innovative labor procurement
TRANSCRIPT
Blending a Contingent and Contract
Workforce
Innovative Labor
Procurement:
BD Biosciences
Jim Macon
Logistics Manager
Canon Business Process Services
Jack LoshRegional Account Manager
Ted ArdeleanDirector, R&D Marketing
sig.org/summit
Innovat ive Talent Procurement – Blending Cont ingent and
Outsourced Serv ices Jim Macon – Logistics Manager BD Biosciences
Jack Losh – Canon Business Process Services
Ted Ardelean - Canon Business Process Services
March 14, 2017
Jim Macon
Global Logistics Manager
Ted Ardelean
Director, R&D Marketing
Canon Business Process Services
3
Presented by
Jack Losh
Regional Account Manager
Canon Business Process Services
Agenda
2 The Gap Between Temp and Outsourced Service
1 The Logistics Talent Situation
4 Results and Lessons Learned
3 The Innovation - Blending Temp and Outsource Models
4
5
About Becton Dickinson & Co.
BD Worldwide Segments
BD MedicalDiabetes Care
Medication Management Solutions
Medication & Procedural Solutions
Pharmaceutical Systems
BD Life SciencesBiosciences
Diagnostic Systems
Preanalytical Systems
S e r v i c e
d e l i v e r y
• On-site, Off-site, Off-
shore processing
centers
• Six-sigma process
excellence
methodology
• Customized,
supplementing client
technology with
CBPS technology
S e r v i c e s
• BPO: AP, Claims
Process, Auto Fin, Cr
Card processing,
Legal coding
• DPO: Imaging,
Records Management,
Print, Mail
• Office Services:
Reception, hospitality,
A/V, Admin Services
• Discovery: Physical,
digital, consulting,
technology
• Workforce: Material
Handling, Logistics,
Administrative, Light
Industrial
S u b s i d i a r y o f
C a n o n U . S . A . ,
a C a n o n G r o u p
C o m p a n y
4 , 5 0 0 p e o p l e I AO P To p 1 0 0
G l o b a l
O u t s o u r c i n g
L e a d e r 2 0 0 7 t o
2 0 1 6
7
About Canon Business Process Services, Inc.
BPO Business Process OutsourcingDPO Document Process Outsourcing
8
Gett ing to know you
How many here have a contingent workforce program?
Approximately what % of your total workforce are temp workers sourced
through agencies?
How many have asked: Is there a another source way of getting non-
employee talent?
9
The prob lems and the dr i vers lead ing to the search fo r a be t te r so lu t ion
fo r work fo rce needs… f rom the Log is t i cs Manager ’s po in t o f v iew
Temp
• Internal customers (Engineers, Scientists) not completely satisfied with Logistics
service level.
• Lacking visibility into chain of custody for high value assets
• Needed high reliability, 99%+ service level in chain of custody for high value assets (e.g. $80K items)
• Losing best, most productive, Temp workers at 18 months
• Significant management time spent on just putting people to work
• Unexpected absence (sick, PTO) put daily production at risk and consumed management time
• Two weeks to 1 month to gage the quality and fit of Temp associates
• Time spent reviewing resumes, interviewing, on-boarding, training, administrative
• Less time to plan and focus on strategic logistical matters
1 The Logistics Talent Situation
10
1 The Logistics Talent Situation
• Logistics Talent
• Manufacturing Floor
• Warehouse
• Packaging
• International Shipping
• Shipping & Receiving Talent
• Mail and parcel
• Shipping
• Receiving
• Local inter-plant transport /
distribution
Employees
and
Temp
Talent Model
• Temp staff released at 18 months – lost
knowledge, productivity and investment
• Employees and Temp workers
• Production at risk
• No guaranteed 100% staffing
• Variable demand with peaks and troughs
• Costs high(er) – over-time, lower
productivity
• Lacking ability to implement best
practices or process excellence
Situation
Before
Employees
Temp
Logistics Organization James Macon
Logistics Manager
Shipping Supervisor Global Trade SpecialistStockroom and Inbound Receiving
Supervisor
Domestic Reagent Shipments Export ComplianceInbound receiving: Instrument raw
materials and perishable product
Direct to Customers HTS codes Inventory Analysts
International Reagent ShipmentsClassify instrument components, options,
and modules
Cycle Counting and raw material inventory
reconciliation
RDC replenishment orders Track and expedite imports Kan Ban Coordinators
Domestic Instrument and Spare Part
ShipmentsMonitor sanctioned Parties List Material Controllers
International Instrument and Spare Part
ShipmentsPrepare and file shipment declarations RGA Coordinator
Packaging MRB Coordinator
Export Specialists/GTS Compliance/AES
FilingsService Logistics Coordinator
Cycle Counting and FG inventory
reconciliationMail and Parcel Distribution
Inter-Plant Transportation
1 The Logistics Talent Situation
Employees
Temp
Outsourced
12
The Object ives… take the best f rom Temp and Outsource Models
Temp
Improve business processes - professional management of operations, visibility, metrics
Increase internal customer service and satisfaction – survey demanded improvements
Integrate Temp and Outsource supplier talent
Stop the loss of good, productive workers upon 18 months
Free up management time for strategic work and improvements
Increase the reliability of the workforce and quality of workmanship
Achieve these without an increase in cost over current level
1 The Logistics Talent Situation
13
The process and decisions made
1 The Logistics Talent Situation
Assess S&R
Operation
Overtime
Procedures
Staffing needs
Time-motion study
Outsource S&R
to Canon
Why? Encouraged
by improvements
identified and
solutions
recommended
Observe and
compare Temp v.
