infrared transmission is established between the TS touch probe and the SE transceiver unit. The following SE units can be combined with the TS touch probes:SE 640 for mounting in the machine workspaceSE 540 for integration in the spindle head

Tool measurement The touch probes for tool measurement from HEIDENHAIN are suited for probing stationary or rotating tools directly on the machine. The TNC has standard routines for measuring length and diameter of the tool as well as the individual teeth. The TNC automatically saves the results of measurement in a tool table. It is also possible to measure tool wear between two machining steps. The TNC compensates the changed tool dimensions automatically for subsequent machining or replaces the tool after a certain limit—as for example after tool breakage.

TT 140 With the triggering TT 140 touch probe, the contact plate is defl ected from its rest position, sending a trigger signal to the NC control, during probing of the stationary or rotating tool.

TL Micro/TL Nano The TL laser systems operate without any contact. A laser beam probes the length, diameter or contour of the tool.Special measuring cycles in the TNC evaluate the information.

TS 220

TT 140

TS 640 with SE 640

TL Micro 150,

TL Micro 300

�

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�!��

��

��

��

��

��"��

��

�"��

��

��

��

��

��

��

��

��

��

��

��

�"��#

��

��

��

��

��

��

��

��

��

��

��

$��$��

��

�

� �

��

��

��%�"�&'()*+(�,�-.'

��/�0+1�)'2�1�&*+(�2+*(&)�3*&4�,+((',&*(5�,�-.'

��/�0+1�'�&'(6*(5�'�*)&*(5�,+((',&*(5�,�-.'

�'1�*(�.�-+�

��

��2*(��.'�,+((',&+1

��

��2*(��.'�,+((',&+1

��

7+8)*(5��8)&�-'��+8(&'6

��99

:(�.+5�+8&28&

9��;��

;(,.86'6�3*&4

<*)8�.�6*)2.�=�8(*&

9+)*&*+(�*(28&)

��99

��99

> ��&+8,42�6��"��

��%��

��%��

2''6�*(28&)

�+.&�5'�,+(&1+..'1��

��

"(?�&��*(&'10�,'

:�')�@�)2*(6.'%

:�')%��

:�')%��

�+.&�5'�,+(&1+..'1��

��

�+.&�5'�,+(&1+..'1��

��

��99

��99

�+.&�5'�,+(&1+..'1��

��

:�')�@�)2*(6.'%

��

��

��

��

�

��

� ��

+(.=�0+1�,+((',&*+(�+0�&4'��

:6�2&'1�,+((',&+1��0+1�)2*(6.'��*0�(','))�1=�

��2*(�0'�

�.'�,+((',&+1

��

��3*&4��

&1�()0'1�8(*&

��

27

Cable Overviews

Control Systems

��

��

��

��

��

��

��

��

��

�

��

��

�

��

��

��

��

��

��

��

��

��

�?��

��

��

��

��

��

��

��

��

��

��

��

9A��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

�?��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

9A��

��

��

��

��

��

��

��

�41''�24�)'

�,�,�2�,*&+1

��

�*('�0*.&'1

"9�B ��

�*('�0*.&'1

"9�B ��:

�41''�24�)'

�,�,�2�,*&+1

��

��

�

��

��

��

��

��

�!��,�2+3'1�)822.=

�*0�(''6'6�

��

�

��

��

��

��

��

�!

''�$+&+1)�,�&�.+5

0+1�2+3'1�,�-.'�&+��+&+1

''�$+&+1)�,�&�.+5

0+1�2+3'1�,�-.'�&+��+&+1

�*0�(''6'6�

��,�2+3'1�)822.=

''�$+&+1)�,�&�.+5

0+1�2+3'1�,�-.'�&+��+&+1

��"�#

��

��

��

��

��

�!�

�"�#

��

��

��

��

��

�!

''�$+&+1)�,�&�.+5

0+1�2+3'1�,�-.'�&+��+&+1

��,�2+3'1�)822.=

�*0�(''6'6�

�*0�(''6'6�

�*0�(''6'6�

�24�)'C�2+3'1

28

Inverter Systems

��

��

��

��

��

��

��

��

9�

��

��

7��

��

��

��

7��

��

��

��

��

��

��

7�:��

��

��

��

��

��

��

��

��

��

� ��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

9��

��

� ��

��

��

7��

��

��

�� 7��

��

��

��

��

"��

��

��

9��

��

��

��

��

��

��

��

��

�B2&*+(�

� ��

��

"��

��

��

��

��

��

��

"&4'1('&

��

��

��(+��

��$*,1+��

��$*,1+��

��$*,1+��

��

��

��

��

��%��

:6�2&'1��2*(

��

��%�"�&'()*+(�,�-.'

��/�0+1�)'2�1�&*+(�2+*(&)�3*&4�,+((',&*(5�,�-.'

��/�0+1�'�&'(6*(5�'�*)&*(5�,+((',&*(5�,�-.'

��*(28&)

$

��

��

:6�2&'1��2*(

��

:6�2&'1��2*(

��

�+((',&+1�4+8)*(5��8)&�-'��+8(&'6

> ��48-

��

9>��21+&',&*<'��1�+1

&''.�-1�*6*(5

29

Accessories

%& %'

%(

%$

%

30

Technical Description

Axes

Linear axes The iTNC 530 can control the linear axes X, Y, Z as well as U, V, W, depending on the version.

Display and programming

–99 999.9999 to +99 999.9999 [mm]

Feed rate inmm/min depending on the workpiece contour, ormm per spindle revolution

Feed rate override: 0 to 150%

Maximum feed rate: · screw pitch [mm]

Traverse range –99 999.9999 to +99 999.9999 [mm]

The machine tool builder defi nes the traverse range. The user can set additional limits to the traverse range if he wishes to reduce the working space.Three different traverse ranges can be defi ned (selection by PLC).

Rotary axes The iTNC 530 can control the rotary axes A, B and C.

Special PLC functions are available for rotary axes with Hirth coupling.

Display and programming

0° to 360° or–99 999.9999 to +99 999.9999 [°]

Feed rate in degrees per minute (°/min)

Traverse range –99 999.9999 to +99 999.9999 [°]

The machine tool builder defi nes the traverse range. The user can set additional limits to the traverse range if he wishes to reduce the working space. Three different traverse ranges can be defi ned (selection by PLC).

Free rotation For milling-turning operations, the rotary axis can be started via the PLC with a defi ned feed rate.

Cylindrical surface

interpolation (option 8)

A contour defi ned in the machining plane is executed on the cylindrical surface.

Axis clamping The control loop can be opened through the PLC in order to clamp specifi c axes.

60 000 min–1

No. of pole pairs

�

�

�

31

Tilting the working

plane

(option 8)

The iTNC 530 has special coordinate transformation cycles for controlling swivel heads and tilting tables. The offset of the swivel axes and the tool length are compensated by the TNC.

The iTNC 530 can manage more than one machine confi guration (e.g. different swivel heads). The machine confi gurations are switched via the PLC. The change in the dimensions of the swivel head or tilting table caused by a rise in temperature can be compensated by the iTNC 530.

5-axis machining

(option 9)TCPM (Tool Center Point Management)The offset of the tilting axes is compensated so that the tool tip remains on the contour. Handwheel commands can also be superimposed during machining without moving the tool tip from the programmed contour.

��

��

��

��

��

��

��

��

32

Synchronized axes Synchronous axes are moved simultaneously and are programmed with the same axis designation: e.g. gantry axes or tandem tables. A maximum of 4 x 2 axes can be defi ned as synchronous axes.

Torque control Torque control is used on machines with mechanically coupled motors for which

a defi ned distribution of drive torque is desired,

orparts of the controlled system show a backlash effect that can be eliminated by "tensioning" the servo drives.(e.g. toothed racks).

•

•

PLC axes Axes can be controlled by the PLC. They are programmed over M functions or OEM cycles.

The PLC axes are positioned independently of the NC axes and are therefore designated asynchronous axes.

