instruction for installation and maintenance rv 701 … · control valves rv 701 are one-seated...

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Control valves RV 70x can have linear plug or equal percentage plug. It is especially designed for industrial applications, such as heating plants, power plants or control of technologic processes. 1.2 Aplication Used actuators allow 3-point controlling or controlling by signal 0(4)-20mA or 0-10V. They can be equipped with the signalization of end positions and transmitter of position. The valves can be actuated with electric actuators. Producers of actuators are for example ZPA Pečky, Regada Prešov, Auma, Schiebel, Flowserve. Valves are delivered with weld ends or flanges . Control valves RV 70x have the packing set of “LIVE LOADING” type. Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is pressure balanced, with multi-step throttling system, designed to be cavitation and noise free. Control valves RV 702 with extended outlet have multi-step throttling system (with orifice plate) designed to eliminate high differential pressures. Valve has pressure balanced throttling system, which assures low noise, low wearing during big pressure drop operation. 1.1 Description 1. TECHNICAL DESCRIPTION AND VALVE FUNCTION The instructions for installation and maintenance of valves RV 701, RV 702 (further in text only RV 70x) are binding for users to ensure proper function of valves. The user must keep the rules said here while installation, operation and maintenance. Technical details of individual type are specified in catalogue data sheets. If the usage of the valves is different from mentioned herein, the guarantee terms are not valid any more. RV 701 RV 702 PM - 077/20/04/GB LDM, spol. s r.o. Czech Republic ® CONTROL VALVES PM - 077/20/04/GB_RV 70x 1/13 Possible impurities affect the quality and reliability of the control and can reduce the service life of the valve. INSTRUCTION FOR INSTALLATION AND MAINTENANCE DN, Type Recommended maximum mesh size DN 25, Kvs 0.16 DN 25-65 DN 80-200 DN 250 0,25 mm 0,6 mm 1,0 mm 1,6 mm For reliable function of the valves, the producer recommends to install the filter of mechanical impurities. Installation of the filter is necessary for valve with micro-throttling system (Kvs 0.16). Recommended strainer dimmensions:

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Page 1: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Control valves RV 70x can have linear plug or equal percentage plug. It is especially designed for industrial applications, such as heating plants, power plants or control of technologic processes.

1.2 Aplication

Used actuators allow 3-point controlling or controlling by signal 0(4)-20mA or 0-10V. They can be equipped with the signalization of end positions and transmitter of position.

The valves can be actuated with electric actuators. Producers of actuators are for example ZPA Pečky, Regada Prešov, Auma, Schiebel, Flowserve.

Valves are delivered with weld ends or flanges .Control valves RV 70x have the packing set of “LIVE LOADING” type.

Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is pressure balanced, with multi-step throttling system, designed to be cavitation and noise free. Control valves RV 702 with extended outlet have multi-step throttling system (with orifice plate) designed to eliminate high differential pressures. Valve has pressure balanced throttling system, which assures low noise, low wearing during big pressure drop operation.

1.1 Description

1. TECHNICAL DESCRIPTION AND VALVE FUNCTION

The instructions for installation and maintenance of valves RV 701, RV 702 (further in text only RV 70x) are binding for users to ensure proper function of valves. The user must keep the rules said here while installation, operation and maintenance. Technical details of individual type are specified in catalogue data sheets. If the usage of the valves is different from mentioned herein, the guarantee terms are not valid any more.

RV 701 RV 702

PM - 077/20/04/GB

LDM, spol. s r.o.Czech Republic

®

CONTROL VALVES

PM - 077/20/04/GB_RV 70x 1/13

Possible impurities affect the quality and reliability of the control and can reduce the service life of the valve.

INSTRUCTION FOR INSTALLATION AND MAINTENANCE

DN, Type Recommended maximum mesh size

DN 25, Kvs 0.16

DN 25-65

DN 80-200

DN 250

0,25 mm

0,6 mm

1,0 mm

1,6 mm

For reliable function of the valves, the producer recommends to install the filter of mechanical impurities. Installation of the filter is necessary for valve with micro-throttling system (Kvs 0.16).

