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INTERNATIONAL JOURNAL OF ADVANCE RESEARCH, IJOAR .ORG ISSN 2320-9143 1
IJOAR© 2014 http://www.ijoar.org
International Journal of Advance Research, IJOAR .org
Volume 2, Issue 7, July 2014, Online: ISSN 2320-9143
AN ENTROPIC PRODUCTION OR ORDER QUANTITY
MODEL WITH IMPERFECT QUALITY WITH PRICE SENSITIVE
DEMAND Dr Sudipta Sinha Department of Mathematics Burdwan Raj College,University of Burdwan,West Bengal,Pin-713104 Email: [email protected]
Abstract:-
This paper deals with an entropic order quantity (EnOQ) model over a finite time. The
model hypothesizes production inventory situation where items received or produced are
not of good quality. Items of imperfect quality, not necessarily defective, could be used in
another production inventory situation i.e. less restrictive process and acceptance control.
This paper considers the issue that poor-quality items are sold as a single batch by the end
of the 100% screening process. The demand depends on the selling price. At the end a
numerical is set to illustrate the results obtained and sensitivity analysis of various
parameters is carried out.
Keywords:-
ENOQ, Imperfect quality, Price-sensitive demand, Screening, Entropy.
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1. Introduction:-
Ever since the EOQ model was introduced in the earliest decades of this century, it
appears that it is still widely accepted by many industries today. However, the
assumptions of the EOQ model are widely met. This has led many researchers to study
the EOQ extensively under real- life situations. A common unrealistic assumption of the
EOQ model is that all units purchased or produced are of good quality. It is very difficult
to produce or purchase items with 100% good quality .Hence the issue of inventory
model with imperfect quality has received considerable attention by researchers.
employed the renewal process theorem to rectify a flaw in an EOQ model with unreliable
supply, characterized by a random fraction of imperfect quality items and a screening
process developed Salemah et al[24]. The works of Eroglu et al [9] and Maddah et al [16]
are based on thex
D1ρ assumption.However; Papachristos et al [17] questioned the
validity of the assumption, but failed to provide a correction to this defect. Rosenblatt et
al [21] assumed that the defectives items could be reworked instantaneously at a cost and
found that the presence of defective items motivates smaller lotsizes.At the same time,
Porteus [20] developed a simple model that captures a significant relationship between
quality and lot-size and observed similar results. Both of the above models implicitly
assumed the defective items could not be salvaged.Salemeh et al [24] unlike the
assumption of Rosenblatt et al [21] assumed that poor-quality items are sold as a single
batch by the end of 100% screening process and found that the economic lot-size quantity
tended to increase as the average percentage of imperfect quality items increased. Roy et
al [22] also proposed an EOQ model where all the items are not good quality.Jaber et al
[12] assumed the defective items per lot according to a learning curve,which was
empirically validated by data from the automotive industry They found that the
inspection rate was much higher than the demand rate and with learning effects and the
percentage defectives per shipment reduce to a small value.Lin [15] determined optimal
strategy for supply chain system where some items are defective. Wee et al [30]
employed the unscreened items from the received lot to replace the defective items.Yoo
et al [29] proposed a profit maximization imperfect quality inventory model with two
types of inspection errors(TypeI and II) and defective sales return that determines an
optimal production lot size.
Related to the task is the paper by Cardenas-Barron [5] where an error appearing on and
Salemeh et al‟s[24] work was corrected. Thereafter with respect to the inventory model
proposed by Salemeh et al [24] ,Chung [7] fuzzified the defective rate and the annual
demand and then derived the corresponding optimal lot sizes.Zhang et al [31] considered
a joint lot-sizing and inspection policy with random yield where defective units cannot be
used and thus must be replaced by non-defective ones. But none of them considered
price-sensitive demand; all of them considered the constant demand.Chung et al [8]
developed an EOQ model to determine retailer‟s optimal cycle time with imperfect
quality items considering permissible delay in payments.