�

�

33

Digital Control

Integrated inverters Position controllers, speed controllers, current controllers and inverters are integrated in the iTNC 530. HEIDENHAIN synchronous and asynchronous motors are connected to the iTNC 530.

Axis feedback

control

The iTNC 530 can be operated with lag or feedforward control. During roughing operations at high speeds, for example, you can switch to velocity semifeedforward control via an OEM cycle in order to avoid machining with reduced accuracy.

Servo control with

following error

The term “following error” denotes the distance between the momentary nominal position and the actual position of the axis.

The velocity is calculated as follows:

v = kv · sa v = velocity kv = loop gain sa = following error

Servo control with

velocity

feedforward

Velocity feedforward means that the speed and the acceleration are adjusted to fi t the machine. Together with the values calculated from the following error, it forms the nominal value. In this way, the following error becomes very small (in the range of a few µm).

Compensation of

torque ripples

The torque of synchronous, torque and linear motors is subject to periodic oscillations, one cause of which can be permanent magnets. The amplitude of these oscillations depends on the motor design, and under certain circumstances can have an effect on the workpiece surface. After the axes have been commissioned with the TNCopt software, the Torque Ripple Compensation (TRC) of the CC 424 B can be used to compensate for this torque ripple.

)

�

�

�

�

34

Control loop cycle

times

The cycle time for path interpolation is defi ned as the time interval during which interpolation points on the path are calculated. The cycle time for fi ne interpolation is defi ned as the time interval during which interpolation points are calculated that lie between the interpolation points calculated for path interpolation. The cycle time for the position controller is defi ned as the time interval during which the actual position value is compared to the calculated nominal position value. The cycle time for the speed controller is defi ned as the time interval during which the actual speed value is compared to the calculated nominal speed value. The cycle time for the current controller is defi ned as the time interval during which the actual current value is compared to the calculated nominal current value.

CC 422 CC 424 B

Path interpolation 1.8 ms 3 ms

Fine interpolation – 0.2 ms/0.1 ms1)

Position controller 1.8 ms 0.2 ms/0.1 ms2)

Speed controller 0.6 ms 0.2 ms/0.1 ms1)

Current controller 0.1 ms 0.1 ms

1) Double speed without position encoder2) Single speed/double speed

Time

Time

Posi

tion

Posi

tion

Jerk The derivative of acceleration is referred to as jerk.A linear change in acceleration causes a jerk step. However, such motion sequences may cause the machine to oscillate.

Jerk limiting To prevent machine oscillations, the jerk is limited to attain optimum path control.

�

)

�

�

�

��

��

�

��

��

��

35

Contour path deviation due to acceleration and

deceleration with jerk

Smoother jerk reduces contour path deviation

Smoother jerk The jerk is smoothed by a nominal position value fi lter. The iTNC 530 therefore mills smooth surfaces at the highest possible feed rate and yet keeps the contour accurate. The operator programs the permissible tolerance in a cycle.Nominal position value fi lter for HSC machining (HSC fi lter) with selectable fi lter characteristic for fi nishing and roughing.(On MC 420 with software option 9.)

36

Short block

processing times

The iTNC 530 provides the following important features for the fast machining of contours:

The block processing time of the MC 422 C is 0.5 ms. The MC 420 has a block processing time of 3.6 ms. If the MC 420 is used with software option 9, its block processing time is also reduced to 0.5 ms. This means that the iTNC 530 is able to run long programs from the hard disk, even with contours approximated with linear segments as small as 0.2 mm, at a feed rate of up to 24 m/min.

Look-ahead The iTNC 530 calculates the geometry ahead of time in order to adjust the feed rate (max. 1024 blocks). In this way directional changes are detected in time to accelerate or decelerate the appropriate NC axes.

Spline interpolation If your CAD system describes contours as splines, you can transfer them directly to the iTNC 530. The iTNC 530 features a spline interpolator, with which third-degree polynomials can be processed. Spline interpolation is also available on the MC 420 with software option 9.

AFC Adaptive Feed

Control

(option 45)

With adaptive feed control (AFC), the contouring feed rate is regulated depending on the respective spindle power in percent.

Benefi ts of adaptive feed control:Optimization and reduction of machining timeTool monitoringProtection of the machine mechanicsDocumentation by capturing and saving the learning and process dataIntegrated NC function, and therefore an alternative to external software solutionsAlready existing NC programs can be used

Constraints:AFC cannot be used for analog spindles or in volts-per-hertz control mode.

••••

•

•

Fast Contour Milling

37

Encoders

For speed and position control of the axes and spindle, HEIDENHAIN offers both incremental as well as absolute measuring systems.

Incremental

encoders

Incremental encoders have as measuring standard a grating consisting of alternating lines and spaces. Relative movement between the scanning head and the scale causes output of sinusoidal scanning signals. The measured value is calculatedfrom these signals.

Reference mark When the machine is switched on, the machine axes need to traverse a reference mark for an accurate reference to be established between measured value and machine position. For encoders with distance-coded reference marks, the maximum travel until automatic reference mark evaluation for linear encoders is only 20 mm or 80 mm, depending on the model, or 10° or 20° for angle encoders.

Reference mark evaluation

The routine for traversing the reference marks can also be started for specifi c axes via the PLC during operation (reactivation of parked axes).

Output signals Incremental encoders with sinusoidal output signals with levels » 1 VPP are suitable for connection to HEIDENHAIN numerical controls.

Absolute encoders With absolute encoders, the position information is contained in several coded tracks. Thus, an absolute reference is available immediately after switch-on. Reference-mark traverse is not necessary. Additional incremental signals are output for highly dynamic control loops.

EnDat interface The iTNC 530 is fi tted with the serial EnDat 2.1 interface for the connection of absolute encoders.

Note: The EnDat interface on HEIDENHAIN encoders differs in its pin assignment from the interface on Siemens motors with integrated absolute ECN/EQN rotary encoders. Special adapter cables are available.

Encoder inputs Incremental and absolute linear, angular or rotary encoders from HEIDENHAIN can be connected to all position encoder inputs of the MC2) and CC 424 B.

Incremental and absolute rotary encoders from HEIDENHAIN can be connected to all speed encoder inputs of the CC 42x2).

Inputs Signal level/

Interface1)

Input frequency1)

Position Shaft speed

Incremental » 1 VPP 33 kHz/350 kHz 350 kHz

Absolute EnDat 2.1» 1 VPP

–33 kHz/350 kHz

–350 kHz

1) Switchable2) Depending on the current consumption of the encoders used,

you might need the UV 105 power supply unit in addition (see Inverter Systems brochure).

38

The iTNC 530 automatically compensates mechanical errors on the machine.

Linear errors A linear error can be compensated over the entire travel range for each axis.

Nonlinear errors The iTNC 530 can compensate for ballscrew pitch errors and following error simultaneously. The compensation values are stored in a table.

Backlash For length measurements via spindle and rotary encoders, the play between the table movement and the rotary encoder movement on direction changes can be compensated. This backlash is outside the controlled system.

Hysteresis The hysteresis between the table movement and the motor movement is also compensated in length measurements. In this case the hysteresis is within the controlled system.

Reversal peaks In circular movements, reversal peaks can occur at quadrant transitions due to mechanical infl uences. The iTNC 530 can compensate for these reversal peaks.

Stick-slip friction High static friction can lead to stick-slip: the slide stops and starts repeatedly for short periods at low feed rates. This is commonly known as stick-slip. The iTNC 530 can compensate this problem condition.

Sliding friction Sliding friction is compensated by the speed controller of the iTNC 530.

Thermal expansion To compensate for thermal expansion, the machine expansion behavior must be known.

The temperature can be recorded via temperature measurement thermistors connected to the analog inputs of the iTNC 530. The PLC evaluates the temperature information and transfers the compensation value to the NC.

Error Compensation

39

KinematicsOpt

(option 48)Using the KinematicsOpt function, machine tool builders or end users can check the accuracy of rotary or swivel axes, and compensate for possible displacements of the center of rotation of these axes. The deviations are automatically transferred to the kinematics description and can be taken into account in the kinematics calculation.

