installation instructions replacing spare parts · ea01018 replacing spare parts endress+hauser 3...

Products Solutions ServicesEA01018D/06/A2/071671333645

Installation Instructions

Replacing Spare PartsPromag 100, Promag C 400, Promag 300, 500, 500 digital

Promass 100, CNGmass, LNGmass, LPGmass, Promass 300, 500, 500 digital

Instruction is valid for the following spare part kits:

NOTICE

‣ The order number of the spare part set (on the packaging label) can differ from the product number (on the label directly on the spare part)!

‣ The order number of the relevant spare part set can be established by entering the material number of the spare part in the spare parts finder.

‣ We recommend that the Installation Instructions be kept with the packaging at all times.

Order number Device component (Content) Order number Device component (Content)

XPD0005- Kit electronics module Promass 100 (1 × electronics module complete)

71185794 Kit cover ultracompact, stainless 1.4404 (1 × cover, 1 × profile gasket)

XPD0019-Kit electronics module CNG/LNG/LPGmass Exi (1 × electronics module Exi complete) 71185795

Kit seal housing compact, Alu 1 × O-ring 113.90 × 3.53 mm, 1 × profile gasket)

71185785 Kit Ex-i barrier (1 × Barriere Ex i with terminal connection) 71185797 Kit seal housing compact, stainless

(2 × profile gasket)

71185787 Kit terminal connection for Ex-i barrier (2 × terminal connection 4pole)

71185799 Kit seal housing ultra compact, stainless (2 × profile gasket)

71185788 Kit T-DAT (1 × T-DAT-transmitter complete) 71266334Kit cover, sight glass, compact, Alu (1 × cover with screen, 1 × O-ring 113,90 × 3,53)

71185789 Kit cover compact, Alu ( 1 × cover Alu, 1 × O-ring 113.90 × 3.53 mm) 71266335 Kit cover, sight glass, compact, 1.4301

(1 × cover with screen, 1 × profile gasket)

71185790 Kit cover compact, stainless 1.4301 (1 × cover, 1 × profile gasket)

71266336 Kit cover, sight glass, compact, 1.4404 (1 × cover with screen, 1 × profile gasket)

71185792Kit cover compact, stainless 1.4404 (1 × cover, 1 × profile gasket) 71266337

Kit cover, sight glass, ultracompact, 1.4301 (1 × cover with screen, 1 × profile gasket)

71185793 Kit cover ultracompact, stainless 1.4301 (1 × cover, 1 × profile gasket) 71266338 Kit cover, sight glass, ultracompact, 1.4404

(1 × cover with screen, 1 × profile gasket)

Replacing Spare Parts EA01018

2 Endress+Hauser

Appropriate UseThe spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only. Only original spare parts supplied by Endress+Hauser shall be used with the measuring device. The verification has to be done via W@M Device Viewer, this procedure is explained below.For some devices there is an overview of the correct spare parts inside the connection compartment cover.If the spare part is listed there, the verification is no longer required.

Authorized personnel

NOTICE

The person who carries out the repair is responsible for safety during the work, the quality of work completed and safety of the device after repair.

A0022408

www.endress.com/deviceviewer

Enter the serial number (Ser. No.), search for product data and click on „spare parts“.

Display of all suitable spare parts.

Check the order number of the spare part.

Does the order number of spare part correspond to the order number in the spare part list?

= Yes, the spare part can be used.

= NO, the spare part may not be used.

=

www.endress.com/deviceviewer

2.

1.

3.

4. ?

Order code Description

Ser. No.: 12345

1.

2.

3.

4.

Approval of the measuring device Group of persons authorized to carry out repairs

without approval 1, 2, 3

with approval (e.g. IECEx) 1, 2, 3

1 = Trained customer technician

2 = Service technician authorized by Endress+Hauser

3 = Endress+Hauser (send measuring device back to manufacturer)

EA01018 Replacing Spare Parts

Endress+Hauser 3

Safety instructions • Check whether the spare part matches the identification label on

the measuring device, as explained on the first page.• The spare parts set and Installation Instructions are used to

replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only.

• Comply with national regulations governing mounting, electrical installation, commissioning, maintenance and repair procedures.

• Requirements with regard to specialized technical staff for the mounting, electrical installation, commissioning, maintenance and repair of the measuring devices:

– trained in instrument safety– familiar with the individual operation conditions of the devices– for Ex-certified measuring devices: also trained in

explosion protection• The measuring device is energized. Danger: Risk of electric

shock! Open the measuring device in a de-energized state only. • In the case of Ex-certified measuring devices: Only open in

a de-energized state (once a delay of 10 minutes has elapsed after switching off the power supply) or in environments which do not have a potentially explosive atmosphere.

• In the case of measuring devices in safety-related applications in accordance with IEC 61508 or IEC 61511:

– After repair recommission in accordance with Operating Instructions.

– Document the repair procedure.• Before removing the device: set the process in a safe condition

and purge the pipe of dangerous materials.• Hot surfaces! Risk of injury!

Before commencing work, allow the system and measuring device to cool down to a touchable temperature.

• In the case of measuring devices in custody transfer, the custody transfer status no longer applies once the lead seal has been removed.

