instrument engineering design

8/8/2019 Instrument Engineering Design

1/25

Annex- AI n s t r u m e n t D e s i o n

. ..J o b C l a s s i f i c a t i o n TTCL 'THC Remarks*

.

1. BASIC ENGINZERING

(1) L i c e n s o r D a t a( 2 ) L i c e n s o r S p e c i f i c a t i o n( 3 ) O;mer's S p e c i f i c a t i o n

- A p p l i c a b l e c od e a nd s t a n d a r d s- o w n er ' s t e c h n i c a l r eq u ir em e nt

-- 2. FRONT-END ENGTNZZRING'.) P r e l i m i n a r y . I nf o rm a t io n f o r P l o t P l an'. -%- L a y o ut a n d a r e a o f c o n t r o l r o o m ..

- L a yo u t a n d a r e a o f l o c a l . p a n e l , . a n a l y z e r-s h e d, ' e t c .R o u t i n g o f m a i n c a b l e w z y ( c a b l e - d u c t , - . p i t , - -


2/25

Instrument Desian

- Job Classification - - - TTCL ,TZC Renarks-% ., - -- ~ e c i d i n g he logic based on th e operation(nor, start u?, stud own, etc.)

- Kind of signals and decision of connectingpoints (NO, NC, live or not live, lock,non-lock, etc. \- Consultation and confirmation with otherdepartments f or the interlock logic ofrotating machinery, uni t facility, etc.

3. DETAIL ENG I IN ZZR ING(1) study of Control Roo m, Local Psnel, and

Analyzer Shed Layout in Planning Stage

- Specify number of DCS equipmeht- Specify number of paneis and r a c k- Layout of instrument panels t o be locatedin the roan, and loca l panels

Layout of analyzers in analyzer shed


3/25

I n s t r u m e n t D es i qn

Job c l a s s i f i c a t i o n - - TTCL . - TE:C Renarks

- D e ci di ng s p e c i f i c a t i o n o f e l e c t r i c s o ur ce :. Requi red power (consu mpt ion ). v o l t a g e and f r e q u e n c y a nd t h e i r. N e c e s s i t y and s p e c i f i c a t i o n of em erg en cy

o r n o n - f a i l u r e p ow er g e n e r a t o r- sg e c i f i c a t i o n a n d sum ming u p of n e c e s sa r yq u a n t i t y of s te a m , w a t e r , a i r , N2 g a s, e t c .t o b e u sed f o r j a c k e t , t r a c e , c o ol ln g ,

p u rg i ng , s e a l i n g , e t c .( 4 ) D e t a i l d e s i g n o f I n s t r u m e n t Loop Diag ra m- - D e ci di ng t h e l o o p f u n c t i o n a nd t h e l o c a t i o n

o f i n s t r u m e n t s, -.- D e c i s i o n of s i g n a l t r a n s m i s s i o n , s y s t e m an ds i g n a l l e v e l

- De c i s i o n o f s i z e a nd n um ber of c o r e s o fw i r e and tu b in g f o r a i r

- L o ca ti n g t r a n s i t i o n o r c o nn ec ti on p o i n t s- Study of d e t a i l w i r i n g mann er, v o l t a g e d r o p


4/25

I n s t r u m e n t D e s i q n

. - - .J o b C l a s s i f i c a t i o n TTCL ' TEC Remarks1 - -

- D e c i d i n g m a j o r di m e n s i on s a n d l o c a t i o n o fa nc ho r b o l t s f o r p a n e l s

- A l l o c a t i o n o f p r i n c i p a l e qu ip me nt t o b ep l a c e d a t t h e b a ck o f p a n e l a n d d i r e c p i o nof c a b l e s o r w i r e s t o b e c o n n e ct e d

- ~ e c i d i n g h e name p l a t e l e t t e r i n g- D e c i d i n g t h e c o l o r o f s y m bo l s f o r

s e m i - g ra p h i c d i s p l a y- D e c i d i n g d e t a i l s p e c i f i c a t i o n

(6) C he ck f o r V e s s e l s N o z z l e a n d P i p i n g D ra wi ng- c h ec k in g t h e v e s s e l e n g i n ee r in g - dr a w in g s :