Recommended strainer dimmensions:

Page 2: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

1.3 Technical data

Series

Type of valve

Nominal pressure PN

Nominal diameter DN

Control valve, one seat, straigh-way, pressure balance plug

RV 701

DN 25 - 250

3)Seat material

Cast steel

1)PN 16, 25, 40, 63,100,160, 250, 320, 400

Weld ends PN 16-400

Control system

Packing set

Flanges PN16-400

LeakageFlow characteristic

4)Plug: perforated, contoured, labyrinth , seat (cage)

One - four-step pressure reduction

Graphite - Live Loading

Linear, equal-percentage

Acc. to ČSN 1092-1(2018)

Acc. to EN 1349 (2010) Class III, execution with higher tightness-Class IV, V

Acc. to ČSN 13 1075 (1991), ČSN EN 12 627 (2018)

3)Plug material

1) For material 1.0619 DN 80 - 250 max. PN 320

4) Order Valve with labyrinth must be consulted with the manufacturer

1.4006+Stellit6

1.4028+hardened

1.4006+Stellit6

1.4006+Stellit6

1.4903+Stellit6

1.4903+Stellit6

2)Operating temperature (from -10°C to...)Body material (including weld ends)

400°C 500°C 550°C 575°C 600°C

1)1.0619

Stainless steel 1.4931

2) If a lower temperature is required, consult the manufacturer3) Weld material STELIT 6

Series

Type of valve

Nominal pressure PN

Nominal diameter DN

RV 702

Inlet DN 25 - 250, outlet DN25 - 700

3)Seat material

1.7357/1.7335

1)Inlet PN 16 - 400, outlet PN 16-400

Weld ends PN 16-400

Control system

Packing set

Flanges PN16-400

LeakageFlow characteristic

4)Plug: perforated, contoured, labyrinth , seat (cage)

One - four-step pressure reduction

Graphite - Live Loading

Linear, equal-percentage

Acc.to ČSN 1092-1(2018)

Acc.to EN 1349 (2010) Class III, execution with higher tightness-Class IV, V

Acc. to ČSN 13 1075 (1991), EN 12 627 (2018)

3)Body material

1.4006+Stellit6

1.4028+hardened

1.4006+Stellit6

1.4006+Stellit6

17023.6+hardened

17023.6+hardened

2)Operating temperature (from -10°C to...)Body material(including weld ends)/extensions

400°C 500°C 550°C 575°C 600°C1)1.0619 /1.0425

1.7379/1.7380, 1.7383

1.4931/1.4922, 1.4903

NStainless steel 1.4581

1.4581/1.4571

EN 12516-1+A1 (2019)The max. permissible operating pressure values correspond to

PM - 077/20/04/GB_RV 70x 2/13

Alloy steel 1.7357Alloy steel 1.7379

Control valve, single-seated, straight-through, with pressure-balanced plug,with extended outlet and orifice plate in extended outlet

Page 3: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Recommended max. differential pressures

RV 70x medium Dp (working)

* note: for one-step pressure reduction

Perforated plug

Contoured plug

Labyrinth

max. 3-step reduction

max. 2-step reductionmax. 4-step reduction

watersteam

water

water, steam

max. 4MPa*max. 5MPa*

max. 2MPa*

max. 20MPa

Use pressure balanced

RV 70x medium Dp (on-off function)

Pressure balancing

Without pressure balancing

III, IV

III, IV, V

watersteam

water, steam

water, steam

max. 8MPamax. 5MPa

max. 25MPa

acc. to the number of stepreduction and type of plug

class leakage

(Dp 4MPa) max

III, IV, V

1.6 Multi-step pressure reductionFor valves working with above-critical differential pressure or with pressure drop higher then recommended is useful to use two-step or more-step reduction to lower noise, ensure long service life of valve inner parts and prohibit them from cavitation.

1.5 Operating mediumValves are designed to regulate pressure and flow of liquids (RV 701), steams and gases (RV 702) without mechanical impurities. Sort of common operating medium can be water (RV 701), steam (RV 702) and other medium with no special demand on valve body material. Using for some other medium should by consulted with producer.