Generally reduction of selling price increases the demand. Price discount motivates the
retailers to order more quantities of items since demands of customers are
increased.Therefore,overall profit is increased due to more demand.EOQ models with
price sensitive demand are developed by Bernstein[3],Burewell [4],Sana,S.S.[25],Teng
et al[26].Kar et al [13] focused on multi-item inventory model with price-dependent
demand and imprecise goal. Optimal credit policy to increase supplier‟s profit when
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demand is price dependent is determined by Kim et al [14].Yang et al [28] provided a
model to determine optimal lot size using quantity discount when demand is price
sensitive.
Abad[1,2] determined optimal pricing and economic order quantity under the partial
backlogging, shortages etc.Chang et al[6] also determined retailer‟s optimal selling price
and lot-size for deteriorating items.Sabahno,H[23] derived an optimal policy for
deteriorating inventory model where demand depends on price.
Inclusion of entropy cost now becomes an important feature in developing EOQ model.
Jaber et al [10] proposed an analogy between the behavior of production system and the
behavior of physical system. Before that Jaber[11] derived an inventory model with
permissible delay in payments including entropy cost. In this paper entropy cost has been
included. Entropy is generally defined as the account of disorder in a system. The need
for an entropy cost of the cycle time is a key feature of specific perishable products like
fruits, vegetables, food stuffs, fishes etc.The use of entropy must carefully be
planned,taking into account the multiplicity of objectives inherent in this kind of decision
problem. M.Pattnaik [18] introduced the concept of entropy cost to account for hidden
cost such as the additional managerial cost which is essential smooth running of a
business sector.Pattnaik [19] proposed a non-linear profit maximization entropic order
quantity (EnOQ) model for deteriorating items with two component demand rate. Before
that model Pattnaik [19] also developed two models on EnOQ one of which is instant
deterioration of perishable items with price discounts and another is post deterioration
cash discounts.An EnOQ model with fuzzy holding cost and fuzzy disposal cost is
suggested by Tripathy et al[27].In this model they consider two-component demand and
discounted selling ptice.
In this paper an Entropic order quantity model is proposed when all the items received
are not of good quality and demand is price sensitive. A 100% screening is performed
and a numerical example is provided in support of the proposed model. Optimal order
quantity and optimal selling price of the example are determined using the Software of
Mathematica and sensitivity analysis has also been done.
Table –1
Authors Year of
publication
Inventory
model based
on
Demand Screening Structure of
the model
Salemeh et al 2000 EOQ Constant Yes Crisp
Pattnaik et al 2010 ENOQ Constant No Crisp
Pattnaik et al 2012 ENOQ Stock
dependent
No Crisp
Lin et al 2011 EOQ Constant Yes Crisp
Chung et al 2007 EOQ Selling price No Crisp
Jaber et al 2008 EnOQ Unit selling
price
No Crisp
Tripathy et al 2008 EnOQ Stock
dependent
No Fuzzy
Present paper 2013 EnOQ Selling price Yes Crisp
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2.1 Assumptions:-
(i) Replenishment rate is infinite.
(ii) Demand depends on selling price.
(iii) The entropy generation must satisfy dt
(t)dS
where )(t is the total entropy
generated by time t and S is the rate at which entropy is generated. The entropy
cost is computed by dividing the total commodity flow in a cycle of duration T.
The total entropy over time T as T
SdtT0
)( where s
s)-(a
s
R[I(t)]S ;s is the
unit selling price of the product.
Entropy cost per cycle is σ(T)
Q EC(T)
(iv) It is assumed that each lot received, contains percentage defective p with a known
probability density function f (p).
(v) Defective items are sold as a single batch at a discounted price.
2.2 Notations:-
Q = Order size
c = unit variable cost.
K = fixed cost of placing order.
p = percentage of defective items in Q.
f(p) = probability of defective items.
s = unit selling price of items of good quality(s>c).
v = unit selling price of defective items (v<c).
d = unit screening cost.
x = screening rate.
T = cycle length.
h = holding cost per unit per unit time.