In order to measure the rotary axes, you must attach a calibration ball (e.g. KKH 100 or KKH 250 from HEIDENHAIN) to any position on the machine table. A HEIDENHAIN touch probe uses a special cycle to probe this calibration ball, and measures the rotary axes of the machine fully automatically. But fi rst you defi ne the resolution of the measurement and defi ne for each rotary axis the area that you want to measure. The results of measurement are the same regardless of whether the axis is a rotary table, a tilting table or a swivel head.

Calibration ball

(accessory)HEIDENHAIN offers calibration balls as an accessory for the measurement of rotary axes with KinematicsOpt:KKH 100 Height 100 mm ID 655 475-02KKH 250 Height 250 mm ID 655 475-01

KinematicsComp

(option 52)Narrow workpiece tolerances require high machine accuracy. However, machine tools inevitably have errors due to mounting or design.

The more axes a machine has, the more sources of errors there are. For example, according to ISO 230-1, a linear axis can have six types of error, and a rotary axis can have eleven. The use of mechanical means to cope with these errors requires considerable effort. These errors become particularly evident on 5-axis machines or very large machines. Thermal expansion that can cause highly complex geometry changes of machine components cannot be disregarded either.

The KinematicsComp (option 52) function enables the machine tool builder to improve machine accuracy considerably.

The machine's degrees of freedom and the positions of the centers of rotation of the rotary axes are described in the standard kinematics of the iTNC 530. The expanded kinematics description of KinematicsComp permits the import of compensation-value tables. Most of the geometry errors of a machine can be described in compensation-value tables. The errors are compensated in such a way that the TCP Tool Center Point follows exactly the ideal nominal contour. Thermally induced errors are also measured and compensated via sensors and the PLC.

For example, the spatial errors of the tool tip are measured with a laser tracer or laser interferometer.

Fault characteristics according toISO 230-1: EBA

Fault characteristics according toISO 230-1: EXA

40

Monitoring Functions

During operation, the iTNC 530 monitors:

Amplitude of the encoder signalsEdge separation of the encoder signalsAbsolute position for encoders with distance-coded reference marksCurrent position (servo lag monitoring)Actual path traversed (movement monitoring)Position deviation at standstillNominal shaft speedChecksum of safety-related functionsSupply voltageBuffer battery voltageOperating temperature of the MC and CPURunning time of the PLC programMotor currentMotor temperatureTemperature of power moduleDC-link voltage

In the case of hazardous errors, an EMERGENCY STOP message is sent to the external electronics via the control-is-ready output, and the axes are brought to a stop. The correct connection of the iTNC 530 into the machine’s EMERGENCY STOP loop is checked when the control system is switched on.

In the event of an error, the iTNC 530 displays a message in plain language.

•••

•••••••••••••

DCM – Dynamic

Collision

Monitoring

Option 40 (only with MC 422 C)

The iTNC 530 features a Dynamic Collision Monitoring (DCM) software option for cyclically monitoring the working space of the machine for possible collisions with machine components. The machine manufacturer must defi ne three-dimensional collision objects within the working space of the machine that are to be monitored by the iTNC during all machine motions, including those made by swivel heads and tilting tables. If two objects monitored for collision come within a defi ned distance of each other, the TNC outputs an error message. At the same time, the machine components concerned are shown in red color in the machine display. The dynamic collision monitoring is active in both the manual operating modes as well as the machine operating modes, and is indicated by a symbol in the operating mode display. Please note:

Only the machine manufacturer can defi ne collision objects (including clamping fi xtures). Collisions between machine components (such as swivel heads) and the workpiece cannot be detected.Collisions during motions with handwheel superimpositioning with M118 cannot be detected.In servo-lag operation (no feedforward), an oversize must be taken into account for the collision objects.Checking for collision is not possible in the test run mode.

The 3-D collision objects are confi gured with the commissioning software KinematicsDesign.

•

•

•

•

•

41

KinematicsDesign

(accessory)KinematicsDesign is a PC software for creation of adaptable machine kinematics. KinematicsDesign also provides a convenient way to confi gure the DCM 3-D collision monitoring function (option 40) and to put it into service.

The software makes complete generation possible of theAssignment tableKinematics description tableKinematics subfi le description tableTool-carrier kinematics description tableDefi nition table for collision-monitored objects (CMO)

and the transfer of confi guration fi les between control and PC

If KinematicsDesign is connected to a control online (operation is also possible with the programming station software of the iTNC 530), then machine movements or the working space can be simulated when the axes are moved and DCM is active.Collisions that occur between defi ned machine objects, or machine components in danger of collision are displayed in a color that you defi ne.

The comprehensive possibilities for displaying range from a pure listing of the transformation chain to a wire model to the depiction of the entire working envelope.

•••••

42

The iTNC 530 contouring control is used in connection with the HEIDENHAIN inverter systems with fi eld-oriented control. As an alternative, an analog nominal speed value can be output.

CC 422 controller

unit

The individual control loops of the CC 422 controller unit are divided into several controller groups. A separate DSP is assigned to each of these controller groups and a separate PWM frequency can be set for each group (max. 10 kHz).

Normally the iTNC 530 and the HEIDENHAIN inverter system operate with a PWM frequency of 5000 Hz. For high-speed spindles, higher PWM frequencies are required. If a frequency higher than 5000 Hz is adjusted for a controller group, only one control loop remains available in this group (see Technical Manual for the iTNC 530). The increased PWM frequency also reduces the permissible rated current values of the inverters (see Inverters).

CC 424 B controller

unit

With the CC 424 B controller unit, the PWM basic frequency can be set for each controller assembly of (e.g. 4 kHz). The CC 424 B with max. 6 or 8 control loops consists of one controller assembly, the version with max. 10, 12 or 14 control loops consists of two controller assemblies. Possible basic frequencies are 3.33 kHz, 4 kHz or 5 kHz. For high-speed spindles, this frequency may be doubled (e.g. 8 kHz for HF spindles). (See Technical Manual for the iTNC 530.)

Maximum spindle

speed

The maximum spindle speed is calculated as follows:

nmax =

fPWM = PWM frequency in HzNPP = number of pole pairs

fPWM · 60 000 min–1

NPP · 5000 Hz

Spindle

43

Operating mode

switchover

Two parameter blocks can be stored for controlling the spindle(e.g. for wye/delta connection). You can switch between wye and delta connection in the PLC.

Analog nominal

speed value

Up to 100 000 min–1

Position-controlled

spindle

The position of the spindle is monitored by the iTNC 530.

Encoder HEIDENHAIN rotary encoder with sinusoidal voltage signals (1 VPP) or EnDat interface.

Tapping There are special cycles for tapping with or without fl oating tap holder. For tapping without fl oating tap holder, the spindle must be operated under position control.

Oriented spindle

stop

With a position-controlled spindle, the spindle can be positioned exactly to 0.1°.

Spindle override 0 to 150%

Gear stages A specifi c nominal speed is defi ned for each of the eight gear ranges. The gear code is output via the PLC.

Second spindle Up to two spindles can be controlled alternately.You can switch from spindle 1 to spindle 2 via the PLC. Because the second spindle is controlled instead of an axis, the number of available axes will be reduced by one.

Milling-head

change

The iTNC 530 can manage different milling-head descriptions. You program the milling-head change in the integrated PLC.

44

Commissioning and Diagnostic Aids

The iTNC 530 provides comprehensive, internal commissioning and diagnostic aids. In addition, highly effective PC software for diagnosis, optimization and remote control is available.

Diagnostic function The integral diagnostic function permits:Display and evaluation of internal control statusesDisplay and evaluation of status signals of the inverter components

••

Electronic ID label Various HEIDENHAIN components feature an electronic ID label to simplify commissioning and diagnostics. The information, such as model designation, ID number or serial number, stored in this ID label can be read with the iTNC 530 or the DriveDiag or TNCopt software for PCs.

