integrated condition monitoring and dynamix™ 1444 series › images › sem_2019 › seminar 2019...

54
Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 1 Integrated Condition Monitoring and Dynamix™ 1444 Series Rotec Seminar, Burgas May 30-31, 2019

Upload: others

Post on 09-Feb-2021

4 views

Category:

Documents


0 download

TRANSCRIPT

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 1

    Integrated Condition Monitoring and Dynamix™ 1444 Series

    Rotec Seminar, Burgas

    May 30-31, 2019

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 2PUBLIC

    1 2 3 4

    5 6

    INTRODUCTION

    TO ICM

    Dynamix 1444

    SERIES

    DYNAMIX SENSOR

    SOLUTION

    Agenda

    DYNAMIX IN

    INTEGRATED

    ARCHITECTURE

    DYNAMIX PORTABLE

    SOLUTION

    CONDITION

    MONITORING

    SOFTWARE

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 3PUBLIC

    IntroductionWhy Monitor Machine Condition?

    � In any plant we have assets (big or small) that we want to:

    o Protect from damage

    o Prevent problems that would

    result in a loss of production

    o Assure or improve Quality

    o Reduce maintenance

    costs

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 4PUBLIC

    Protect from DamageMonitor the Overall (total) Vibration

    Danger

    Alert

    Overall

    Danger Severe vibration, damage and/or failure possible

    Alert Moderate vibration. Cause should be investigated.

    Normal Machine is balanced but faults may be present.

    Investigate Condition • Plan Maintenance

    Mitigate Damage to…• Protect Investments• Protect Personnel• Protect Environment

    Operation at a level above “Danger” may result in significant damage, and

    possibly catastrophic failure. Maintenance performed before this point will be

    less expensive and require less time to perform.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 5PUBLIC

    Monitoring Machine Condition…Requires detecting and identifying faults

    � Overall vibration does not provide insight into what is causing the vibration

    � To understand what is causing the vibration, monitor the Indicators of fault...

    Mechanical attributes

    Speed

    Type of bearings

    Number of impeller vanes

    Number of fan blades

    Number of gear teeth

    etc.

    Electrical attributes

    Speed

    Type of motor

    Line frequency

    Number of rotor bars

    Number of stator slots

    etc.Identifying fault indicators

    requires knowing basic

    characteristics of the machine.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 6PUBLIC

    Monitoring Machine Condition…Faults are identified by the frequency of the vibration it causes

    � Faults induce repetitive

    impact or cyclic forces at

    specific, predictable

    frequencies (f).

    Except for structural

    resonances which

    simply “ring” at the

    resonant frequency

    when excited.Pits or scratches on balls,

    broken or damaged gear

    teeth... Imbalanced rotors,

    misaligned shafts...

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 7PUBLIC

    Monitoring Machine Condition…The FFT separates the individual frequencies from the raw signal

    Complex Waveform

    Am

    pli

    tud

    e

    Time

    Accelerometer

    The FFT converts the raw signals

    into the specific frequencies at

    their respective amplitudesA

    f

    FFTFFT

    ∑∑

    Faults force vibration

    Unbalance: 1xRPM

    Looseness: 2xRPM

    Bearing: #Elements x RPM

    Turbulent Flow: #Blades x RPM

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 8PUBLIC

    Monitoring Machine Condition…A simple example

    • Vibrations at these frequencies indicate the presence of a specific condition or fault*

    • The magnitude of the vibration is an indication of the severity of the condition or fault

    *or, sometimes, one of several faults that could cause vibration at the same frequency.

    Bearing DefectTurbulent Flow

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 9PUBLIC

    Monitoring Machine Condition…By trending fault indicators

    Alarm

    Detection

    Fault is present, severity is moderate

    Fault is not present

    Fault is present, severity is severe

    Continued operation above “Alarm” may result in damage to components other than

    the wearable component, which will cause longer and more expensive repairs.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 10PUBLIC

    Monitoring Machine Condition…Proven Technology

    � We have been analyzing

    machine vibration for over

    30 years. We know what

    it means!