• Follow the Operating Instructions for the device.

• Risk of damaging electronic components! Ensure you have a working environment protected from electro-static discharge.

• After removing the electronics cover, there is a risk of electric shock as shock protection is removed! Switch off the measuring device before removing internal covers.

• Modifications to the measuring device are not permitted.• Only open housing for a brief period. Avoid the penetration of

foreign bodies, moisture or contaminants.• Caution! When replacing amplifier boards, I/O boards or

submodules, ensure compatibility with existing software. The process for reading out the software revision number is described in the Operating Instructions (device functions).If the software of the board is not compatible, it should be updated using an operating software package (e.g. Field Care). In the event of functional changes, notify the plant owner/operator.

• Replace defective seal/gaskets with genuine parts from Endress+Hauser only.

• If threads are damaged or defective, the measuring device must be repaired.

• Threads (e.g. of the cover for the electronics and connection compartments) must be lubricated. Use an acid-free, non-hardening grease if an abrasion resistant dry lubricant is non-existent.

• If spacing is reduced or the dielectric strength of the measuring device cannot be guaranteed during repair work, perform a test on completion of the work (e.g. high-voltage test in accordance with the manufacturer's instructions).

• Service connector: – do not connect in potentially explosive atmospheres.– only connect to Endress+Hauser service devices.

• Observe the instructions for transporting and returning the device outlined in the Operating Instructions.

• If you have any questions, contact your Endess+Hauser service organization.


4 Endress+Hauser

Tool list

8 mm 3 mm T8, T10, T20 0.5 × 3.5 mm PH2 Side cutter

Safety symbols

A0011189-EN

DANGER!This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

A0011190-EN

WARNING!This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

A0011191-EN

CAUTION!This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

A0011192-EN

NOTICE!This symbol contains information on procedures and other facts which do not result in personal injury.

DANGER

WARNING

CAUTION

NOTICE

Symbols for certain types of information

A0011182

PermittedProcedures, processes or actions that are permitted.

A0011184

ForbiddenProcedures, processes or actions that are forbidden.

A0011193

TipIndicates additional information.

Series of steps1. 2. 3.


Endress+Hauser 5

Promag 100, Promass 100, CNGmass, LNGmass, LPGmass Connection housing sensor Aluminium

1. Replacing cover with sight glass, O-ring cover

2. Re-assembly

Re-assembly is carried out in reverse order, unless otherwise instructed.

3. Replacing cover blind, O-ring cover

4. Re-assembly


5. Disassembly display module and display module carrier

6. Re-assembly


7. Replacing T-DAT

Procede as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphic below:1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.

8. Re-assembly


1. 2.

A0024248A0024247

1. 2.

A0018094 A0018101

3.

3 mm

1.

2.

3.

3 mm

2.

1.

3.

1. 2.

A0024246

1. 2.

A0024360 A0024361

Procedure as in Chap. 1. T20

1. 2.

3.

4.

1.

2.


6 Endress+Hauser

9. Replacing electronics module, (4...20 mA HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing

NOTICE

‣ Note! When replacing the electronics do not forget to remove the T-DAT (position 1. in the graphic 1 below). The T-DAT is attached to the housing through a string and must be put back in place after reassembly. Otherwise the device data get lost. Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, Bild 1 and as in the graphics below.

10. Re-assembly


11. Replacing electronics module (Modbus RS485), seal electronics, seal housing

Procedure as in Chap. 1, graphic 1 + Chap. 5 or Chap. 3, graphic 1 and in the graphics below.

12. Re-assembly

Re-assembly is carried out in reverse order, unless otherwise instructed..

1. 2. 3. 4.

A0018123 A0020418 A0020419 A0018133

5. 6. 7.

A0018136 A0018144 A0018145

1.

2.

T10

T81.

2.

1.

2.

1.

2.

1.

2.

T20

5,5 Nm

(4.1 lbf ft)

1. 2. 3. 4.

A0018117 A0024249 A0018144 A0018145

T10

0.5 × 3.5

2.

1.

T10

T81.

2.

1.

2.

T20

5,5 Nm

(4.1 lbf ft)


Endress+Hauser 7

Connection housing stainless steel compact and connection housing ultracompact

13. Replacing cover with sight glass, profile gasket for cover

14. Re-assembly


NOTICE

‣ The material property 1.4404-316L is encraved inside the cover. If this information is missing, the material property is 1.4301-304.

15. Replacing cover blind, gasket for cover

16. Re-assembly


NOTICE


17. Replacing the T-DAT

Procedure as in Chap. 1, graphic 1 or as in Chap. 3, graphic 1 and as in the graphics below: 1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.

18. Re-assembly


1. 2.

A0024250A0024252

3. 4.

A0024253A0024254

1.

2.

8 mm

4 Nm

(3 lbf ft)

1.

2.

1. 2.

A0018148A0018157

1. 2.

A0024366 A0024367

8 mm

1.

2.

1.

2.

3.

4.