1.4 Differential pressures

One - step reduction Two - step reduction Three - step reductionLabyrinth -

Four - step reduction

PM - 077/20/04/GB_RV 70x 3/13

with graphite sealingPressure balancing with metal sealing

Page 4: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

PM - 077/20/04/GB_RV 70x 4/13

1.7 Application of orifice plates (RV 702)In case of above-critical flow, the producer recommends to install one or more orifice plates at the valve outlet to stream-line the process medium flow and to lower the noisiness. The concrete valve execution (No. of orifice plates) is designed according to pressure ratio and it is recommend to consult it with the producer.

2. DIRECTIONS FOR INSTALLATION AND OPERATING OF VALVE 2.1 Preparation before installation The valves are delivered from the company assembled, adjusted and tested. Before valve´s installation into pipeline you must check the data on the name-plate with data mentioned in accompanying documentation. Then check if the valve or the actuator are not damaged and dirty. Pay attention especially to inner spaces and packing surfaces of valve.The chemicals are applied during the manufacturing, to preserve the valves prior the corrosion. The protecting solution “Konkor” (oil base) is used at inner surface. The grease is applied at flange's faces or welding ends.In case, the preserving agent should contaminate the medium, it is necessary to rinse/clean the valve with suitable cleaning agent/solution.The flange's faces and welding ends must be prior the installation always degreased.

2.2 Installation of valve into pipelineThe valve must be installed in such direction, that the arrows on the valve body correspond to the process medium flow. The valves with inlet DN 15 – 150 can be installed in any position, except the position with actuator under the valve.For valves with inlet DN 200 - 250, the only possible position is with stem in vertical position and actuator on the top. Protection of actuator against the radiant heat can be necessary in case of high temperature application. As a basic provision can be made pipeline insulation, actuator turning aside from vertical position, etc.. When the valve is installed into pipeline and actuator is turned aside from vertical position then it is necessary to ensure suitable supporting of actuator.For proper function of control valve, below-mentioned instructions must be obeyed:- no excessive forces can be transfered from pipeline to valve.- the pipeline must be cleaned from dirt before valve installation. - the valve can not be installed just behind the bend. Pipeline should be straight min. 6x DN in front of the valve. For 702 RV, the length of straight outlet section shall be 20 times the outlet DN, but in all cases a minimum of 4m.- the inlet valve DN 150 until 250 must be adapted to the space above the valve, so that it was possible to use the lifting device.- it is recommended to keep clean space around the valve for easy manipulation and service.- installation itself must be done precisely.

Installation position for valves with electro- or pneumatic actuators

Installation position for valves with hand wheel

The only possible position for DN200 - 250

The only possible position for DN200 - 250

Page 5: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Dimensional sketches of valves

Control valve RV 701 - with weld ends

Control valve RV 701 - with flanges

d

H

V3

L

V2

V1

L

V1

V3

V2

d

H

ĆD

t

PM - 077/20/04/GB_RV 70x 5/13

Page 6: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Dimensional sketches of valves

Control valve RV 702 - with weld ends

Control valve RV 702 - with flanges

d

H

V3

L

V2

V1

ĆD

t

PM - 077/20/04/GB_RV 70x 6/13

Page 7: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Dimensions and weights of valves RV 700

DN V1V2 V3 H m

[mm] [mm] [mm] [mm] [kg]

PN 16 - 160

50

40

200

100

97

254

321

309

583

160

160

160

25

25

80

42

36

632

25 72 280 160 16 21

100 145 400 160 40 110

125 205 458 160 63 245

150 205 458 160 63 245

d

M16x1,5

M20x1,5

80

65

130

101

354

325

160

160

40

25

74

54

M24x1,5

(RV701 weld end)

m

[kg]

60

47

758

28

144

311

311

93

79

(RV701 flange)

DN V1V2 V3 H m

[mm] [mm] [mm] [mm] [kg]

PN 250 - 400

50

40

200

110

103

290

320

313

600

160

160

210

25

25

80

64

56

908

25 70 280 160 16 28

100 170 404 160 40 197

125 225 466 160 63 380

150 225 466 160 63 383

d

M16x1,5

M20x1,5

80

65

145

130

360

331

160

160

40

25

110

94

M24x1,5

(RV701 weld end)

m

[kg]

78

33

298

142

(RV701 flange)

250 345 675 210 100 1515

The missing data will be added at the manufacturer

Weld ends connection dimensions

acc. to ČSN 13 1075

t[mm]

t[mm]

t[mm]

