itma corporate 2017

Intelligence in Materials

Our Board

Chairman Co-Chairman

Members

From research to Industry

Research

Development

Innovation

Massive production

Materials

Product

Process

Industry

Promoting scientific

research and technology

development activities of

interest for our clients.

Contributing to enhance and develop

the industrial environment by using

applied technology to materials as

strategic instrument for improving

competitiveness

R&D&i Projects

Development of new materials, products

and processes

Technological Services

We create value for industry

• Surface Integrity & Corrosion

• CoatingsSurfaces

• SimulationEngineering

• Chemical Analysis

• Structural Integrity & Workshop• Metrology


• Characterization of polymeric materials

• Materials´ Development

• Photoactive

• Electroactive

• Refractories

• Ceramics

• Raw Materials

• Development of Metallic

Materials

• Structural Mechanics

• Welding

Steels & Metallic Alloys

Refractories, Ceramics &

Raw Materials

Plastics & Composites

Active Materials

Set up in Research Areas directly related to Industry needs

• Design of steels and alloys

• Design of thermal and thermomechanical treatments

• Selection of Materials

Development of Metallic Materials

• Structural and Material behaviour

• Dynamic/Static – Low/High Temp Mechanical Characterization

• Failure Analysis. In-Use Life Analysis

• Tribology

Structural Mechanics

• Welding procedures, sequences and setting of parameters

• Solutions in Robotic Welding

• Welded Joints Evaluation

• Manufacturing of mock-ups and NDT reference blocks

Welding

Steel and Metallic Alloys

• Shaped, unshaped, dense, insulation mat.

• Design, machining, characterization

• Post-mortem studies & R&D Projects

Refractories (Materials for high T)

• Technical Ceramics for Industrial Application

• Nanopowder-based functional materials

• Synthetized on demand

• Mechanical characterization at high T

Ceramics

• Characterization

• Waste & Raw Materials Recovery

• Concrete, cement and additives

• Thermal insulation materials

Raw Materials & Construction Mat.

Ceramics, Refractories & Raw Materials

• Study & development of luminescent systems

• Materials with spectral conversion technology

• Smart Windows

• Optical filters

Photoactive Materials

• Semiconductor & Piezoelectric materials

• Thin Film Photovoltaics

• Flexible electronics

• Sensors development

Electroactive Materials

Active Materials

• Determination of structural properties

• Chemical Analysis on matrix & additives

• Mechanical tests & Rheological properties

Characterization of polymeric materials

• Materials´ selection studies

• Design & development of new polymeric materials

• Extrusion and additive process optimization

• Improvement of product properties

• Polymer Re-use & Valorisation (Circular Economy)

Development of New Materials

Plastics & Composites

• Selection of corrosion resistant materials

• Surface behaviour at extreme conditions

• Process corrosion management

• Fitness for service studies

• In-service behaviour and failure analyses

Surface Integrity and Corrosion

• Physical Vapor Deposition (PVD)

• Plasma-Enhanced Chemical Vapor Deposition (PECVD)

• Thermal CVD

• Sol-Gel

• Advanced Coatings

• Surface treatment

Coatings

Surfaces

• 3D Modelling

• Model meshing

• Export of geometry for FEM

Parametric Design

• Structural Analysis

• Thermal Analysis

• Coupled Analysis

Finite Elements Method (FEM)

• Environmental solutions

• Particle drag

• Industry Process Simulation

CFD Analysis

Engineering / Simulation

• Machining

• Mechanical Tests (tensile, bending, impact toughness)

• Special Tests (Disbonding, Weight Drop…)

• Homologation of welding/welders procedures

Structural Integrity

• Metallic alloys, pure metals, ferric alloys

• Refractories, Raw Materials

• In-situ tests

Chemical Analysis

• Regulatory Metrology Control

• Metrology Management & Calibration Plans

• Certified by competent authority (ENAC)

Metrology


Active presence at networks and technology platforms

We are aware of the market trends, about technology innovation related to

materials and its application to different areas

Year 2016

Total Active 16.341.109 €

Total Incomes from Activities 7.750.279 €

Public Funding 33%

Competitive 21%

Non-competitive (operational costs) 3%

Non-competitive (Investments) 9%

Private Funding 67%

Number of R&D&i Projects 64

Number of Clients 1.485

Number of Technical Assistances 570

Number of Technological Services 7.366

ITMA in figures

FP7– European Commission. Consortium led by ITMA. Innovation via

integrating ETFE material with PV, LED and electronic control elements, then

developing a multifunctional flexible construction module.

Experience in R&D&i Collaboration: FP7 ETFE-MFM

Budget: 3,2 M€

Partners:

www.etfe-mfm.eu

RFCS – European Commission. Consortium led by ITMA. Compatibility of

industrial quality steels as substrates for photovoltaic modules.

Experience in R&D&i Collaboration: SteelPV

Budget: 2,2 M€

Partners:

www.steelpv.eu

RFCS – European Commission. Consortium led by ArcelorMittal España, S.A,

Modular simulation tool for predicting in-use behaviour of water refrigeration

systems in steelmaking industry

Experience in R&D&i Collaboration: RFCS - MODELCOR

Budget: 1,2 M€

Partners:

RFCS – European Commission. Consortium led by BFI. Development of a

simulation virtual platform for the design of production optimization systems.