\.. C o n f i r m a t io n o f s i z e a nd l o c a t i o n o f

n o z z l e f o r i n s t r u m en t- N e c e s s i t y o f a t t a c h i n g i n s t r u m e n t s u p po r t

a nd n e c e s s i t y , l o c a t i o n , v i e w a n g l e a nds u p p o r t i n g m an ne r o f t h e n n o w e l l , a ndc h a m be r f o r l e v e l i n d i c a t o r


5/25

I n s t r u m en t D es i q n

~ o bl a s s i f i c a t i o n . - . TTCL . . EC Remarks..- D e c i d i ng s p e c i f i c a t i o n o f w a te r a nd

d u s t- p ro o f c o n s t r u c t i o n o f p a n e l s- D e c i d i n g a s s o r t m e n t w i t h t h e m ain p a ne lk

a nd s e q u e n t i a l p r i o r i t y on o p e r a t io n a lv i e w p o i n t

- D e c i d i n g t h e s y s t e m & s o u r c e o f -p o w e rs u p p l y & a i r s u p p l y

- O t h e r s a r e same a s t h e m ain p a n el( 9 ) C h e c ki n g o f V e nd or P r i n t *

- C h ec k in g V e n d or ' s d e s c r i p t i o n s - . . t om ee t w i t h: t h e p ro cu re me nt s p e c i f i c a t i o n -- P r e p a r a t i o n o f a p p ro v e d d ra win gs ' t o b e\r e t u r n e d t o v e nd o rs( 1 0 ) L ay o u t o f C o n t r o l Room an d A n a l y ze r S h ed t- L o c a t i o n o f i n s t r u m e n t p a n e l s and d e sk , e t c .' i n c o n t r o l room ( i - e . , d im e ns io ns from t h e:, c e r t a i n b a s i c p o i n t )


6/25

I n s t r u m e n t Desion. .

- -J o b c l a s s i f i c a t i o n TTCL , T EC Remarks.

( 1 2 ) S p a r e P a r t s an d C o ns u ma b le s L i s t *- ~ u m ~ i n g - u ph e n e c e s s a r y q u a n t i t y o f

c o m p l e t e e q u i - w en t o r e a ch a c c e s s o r yi n c l u d i n g c h a r t , i n k , l u b r i c a n t , e t c .

- summing-up the n e c e s s a r y q u a n t i t y o fc o n s t r u c t i o n ma t e r i a l s

( 1 3 ) I n s t ru m e n t P r e s s u r e P i p i n g , A na l yz er P i p i n ga nd S t e am T r a c i n g H ook Up- B a s ic p i p i n g p a t t e r n f o r t y p i c a l ' s e r v i c e- D e c is i o ? o f p a t t e r n o f i i is tr um e nt p i p i n g

f o r e ac h i t e m1 -.

- D e c is i on o f m a t e r i a l s p e c i f i c a t i o n ' ( s i z e ,m a t e r i a l s t a n d a r d , a n d q u a n t i t y )

- D e ci s i on o f s p e c i f i c a t i o n o f a s s o r t i n g p a r t- c o n f i r m a t i o n o f m o d e l o f i n s t r u m e n t a n d

o r i e n t a t i o n


7/25

I n s t r u m e n t D e s i a n

Job c l a s s i f i c a t i o n TTCL - , ITEC Remarks.- D e c i s i on o f e l e v a t i o n o f l o c a l i n s t r u m en t

a l l o c a t i o n b a s e d on t h e p l o t p l a n a nd p ip i n gd r a w i n g

- D e c i s i on o f r o u t i n g o f s i g n a l w i r i n g . a ndp i p i n g

- D e c i s i on o f s i z e a nd l o c a t i o n of l o c a lj u n c t i o n b ox

- D e ci s i on o f m a t e r i a l s a nd f i t t i n g s f o rw i r i n g a nd p i p i n g

- D e c i s i on o f r o u t i n g , o f g r o u n d , w i re a nd; c o n ne c t in g p o i n t s . .- D e c i s i o n o f r o u t i n g a n d t y p e o f s p a r e c a b l e s. 1.