2.6

3.2

2.6

2.9

2.9

3.6

DN

25

16-40 63 100 160 2501)

3201)

400t

[mm]

4

5

t[mm]

5

7

t[mm]

6

[mm]t

7.1

D[mm]

33.7

16-400

5150

6.3200

7250

8300

9 12.5350

11 14400

14 18500

18 23 ---2)

600 --- --- --- --- 610

65

80

100

125

40

3.6

4

4.5

2.9

2.6

50 3.2

3.6

4

5

5.6

7

8

10

12.5

4.5

5

5.6

7

8

10

12.5

16

18

20

20

25

6.3

7

8

10

12.5

14

18

22

25

28

32

---

8

10

12.5

14

18

20

25

32

---

---

---

10

13

14.2

16

20

23

28

35

---

---

---

11

14.2

17.5

19

23

26

32

38

---

---

---

---

48.3

60.3

76.1

88.9

114.3

139.7

168.3

219.1

273

323.9

355.6

406.4

508

6.8

20

23 ---2)700 --- --- --- --- 721---

1) For PN 320, 400 - Dimensions weld ends acc. to LDM.

2) For DN 600, 700 - Dimensions weld ends acc. to LDM.

PN

44 50Other shapes of weld ends accordingto customer requirements

70°

t

1,5

25°až 18°

Ć D

22°

R6

25°až 18°

90°

t 12<-

t 12<-

t

1,5

4 7. ..

Ć D

PM - 077/20/04/GB_RV 70x 7/13

Page 8: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

Construction lengths

Weld ends connection

Standard

EN 12982 (2011)

ANSI/ISA-75.08.05 (2016)

LDM RV 701

PN 16 - 160

(series 75)

(series 2)

PN

acc. to norm

DN

16 - 160

160

63/100/160

160 L1

[mm]

25 40 50 65 80 100 125/150 200

270 300 390 450 480 580 720 820

279 330 375 375 460 530 768 832

230 --- 300 340 380 ---

279 330 375 375 460 530 768 832

--- ---

Flanges connection

Standard

1) EN 558 (2017)

1) ANSI/ISA-75.08.05 (2016)

1) LDM RV 701

(series 105)

PN

acc. to norm

DN

16 - 160

160

160 L2

[mm]

25 40 50 65 80 100 125/150 200

260 300 350 420 450 520 680 ---

292 333 375 410 441 511 714 914

292 333 375 410 441 511 714 914

1) Flange acc. to EN 1092-1(2018)

DN125 of the same construction length as DN150

Přivařovací provedení

Typ

RV 701

Typ

PN 250 - 400

PN DN

250-400 L1

[mm]

25 40 50 65 80 100 125 150

270 384 390 508 480 580 720 720

200

820

250

990

PN2)

DN

25/40 40/80 50/100 65/125 80/150 100/200 200/... 125/250 150/300 250/500

RV 702 250-400 L3

[mm] 360 635 880 996 1015

2) Only selected combinations of input and output DN are shown in the table

Přírubové provedení

Typ

RV 701

Typ

PN DN

250-400 L2

[mm]

25 40 50 65 80 100 125 150

390 480 500 610 680 750 970 1020

200

1210

250

1430

PN

RV 702RS 702

250-400 L4

[mm]

-----

-----

PM - 077/20/04/GB_RV 70x 8/13

The missing data will be added at the manufacturer

Page 9: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

2.2.1Actuator´s connection to electric networkThese works can be done only by the experienced workers. It is necessary to keep all safety rules. It is also necessary to follow instructions for installation, operating and service of electric actuator published by producer. Transmitter of position and signalization switches are placed under the cover of actuator, in the case they are as part of the delivery.In regard of the valve being delivered assembled together with its actuator from the company, basic adjusting and setting of actuator is carried out. The valve is adjusted in closed position by torque switch (so that the valve will be really tight closed) meanwhile the switching off the actuator is adjusted in open position by limit switch. In case the actuator is dismantled from the valve body for any reason such as the valve installation into pipeline etc., it is necessary to check the setting again after the assembly possibly to carry out the complete setting of actuator again. Producer does not take over the guarantee if the damage was caused by improper setting or adjusting of the actuator. In case of need, it is possible to ask for such service from service organization of the producer.The length of the cables to actuator should be selected so that the actuator could be disassembled from the valve without any need for the cables unplugging from the actuator’s terminal board.WARNING: It's necessary to observe the mechanical stroke indicator placed at actuator's joke or directly at the electromotor, if the valve is operated (opened or closed) by hand wheel. The extra care must be taken near to OPEN and CLOSE position. Neither position nor torque switches are in function in such case and there is a danger of valve or actuator serious damage. It's strongly prohibited to use any mechanical tools (force boosters) for hand wheel operation. 2.2.2 Pneumatic actuator connectionThese work may by carried out by trained personnel only. It is necessary to follow instructions for installation, operation and maintenance of pneumatic actuators issued by the producer of the actuator. Connection of pneumatic actuator to air supply is done by plastic, copper or stainless-steel tubes, recommended dimension is 8x1 mm. The 12x1 mm tubes are recommended for the actuators with membrane