    Unbalance (1x RPM)

    Mechanical Looseness(2x RPM and 3x RPM)

    Bearing Wear (Nx RPM (“N” depends on bearing model))

    Misalignment (2x RPM)

    Rub (1/2x RPM)Cracked rotor bar, loose laminations, eccentric air gap (1x & 2x Line Frequency)

    Cavitation(Broadband excitation frequency)

    Turbulent Flow or Eccentric Impeller (# vanes x RPM)

    Data Collector,

    circa 1982

    Mechanical & electrical faults and many process conditions force

    vibration at specific, predictable, frequencies

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 11PUBLIC

    Fault Indicators in LogixIntegrated Fault Detection and Identification

    � Tags represent the tools used to measure the considered fault indicators

    � Alarms signal detection

    � Trends monitor propagation

    � This is what Dynamix does!

    Dynamix provides the

    measurement, signal

    processing and

    integration tools

    necessary to present the

    indicators of condition or

    fault, configurable for any

    machine, to Logix as

    simple tags over

    EtherNet/IP.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 12PUBLIC

    Fault Indicators in the IAIntegrated Visualization

    � True machine condition made

    “part of what you do”.

    � Fault Indicators can be acted on,

    the same as any other tags.

    � Fault Indicators can be presented

    on faceplates and other HMI’s the

    same as any other tags.

    � Fault Indicators can be written to

    an historian and trended the

    same as any other tags.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 13PUBLIC

    Condition Monitoring ValuePractical Introduction

    What’s the cost of a late warning?

    Downtime

    Product Quality

    Inventory

    Expediting

    Overtime

    Collateral Damage

    Safety

    Reliability

    Credibility$

    Productivity Expenses Organization

    Line Shuts Down

    Process Alarm

    Noise Increases

    Operators See an Issue

    Temperature Rise

    Condition Monitoring

    Late

    SAT - SUNFRITHUWEDTUEMON

    3029282726

    2322212019

    17

    18

    1615141312

    10

    11

    98765

    3

    4

    21

    ! 2425

    Enable your Operations to drive better Maintenance, Quality & Reliability

    How do you identify equipment failures today?

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 14PUBLIC

    Condition Monitoring ValueThe Value of What it Can Tell Us

    Actionable information so operations can drive better decisions

    Identify the nature of the problems

    Why is it failing?

    Identify the severity of the problems

    How bad is it?

    Predict the most likely outcome of the problems – avoid downtime

    When is it going to fail?

    What is failing?

    Clearly identify machines that have potential problems

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 15PUBLIC

    Condition Monitoring ValueThe Numbers…

    The application of a Condition Monitoring program can:

    � Increase � Equipment Productivity 30%

    � Workforce Efficiency 20%

    � Equipment Life 10%

    Improving plant productivity through Plant Asset Monitoring technologies is

    real and has been successfully applied for over 30 years. Data Collector, circa 1982