\- D e c i s i o n o f w o r ki n g p r o c e d u re o f c a b l ep e n e t r a t i o n t o a n d f ro m t h e c o n t r o l room o rd u c t a n d s e a l i n g m ann er t h e r e o f '

- . Co n f ir m a ti o n o f a s s o r t i n g p o i n t s o f p i p i n gf o r i n s t r u m e n t u t i l i t y


8/25

I n s t r u m e n t D e s i q n

Job c l a s s i f i c a t i o n TTCL . . TEC - Remarks

- C a l c u l a t i n g n e c e s s a r y s p a r e m a t e r i a l s f o rwork

- D e c is i on a nd c o n f i r m a t i o n o f d e t a i ls p e c i f i c a t i o n o f ma t e r i a l s

I

( 1 9 ) T y p ic a l Dug. a n d I n s t r u c t i o n f o r I n s t a l l a t i o n tand F a b r i c a t i o n( 2 0 ) . P r e p a r a t i o n of s p a r e parts l i s t *

- f o r c o n s t r u c t i o n- f o r o p e r a t i o n. - 4. DCS ENGINEERING WOXK . .

(1) B a s i c R e q u i r e m e n t f o r DCS . -. %S o f t w a r e- D at a s h e e t p r e p a r a t i o n a nd f i l l - c u t- D ata ' b a s e g e n e r a t i o n

: - D o c u m e n t a t i o n


9/25

Part if 1Instrument Engineering Design

Training1. Overail (Standard ISA, API etc.)2. IS0 Company quality management policy

Company quality objective3. TWC (Engineering work cheek sheet). In st me nt data sheet4. Hazardous area5. Delivery of goods condition6. Piping size standard / schedule7. Engineering design criteria / I h ~ I t u r n 1 De5i9n8. Engineering installation work9. Engineering testing


10/25

Part # 2Instrument Con struction DesignTraining

Description Reference- Typical installation- TTCL Drafting Manual- TTCL Standard Drawing

2. - Material of instrumentation- Classification of Major and Auxiliary forinstrument work

- Instrument material take off sheet- Bill of material sheet


11/25

"Dl" and "D3" inan d Procurement"

"Wl", "W2" and

SPLIT OF WORK

BETWEENAND PIPING/MECHANICAL INSTALLATION

the column "Section Responsible for Materials Take-Offmeans:Piping Design Section, andInstrumentation Design Section.

"W3" in the column "split of Site work " means:Piping groupMechanical Installation groupInstrumentation group


12/25

ILLUSTRATION IN P&lFLOW DIA. (EXAMPLE) ARRANGEMENT DRAWING HOOK-UP DWG(DETAIL) - REMARI


13/25

ILLUSTRATION IN P&lFLOW DIA.(EXAMPLE)

I PRESSURE GAGE;q -8'1IA

DIAPHRAGM-SEALED TYPEPRESSURE GAGE

8AIK

ILLUSTRATION IN PIPINGARRANGEMENT DRAWING

PLAN DWG(NOTE: SHOW INCLUDINGVALVES HERE.NOT TO BEDESCRIBED IN NOZZLE CHART.)

PLAN DWG(NOTE: FAN ITEMS ON THEPG SIDE,GIVE INDICATIONOF THEIR TYPE.)

PLAN DWG

DETAIL DWG

PLAN DWG(NOTE: NOT TO BE DESCRIBEDIN NOZZLE CHART.)

1 SECTION RESPO1 FORMATERIALS TAKE-OFF At . ROCUREMENT / SPLIT OF SITE WORK 1 REMARKS IIOOK-UP DWG(DETAIL)1 BOLT/NUT 0 02 GASKET 0 03 VALVE 0 04 BOLT/NUT 0 0

W3(1 ) TAKE-OFF VALVES FORPRESSURE GAGES TO BEMOUNTED DIRECTLY ON AVESSEL SHALL BE OFFLANGED TYPE.IN PRINCIPLEVESSEL(2) D l IS RESPONSIBLEFOR TAKE-OFF ANDPROCUREMENT.

(O F SW TYPE,IN PRINCIPLE)

1 TEEI

I ANUFACTURE123 FLANGE 4 PIPE5 UNION 6 PRESSURE GAGE

00

BOLT/NUTGASKET - 00


14/25

DIAPHRAGM-SEALED TYPEPRESSURE GAGE


PLAN DWG I


TYPE-D2%DETAIL DWG

DETAIL DWG

PLAN DWG

SECTION RESP OI .E FORMATERIALS TAKE-OFF A133 '70CUREMENT I SPLIT OF SITE WORK

4 1 GASKET II 5 (VALVE

NO.1

6 BOLT/NUT 07 GASKET 0

W 10

8 FLANGE I.

MATERIALSTEE

1 9 1 PIPE I l 6

W2

1 101 UNION I

D

0W33

1 1

5

67

1 9 1 PRESSURE GAGE / 1 . 1 I 1 . 1

PRESSURE GAGE

8

REMARKS

a

GASKETFLANGEPIPE

, MANUFACTURE0

aUNION

(NOTE: SHOW INCLUDING VALVE.N O T T O H E D E S C R I B E DIN NOZZLE CHART.)