3. Mathematical Model:-
Total amount produced = Q
Number of defective items = p .Q
Number of defective items = N (p,Q) =Q-pQ = (1-p)Q
Total revenue TR (Q,s) is the sum of total sales value of good quality items and
imperfect quality items and is given by TR(Q,s) = s(1-p)Q+ vpQ
Total cost per cycle TC (Q,s) is the sum of Procurement cost per cycle, Screening cost
per cycle, Holding cost per cycle, Entropy cost per cycle.
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Thus,TC(Q,s) =OC+ PC+SRC+HC+EC
The differential equation governing instantaneous state of q (t) at some instant of time t is
given by
s)(adt
dq(t) (1)
with the initial boundary condition q (0) = (1-p) Q (1a)
q (T) = 0 (1b)
Solving (1) and using the boundary condition (1a), we get
q (t) = ((1-p) Q – (a-s)t (2)
Now, q (T) = 0 gives
s)(a
p)Q(1T
(3)
(1) Cost of Placing Order per cycle(OC) = K (4)
(2) Cost of Purchasing Units per cycle(PC) = c Q (5)
(3) Screening Cost per cycle(SRC) =d Q (6)
(4) Cost of Carrying Inventory in the cycle
hpQτs)t]dt(ap)Q[(1hhpQτq(t)dthHC
T
τ
T
τ
=x
hpQ
2
)τ(Ts)(aτ)-p)Q(T(1h
222
=
x
pQ
x
Q
s)(a
Qp)(1
2
s)(a
x
Q
s)(a
p)Q(1p)Q(1h
2
2
2
2
22
(7)
Again s
D(T) (T) where s)T(as)dt(aR(s)dtD(T)
T
0
T
0
(5)Cost of Entropy in the cycle is σ(T)
QEC =
D(T)
Qs =
s)T-(a
Qs =
p)-(1
s (8)
Using the equation (4) to (8), Total Inventory Cost (TC) is
TC (Q,s) = OC+PC + SRC+ HC + EC
= K + cQ + dQ + HC + EC
TC (Q, s) = K + cQ + dQ +
x
pQ
x
Q
s)(a
Qp)(1
2
s)(a
x
Q
s)(a
p)Q(1p)Q(1h
2
2
2
2
22
+p)-(1
s (9)
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TR (Q, s) = (1-p)sQ + vpQ (10)
TP (Q, s) = (1-p) sQ + vpQ - k – (c+d)Q
-
x
pQ
x
Q
s)(a
Qp)(1
2
s)(a
x
Q
s)(a
p)Q(1p)Q(1h
2
2
2
2
22
-p)-(1
s (11)
T
d)(c
T
k
T
vpQ
T
p)sQ(1s)TPU(Q,
- xT
hpQ
2x
s)Q-(a
s)2(a
Qp)(1
s)-2(a
p)Q-(1
s)(a
Qp)-(1
T
h 2
2
222222
-
p)T-(1
s (12)
p1
p
x
s)Qh(a
p)(12x
Qs)h(a
2
p)-hQ(1
x
s)Q-h(ap)Qh(1
p)(1
1
Q
s)s(a
p1
1
1
d)s)(c(a
p1
1
Q
s)k(a
p1
ps)v(as)s(a
2
2
2
(13)
Since p is a random variable with a known probability density by definition, f (p), then
the expected value ETPU (Q,s) is given by
)p1
pE(
x
s)Qh(a)
p1
1E(
2x
Qs)h(a
x
s)Q-h(a
p)E(12
hQ)
p)(1
1E(
Q
s)s(a)
p)(1
1E(
1
d)s)(c(a
)p)(1
1E(
Q
s)k(a)
p)(1
ps)E(v(as)s(as)ETPU(Q,
2
2
2
(14)
The concavity of the total expected profit per unit time is shown as follows
)p-1
pE(
x
s)-h(a]
p)(1
1E[
2x
s)-h(a-
x
s)h(a
p)E(12
h)
p1
1E(
Q
s)s(a)
p1
1E(
Q
s)-k(a ETPU(Q)
dQ
d
2
2
2
22
(15)
]
p)(1
1E[
Q
s)2s(a)
p1
1E(
Q
s)-2k(a ETPU(Q)
dQ
d2332
<0 (16)
Observation 1. In an Inventory scenario under above assumptions. The total average
expected profit function is always concave.