    � Reduce

    � Defects 10%

    � Downtime 20%

    � Inventory Costs 25%

    � Unplanned Outages 45%

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 16PUBLIC

    Sustainable Condition MonitoringAn Integrated Architecture Solution…

    Fault IndicatorsTime Waveform Spectra

    Dynamix Monitors do the Math

    Logix Controllers Apply the RulesVisualize it Anywhere

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 17PUBLIC

    AgendaPart 2: Condition Monitoring Products

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 18PUBLIC

    In t roduc ing the Dynamix 1444 Ser ies

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 19PUBLIC

    Agenda

    Condition Monitoring Software

    Dynamix and the Integrated Architecture

    Functional Summary

    Introducing the Dynamix 1444 Series

    Introduction to Integrated Condition Monitoring and Protection

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 20PUBLIC

    The Dynamix 1444 SeriesA Simple Architecture…

    � A Simple Distributed System� A Single Main Module

    o + a single main module terminal base

    � Three Expansion Modules

    o Provide optional capabilities when you need them

    o + a common expansion module terminal base

    � Removable Plug Connectors

    o For each module and each base

    o Available in either spring or screw cage type

    � Part of our Integrated Architecture� Managed and Configured from Logix

    o Over EtherNet/IP

    � Capable of Independent Function, and Action

    o Regardless of the controller’s availability or status

    Standard Machines Complex Machines & Process

    CompactLogix™ Controller ControlLogix® Controller

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 21PUBLIC

    Dynamix 1444 Series…built on a new, innovative package

    Use with removable plug

    terminal connectors – simplifies

    wiring

    Connectors are angled and labeled for

    improved access, visibility and ease of

    use

    Ethernet connections located

    above field wiring for easy,

    uncluttered access

    Integrated Buffered

    Output BNC connectors

    Recessed frame designed

    for easy gripping

    Innovative DIN mount design

    with tension and leveling

    control

    Rugged, low noise, fully

    soldered card stack

    construction

    Connectors fitted directly to the

    module for sensitive signals –

    fewer internal circuit connections,

    less noise, higher reliability

    Connectors fitted to the terminal base for non-sensitive

    wiring such as power, relays, grounds…

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 22PUBLIC

    Dynamix 1444 SeriesDynamic Measurement Module

    � 4 Dynamic Inputs

    � 2 Speed Inputs� Speed can be measured from two TTL inputs,

    or read from controller output assembly

    � 2 Ethernet Ports� Single or Device Level Ring (DLR)

    � 2 Digital Inputs� Function is user programmable

    � 2 Digital Outputs� Function is user programmable

    � 4 Buffered Outputs� BNC & terminal pin connections

    � 1 SPDT relayMany applications require only one or more Dynamic Measurement (Main) Module

    Dual Processors

    Nonvolatile

    Memory

    24 Bit ADC’s

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 23PUBLIC

    Dynamix 1444 SeriesArchitecture & Local Bus

    Architecture Local BusNetwork Connections on Main Module Host / Expansion Module Communications

    Insert / Remove Under Power Speed Signal Distribution

    Interconnect via included ribbon cable between terminal bases Power Distribution

    Power

    Host / Expansion Module Network

    TTL Signal & TX OK

    Power

    TTL Signal & TX OK

    TTL Signal & TX OK

    TTL Signal & TX OK

    Host / Expansion Module Network

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 24PUBLIC

    Dynamix 1444 Series6 Catalog Numbers! (plus the removable plug connectors)

    Dynamic Measurement Module Tachometer Signal Conditioner Expansion Module1444-TRSX02-02RB

    1444-DYN04-01RA2 Speed Inputs

    • Eddy Current Probes• Magnetic Pickups• NPN / PNP Sensors

    Minimum input frequency

    • Manual threshold:

    1 cpm (0.017 Hz)

    • Auto threshold: 6 cpm (0.1 Hz)

    2 TTL Speed Outputs

    1 TSCX per Dynamic

    Measurement Module

    6 Dynamic Measurement Modules

    per TSCX

    4 Dynamic Inputs

    2 TTL Speed Inputs

    1 SPDT Relay

    4-20mA Output Expansion Module Relay Expansion Module Terminal Bases

    1444-AOFX00-04RB 1444-RELX00-04RB 1444-TB-A, 1444-TB-B

    4 Channels

    Output referenced to any measured parameter

    1 per Dynamic Measurement Module

    4 SPDT Relays

    3 per Dynamic Measurement Module

    1 Dynamic Measurement

    Module Base

    Includes switch for last octet of

    the Ethernet address

    1 Expansion Module Base

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 25PUBLIC

    Dynamix 1444 SeriesEthernet

    Ethernet Connector (2): RJ45, shielded1

    Speed: 10MB / 100MB

    Modes: Half/full duplex

    Operation: Auto-switching

    Auto negotiation

    Auto mitigation

    Protocol EtherNet/IP Industrial Protocol

    Connectivity Single Ethernet (IEEE 802.3)

    Device Level Ring (ODVA)

    IP Address Set by hardware switch on the terminal base,

    Set in configuration2

    Concurrent Access Controller (owner)

    Up to 3 additional sessions

    Time Synchronization IEEE-1588 Standard Ver. 2

    CIP Sync (ODVA)1 Allen-Bradley 1585 Ethernet Media recommend

    2 IP address retained in nonvolatile memory

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 26PUBLIC

    Dynamix 1444 SeriesPower, Environment, Certifications & Approvals

    Power

    Redundant Supplies Integral redundant power supply inputs with supply fault detection and status available on I/O

    Supply Voltage +24VDC (18V to 32V wide range input) – designed to accommodate battery backed systems

    Environment

    Operating temperature -25°C to +70°C

    Conformal coating All circuit cards are conformal coated

    Electrical Safety

    CE, CSA & UL

    Hazardous Area

    IECex-Zone 2 & ATEX – Zone 2, cUL – Class 1 Div 2 Groups A,B,C,D

    Region & Country Marks

    CE, C-Tick, Korean

    Marine Certifications

    DNV, ABS

    Designed for Distributed & Skid Mount Applications!