The diagnostic function of the iTNC 530 is especially user friendly. It automatically recognizes the motor type and, if required, updates the machine parameter entry every time it is switched on.

DriveDiag (accessory) The DriveDiag1) software for PCs enables the service technician to make a simple and fast diagnosis of the drives. It also permits the display and evaluation of the electronic ID labels.

The following diagnostic functions are available:Reading and displaying the electronic ID labels of QSY motors with EQN 1325 or ECN 1313Reading and displaying the electronic ID labels of the UVR 1xx D and UM 1xx D inverter modulesDisplaying and evaluating the internal control conditions and the status signals of the inverter componentsDisplaying the analog values available to the drive controllerAutomatic test for proper function of motors and invertersAutomatic test of position and speed encoders

•

•

•

•••

TNCopt (accessory) PC software for commissioning digital control loops

Functions:Commissioning of the current controller(Automatic) commissioning of the speed controller(Automatic) optimization of sliding-friction compensation(Automatic) optimization of reversal-spike compensation(Automatic) optimization of kV factorCircular interpolation test, contour test

••••••

Requirements DriveDiag and TNCopt place the following demands on the PC:Windows 2000/XP/Vista operating systemAt least VGA—XGA recommendedAt least 16 MB RAMAt least 15 MB of free hard-disk spaceSerial or Ethernet interface

•••••

Context sensitive

help

A HELP key provides the user with context-sensitive help. This means that in the event of an error message, the iTNC 530 displays information on the cause of the error and proposes solutions. The machine manufacturer can also use this function for PLC error messages.

1) Available in 2009

45

Oscilloscope The iTNC 530 features an integrated oscilloscope. Both X/t andX/Y graphs are possible. The following characteristic curves can be recorded and saved in six channels:

Actual value of axis feed rateNominal value of axis feed rateMachining feed rateActual positionNominal positionNominal position after nominal position value fi lterServo lag of the position controllerActual values for torque, speed, acceleration and jerk Nominal values for voltage, speed, acceleration and jerkAnalog nominal speed valueIntegral-action component of the nominal current valueTorque-determining nominal current valueUtilization of driveCurrent value of I2t monitoring of motor and power moduleMechanical and electrical powerBlock number of the NC programContent of PLC operandsMeasuring signals from the position encoder Difference between position and speed encoderDifference between synchronized axesCircular interpolation test

•••••••••••••••••••••

TNCscopeNT

(accessory)PC software for transferring the oscilloscope fi les to a PC

Logic diagram Simultaneous graphic representation of the logic states of up to 16 operands (markers, words, inputs, outputs, counters, timers)

Table function The current conditions of the markers, words, inputs, outputs, counters and timers are displayed in tables. The conditions can be changed via the keyboard.

Trace function The current content of the operands and the accumulators is shown in the statement list in each line in hexadecimal or decimal code. The active lines of the statement list are marked.

Log For the purposes of error diagnostics, all error messages and keystrokes are recorded in a log. The entries can be read using the PLCdesignNT or TNCremoNT software for PCs.

TeleService

(accessory)PC software for remote diagnosis, remote monitoring, and remote control of the iTNC 530. For further information, please request the Remote Diagnosis with TeleService Technical Information sheet.

Logic diagram

Nominal and actual position

46

Integral PLC

The PLC program is created by the machine manufacturer eitherat the control or using the PLC development software PLCdesignNT (accessory).

Machine-specifi c functions are activated and monitored via the PLC inputs/outputs. The number of PLC inputs/outputs required depends on the complexity of the machine.

PLC expansion If the PLC inputs/outputs of the MC 422 C/MC 420 are insuffi cient, the additional input/output units PL 510, PL 511, PL 512 or PL 550 can be connected.

The PROFIBUS-DP compatible PLC input/output system must be confi gured with the PC software IOconfi g.

Nominal operating

current per output

Logic unit: 0.15 A(For PL 5xx see PLC Inputs/Outputs)

PLC programming Format Statement list

Memory Approx. 16 000 logic commandsSingle-processor version: At least 948 MB on hard diskDual-processor version: At least 957 MB on hard disk

Process memory 512 KB RAM

Cycle time † 10.8 ms

Instruction set • Bit, byte und word commands• Logical operations• Arithmetic instructions• Comparisons• Parenthetic calculations• Jump commands• Subprograms• Stack operations• Submit programs• 952 timers• 48 counters• Comments• PLC modules• 100 strings

Encryption of

PLC data

Encrypting the PLC partition (PLCE) is an effective tool for the machine tool builder to prevent third parties from viewing or changing fi les. The fi les on the PLCE partition can only be read by the TNC or by using the correct OEM keyword. This ensures that OEM-specifi c know-how and special custom-designed solutions cannot be copied or changed.

The machine tool builder can also determine the size of the encrypted partition. The size is defi ned by the machine tool builder when the PLCE partition is created.

Another advantage is that the data can be backed up from the control to a separate data carrier (USB drive, network e.g. via TNCremoNT) in spite of the encryption, and can later be uploaded again. You need not indicate the password, but the data cannot be read until the keyword is supplied.

47

PLC window PLC error messages can be displayed by the iTNC 530 in the dialog line during operation.

Small PLC window The iTNC 530 can show additional PLC messages and bar diagrams in the small PLC window.

PLC positioning All closed-loop axes can be positioned via the PLC. PLC positioning of the NC axes cannot be superimposed on NC positioning.

PLC axes Axes can be controlled by the PLC. They are programmed over M functions or OEM cycles. The PLC axes are positioned independently of the NC axes.

PLC soft keys With the BF 150, the machine tool builder can defi ne his own soft keys on the screen, instead of the horizontal NC soft keys. In addition, he can defi ne his own PLC soft keys in the verticalsoft-key row.

Large PLC window A complete PLC page can be shown as a window. PLC messages and graphics can be displayed.

Large PLC window .......................................

Small PLC window ........

48

PLCdesignNT

(accessory)PC software for PLC program development.The PC program PLCdesignNT can be used for easy creation of PLC programs. Comprehensive examples of PLC programs are included.

Functions:Easy-to-use text editorMenu-guided operationProgramming of symbolic operandsModular programming method“Compiling” and “linking” of PLC source fi lesOperand commenting, creation of a documentation fi leComprehensive help systemData transfer between the iTNC 530 and the PCCreation of PLC soft keysTesting of the PLC program of the TNC 426/TNC 430 for symbol confl icts on the iTNC 530

PC requirements:Operating system Windows 2000/XP/VistaCompatible computer, Pentium 133 or higherMin. 32 MB RAMAt least 20 MB free hard-disk spaceAt least VGASerial interface; Ethernet interface recommendedInternet Explorer 4.01 or higher

••••••••••

•••••••

Python OEM

Process

(option 46)

The Python OEM Process option is an effective tool for the machine tool builder to use an object-oriented high-level programming language in the control (PLC).

Python is an easy-to-learn script language that supports the use of all necessary high-level language elements.

Python OEM Process can be universally used for machine functions and complex calculations, as well as to display special user interfaces.

User-specifi c or machine-specifi c solutions can be effi ciently implemented. Numerous libraries on the basis of Python and GTK are available, regardless of whether you want to create special algorithms for special functions, or separate solutions such as an interface for machine maintenance software.

The applications created can be included via the PLC in the familiar PLC windows, or they can be displayed in separate free windows that can be expanded to the TNC's full screen size.

The system requires 512 MB of RAM in the MC main computer.

49

Description of

PLC basic program

The PLC basic program serves as a basis for adapting the iTNC 530 to the requirements of the respective machine. Registered customers can download it from the Internet.