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)p1
1E(
x
hQ)
p)(1
1E(
2x
s)-2h(a
Q
hQ-)
p1
1E(
Q
2s p)E(1
Q
a
)p1
1d)E((c)
p1
1E(
Q
k)
p1
pvE(-2s-a s)ETPU(Q,
ds
d
22
(17)
})
p1
1{E(
Q
2-)
p)(1
1E(2 s)ETPU(Q,
ds
d 2
22 x
hQ < 0 (18)
provided ]p)(1
1E[)
p1
1E(Q
2
This leads to the following observation
Observation 2. In an Inventory scenario under above assumptions, the total expected average
profit function is always concave w.r.t. selling price p.
Since p is uniformly distributed
otherwise ; 0
0.04 p 0 ; 25
f(p)
dpp1
p)(1125dp
p1
25p)
p1
pE(
0.04
0
0.04
0
= 0.02055
dpp1
25)
p1
1E(
0.04
0
= 1.02055
16.66 dpp)(1
25]
p)(1
1E[
0.04
0
22
08.0p)dp(125p)E(1
0.04
0
4.1 Numerical Results:-
Here, k = 100/cycle
h = 5 unit
x = 1 unit/min
d = $ 0.5/unit
c = $ 25/unit
v = $ 20/unit
x = 1*60*8*365 = 175200
(Assuming that the inventory system operates on an 8 hours/day for 365 days a year. Then
annual screening rate x = 1*60*8*365 = 175200 units/year
Q, s = decision variable
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Using Mathematica it has been observed that the optimal solution is
Q*=2448.57 s*=262.97 ETPU*= 55313.70
Graphical Representation
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Table-2 (Sensitivity Analysis)
Parameter Value EOQ(Q*) Selling Price(s*) Expected Profit
(ETPU)
h
2
3
5
8
10
3871.34
3060.65
2448.57
1935.73
1731.35
262.87
262.88
262.97
263.01
263.03
55661.80
55550.50
55313.70
55062.90
54921.50
a
100
200
500
800
1000
481.21
958.36
2448.57
3968.02
4999.61
63.48
113.36
262.97
412.91
512.88
1191.40
7223.91
55313.70
148417.00
235494.01
c
10
20
25
30
40
2456.55
2451.46
2448.57
2445.44
2438.48
255.26
260.39
262.97
265.53
270.67
59001.30
56529.80
55313.70
54110.70
51744.10
d
0.2
0.3
0.5
0.7
0.8
2448.75
2448.69
2448.57
2448.45
2448.39
262.81
262.86
262.97
263.07
263.12
55386.30
553662.10
55313.70
55265.40
55241.20
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§ 4.2 Result Discussion:
From the sensitivity analysis(Table-2),the following results can be deducted
(i) As the holding cost (h) increases, the economic order quantity (EOQ) decreases and
obviously the expected total average profit also decreases which is quite relevant in real
life situation.As holding cost increases,selling price has also been increased.
(ii) EOQ & ETPU increases significantly when the parameter “a” increases, i.e. the parameter
a is highly sensitive w.r.t EOQ & ETPU.
(iii)As the purchase cost (c) increases EOQ andETPU decreases in a moderate way which is
also true in practice.
(iv)The change in the parameter “d” affects on EOQ & ETPU very little.
5. Conclusion:
In this paper an entropic order quantity model is developed where demand depends on selling
price. A screening is also done to differentiate good quality items and defectives items.
Numerical analysis reveals that expected total average profit has proportional relations with
the carrying cost and purchase cost which is very realistic in practice.
Several possible extensions of the present model could enlighten the future research
endeavors in this field.No doubt selling price plays an important role to influence the demand
of a commodity but it is no denying fact that price as well as on hand stock inventory are also
important on influencing the demand of a product. Thus demand may be considered
multivariate function of time, price and on hand stock level. The model proposed here may
also be extended by introducing shortage, partial backlogging, inflation, credit period
deterioration and so on.
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