    The foot print of the architecture, its power, temperature,

    environmental and hazardous area approvals, and its

    shock & vibration ratings, make the product uniquely suited

    to serve distributed and skid mount machine applications.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 27PUBLIC

    Functional SummaryMeasurements

    � The measurements necessary to monitor any kind of machine

    � Dynamic (AC) Measurements

    � Discrete Measurementso Per Channel Pair

    • SMAX Magnitude

    • Shaft Absolute Vibration

    o Per Channel

    • Overall (2)

    • Order Magnitude & Phase (4)

    • FFT Band (8)

    • Not 1x (1)

    • Bias / Gap (1)

    • gSE Overall (1)

    � Complex Measurementso TWF and FFT (to 1800 lines)

    o Asynchronous and Synchronous

    � Static (DC) Measurements

    � Single DC Channelso Axial Position

    • Thrust

    • Valve Position

    o Eccentricity

    o Rod Drop

    o Proportional Voltage

    � Paired DC Channelso Differential Expansion

    � Demand Measurements

    � Synchronous, Asynchronous

    TWF and FFT (to 14,400 lines)

    � Simultaneous Cross Module Measurements

    � Speed Measurements

    � SpeedRetains maximum speed measured

    � Rate of change of speed

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 28PUBLIC

    � Alarm and relay solutions to meet any requirement

    � Measurement Alarms (24)

    o Apply over/under inside/outside window limits to any measured parameter

    o Enter limits as static values or send limits on controller output

    � Voted Alarms (13)

    o Apply voting logic on up to 4 Measurement Alarms

    o Define set-point multiply and alarm gating

    � Relays (1, 5, 9 or 13)

    Main modules include a single onboard physical relay Add 4 per Relay Expansion Module (0-3)

    o Associate with any voted alarm, or…

    o Leave unassigned to actuate only on fault

    Functional SummaryAlarms and Relays

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 29PUBLIC

    Functional SummaryCapabilities

    � The capabilities necessary to serve any application

    � Machinery Protection

    o General machine protection

    o API-670 compliant protection

    � Machine Condition Monitoring

    o Production assurance (uptime)

    o Condition based maintenance

    o Quality

    � Vibration

    � Acceleration

    � Velocity

    � Displacement

    � Absolute Shaft Vibration

    � Spike Energy (gSE)

    � Speed

    � Phase

    � Pressure

    � Thrust

    � Case Expansion

    � Differential Expansion

    � Rod Drop

    Real Time, Continuous, SurveillanceReal Time Processing of Critical Parameters,

    Continuous Processing of Diagnostic Data,

    Demand Processing of Infrequent Measures

    � Relays

    � 1 SPDT onboard main module

    � 4 SPDT relays per expansion relay module (up

    to 3 per main module)

    � 4-20mA Outputs

    � 4 per Analog Output Expansion Module

    � Each output configurable to any measurement

    � Event Capture

    � Event Log

    � Trend / Alarm Trend

    � Startup / Coastdown

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 30PUBLIC

    Dynamix Sensor So lu t ions

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 31PUBLIC

    Vibration MeasurementsCan be done in any of three ways

    bearing

    bearing housing

    bearing

    bearing housing

    Shaft Relative: The measurement is the relative vibration between the shaft and the bearing, which is the structure that the sensor is mounted on.

    This is what a typical ECP installation measures.

    Case Absolute: The measurement is the absolute vibration of the casing relative to free space.

    This is what an accelerometer or velocity sensor that is mounted on the bearing housing measures.

    Shaft Absolute: The measurement is of shaft vibration relative to free space.