The following functions are covered by the PLC basic program:Controlling all axesPositioning the axes to 0 after the reference runAxes with only one position encoderClamped axesHoming the axes, reference end positionsCompensating the axis temperatureAxes with Hirth couplingFeed rate controlAxes operated as C axes (moving the axes with the aid of the spindle drive)Indexing fi xtureGear stages for the spindleControlling and orienting the spindleActivating tool-specifi c torque monitoringAlternate operation (machining a workpiece alternately on the left/right side of the machine)Manual or automatic tool change (pick-up device; single gripper or dual gripper). There is, of course, a larger range of defi nitions to choose from; the respective type of tool changer must be adapted to the exact requirements of the specifi c machine by the PLC programmer.Help functions to confi gure the tool changerType of tool magazine (controlled by pulses or as an asynchronous axis)PLC soft keysDiagnosis for axes, spindle, tool changer and tool magazineDisplaying and managing PLC error messagesDisplaying functions in the small PLC windowHydraulic controlElectronic handwheelControlling the coolant systemHandling M functionsLubricationChip conveyorTouch probesControlling the doors

•••••••••

•••••

•

••

••••••••••••

50

OEM Cycles

The machine manufacturer can create and store his own cycles for recurring machining tasks. These OEM cycles are used in the same way as standard HEIDENHAIN cycles.

CycleDesign

(accessory)The soft keys and the soft-key structure for the OEM cycles are managed using the PC program CycleDesign. In addition, CycleDesign can be used to store help graphics and soft keys in BMP format on the hard disk of the iTNC 530.

OEM options

(option 101 to 130)The machine tool builder can enable his own developments by using the HEIDENHAIN option management in the SIK menu of the control. Thirty OEM options are available that can be enabled separately with a HEIDENHAIN keyword just as any normal option. These options are requested, for example, by OEM cycles or PLC modules that are ideally stored on the encrypted PLCE partition of the control.

Another advantage is that options can be enabled with the Software Key Generator for a limited time for testing.

Tool Management

Pallet Management

With integral PLC, the tool changer is moved either via proximity switch or as a controlled axis. Tool management including tool-life monitoring and replacement tool monitoring is carried out by the iTNC 530.

Tool measurement Tools can be measured and checked using the TT 140, or the TL Micro or TL Nano tool touch probes (accessory). The iTNC 530 provides standard cycles for automatic tool measurement. It calculates the probing feed rate and the optimal spindle speed. The measured data is stored in a tool table.

Cutting data

calculation

The user selects the material used and the tool. The optimal values for feed rate and spindle speed are then calculated by the iTNC 530. All of this data is stored in cutting data tables and can be adapted by the user as he wishes.

Pallet movement can be controlled via PLC axes. The order of movement, as well as pallet and workpiece datums, must be defi ned in the pallet table by the user. The pallet table is freely confi gurable, which means that various information can be stored in the table and called up later via the PLC. The execution of pallet tables can be oriented to the work or the tool.

51

Data Interfaces

The iTNC 530 is connected to PCs, networks and other data storage devices via data interfaces.

Ethernet The iTNC 530 can be interconnected via the Ethernet interface. The control features a 100 BaseT Ethernet (Twisted Pair Ethernet) for connection to the data network.

Protocol The iTNC 530 communicates using the TCP/IP protocol.

Network connection NFS fi le serverWindows networks

••

Data transfer rate Approx. 40 to 80 Mbps (depending on fi le type and network utilization)

RS-232-C/V.24 Data interface according to DIN 66 020 or EIA standard RS-232-C.Maximum transmission distance: 20 m

RS-422/V.11 Data interface according to EIA standard RS-422.Maximum transmission distance: 1 km

Data transfer rate 115 200; 57 600; 38 400; 19 200;9600; 4800; 2400; 1200; 600; 300; 150; 110 bps

Protocols The iTNC 530 can transfer data using various protocols.

Standard data transfer

The data is transferred character by character. The number of data bits, stop bits, the handshake and character parity must be set by the user.

Blockwise data transfer

The data is transferred blockwise. A block check character (BCC) is used for data security, which is improved as a result.

Blockwise data transfer and simultaneous program run

It is possible to run a program while it is being downloaded via the RS-232-C/V.24 or RS-422/V.11 interface and stored on the hard disk.

LSV2 Bidirectional transfer of commands and data according to DIN 66 019. The data is divided into blocks and transferred.

Adapter block For connecting the interface to the electrical cabinet or operating panelRS-232-C/V.24 adapter 9-pin ID 363 987-02 25-pin ID 310 085-01RS-422 / V.11 adapter 9-pin ID 363 987-01

USB The MC 4xx features two USB 1.1 interfaces. One of them is permanently assigned to the touchpad of the TE 530 B keyboard unit. The other one is available for the connection of standard USB devices, such as the mouse, drives, etc. The USB interface is rated for a maximum supply current of 0.5 A. The maximum cable length for external USB units is 5 m without an amplifi er. For lengths of 6 m and greater, USB connecting cables with integrated amplifi ers are required.

USB hub If you need further USB ports or if the supply current is not suffi cient, a USB hub is required. The USB hub from HEIDENHAIN offers four free USB ports.

Power supply: 24 V– / max. 300 mAID 582 884-01

Cover The USB hub can be installed in the operating panel in such a way that two USB ports can be accessed from the outside. An optionally available cover can be used to protect the ports from contamination.

ID 508 921-01

52

Software for Data Transfer

TNCremoNT

(accessory)This PC software package helps the user to transfer data between the PC and the iTNC 530. The software is available free of charge on the HEIDENHAIN homepage in the Services/Software area.

Functions:Data transferFile managementData backupReading out the logReading out the screen contentPallet managementManaging more than one machine

Requirements:Operating system Windows 2000/XP/VistaAt least VGAMin. 16 MB RAMAt least 10 MB free hard-disk spaceSerial or Ethernet interface

•••••••

•••••

TNCremoPlus

(accessory)In addition to the features you are already familiar with from TNCremoNT, TNCremoPlus can also transfer the current content of the control’s screen to the PC. This makes is very simple to monitor the machine.

ID 340 447-xx

53

DNC Applications with iTNC

The development environments on Windows operating systems are particularly well suited as a fl exible platform for application development in order to come to grips with the increasingly complex requirements of the machine's environment. The fl exibility of PC software and the large selection of ready-to-use software components and standard tools in the development environment enable you to develop PC applications in a very short time that can be of great use to your customers, for example:

Error reporting systems that, for example, send the customer a text message reporting problems on the currently running machining processStandard or customer-specifi c PC software that decidedly increases process security and equipment availabilitySoftware solutions controlling the processes of manufacturing systemsInformation exchange with job management software

•

•

•

•

HEIDENHAIN DNC

(option 18)The HEIDENHAIN DNC (available as of NC software 340 49x-02) software interface of the iTNC 530 is an attractive communication platform for this purpose. It provides all the data and confi guration capabilities needed for these processes so that an external PC application can evaluate data from the control and, if required, infl uence the manufacturing process.

RemoTools SDK

(accessory)To enable you to use HEIDENHAIN DNC effectively, HEIDENHAIN offers the RemoTools SDK development package. It contains the COM components and the ActiveX control for integration of the DNC functions in development environments.

ID 340 442-xx

virtualTNC

(accessory)The control software virtualTNC is a control component forvirtual machines available for machine simulations over the HEIDENHAIN DNC interface.

ID 584 421-xx

For more information about HEIDENHAIN DNC, RemoTools SDK and virtualTNC, refer to the brochure HEIDENHAIN DNC.

54

Dual-processor

version

With the MC 422 C dual-processor version, the user can now also enjoy the advantages of the standard operating system Windows XP as user interface. One processor attends to the real-time tasks and the HEIDENHAIN operating system, while the second processor stays available exclusively for the standard Windows operating system, giving the user access to the world of Information Technology.

Here, too, ease of use is the highest priority:

The operating panel comprises a complete PC keyboard with touchpad.The high-resolution 15-inch color fl at-panel display shows both the iTNC user interface and the Windows applications.Standard PC devices, such as a mouse and drives, are easily connected with the controls over their USB interfaces.Both processors operate independently and thereby ensure the maximum possible operational reliability.