Outsource model
Outsource Model:
Operational expertise
included at no additional
cost
Steady staff level
Cost competitive to Temp
and in-house
Relieved Mgmt from
recruiting and admin work
EducateHR, CFO & Program
Leaders
Why certain jobs should
be converted from Temp
to Outsourced
How do we retain the
good Temp workers
after 18 months?
How do we make Temp
and Outsource suppliers
co-exist for our
maximum benefit?
14
1 The Logistics Talent Situation
• Logistics Talent
• Manufacturing Floor
• Warehouse
• Packaging
• International Shipping
• Shipping & Receiving Talent
• Mail and parcel
• Shipping
• Receiving
• Local inter-plant transport /
distribution
Employees
and
Temps
Talent Model
Outsourced
• Vastly improved business processes and
performance
• Improved customer service and
satisfaction
• Lower costs – no over-time, higher
productivity
• QBRs & metrics
• Outsource provider expertise implements
change
Results
After
Employees
Temp
15
3 The innovation - Blending Contingent and Outsource Models
Document and maintain
client process
knowledge
Manage Experience- staff (associate)
personal improvement
plan
- Cross training (ready to
work in multiple jobs)
- Leadership ability to
teach and lead new
associates
Retain
Knowledge
Planning and
Management reviews
Cross-Training
Flexibility
Plan / Do / Check / Act
One point of
communication and
accountability
Increase Output
Performance
Clear reporting structure
for service provider
associates
Provider determines pay
rates, discipline,
selection, termination,
and growth opportunities
for its staff
Engagement activities –
maintain clear
separation between
employer and service
provider staff
Eliminate Co-
Employment Risk
Upward mobility through
training and or
certification
Long-term employment
Potential for hire by
client
Participation in company
benefit programs
Benefits for
Associates
Addres s ing wha t ’s impo r t an t f o r t he 3 pa r t i es - c l i en t , p rov ide rs , and as s oc ia tes
16
Improve &
Control
Assess &
Analyze
Design
ProcessTransition
Manage
Operations
Canon
BPO Value
Cycle
Approach
Operational Excellence
Design
Develop
Deploy
It Begins with
Collaboration
Week # Location & Facilitator Activity
Week One
Thursday – Friday
9/5/13 - 9/6/13
CBPS Regional Office
CBPS Certified Trainer
On-Boarding Course Training
Classroom
Courses 1-9 training for new employees
Week Two
Monday – Friday
9/9/13 - 9/13/13
Central Source FCRA Mailroom
CBPS Certified Trainer Implementation Manager–SME CC Process Owner
Specialized Course Training
Classroom
Courses 10-24 training for all employees
Participants complete written knowledge checks
Participants complete initial certification
Week Three
Monday – Friday
9/16/13 - 9/22/13
Central Source FCRA Mailroom
CBPS Certified Trainer Implementation Manager–SME CC Process Owner as needed
OJT Training on Production Floor
Guided Practice
Participants practice dummy documents on floor
Participants practice dummy quality checks
Participants complete full certification
Week Four
Monday – Friday
9/23/13 - 9/27/13
Central Source FCRA Mailroom
CBPS Certified Trainer Implementation Manager–SME CC Process Owner as needed
OJT Training on Production Floor
Guided Processing
Participants process live documents on floor (25% volume)
Participants process live quality checks
Participants are cross trained
Week Five
Monday – Friday
9/30/13 - 10/4/13
Central Source FCRA Mailroom
CBPS Certified Trainer Implementation Manager–SME CC Process Owner as needed
OJT Training on Production Floor
Guided Processing
Participants continue to process live documents on floor (50% volume)
Participants continue to process live quality checks
Participant final inspected and retraining if needed
Week Six
Monday – Friday
5/13/13 - 5/17/13
Central Source FCRA Mailroom CBPS Certified Trainer Implementation Manager–SME CC Process Owner as needed
Go-Live
Document Process Agents in Full Production are inspected and re-trained, if needed
Full Quality Processing Program operational
Week 7-10 Site Management Team Document Process Agents are inspected and re-trained, if needed
Implementation
&
Training
Week 1
Week 2
Week 3
Week 4
Week 5
Live Production
How an Outsource Serv ice Turns Cont ingent Talent into More Value?