Experience in R&D&i Collaboration: RFCS – CYBER-POS

Budget: 1,8 M€

Partners:

Energy Consumption

Production Times

Product Quality

http://www.bfi.de/de/

http://www.bfi.de/de/

PROJECT CONSORTIUM

HTD-LOW-NI

Development of a new alloy for tube manufacturing for direct reduction applications,

with highly competitive performance-cost ratio in the global market

Project Total Budget 1,1 M€

Retos Programme – MINECO (2014-2017)

1 Company,

1 Research body.

Led by Schmidt and

Clemens, S.A.

EYECARE LENS

Ophthalmic lenses with luminescent films in the neuroprotection of eye surface, cornea

and retina: the therapeutic glasses.

Total Project Budget 0,6 M€


2 companies,

3 Research bodies.

Led by Instituto

Oftalmológico Fernández

Vega, S.L.

SOLBAN

Development of an advanced welding procedures of new carbide free bainitic steels for

rail



1 Company,

2 Research Bodies.

Led by ArcelorMittal

Supporting large research industry consortia

PROJECT CONSORTIUM

RECO2VERY

CO2 emissions recovery from waste incineration plant and use for microalgae

production



3 Companies,

3 Research Bodies.

Led by Ingeniería de

Manutención Asturiana,

S.A.

AQUADREN+

New developments on tunnel drainage systems based on smart gunning and advanced

projection technology


Retos Programme – MINECO (2015-2017

3 Companies,

2 Research Bodies.

Led by Cementos Tudela

Veguín, S.A.

ALIENA

Innovative Storage at Stationary Application, based on Aluminium



3 Companies,

2 Research bodies.

Led by Albufera Energy

Storage, S.L.


PROJECT CONSORTIUM

BIPVCAP

New polymeric encapsulant with improved performance for its use in BIPV



1 company,

1 research body.

Led by Encapsulantes de

Valor Añadido, S.A.

EVERGREEN

Development of production system adapted to protected crops under a new structural

design with luminous intensity activating particles and advanced nanomaterials applied

to micro-irrigation systems with biocide effect


FEDER INNTERCONECTA Programme (2016-2018)

4 companies,

3 research bodies.

Led by Sistema Azud, S.A.

SWITCH

New devices based on electroactive optical material technology for multisectoral

applications

Project Total Budget 8,4M€

CIEN Programme (2016-2020)

8 companies,

8 Research bodies.

Led by Ficomirrors, S.A.


PROJECT CONSORTIUM

AHSS – SHOCK ABSORBER

Advanced High Strength Steels for the fabrication of SHOCK ABSORBERS


CDTI (2016-2018)

3 companies,

1 research body.

Led by Tenneco Innovación,

S.L.

APERTURE

Automated system for scanning, cutting and welding of doorframes for wind towers

PID - CDTI(2016-2018)

1 company,

1 research body.

Led by Tadarsa Eólica, S.L..

SOLDABOT

Feasibility of applying robotic welding techniques in the metal-mechanic sector


TRACTORES Prog. IDEPA (2016-2018)

3 companies,

1 research body.

Led by Ingeniería y Diseño

Europeo, S.A.

STEEL SQUARE

Advanced metacentre for World Class Steels


TRACTORES Prog. IDEPA (2016-2018)

3 companies,

1 research body.

Led by ArcelorMittal

Innovación, Investigación e

Inversión, S.L.


Maximum quality of our work

and recognition of our customers

Others:

ENAC Accreditations

Standard UNE-EN ISO 17025:2005

AENOR certifications

Standard UNE-EN ISO

9001:2008

Standard UNE166002:2006

In the Legal Metrology Area, ITMA is appointed as:

Authorized entity by the Asturias Regional Government to perform the test foreseen in the Legal Metrological Control

(Res. From June 19th, 2000).

Tests on Materials within the Industry Sector (60/LE154): Metallic and refractory

materials.

Calibration tests (86/LC10.058) in the following areas:

Temperature

Pressure and Vacuum

Electricity and low frequency

Dimensional

Mass

UNE-EN ISO 9001:2008

“Quality management

systems - Requirements“.

UNE 166002:2006

“R&D&i Management System

- Requirements“.

Our Team

DEGREE MEN WOMEN TOTAL

Ph.D. 18 (16%) 10 (9%) 28

Higher Education Graduates 10 ( 9%) 19 (16%) 29

Technical Staff 4 (3%) 4 (3%) 8

Laboratory assistants and auxiliaries 40 (34%) 12 (10%) 52

TOTAL 72 (62%) 45 (38%) 117

Its value lies in:

Highly skilled staff Commitment to its objectives

Proximity to the customer Thoroughness in its work

Our facilities

ITMA Centre in Aviles

Laboratories: 1.575 m2

Industrial warehouse: 1.326 m2

Offices: 1.789 m2

Total: 4.690 m2

ITMA Centre in Llanera

Laboratories: 1.533 m2

Industrial warehouse : 539 m2

Offices: 1.646 m2

Total: 3.718 m2

Thank you for your attention

[email protected]

Phone: +34 985 129 120

mailto:[email protected]

itma corporate 2017

Technology