•

•

•

•

Keep the following in mind when installing Windows applications:

HEIDENHAIN does not assist you in installing Windows applications and offers no guarantee for the function of the applications you installed.HEIDENHAIN is not liable for faulty hard disk contents caused by installing Windows updates or additional application software.If such changes to programs or data require a service visit from HEIDENHAIN, the costs for this visit shall be borne by the user.

•

•

•

iTNC 530 with Windows XP

55

Mounting Instructions

Mounting attitude When installing the MC 422 C, MC 420, CC 42x, UV(R) 1xx,

UM xxx, UE 2xx B, take note of the minimum spacing, space needed for servicing, and the appropriate length and location of the connecting cables.

Air outlet

Air inlet

Leave space for air circulation!Temperatures of > 150 °C may occurwith the UE 21x B with integratedbraking resistor; do not mount anytemperature-sensitive parts!

Leave space for servicing!

Leave space for air circulation and servicing!

Leave space for servicing and connecting cables!

*) Leave space for exchanging the HDR hard disk

UV(R), UE, UM MC 42x, CC 42x

56

Mounting and

electrical

installation

Keep the following in mind during mounting and electrical installation:

National regulations for power installationsInterference and noise immunityConditions of operationMounting attitude

••••

Degrees of

protection

The following components fulfi ll the requirements for IP 54 (dust protection and splash-proof protection):

Visual display unit (when properly installed)Keyboard unit (when properly installed)Machine operating panel (when properly installed)Handwheel

••••

Electromagnetic compatibility

Intended place of operation

The unit fulfi lls the requirements for a Class A device in accordance with the specifi cations in EN 55 022, and is intended for use primarily in industrially-zoned areas.

Protect your equipment from interference by observing the rules and recommendations specifi ed in the Technical Manual.

Likely sources of interference

Noise is mainly produced by capacitive and inductive coupling from electrical conductors or from device inputs/outputs, such as:

Strong magnetic fi elds from transformers or electric motorsRelays, contactors and solenoid valvesHigh-frequency equipment, pulse equipment and stray magnetic fi elds from switch-mode power suppliesPower lines and leads to the above equipment

•••

•

Protective measures Keep a minimum distance of 20 cm from the MC, CC and its leads to devices that carry interference signals.Keep a minimum distance of 10 cm from the MC, CC and its leads to cables that carry interference signals. For cables in metallic ducting, adequate decoupling can be achieved by using a grounded separation shield.Shielding according to EN 50 178Use potential compensating lines with a cross section of 6 mm2

Use only genuine HEIDENHAIN cables, connectors and couplings.

•

•

•••

�� !"��

57

Overall Dimensions

MC 422 C; MC 420CC 42x

Dimensions in mm MC 422 C – 5 position encoder inputsCC 422 – 6 control loopsMC 422 C – Without position encoder inputsCC 424 B – 6 control loopsMC 420 – 5 position encoder inputsCC 422 – 6 control loops

�� !"��

� #

58

Dimensions in mm

MC 422 CCC 42x

MC 422 C – 10 position encoder inputsCC 422 – 10 or 12 control loopsMC 422 C – Without position encoder inputsCC 424 B – 8 or 10 control loops

�� !"��

59

MC 422 CCC 424 B

Dimensions in mm MC 422 C – Without position encoder inputsCC 424 B – 12 or 14 control loops

�� !"��

��#

��

�$"��"�

�"�

��$

�

��$

��$

� %��

�

��&�$�

�

�

##�!

"�

#�

'�()

#��!"�

##�!

"�

�$�

�� $ #�

��$ #

�

�

�$

� �(�� *

�

�

�

��

�

��

60

BF 150

Dimensions in mm

f = Cutout in machine panelm = Mounting surface1 = Space for air circulation

�� !"��

�

#��!"�

%��"��"� %��

�

�%�

�%�

��

��

��"��%��

��"�%��

&�

#��!"�

#��%��

�

�

#��!

"�

&�

��'��(

�#�

��%

��

��

��

�

#�

�!"

�

#�

�$�"�

##$

��

%��"#�%

"�

��

�

��)�'*� �

��"�

�%"

��

��

��

�"��%"��

61

TE 520 B; TE 530 B

TE 520 B: Without touch padTE 530 B: With touch pad

f = Cutout in machine panelm = Mounting surface

Dimensions in mm


TE 535 Q

$�

�#�

��

�

�#�

#"��

��+�� #$,�� #,��

��

��

�#

�� !"��

62

PL 510; PL 511; PL 512PL 550

Dimensions in mm

MB 420


Dimensions in mm

��

��

�

��

�

��

%��

�

� �

��

��

%��

��

%��

�

%��

��

��

�� !"��

�� !"��

63

Adapter Cable for HR 410 and HR 420

Mounting opening for wall thickness S†4 Mounting opening for wall thickness S>4

HR 410

Dimensions in mm

Dimensions in mm

#��

��

�� #�

��

�

$#

��

��

#$

&�

��

��

�

%��

��

�#�

�� !"��

�� !"��

64

HR 420

Holder for HR 420

Dimensions in mm

Dimensions in mm

�� !"��

#�"�!"�

%��

�

�!"�

�"�"#��-

"��-

%�"��.

%��

�

%��

%�#

�/

��

��

%��

�0

"�

��

��0

"�

�

�

#'��

�(

%��

%�"��#'&#�'��

65

HR 130, HR 150 with Control Knob

Dimensions in mm

�� !"��

�

#��!"��

��

��!

"�

%��"�

%��

%�

%�

&�

�

�%� �%�

�'�&�

��'��()�"��*

��!

"�

)�"�

*

#��!"�

#�"�

"� �

�

��

$%�

66

IPC 6110

Dimensions in mm

��

��

%�

��

�

��

��

��

�

��

��

��

�

� ��

�

�� !"��

�� !"��

67

HRA 110

Step Switch

Dimensions in mm

Dimensions in mm

��

��"�

#��$

�

#�

��

*!

��

�

#�

*!

%�

%��

�� !"��

�� !"��

68

Line Drop Compensator for Encoders with EnDat Interface

RS-422/RS-232-C Adapter

Connection to KTY

Dimensions in mm

Dimensions in mm

$

$

��

�

#�

�$

��"�

�

$#"�

�!"�

%��$��!"�

�!"�

��

�!"�

�

��"�

#!

"�

%��$

%��$

�

�(

�$

�� !"��

�� !"��

69

USB Hub

BTS 150

Dimensions in mm

Dimensions in mm

�� !"��

�

��'�� """�

��

%��

1�.0- 1�.0.

70

USB Extension Cable with Hubs

Dimensions in mm

n = 0 to 4L = Ordering length

71

Documentation

Items supplied with the control include:1 User’s Manual for HEIDENHAIN conversational programming1 User’s Manual for ISO programming1 User’s Manual for Touch Probe Cycles1 Pilot (brief user’s programming guide)

This documentation must be ordered separately in the language required.Further documentation is available from HEIDENHAIN.