2area larger than 600 cm or in case the length of air pipeline is more than 10m.Before valve commissioning, the data, given in the actuator and positioner ID plate (especially air supply maximum pressure), should be checked/compared with given specification. If the pressure of air supply is higher, the pressure reduction valve must be used.As the valve is supplied with actuator as a complet, the basic setting is also carried out. In case the actuator was removed from the valve, it is necessary to check this setting or set the actuator once again. The producer does not take over the damage caused by wrong setting of the actutor. In case of need, the assistance of our subsidiary LDM Service can be required.In case of pressure air regulator (air supply to pneumatic actuator) fixed directly on the valve/actuator yoke, the regulator must be placed in vertical position (draincock/draincup down), see picture. If the valve mounting position is known during the valve-actuator assembly, the right position is set on the production line/during final test.

2.2.3 Checking after installationPiping system should be pressured after valve installation and then checked if there is no leak. Check the packing set tightness as well. Then check the proper function of actuator by doing a few strokes.Maximum allowed pressure for LDM „live Loading“ packing is 25 MPa. In case, the test pressure is higher, the test packing must be used.

2.2.4 Cleaning of pipeline

In case, the pipeline is cleaned by flushing, blowing out after valve installation, the following provisions must

be done: - the inner/control parts must be removed (plug, stem, seat cage)

- the hole for stem in valve cover must be blinded

Valve disassembly and also the back assembly of parts including the actuator assembly and setting must be

done by authorized organization (LDM Servis s.r.o.). If not, the warranty is no more valid.

Examples of filter/regulator position

PM - 077/20/04/GB_RV 70x 9/13

Page 10: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

PM - 077/20/04/GB_RV 70x 10/13

2.3 Operating and ServiceThe valves are equipped with graphite packing rings. The packing set is loaded with system of disc springs "LIVE LOADING". During the operation, it is necessary to maintain the gap between the flange and packing bushing in the range 0,5 - 1,5mm (pic. No.1). From the factory, the value of 0,5 mm is set. The tightening is carried out by four nuts M12. The producer recommends to check this value more often (about twice a month) after starting new packing set. Later, once a half of year is enough.The stem must not be lubricated operation.

2.3.1 Exchange of packing setIf there is a need to exchange the packing because of worse tightness, it’s recommended to ask LDM service company for technical instructions for dismantling and assembly of the "LIVE LOADING" packing or to ask them for a exchange of it.

2.3.2 Electric actuatorsElectric actuators have to be operated according to instructions given in „Actuator manual”. In case of malfunction of actuator, see the instructions or ask for professional repair man.

2.3.3 Warming-through and putting fittings out of operationWarming-through fittings:Fittings have to be filled and warmed-through by regulating the steam supply and drainage so that the trend of the temperature increase is observed, i.e. so that the increase in the temperature of fittings does not exceed the given temperature jump per minute (see the table). After the required temperature is reached, the operation of the steam piping is regulated depending on the need of the given appliance.

If the required temperature of the fitting needs to be reached faster, it is necessary to secure permanent warming-through, e.g. by means of a by-pass.

Putting fittings out of operation:If possible, the decline of the temperature of alloy steel fittings that are cooling down is to be as slow as the temperature increase in warming-through. If a faster temperature decline is detected, the decline has to be slowed down until the temperature drops to 300 °C; then the piping is let cool down without any intervention. The cooling rate does not have to be monitored in fittings made of carbon steels.