8 Endress+Hauser

19. Replacing electronics module (4...20 mA HART, EtherNet/IP, Profibus DP, PROFINET), O-ring electronics module, seal housing

NOTICE

‣ When replacing the electronics do not forget to remove the T-DAT (position 1 in the graphic 1 below).The T-DAT is attached to the‣ housing through a string and must be put back in place after reassembly. Otherwise the device data get lost!‣ Procedure as in Chap. 1, graphic 1 + Chap. 5 or as in Chap. 3, graphic 1 and as in the graphics below.

20. Re-assembly


21. Replacing electroncs module (Modbus RS485), seal electronics, seal housing

Procedure as in Chap. 1, graphic 1 or as in Chap. 3,graphic 1 and in the graphic below.

22. Re-assembly


1. 2. 3. 4.

A0024370 A0024368 A0020419 A0024369

5. 6.

A0020478 A0018145

1.

2.

T10

T81.

2.

1.

2.

T10

1.2.

1.

2.

T20

5,5 Nm

(4.1 lbf ft)

1. 2. 3. 4.

A0024362 A0024363 A0020478 A0018145

0.5 × 3.5

T10

1.

2.

T10

0,8 Nm

(0.6 lbf ft)

2.

1.

1.

2.

T20

5,5 Nm

(4.1 lbf ft)


Endress+Hauser 9

23. Replacing Ex i-barrier and terminal connection

A0016922

Safety Barrier Promass 100 with terminals

1 Non-hazardous area and Zone 2/Div. 2

2 Intrinsically safe area

A

Safe area

1L+

2L

2726B A

Powersupply24VDC

ModbusRS485

1020 7262

L+L B A

Powersupply

ModbusRS485

Hazardous area

Safety BarrierPromass 100

Power

Communication

Lift panel forbus termination

1

2

A


10 Endress+Hauser

Promag C 400

24. Safe of the device data

NOTICE

‣ A.) Read out the parameter via Display and note them down and load them into the new electronics after replacement or B. ) Read out the parameter from T-DAT, via webbrowser parameterdownload-function: Datamanagement /Device Configuration /Load from device, save the .xml file on the PC, load the parameter into the new electronics via function "Load to device".

25. Opening Transmitter

26. Replacing T-DAT

Procedure as in Chap. 25 and in the graphics below.

1. Cut the cable tie, 2. remove the T-DAT, 3. plug in the new T-DAT, 4. save it wiht cable tie.

27. Re-assembly


1. 2. 3.

A0017907 A0017908 A0021991

4.

A0022642

ESCESC

+

–

Ph2 1.2.

3.

PUSHTO

REMOVE

PUSHTO

REMOVE

1. 2.

A0022003 A0024430

PUSHTO

REMOVE

2.

1.

3.

4.


Endress+Hauser 11

Promag, Promass 300, 500Aluminiumhousing non Ex replacing T-DAT

28. Safe of the device data

HINWEIS


29. Opening transmitter without display module

30. Opening transmitter with display module

31. Replacing T-DAT

1.

A0030342

2.

3 mm1.

3.

icht unter

Spannung öffnen

Do not open w

hen

energizedsous tension

Power

Ne pas ouvrir

N

I/O

Nic

ht

unte

r

ar

e

öffnen

2.5 Nm (1.8 lbf ft)

1. 2.

A0031040 A0031375

2.

Nic

ht

unte

r

ar

e

öffnen

+

E

ESC

ESC

–

Nic

ht

unte

r

ar

e

öffnen

+

E

ES

CE

SC

–

+

E

ESCESC

–

1.3 mm

3.

4.

3.

Nic

ht

unte

r

ar

e

öffnen

Nicht unter

Spannung öffnen

Nicht unter

Spannung öffnen

Do not open w

hen

energized

Do not open w

hen

energized

Ne pas ouvrir

sous tension

Ne pas ouvrir

sous tension

Power

I/OI/O

+

E

ESCE

SC

–

1. 2.

A0031145

Procedure as in Chap. 29 or Chap. 30.


12 Endress+Hauser

Aluminiumhousing Ex

32. Replacing T-DAT

33. Re-assembly


Promag, Promass 500 digital

Aluminiumhousing non Ex and Ex and Polycarbonathousing non Ex and Ex

34. Save of the device data

NOTICE


35. Replacing T-DAT

36. Re-assembly


1. 2. 3.

A0031148 A0031165

Procedure as in Chap. 30.

1. 2.

A0029767 A0031166

1.

2.

T20

-+

-

ESCESC


Endress+Hauser 13

Promag, Promass 500 digitalSensor junction housing ultracompact hygienic stainless

37. Replacing cover, profile gasket for cover

NOTICE


38. Re-assembly


Promass 500 digitalSensor junction housing ultracompact hygienic stainless

39. Replacing interface gasket

40. Re-assembly


1. 2.

A0018148 A0018157

8 mm

1.

2.

1. 2. 3.

A0024250A0030303 A0030389

4. 5.

A0020478A0018145

1.

2.

8 mm

4 Nm

(3 lbf ft)

3.

3 (0.12)1.

2.

4.

1.

T10

3.4.

2.

5.

1.

2.

T20

5,5 Nm

(4.1 lbf ft)

installation instructions replacing spare parts · ea01018 replacing spare parts endress+hauser 3...

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