••••

Technical

documentation

Technical Manual for iTNC 530 On CD-ROM: TNCguide OEM

Technical ManualInverters and Motors ID 208 962-xx

CD-ROM: TNCguide OEM ID 208 935-xxMounting Instructions for TS 220 ID 312 821-91Mounting Instructions for TS 440 ID 632 756-9xMounting Instructions for TS 444 ID 632 757-9xMounting Instructions for TS 640 ID 632 760-9xMounting Instructions for TS 740 ID 632 761-9xMounting Instructions for TT 140 ID 297 510-xx

••

•••••••

User

documentation

iTNC 530 for NC software 340 49x-xx

Conversational User's Manual ID 533 190-xxTouch Probe Cycles User's Manual ID 533 189-xx

ISO User's Manual ID 318 179-xxPilot for iTNC 530 ID 364 816-xx

Miscellaneous

User’s Manual for TNCremo in PDF format together with the softwareUser’s Manual for TNCremoNT in PDF format together with the softwareUser’s Manual for TNCremoPlus in PDF format together with the softwareUser’s Manual for PLCdesign in PDF format together with the softwareUser’s Manual for CycleDesign in PDF format together with the softwareUser’s Manual for IOconfi g in PDF format together with the softwareUser’s Manual for KinematicsDesign in PDF format together with the softwareCD-ROM: TNCguide ID 208 934-xx

•

•

•

•

••••••••

Other

documentation

Brochure for iTNC 530 ID 363 807-xxBrochure for Touch Probes ID 208 951-xxBrochure for Inverter Systems ID 622 420-xx Brochure for Motors ID 208 893-xxProduct Information for IPC 6110 ID 630 601-xxBrochure for HEIDENHAIN DNC ID 628 968-xxProduct OverviewRemote Diagnosis with TeleService ID 348 236-xxCD-ROM: Touch Probes ID 344 353-xxCD-ROM: iTNC 530 Presentation ID 373 080-xxCD-ROM: iTNC Programming Station

Demo version ID 384 565-01

•••••••

•••

72

HEIDENHAIN Service

Seminars

Technical support HEIDENHAIN offers the machine manufacturer technical support to optimize the adaptation of the TNC to the machine, including on site.

Replacement

control system

In the event of a fault, HEIDENHAIN guarantees the rapid supply of a replacement control system (usually within 24 hours in Europe).

Hotline Our service engineers are naturally at your disposal by telephone if you have any questions on the interfacing of the control or in the event of faults.

TNC support { +49 (8669) 31-3101 E-mail: [email protected] programming { +49 (8669) 31-3102 E-mail: [email protected] programming { +49 (8669) 31-3103 E-mail: [email protected] systems { +49 (8669) 31-3104 E-mail: [email protected] controls { +49 (8669) 31-3105 E-Mail: [email protected]

Machine calibration On request, HEIDENHAIN engineers will calibrate your machine’s geometry, e.g. with a KGM grid encoder.

HEIDENHAIN provides technical customer training in the following subjects:

NC programmingPLC programmingTNC optimizationTNC serviceEncoder serviceSpecial training for specifi c customers

For more information on dates, registration, etc., call in Germany:{ (08669) 31-2293 or 31-1695| (08669) 31-1999E-mail: [email protected]

••••••

73

Other HEIDENHAIN Controls

TNC 320 contouring

control

Information:BrochureTNC 320

Compact contouring control for milling, drilling and boring

machines

Three or optionally four closed-loop axes plus one closed-loop spindleAnalog speed command interface

Integrated keyboard and fl at-panel color display (15-inch)Program memory: 10 MB on Compact Flash memory card (CFR)Program input in HEIDENHAIN conversational language, ISO programs entered via USB keyboardFK free contour programmingSubprogramming and fi xed cyclesUser aids: Programming graphics, verifi cation graphics, program-run graphicsProgramming aids: Milling, drilling and boring cycles, parametric programming, coordinate transformation, subprogrammingMachining with rotary or tilting tables (option)Tool and reference-point tablesConnection for one HR electronic handwheel and one TS workpiece touch probeInterfaces: Ethernet 100BaseT, RS-232-C/V.24, USB 1.1

•

•

•

•••

•••

•

•••

•

TNC 620 contouring

control

Information:BrochureTNC 620

Compact contouring control for milling, drilling and boring

machines

Up to fi ve closed-loop axes plus one open-loop spindleDigital drive control via HSCI interfaceIntegrated keyboard and fl at-panel color display (15-inch)Program memory on integrated hard diskProgram input in HEIDENHAIN conversational language, ISO programs entered via USB keyboardFK free contour programmingSubprogramming and fi xed cyclesUser aids: Programming graphics, verifi cation graphics, program-run graphicsProgramming aids: Milling, drilling and boring cycles, parametric programming, coordinate transformation, subprogrammingMachining with rotary and tilting tables (option)Tool and reference-point tablesConnection for one HR electronic handwheel and one TS workpiece touch probeInterfaces: Ethernet 100BaseT, RS-232-C/V.24, USB 1.1

•

••

•••

•••

•

•••

•

MANUALplus 4110

contouring control

for lathes

Information:BrochureMANUALplus 4110

Simple CNC control for manually operated lathes

2 closed-loop axes plus closed-loop spindleDigital drive control10.4-inch color screenMachining via handwheels or MANUALplus 4110 cyclesProgramming through sequential cycle input, program run in single-block or full-sequence modeGraphic simulation of machining, interactive graphically supported contour programmingInsertion and execution of ISO programsNC program memory: Hard diskData interfaces: Ethernet (100 BaseT), RS-232-C/V.24 andRS-422/V.11

••••••

•

•••

74

Subject Index

Symbole

5-axis machining .......................................31

A

Absolute encoders ....................................37Accessories .................................................8AFC Adaptive Feed Control ......................36Axes ..........................................................30Axis feedback control ...............................33

B

Backlash ....................................................38BF 150 ................................................ 20, 60BTS 150 .............................................. 20, 69

C

Cable overviews .......................................27Calibration ball ...........................................39CC 422 ......................................................18CC 424 B ...................................................19Commissioning and diagnostic aids .........44Context sensitive help ..............................44Controller unit ...........................................18Control loop cycle times ...........................34Control systems ........................................13Cutting data calculation ............................50CycleDesign ..............................................50

D

Data interfaces ..........................................51DCM ..........................................................40Digital control ............................................33DNC applications ......................................53Documentation .........................................71DriveDiag...................................................44Dual-processor version .............................54

E

Electromagnetic compatibility ..................56Electronic handwheels .............................22Encoders ...................................................37Encryption of PLC data .............................46Error compensation ..................................38Ethernet ....................................................51Export version ...........................................14

F

Feature Content Level (FCL) .....................16Feedforward control .................................33Following error ..........................................33

H

HDR hard disk ...........................................16HEIDENHAIN DNC ...................................53HR 130 ............................................... 23, 65HR 150 ............................................... 23, 65HR 410 ............................................... 22, 63HR 420 ............................................... 22, 64HRA 110 ....................................................23Hysteresis .................................................38

I

I/O modules ..............................................21Incremental encoders...............................37Industrial PC ..............................................25IPC 6110 ............................................. 25, 66iTNC 530 with Windows XP .....................54

J

Jerk ............................................................34Jerk limiting ...............................................34

K

KinematicsComp ......................................39KinematicsDesign .....................................41KinematicsOpt ..........................................39

L

Linear axes ................................................30Linear errors ..............................................38Log ............................................................45Logic diagram............................................45Look-ahead ................................................36

M

Main computer .........................................14Master keyword ........................................16MB 420 .............................................. 20, 62MC 420 ...............................................14, 57MC 422 C ............................................15, 57Milling-head change ..................................43Monitoring functions ................................40Mounting instructions ...............................55

N

NC-software license .................................17Nonlinear errors ........................................38

O

OEM cycles...............................................50OEM options .............................................50Oscilloscope..............................................45Overall dimensions ...................................57

P

Pallet management ...................................50PLA 4-4......................................................21PLB 510 .....................................................21PLB 511 .....................................................21PLB 512 .....................................................21PLB 550 ....................................................21PLC ............................................................46PLC axes ............................................ 32, 47PLC basic program ...................................49PLCdesignNT ............................................48PLC inputs/outputs ...................................21PLC positioning .........................................47PLC programming ....................................46PLC soft keys ............................................47PLC window .............................................47PLD 16-8 ...................................................21PROFIBUS interface PCB .........................21Python OEM Process ...............................48

R

RemoTools SDK ........................................53Reversal peaks ..........................................38Rotary axes ...............................................30RS-232-C/V.24 ...........................................51RS-422/RS-232-C adapter .........................68RS-422/V.11 ...............................................51

S

Second spindle .........................................43SIK component .........................................16Sliding friction ...........................................38Snap-on keys .............................................24Software Key Generator ...........................16Software options ......................................15Spindle ......................................................42Spindle speed ...........................................42Spline interpolation ...................................36Stick-slip friction ........................................38Synchronized axes ....................................32