2.3.4 Thermal and acoustic insulationThe type and dimensions of the insulation are as stated in the design. Only the insulation above the cover of the fitting has to have its height adjusted to provide a free access for monitoring the compression of the packing or for tightening (see point 2.3, pic. 1).

2.4 Elimination of defects and malfunctionsIf a defect is detected on the valve (leakage, leakage of packing or bonnet sealing, etc.), it is necessary to ensure its repair immediately otherwise a permanent damage may occur to sealing surfaces and other parts exposed to effects of leaking medium. Prior to any repair work on the valve, make sure that piping system is free of pressure!

Picture No.1

0,5

-1,5

mm

NUT M12

FLANGE

BUSHING

20

min

. 40m

m

max. height of isolation

Valve Carbon material of body

Alloy material of body

DN 15-200, PN 16-200

DN 15-65, PN 160-400

DN 80-250, PN 160-400

6°C/min

5°C/min

4°C/min

3°C/min

Page 11: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

PM - 077/20/04/GB_RV 70x 11/13

Defect Possible cause Elimination of defectValve leakage - insufficient linear force of the actuator - check the function and setting of the

actuator possibly positiometer

- seizure of impurity in seat area - open and close the valve fully

- damaged sealing surfaces of the plug and seat

- tighten the graphite packing or addanother sealing ring (see 2.3)

- change the whole packing set (see 2.3.1) - requires trained personnel - replace packing and stem - reguires

trained personnel

Leakage of bonnet

Packing leakage

Leakage of body

Increased noise - exceeding of operating parameters- presence of undesirable particle in throttling system

- must be consulted with the producer- it is necessary to disassemble valve, clean the throttling system, eventually change the

damaged parts - requires trained personnel

Stem won’t move

Stem jerky movement

If the valve is in guarantee period, it is necessary to ensure authorised service for all service except tightening of graphite packing!

- it is necessary to lap plug and seat orreplace damaged parts - requires trained personnel

- sealing force of graphite packing is too low

- packing is worn or damaged

- damaged stem

- tighten screws- to change bonnet gasket - requires trained personnel

- low adherence pressure to gasket- damaged gasket

- damage caused by aggressiveness, abrasion, or erosion of media

- it si need to change of body - trained personnel required

- no supply to actuator (electric orpneumatic)

- electric actuators:check supply and feeding voltage

- pneumatic actuators:check supply and feeding pressure

- actuator control signal failure - measure the value of input controlsignal

- the defect of actuator or its accessories

- follow the instructions for actuatoror require trained personnel

- graphite packing tightened too much

- it is necessary to dismantle the valve andreplace damaged parts - trained

- seizure inside the valve due to impurities

- loosen the packing and retighten it just to ensure tightness

- insufficient actuator force - compare parametres of the product withthe real parametres - if OK, ensureresponsible service personnel

- damaged positioner - follow the instructions issued by itsproducer, possibly ensure trained service personnel

- wrong setting of end position switches - check the setting of the switches

- pneumatic and electrohydraulicactuators: hand wheel got stuck in wrong position

- adjust the hand wheel into its basic position

Valve won’t move in fullrange of its stroke

- pneumatic actuators:feeding pressure is too low

- ensure the required pressure of supply air

- pneumatic actuatorswrongly adjusted or defected positioner

- readjust the positioner acc. toinstructions issued by its producer

- impurities inside the valve - close and open the valve fully, possibly ensure trained service personnel

personnel required

Page 12: INSTRUCTION FOR INSTALLATION AND MAINTENANCE RV 701 … · Control valves RV 701 are one-seated valves designed to create a lot of combinations of controlling appliances. Valve is

PM - 077/20/04/GB_RV 70x 12/13

2.5 Spare parts Spare parts are not part of valve delivery. They must be ordered separately. For the spare parts order, following data must be written: type of a valve, nominal diameter DN, Serial valve´s number, name of a spare part.

Recommend spare parts for 3 and 5 years of operation:

Parts for 3 years of operation Additional parts for 5 years of operation *)

- packing set (stuffing box complete)- bonnet gasket- bonnet gasket-inner

- plug's guide

balanced plug's sealing – graphite rings- plug with stem (welded assembly)- seat (seat cage)

balanced plug's sealing – metal U-ring seal

- plug with stem (welded assembly)

*) It's recommended for 5-years spare parts ordering to order 2 sets for 3-years operation and 1 set of additional parts for 5-years operation.