    This is (usually) measured by adding the vibration of an ECP and an accelerometer that are mounted at the same location and in the same orientation.

    Eddy Current Probe Accelerometer

    Eddy Current Probe & Accelerometer

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 32PUBLIC

    Dynamix™ SensorsWhy bearing type matters

    The vast majority of bearings are one of two types:

    Rolling Element, or “Anti-Friction” Bearings and Fluid Film Bearings

    bearing

    bearing housing

    bearing

    bearing housing

    Oil Wedge (load zone)Soft Metal

    (Babbitt)

    Eddy Current Probe

    Mounted in hole drilled through the bearing housing so that the tip is very near (but does not touch) the shaft.

    Accelerometer

    Mounted on bearing housing. Ideally screwed on but may be glued or mounted with a magnet.

    Fluid Film: Capable of supporting very high loads, high temperatures, high speed. Expensive and associated rotor dynamics are very complex.

    Rolling Element: Low cost, simple to apply. But are capable of only moderate speeds and relatively light loads. Rotor dynamics aren’t difficult but diagnostics can be complex due to all those spinning balls!

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 33PUBLIC

    1443 Series SensorsQuality Accelerometers and Accessories

    � Top Exit Sensors

    � General Purpose

    � Low Frequency

    � High Frequency

    � Hazardous Area

    � Velocity Output

    � Dual Output (Acceleration & Temperature)

    � Side Exit Sensors

    � General Purpose

    � Velocity Output

    � Hazardous Area

    � Dual Output (Acceleration & Temperature)

    � Sensors with Integral Cables

    � General Purpose

    � 5 m / 16 ft.

    � 10 m / 32 ft.

    � Shield case grounded

    � Shield case isolated

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 34PUBLIC

    1443 Series SensorsBetter Sensors at Lower Prices!

    � Easier Selection

    � Smart Catalog Numbers

    � Parts easily identified by their catalog number

    � No “decoder ring” necessary

    � Fewer Catalogs

    � 14 1443 Sensors replace over 23 EK Sensors

    � Lower Cost

    � 1443 Sensors average 33% less

    expensive than their EK equivalents

    � Improved Performance

    � Higher rated temperature for standard sensors

    � Wider frequency range, more consistent across sensors

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 35PUBLIC

    1442 Series Eddy Current ProbesFor Precision Displacement Measurements

    � API-670 Compliant� System fully satisfies API-670 Accuracy Requirements –

    Even when probes, extension cables and drivers are switched out!

    � Isolated Driver� No special enclosure required

    � Less chance of introducing signal noise

    � Easier installation

    � Color Coded Connectors� Reduces likelihood of installation and maintenance errors

    � Injection Molded Probe Design� Improved quality and reliability

    � Narrow Profile DIN Mount Driver� Less space

    � Easier Installation

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 36PUBLIC

    Dynamix XM Ser ies Moni tors

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 37PUBLIC

    Dynamix 1440 XM SeriesA Family of Proven, Dependable, Capable Intelligent I/O Modules

    Machine Protection

    Machine Condition Monitoring

    Intelligent, Distributed, Rugged, SafeDual Processors

    DeviceNet or Standalone

    Rated to +65°C and Marine standards

    Hazardous Area Approved

    Dynamic Measurements

    • XM-124 Standard Dynamic

    Measurement

    • 1440-DYN02-01RJ Dynamic

    Measurement for ControlNet(use with 1440-ACNR)

    Relays

    • XM-441 Expansion Relay

    • XM-442 Voted EODS Relay

    Speed Measurements

    • XM-220 Dual Speed

    Gateways

    • 1440-ACNR ControlNet to

    XM-Net Adapter (use with 1440-DYN02-01RJ)

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 38PUBLIC

    Dynamix 1440 XM SeriesEnvironmental & Functional Summary

    Catalog No. Use Function Description1440-SDM02-01RA Monitoring &

    Diagnostic

    Data

    Vibration, dynamic pressure, speed, thrust, trend & SU/CD capture,

    XM 124 Standard Dynamic Measurement

    Module

    Continuous or alternated Spike Energy (gSE) vibration,

    High performance tracking or band pass filtering,

    Thrust and Eccentricity measurements

    1440-DYN02-01RJ Vibration, dynamic pressure, speed, Logix integrated XM Series Dynamic Measurement Module

