innovative solution for excellent extrusion · • high extrusion quality ... • hollow motor...

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High torque output Low power consumption Direct Drive High Extrusion Quality Compact Design Quiet Operation No water cooling Integrated thrust bearing Hollow motor shaft Innovative Solution for excellent EXTRUSION WITH SQME EXTRUDER - INJECTION - BLOW MOULDING MOTOR TORQUE Catalogue 2016 1EN

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• High torque output• Low power consumption• Direct Drive• High Extrusion Quality• Compact Design• Quiet Operation• No water cooling• Integrated thrust bearing• Hollow motor shaft

Innovative Solutionfor excellent EXTRUSIONWITH SQMEEXTRUDER - INJECTION - BLOW MOULDING

MOTORTORQUE

Cata

logue

2016

1EN

SQME Synchronous Torque Motor

SQME is permanent magnet brushless motor, working after a patented motor principle, suitable for low speed and high torque applications. SQME has unusual high pole number 66, 88 or 110, which is achieved by a magnetic principle. ( Europen Patent No: EP0910154 )

Patented and most e�cient Direct Drive Extrusion Motor Patent Nr: EP 0910154

This new patented motor principle brings many advantages:• Direct drive; no more gearbox • No more maintenance and no more typical gearbox problems• Very high pole servo motor o�ers excellent dynamic performance due to the accurate speed regulation. The result is high extrusion quality.• SQME has highest torque density and has very compact design.• Silent operation• SQME has “Ultra Premium” e�ciency and helps to save very high energy. The reason is simple. The motor winding has no e�ect on the pole number of the motor. The windings of SQME has 6 to 10 poles, where the motor has 66, 88 or 110 poles. In this way SQME has very low cupper losses and very high e�ciency.

Technical Speci�cations:

Bearings

• Torque range Up to 10.000 Nm• Nominal Speed 20-400 rpm for SQME100, SQME132 20-200 rpm for SQME160, SQME200, SQME315• Rated voltage 380, 400, 480 up to 690 VAC supply voltage• Cooling IC 410 – water cooling is not needed• Shaft heights 100, 132, 160, 200 and 315 mm• Degree of protection IP 54• Thermal protection PT100 or KTY and PTC• Shaft Hollow shaft (Customized interfaces available on request)• Thrust bearing SKF xxxx• Feedback sensor EnDat Encoder as standard (SinCos and Resolver option)

Motor CodeSQME 100SQME 132SQME 160SQME 200SQME 315

6310-ZZ3214-Z2-C06316-Z2-C06320-Z2-C06228-Z2-C0

6209-ZZ6214-Z2-C06316-Z2-C06320-Z2-C06226-Z2-C0

29412-E129412-E129416-E129420-E129432-E1

Drive End Bearing Non Drive Bearing Thurst Bearing

The data is valid for 400 V supply voltage. Please contact EMF for other torque, speed and voltage levels.

SQME 100-140

SQME 100-200

SQME 100-240

SQME 132-140

SQME 132-200

SQME 132-240

SQME 160-200

SQME 160-300

SQME 160-400

SQME 160-500

SQME 200-300

SQME 200-400

SQME 200-500

SQME 200-600

SQME 200-700

SQME 200-800

SQME 315-500

SQME 315-700

SQME 315-900

66

66

66

66

66

66

66

66

66

66

88

88

88

88

88

88

110

110

110

1,472,263,083,482,093,354,184,522,303,774,905,242,624,615,505,863,746,587,858,384,487,909,42

10,053,745,087,239,215,617,619,97

11,947,48

10,1612,4914,669,35

12,6914,6716,8210,0412,0416,0218,0113,3916,0520,5821,9915,9819,1627,3328,2719,1823,0432,2034,1422,3826,8136,6039,7925,5830,8939,7445,0334,4544,5058,1259,6946,5560,7375,3979,5854,9769,1187,9696,34

