innovative solution for excellent extrusion · • high extrusion quality ... • hollow motor...
TRANSCRIPT
• High torque output• Low power consumption• Direct Drive• High Extrusion Quality• Compact Design• Quiet Operation• No water cooling• Integrated thrust bearing• Hollow motor shaft
Innovative Solutionfor excellent EXTRUSIONWITH SQMEEXTRUDER - INJECTION - BLOW MOULDING
MOTORTORQUE
Cata
logue
2016
1EN
SQME Synchronous Torque Motor
SQME is permanent magnet brushless motor, working after a patented motor principle, suitable for low speed and high torque applications. SQME has unusual high pole number 66, 88 or 110, which is achieved by a magnetic principle. ( Europen Patent No: EP0910154 )
Patented and most e�cient Direct Drive Extrusion Motor Patent Nr: EP 0910154
This new patented motor principle brings many advantages:• Direct drive; no more gearbox • No more maintenance and no more typical gearbox problems• Very high pole servo motor o�ers excellent dynamic performance due to the accurate speed regulation. The result is high extrusion quality.• SQME has highest torque density and has very compact design.• Silent operation• SQME has “Ultra Premium” e�ciency and helps to save very high energy. The reason is simple. The motor winding has no e�ect on the pole number of the motor. The windings of SQME has 6 to 10 poles, where the motor has 66, 88 or 110 poles. In this way SQME has very low cupper losses and very high e�ciency.
Technical Speci�cations:
Bearings
• Torque range Up to 10.000 Nm• Nominal Speed 20-400 rpm for SQME100, SQME132 20-200 rpm for SQME160, SQME200, SQME315• Rated voltage 380, 400, 480 up to 690 VAC supply voltage• Cooling IC 410 – water cooling is not needed• Shaft heights 100, 132, 160, 200 and 315 mm• Degree of protection IP 54• Thermal protection PT100 or KTY and PTC• Shaft Hollow shaft (Customized interfaces available on request)• Thrust bearing SKF xxxx• Feedback sensor EnDat Encoder as standard (SinCos and Resolver option)
Motor CodeSQME 100SQME 132SQME 160SQME 200SQME 315
6310-ZZ3214-Z2-C06316-Z2-C06320-Z2-C06228-Z2-C0
6209-ZZ6214-Z2-C06316-Z2-C06320-Z2-C06226-Z2-C0
29412-E129412-E129416-E129420-E129432-E1
Drive End Bearing Non Drive Bearing Thurst Bearing
The data is valid for 400 V supply voltage. Please contact EMF for other torque, speed and voltage levels.
SQME 100-140
SQME 100-200
SQME 100-240
SQME 132-140
SQME 132-200
SQME 132-240
SQME 160-200
SQME 160-300
SQME 160-400
SQME 160-500
SQME 200-300
SQME 200-400
SQME 200-500
SQME 200-600
SQME 200-700
SQME 200-800
SQME 315-500
SQME 315-700
SQME 315-900
66
66
66
66
66
66
66
66
66
66
88
88
88
88
88
88
110
110
110
1,472,263,083,482,093,354,184,522,303,774,905,242,624,615,505,863,746,587,858,384,487,909,42
10,053,745,087,239,215,617,619,97
11,947,48
10,1612,4914,669,35
12,6914,6716,8210,0412,0416,0218,0113,3916,0520,5821,9915,9819,1627,3328,2719,1823,0432,2034,1422,3826,8136,6039,7925,5830,8939,7445,0334,4544,5058,1259,6946,5560,7375,3979,5854,9769,1187,9696,34
10020030040010020030040010020030040010020030040010020030040010020030040070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
10015020070
100150200
1401089883
200160133108220180156125250220175140357314250200428377300240510485460440765727635570
1020970795700
12751212934803
137011501020860
18271533131010502180183017401350261722002050163030532560233019003490295025302150470042503700285063505800480038007500660056004600
5511016522055
11016522055
11016522055
11016522055
11016522055
110165220395583
110395583
110395583
110395583
1105173
1101475173
1101475173
1101475173
1101475173
1101475173
1101476492
1381836492
1381836492
138183
35,020,414,611,935,119,815,112,335,520,516,412,934,719,114,611,935,019,514,311,734,218,814,011,749,535,924,919,549,435,025,920,246,636,326,822,449,036,728,222,445,735,425,121,344,635,924,721,945,435,923,820,745,637,324,721,243,633,724,519,344,233,127,822,354,740,531,123,450,438,729,124,249,739,824,924,9
4,05,36,77,05,78,18,88,86,28,89,59,77,2
11,512,011,810,216,117,517,112,520,121,420,510,313,518,522,615,520,824,528,221,926,729,731,226,033,033,135,830,032,540,640,341,042,753,048,048,051,073,065,157,459,083,077,070,076,095,298,579,089,091,096,386,0
105,0119,0122,0126,0150,0165,0157,0151,0166,0225,0185,0
86909293889193948893949482879092859091928691929290929394919395959193949591949596929395969294959693959596939495969395969793969797959596969596979795969697
0.036692
0.051189
0.060847
0.166800
0.230455
0.272891
0.456095
0.669536
0.876796
1.100037
1.474654
2.046779
2.389074
2.846651
3.398674
3.851964
24,62503
33,53582
42,44662
67,4
85,2
97,0
160
190
210
258
335
412
489
562
672
781
890
1000
1110
2115
2650
3180
Motor Code Pole Number Pn (kW) nnom (rpm) Mn (Nm) fn (Hz) kt In (A) E�iciency (%) J (kgm2W (kg) No
brake fitted
EMF customise SQME motors according to customer’s needs. The motors are optimized per torque and speed requirements.
SQM200-800 Performance Diagrams
SQME Dimensions
For further performance diagrams please contact [email protected]
There are 2D drawings and 3D softcopies of every SQME Motor available.Please contact [email protected]
!!
Applications with SQMEMedical hose, Edge pro�le, Cartilaginous hose, Cable, Bin liner, Carpet yarn, Cable co-extrudesPlastic rope, Disposable Plastic Table Cloth, Floropolimer cable (high temp. Resistant cable)Pro�le extruder, Bottle extruder, Film extruder, Injection moulding pressing the row material into the screw
The obove mentioned savings are theoretical values. In all applications the measured energy saving is about 20 %.The reason for this fact is that, the e�ciency of SQME is almost constant over the torque and speed range.
Comparison of energy cost saving and e�ciency
!!
SQM Torque motor 50%M
Standard Torque motor 60%M
AC-Geared motor 60%M
SQM Torque motor 75%M
Standard Torque motor 80%M
AC-Geared motor 80%M
SQM Torque motor 100%M
Standard Torque motor 100%M
AC-Geared motor 100%M
We have moved to our new factory.
TurkeyEMF Motor A.Ş.
GermanyEMF 97 GmbH
Horchheimer StraBe 74-78D 67547 Worms
T. +49 6241 935 210F. +49 6241 935 215
Ramazanoğlu Mah. Sanayi Cad. No:9TR 34906 İstanbul - Pendik / Türkiye
T. +90 216 595 19 00F. +90 216 595 19 01
www.emfmotor.com
Rev.
11.2
015
1st Machine and Accessories ManufacturingTechnologies R&D Project MarketIndustrialist Category 2012Grand Prize
Istanbul Chamber of IndustryEnergy E�cient ProductJury Honourable Mention 2011