a a


15/25


THERMOMETER

SECTION RESPONSlBl IR


16/25

SAFETY VALVE AND VACUUMBREAKER


.l\ LlNE DESIGNATION


LlNE DESIGNATIONq L 7

rE DESIGNATION

L I ~ E E SI GN AT IO N

'1 WHEN A SPOOL P lPE ISINSERTED (IF DIRECTLY 1

PLAN DWG- --

DETAIL DWG DDETAIL DWG

DETAIL DWG

PLAN DWG

JSTRATION INHOOK-UP DWG(DETAIL)

C O N N E C ~ E DO THENOZZLE. ) DESCRIBE THESIZE AND SPEC.

I MATERIALS TAKE-OFF AND . UREMENT I OF 'ITE 1

DETAIL DWG(NOTE. SHALL BE DESCRIBED

IN NOZZLE CHART.)

REMARKS

1 12 1 PIPE

VESSEL

BOLTS/NUTS (7 ) TO BEPROCURED BY D 3

6 P I P E 0 0 ( 0 )7 SAFETY VALVE 0 0

'1 BOLTS/NUTS (1 ) TO BEPROCURED BY D3

I F (5) AND (6) ARE TOBE PREFABRICATED.THEWORK SHALL BE INCLUDEDIN INSTALLATION GROUP.

NOTE : MARK" #O " MEANS TIiE RELATED NOZZLE NO.


17/25

ILLUSTRATION IN P&l ILLUSTRATION IN PIPING JSTRATION INFLOW DIA (EXAMPLE) ARRANGEMENT DRAWING HOO K-UP DWG(DETAIL)

LINE DESIGNATIONIF (8) AND (9 ) ARE TOBE PREFABRICATED.THEWORK SHALL BE INCLUDEDIN INSTALLATIOtl GROUP

NOTE . MARI


18/25


19/25


20/25

AIA


21/25

REMARKS

ILLUSTRATION IN P&l ILLUSTRATION IN PIPING


22/25

FLOW DIA.(EXAMPLE) ARRANGEMENT DRAWING

/PLAN DWG.r\

DETAIL DWG(NOTE: SHOW INCLUDING VALVE.NOT TO BE DESCRIBEDIN NOZZLE CHART.)

PLAN DWG.DETAIL DWG

(NOTE: SHOW INCLUDING VALVE.NOT TO BE DESCRIBEDIN NOZZLE CHART.)

PLAN DWG.

$*

PPLAN DWG.

SECTION RESPON! - FOR OF 'ITE 'ORK I


23/25


LINE DESIGNATION--,---, 7

2- ....w-AIA


-\ SIZE CLASS

ILLUSTRATION INHOOK-UP DWG(DETAIL) I MATERIALS TAKE-OF F AI 'ROCUREM ENT I

' 1 WHEN ELEMENTS SUCH ASFLANGE. PIPE AND CAPARE TO BE PROCURED BYD l . A ND T H E COLUMN ISTO BE FABRICATED ATSITE. IT SHALL BE FAB-RICATED BY "PIPING"GROUP AND INSTALLED BYINSTALLATION GROUP.

ILLUSTRATION IN P& l ILLUSTRATION IN PIPING SECTION RESPON. 1 FORILLUSTRATION IN I MATERIALS TAKE-OFF A "ROCUREMENT I SPL IT OF 'ITE 'ORK 1


24/25

FLOW DIA.(EXAMP LE) ARRANGEMENT DRAWING

DRAIN AND PURGE PIPING FORINSTRUMENTATION- LINE DESIGNATION

ACTUAL FORM SHALL BEI ILLUSTRATED.WHEN TO BE EQUIP PED WlTHPURGE METER

,LNE DESIGNATION PLAN DWG

HOOK-UP DWG(DETAIL)NO. MATERIALS D 1

REMAKKS

DRAIN

13 FLANGE 0

VALVE (8) IS INTEGRALWlTH THE LW EL GAGESUCH VALVES ARE NOT TOBE DESCRIBED IN P&l

2 GASKET 03 VALVE 0 04 BOLT/NUT 0 0 1


25/25

instrument engineering design

Documents