    1440-SPD02-01RB Speed Speed, overspeed, reverse rotation, locked shaft XM 220 Speed Measurement Module

    1440-REX00-04RD Relay Adds relays to XM-124 Dynamic and XM-220 Speed modules XM 441 Expansion Relay Module

    1440-REX03-04RG Used with (3) XM-220 modules in an Overspeed Detection System XM 442 Over Speed Relay Module

    Power EnvironmentRequired Protection Listed Class 2 Power Supply Operating temperature -20°C to +65°C

    Supply Voltage +24VDC ±10% Conformal coating All circuit cards are conformal coated*

    * Except DYN and ACNR Modules

    Electrical Safety Hazardous AreaCE ATEX – Zone 2

    CSA & UL cUL – Class 1 Div 2 Groups A,B,C,D

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 39PUBLIC

    Dynamix in In tegrated Arch i tecture

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 40PUBLIC

    Dynamix in the Integrated ArchitecturePart of the Connected Enterprise

    Smart AssetsMobility &

    Visualization

    Scalable Computing

    (Control, Edge, Cloud)

    Multi-disciplineControl & Information

    Secure NetworkInfrastructure

    Information Management& Analytics

    Augmented Reality,

    Virtual Reality,

    Wearables

    Analytics

    End-end

    Security

    Model-predictive

    Control,

    Optimization

    Internet of Things

    Dynamix™ Enables analytics within the control architecture!

    Dynamix™ Information from data, at the machine!

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 41PUBLIC

    Dynamix in the Integrated ArchitectureController I/O

    � Supported by Logix

    I/O is provided and managed the same way as for any device.

    � Requires Logix version

    o V24+

    o V24.51+ Redundancy

    � Configuration

    o Provided by an Add On Profile

    � Assemblies

    o Configuration

    o Input

    User selectable tags for input

    o Output

    User selectable tags for output

    Controller Output

    Control Bits Data

    Trip Inhibit

    Set Point Multiply (2)

    Gate Controls (2)

    Alarm Reset

    Alarm Buffer Trigger

    Alarm Buffer Reset

    Transient Buffer Resets (4)

    Speeds (2)

    Alarm Limits (16)

    Controller InputInput Assembly parameters selected

    in Module Definition.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 42PUBLIC

    Controller Output

    Control Bits Data

    Trip Inhibit

    Set Point Multiply (2)

    Gate Controls (2)

    Speeds (2)

    Alarm Limits (16)

    Alarm Buffer Trigger

    Alarm Reset

    Alarm Buffer Reset

    Transient Buffer Resets (4)

    Dynamix in the Integrated ArchitectureA Standard Logix I/O Solution For Machine Condition Monitoring

    � Supported by any Logix controller:

    � ControlLogix

    � GuardLogix

    � CompactLogix

    Requires Logix version:

    � V20 or greater for standard controllers, or

    � V24 or greater for redundancy

    Controller InputInput Assembly parameters selected

    in Module Definition.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 43PUBLIC

    Our EtherNet/IP Network StrategyWith Dynamix

    Dynamix™

    Condition

    Monitoring

    Dynamix™

    Protection

    CBM Applications,

    Asset Management

    ApplicationsCBM,

    From the beginning the Dynamix 1444

    Series was designed and developed

    to execute this core Rockwell Automation

    strategy.

    Native dual port Ethernet, the

    EtherNet/IP protocol,Device Level

    Ring, an integrated Logix solution, and all of the products and capabilities of Rockwell

    Automation’s Integrated

    Architecture…

    These are what makes the Dynamix 1444

    Series the industries most open yet

    secure, integrated and capable

    solution for machinery monitoring

    and protection available today.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 44PUBLIC

    Dynamix System ArchitecturesDedicated Condition Monitoring System

    Configuration held in nonvolatile

    memory assures operation if the

    controller or network fails

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 45PUBLIC

    Dynamix System ArchitecturesCondition Monitoring within an Integrated Architecture

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 46PUBLIC

    Condi t ion Moni tor ing Sof tware

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 47PUBLIC

    Introducing Emonitor CMSSoftware for Any Condition Based Maintenance Program

    Emonitor CMS is our most complete and advanced software package…

    It is our ONLY Software package!