10020030040010020030040010020030040010020030040010020030040010020030040070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

10015020070

100150200

1401089883

200160133108220180156125250220175140357314250200428377300240510485460440765727635570

1020970795700

12751212934803

137011501020860

18271533131010502180183017401350261722002050163030532560233019003490295025302150470042503700285063505800480038007500660056004600

5511016522055

11016522055

11016522055

11016522055

11016522055

110165220395583

110395583

110395583

110395583

1105173

1101475173

1101475173

1101475173

1101475173

1101475173

1101476492

1381836492

1381836492

138183

35,020,414,611,935,119,815,112,335,520,516,412,934,719,114,611,935,019,514,311,734,218,814,011,749,535,924,919,549,435,025,920,246,636,326,822,449,036,728,222,445,735,425,121,344,635,924,721,945,435,923,820,745,637,324,721,243,633,724,519,344,233,127,822,354,740,531,123,450,438,729,124,249,739,824,924,9

4,05,36,77,05,78,18,88,86,28,89,59,77,2

11,512,011,810,216,117,517,112,520,121,420,510,313,518,522,615,520,824,528,221,926,729,731,226,033,033,135,830,032,540,640,341,042,753,048,048,051,073,065,157,459,083,077,070,076,095,298,579,089,091,096,386,0

105,0119,0122,0126,0150,0165,0157,0151,0166,0225,0185,0

86909293889193948893949482879092859091928691929290929394919395959193949591949596929395969294959693959596939495969395969793969797959596969596979795969697

0.036692

0.051189

0.060847

0.166800

0.230455

0.272891

0.456095

0.669536

0.876796

1.100037

1.474654

2.046779

2.389074

2.846651

3.398674

3.851964

24,62503

33,53582

42,44662

67,4

85,2

97,0

160

190

210

258

335

412

489

562

672

781

890

1000

1110

2115

2650

3180

Motor Code Pole Number Pn (kW) nnom (rpm) Mn (Nm) fn (Hz) kt In (A) E�iciency (%) J (kgm2W (kg) No

brake fitted

EMF customise SQME motors according to customer’s needs. The motors are optimized per torque and speed requirements.

SQM200-800 Performance Diagrams

SQME Dimensions

For further performance diagrams please contact [email protected]

There are 2D drawings and 3D softcopies of every SQME Motor available.Please contact [email protected]

!!

Applications with SQMEMedical hose, Edge pro�le, Cartilaginous hose, Cable, Bin liner, Carpet yarn, Cable co-extrudesPlastic rope, Disposable Plastic Table Cloth, Floropolimer cable (high temp. Resistant cable)Pro�le extruder, Bottle extruder, Film extruder, Injection moulding pressing the row material into the screw

The obove mentioned savings are theoretical values. In all applications the measured energy saving is about 20 %.The reason for this fact is that, the e�ciency of SQME is almost constant over the torque and speed range.

Comparison of energy cost saving and e�ciency

!!

SQM Torque motor 50%M

Standard Torque motor 60%M

AC-Geared motor 60%M

SQM Torque motor 75%M

Standard Torque motor 80%M

AC-Geared motor 80%M

SQM Torque motor 100%M

Standard Torque motor 100%M

AC-Geared motor 100%M

We have moved to our new factory.

[email protected]

TurkeyEMF Motor A.Ş.

GermanyEMF 97 GmbH

Horchheimer StraBe 74-78D 67547 Worms

T. +49 6241 935 210F. +49 6241 935 215

Ramazanoğlu Mah. Sanayi Cad. No:9TR 34906 İstanbul - Pendik / Türkiye

T. +90 216 595 19 00F. +90 216 595 19 01

www.emfmotor.com

Rev.

11.2

015

1st Machine and Accessories ManufacturingTechnologies R&D Project MarketIndustrialist Category 2012Grand Prize

Istanbul Chamber of IndustryEnergy E�cient ProductJury Honourable Mention 2011