T

Table function ............................................45Tapping ......................................................43TE 530 B ............................................. 20, 61Technical description .................................30TeleService ................................................45Thermal expansion ...................................38Tilting the working plane ..........................31TNCopt ......................................................44TNCremoNT ..............................................52TNCremoPlus ...........................................52TNCscopeNT ............................................45Tool management .....................................50Tool measurement ....................................50Torque control ...........................................32Touch probes .............................................26Trace function............................................45

U

USB ...........................................................51USB hub ............................................. 51, 69

V

virtualTNC ..................................................53

NL HEIDENHAIN NEDERLAND B.V. 6716 BM Ede, Netherlands { +31 (318) 581800 E-Mail: [email protected]

NO HEIDENHAIN Scandinavia AB 7300 Orkanger, Norway { +47 72480048 E-Mail: [email protected]

PH Machinebanks` Corporation Quezon City, Philippines 1113 { +63 (2) 7113751 E-Mail: [email protected]

PL APS 02-489 Warszawa, Poland { +48 228639737 E-Mail: [email protected]

PT FARRESA ELECTRÓNICA, LDA. 4470 - 177 Maia, Portugal { +351 229478140 E-Mail: [email protected]

RO Romania − HU

RU OOO HEIDENHAIN 125315 Moscow, Russia { +7 (495) 931-9646 E-Mail: [email protected]

SE HEIDENHAIN Scandinavia AB 12739 Skärholmen, Sweden { +46 (8) 53193350 E-Mail: [email protected]

SG HEIDENHAIN PACIFIC PTE LTD. Singapore 408593, { +65 6749-3238 E-Mail: [email protected]

SK Slovakia − CZ

SL Posredništvo HEIDENHAIN SAŠO HÜBL s.p. 2000 Maribor, Slovenia { +386 (2) 4297216 E-Mail: [email protected]

TH HEIDENHAIN (THAILAND) LTD Bangkok 10250, Thailand { +66 (2) 398-4147-8 E-Mail: [email protected]

TR T&M Mühendislik San. ve Tic. LTD. ŞTİ. 34738 Erenköy-Istanbul, Turkey { +90 (216) 3022345 E-Mail: [email protected]

TW HEIDENHAIN Co., Ltd. Taichung 407, Taiwan { +886 (4) 23588977 E-Mail: [email protected]

UA Ukraine − RU

US HEIDENHAIN CORPORATION Schaumburg, IL 60173-5337, USA { +1 (847) 490-1191 E-Mail: [email protected]

VE Maquinaria Diekmann S.A. Caracas, 1040-A, Venezuela { +58 (212) 6325410 E-Mail: [email protected]

VN AMS Advanced Manufacturing Solutions Pte Ltd HCM City, Viêt Nam { +84 (8) 9123658 - 8352490 E-Mail: [email protected]

ZA MAFEMA SALES SERVICES C.C. Midrand 1685, South Africa { +27 (11) 3144416 E-Mail: [email protected]

CZ HEIDENHAIN s.r.o. 106 00 Praha 10, Czech Republic { +420 272658131 E-Mail: [email protected]

DK TP TEKNIK A/S 2670 Greve, Denmark { +45 (70) 100966 E-Mail: [email protected]

ES FARRESA ELECTRONICA S.A. 08028 Barcelona, Spain { +34 934092491 E-Mail: [email protected]

FI HEIDENHAIN Scandinavia AB 02770 Espoo, Finland { +358 (9) 8676476 E-Mail: [email protected]

FR HEIDENHAIN FRANCE sarl 92310 Sèvres, France { +33 0141143000 E-Mail: [email protected]

GB HEIDENHAIN (G.B.) Limited Burgess Hill RH15 9RD, United Kingdom { +44 (1444) 247711 E-Mail: [email protected]

GR MB Milionis Vassilis 17341 Athens, Greece { +30 (210) 9336607 E-Mail: [email protected]

HK HEIDENHAIN LTD Kowloon, Hong Kong { +852 27591920 E-Mail: [email protected]

HR Croatia − SL

HU HEIDENHAIN Kereskedelmi Képviselet 1239 Budapest, Hungary { +36 (1) 4210952 E-Mail: [email protected]

ID PT Servitama Era Toolsindo Jakarta 13930, Indonesia { +62 (21) 46834111 E-Mail: [email protected]

IL NEUMO VARGUS MARKETING LTD. Tel Aviv 61570, Israel { +972 (3) 5373275 E-Mail: [email protected]

IN ASHOK & LAL Chennai – 600 030, India { +91 (44) 26151289 E-Mail: [email protected]

IT HEIDENHAIN ITALIANA S.r.l. 20128 Milano, Italy { +39 02270751 E-Mail: [email protected]

JP HEIDENHAIN K.K. Tokyo 102-0073, Japan { +81 (3) 3234-7781 E-Mail: [email protected]

KR HEIDENHAIN LTD. Gasan-Dong, Seoul, Korea 153-782 { +82 (2) 2028-7430 E-Mail: [email protected]

MK Macedonia − BG

MX HEIDENHAIN CORPORATION MEXICO 20235 Aguascalientes, Ags., Mexico { +52 (449) 9130870 E-Mail: [email protected]

MY ISOSERVE Sdn. Bhd 56100 Kuala Lumpur, Malaysia { +60 (3) 91320685 E-Mail: [email protected]

AR NAKASE SRL. B1653AOX Villa Ballester, Argentina { +54 (11) 47684242 E-Mail: [email protected]

AT HEIDENHAIN Techn. Büro Österreich 83301 Traunreut, Germany { +49 (8669) 31-1337 E-Mail: [email protected]

AU FCR Motion Technology Pty. Ltd Laverton North 3026, Australia { +61 (3) 93626800 E-Mail: [email protected]

BE HEIDENHAIN NV/SA 1760 Roosdaal, Belgium { +32 (54) 343158 E-Mail: [email protected]

BG ESD Bulgaria Ltd. Sofi a 1172, Bulgaria { +359 (2) 9632949 E-Mail: [email protected]

BR DIADUR Indústria e Comércio Ltda. 04763-070 – São Paulo – SP, Brazil { +55 (11) 5696-6777 E-Mail: [email protected]

BY Belarus − RU

CA HEIDENHAIN CORPORATION Mississauga, Ontario L5T2N2, Canada { +1 (905) 670-8900 E-Mail: [email protected]

CH HEIDENHAIN (SCHWEIZ) AG 8603 Schwerzenbach, Switzerland { +41 (44) 8062727 E-Mail: [email protected]

CN DR. JOHANNES HEIDENHAIN (CHINA) Co., Ltd. Beijing 101312, China { +86 10-80420000 E-Mail: [email protected]

CS Serbia and Montenegro − BG

DE HEIDENHAIN Technisches Büro Nord 12681 Berlin, Deutschland { (030) 54705-240 E-Mail: [email protected]

HEIDENHAIN Technisches Büro Mitte 08468 Heinsdorfergrund, Deutschland { (03765) 69544 E-Mail: [email protected]

HEIDENHAIN Technisches Büro West 44379 Dortmund, Deutschland { (0231) 618083-0 E-Mail: [email protected]

HEIDENHAIN Technisches Büro Südwest 70771 Leinfelden-Echterdingen, Deutschland { (0711) 993395-0 E-Mail: [email protected]

HEIDENHAIN Technisches Büro Südost 83301 Traunreut, Deutschland { (08669) 31-1345 E-Mail: [email protected]

Vollständige Adressen siehe www.heidenhain.deFor complete addresses see www.heidenhain.de

�� !"��#�$��

�� !�� !�

363 808-2A · 10 · 11/2008 · E · Printed in Germany

Zu

m A

bh

eft

en

hie

r fa

lzen

! /

Fo

ld h

ere

fo

r fi

lin

g!

itnc 530 - tnc - heidenhain termékválaszték · pdf fileitnc 530 the...

Documents