    The Right Software,

    Made simple…

    No Functional Levels

    No Tag Limits

    No Missing Features

    No Hidden Costs

    No Options

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 48PUBLIC

    Introducing Emonitor CMSComplete CbM Software for Any Architecture

    � Multi-User

    � Each CMS License includes 4-User Activations

    …Installed on the same or different FTA servers

    � Activations accumulate with additional CMS licenses

    � Supports Microsoft SQL Database

    � Client Server Architecture

    � Supported Instruments & Data Sources:

    � Online data collection from Allen-Bradley

    o Dynamix™ 1444 Series Integrated Machinery Protection

    and Machine Condition Monitoring Monitors

    o XM® 1440 Series Monitors

    o Enwatch surveillance monitors

    o Logix controllers

    o OPC servers

    � Offline route-based data collection using Allen-Bradley Dynamix 2500 and Enpac 2500 hand-held data collectors

    � Operating Systems

    � Windows 7 (32/64 bit)

    � MS SQL 2008 or 2012

    � Serve Data From CMS

    Using Included:

    � OPC Server

    � CMMS Gateway

    o XML gateway

    development

    tool

    The Right Software,

    Made simple…

    No Functional Levels

    No Tag Limits

    No Missing Features

    No Hidden Costs

    No Options

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 49PUBLIC

    The Dynamix 1444 SeriesAnd the Integrated Architecture

    � An architecture with a single core module that:

    � Can be applied to any Machinery Protection application

    � Can serve any Condition Monitoring Application

    � Applies a native EtherNet/IP backplane

    � Is a component of Rockwell Automation’s Integrated Architecture

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 50PUBLIC

    Condition Monitoring SoftwareAdvanced Capabilities for Advanced Users

    When comprehensive Predictive Maintenance and

    Analysis Software is required…

    Emonitor CMS provides the industry’s most comprehensive suite of tools for establishing and

    executing a Condition-based Predictive

    Maintenance (CbM) Program.

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 51PUBLIC

    Dynamix Por tab le So lu t ions

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 52PUBLIC

    Dynamix™ Data CollectorFunctionality to Serve any Application

    Feature Description

    Ease of Use Light weight, hand held, intuitive icon and menu driven navigation

    Speed State of the art processor & co-processor allow faster navigation and data acquisition.

    Display Larger color display allows for easier data viewing in the field

    Rugged Industrially designed to withstand the harshest of environments

    Software Connectivity Combined with industry leading Emonitor CMS software, making the most complete

    package

    Scalability Standard single channel instrument firmware expandable 2 channel, balancing, etc.

    Customers purchase what they need

    Unique Capabilities Patented internal Laser tach, and gSE support

    Expanded memory Unlimited memory for data storage

    Language Capability French, Spanish, Italian, Chinese

  • Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 53PUBLIC

    Dynamix™ Data CollectorFunctionality to Serve any Application

    Feature Description

    Standard two-channel

    Function

    • Off-route two-channel• Route mode two-channel.• Triax measurements done in single transducer mode.

    Optional Modules • Four Channel Module.o Triax measurements done simultaneouso Off-route four-channel.

    • Time Recorder module (Three-channels).• Frequency Response Module (Single Channel)• Run Up Coast Down Module (Single Channel)• 2 Plane Balancing Module• Bump Test Module (Three Channels)

    Specifications Max Frequency 80KHz# of Channel Maximum 4-channel input

    ADC resolution 24bit (Sigma Delta)

    Signal input range min 0 to +/- 40mVac, max 0 to +/- 25Vac

    Tri-axial support Simultaneous Measurements

    Headphone support Integrated

    Laser tacho support Integrated

    Communication support USB

    Route & off route Yes, standard

    Internal Route memory 128 MB flash memory for internal storage

    External Route memory SDHC to 16GB

  • PUBLIC

    www.rockwellautomation.com

    Copyright © 2019 Rockwell Automation, Inc. All Rights Reserved. 54

    Questions?

    Alexandru Craciun, Commercial Engineer

    [email protected]

    +40 721 276 208