- metal U-ring seal

- seat (seat cage)- insert

- plug's sealing rings (only for balanced plug with graphite rings sealing)- plug's wiping rings

2.6 Guarantee conditionsThe producer does not guarantee the operation and safety of the product under conditions different from data given in the catalogue data sheet. Any using of the valve under different conditions shall be consulted with the producer. Defects of the valve caused by impurities in process medium shall be considered as out of guarantee terms. The producer does not take over the guarantee if any change was made by the user without prior written consent from the producer (except the packing tightening). 2.7 Transportation and storageDuring transport and storage, the valve must not be exposed to water or placed in environment with relative humidity exceeding 90 %.With respect to used actuators, the temperature during transport and storage shall be within the range of -20 to 55°C. Weld ends must be protected with blinds (these are part of delivery) .Suitable tools/devices should be used for valve lifting during the transport and installation (e.g. lifting harness enwinded around weld ends, actuator yoke etc.). Never lift the valve by the lifting device fixed on the actuator only!

It is necessary to make sure the valve can not be damaged during transport. Special attention shall be paid to the valve stem, stroke indicator and outside accessories fixed to the actuator. If the valves are stored for more than 3 years, the producer recommends to carry out professional inspection of the valves.

2.8 Waste disposalPackaging and the valves (after their scrapping) shall be disposed off in the common way, e.g. by handing over to a specialized company for a disposal (body and metal parts - metal scrap, packaging + other non-metallic parts - communal waste).

Example of lifting device usage.

Protection againstside falling

Supporting traverse(adjustable)

Is necessary use slings protector against sharp edge.

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ADDRESS OF FACTORY

REGIONAL OFFICES

LDM SUBSIDIARIES ABROAD

LDM, spol. s r.o.Litomyšlská 1378 560 02 Česká TřebováCzech Republic tel.: +420 465 502 511 fax: +420 465 533 101 E-mail: [email protected]://www.ldmvalves.com

LDM Armaturen GmbH Wupperweg 21 D-51789 Lindlar Deutschland tel: +49 2266 440333 fax: +49 2266 440372 mobile: +49 1772960469 E-mail: [email protected]

Guarantee and after guarantee service provided.

®

LDM, spol. s r.o. reserves the right to modify or improve the designs or specifications of such products at any time without notice

LDM, spol. s r.o.Office in Ústí nad LabemLadova 2548/38400 11 Ústí nad Labem - Severní TerasaCzech Republic tel.: +420 602708257E-mail: [email protected]

LDM, spol. s r.o.Office in PraguePodolská 50147 01 Praha 4Czech Republic tel.: +420 241087360fax: +420 241087192E-mail: [email protected]

LDM, Bratislava s.r.o. Mierová 151 821 05 Bratislava Slovakia tel: +421 243415027-8 fax: +421 243415029 E-mail: [email protected] http://www.ldm.sk

LDM, Polska Sp. z o.o.ul. Bednorza 140-384 KatowicePolska

tel: +48 327305633fax: +48 327305233mobile: +48 601354999E-mail: [email protected]

LDM Bulgaria Ltd.z.k.Mladost 1bl.42, floor 12, app.571784 SofiaBulgaria

tel: +359 2 9746311fax: +359 2 8771344 mobile: +359 888925766 E-mail: [email protected]

www.ldmvalves.com

SERVICE ORGANIZATION

LDM servis, spol. s r.o. Litomyšlská 1378 560 02 Česká TřebováCzech Republic tel: +420 465502411-13 fax: +420 465531010 E-mail: [email protected]

1015

OOO "LDM Promarmatura"Jubilejniy prospekt, dom.6a, of. 601141407 KhimkiMoscow RegionRussia

tel.: +7 495 7772238fax: +7 495 7772238mobile: +7 9032254333e-mail: [email protected]

TOO “LDM”Shakirova 33/1, kab. 103100012 Karaganda Kazachstan

tel.: +7 7212566936fax: +7 7212566936mobile: +7 7017383679e-mail: [email protected]