3 The innovation - Blending Temp and Outsource Models
17
Process improvement examples
• Implement monthly operational reporting on 46 metrics
– Volumes, time, cost
• Implement chain of custody on all activities
• Floater pool of trained workers ensures daily production is met
• Implement enabling technologies for efficiency
– E.g. Automated notifications
• Incoming receiving – consolidated into one process end-to-end
• Warehouse move – logistical study, plan transport requirements to meet
production requirements
3 The innovation - Blending Contingent and Outsource Models
Master Production Report - 2016 YTD for
Month
DOM.
Picking
(Pieces)
DOM.
Picking
(TO's)
INTL.
Picking
(Pieces)
INTL.
Picking
(TO's)
DOM.
Packaging
(Pieces)
DOM.
Packaging
(TO's)
INTL.
Packaging
(Pieces)
INTL.
Packaging
(TO's)
Transporation
(Pickups)
Transportation
(Pieces)
Internal
Deliveries
External
Deliveries
Building
1
Jan 9,707 1,144 11,027 555 6,338 839 26,697 594 282 1,946 1,911 35 1,139
Feb 6,117 715 5,164 245 8,846 995 26,733 507 135 1,094 1,083 11 606
Mar 5,531 700 16,648 585 9,462 1,299 23,559 471 140 1,134 1,128 5 573
1st Qtr 21,355 2,559 32,839 1,385 24,646 3,133 76,989 1,572 557 4,174 4,122 51 2,318
Apr 5,726 700 13,900 558 10,608 1,414 18,432 470 140 929 928 1 521
May 5,134 552 12,490 773 9,382 1,220 23,280 466 134 966 950 16 515
Jun 2,759 337 18,164 482 11,783 1,185 19,540 417 151 1,128 1,093 5 564
2nd Qtr 13,619 1,589 44,554 1,813 31,773 3,819 61,252 1,353 425 3,023 2,971 22 1,600
Jul 2,151 332 11,827 422 5,832 697 15,992 493 150 1,160 1,160 0 572
Aug 4,629 734 18,428 568 8,032 993 15,561 478 171 1,220 1,220 0 615
Sep 1,443 230 10,928 418 21,385 2,324 17,623 528 163 1,309 1,307 2 639
3rd Qrt 8,223 1,296 41,183 1,408 35,249 4,014 49,176 1,499 484 3,689 3,687 2 1,826
Oct 1,131 134 13,748 352 25,484 2,316 23,393 531 157 1,017 1,015 2 491
Nov 1,098 163 11,967 371 24,648 2,021 20,207 448 149 1,058 1,056 2 507
Dec 1,557 202 5,902 230 21,817 2,109 21,815 451 139 817 844 2 430
4th Qtr
YTD TOTAL 46,983 5,943 150,193 5,559 163,617 17,412 252,832 5,854 1,911 13,778 13,695 81 7,172
Mo Avg 3,915 495 12,516 463 13,635 1,451 21,069 488 159 1,148 1,141 7 59818
Example: Operational Data
46 metrics – volume, cost, time, quality, performance to SLA/standard
3 The innovation - Blending Contingent and Outsource Models
… we should have metrics and cost data like
these for every activity…
CFO BD Biosciences
19
Automotive Industry
Representative JobsReceiving Inspection & Warehouse• Supervisors - Parts Control, Shipping, Parts
Inspection, Receiving
• Parts Control Lead and Technicians
• Parts Inspectors
• Precision Measurement & Analysis Inspectors
• Administrators
• Mail room clerks
• Shipping & Receiving clerks
• Fabrication• Assembly workers
• Weld station technicians
• Paint station technicians
• 3D Print Technicians
• Buyers
• Budget Control Admins – Part Time 20 hrs week
• Design Project Lead – 200 hours per year
Suspension and Design Performance• Materials Handlers
Situation
• Fabrication workload in prototype build fluctuates
significantly
• Long lead time needed from hire to productive workers
• Significant management time consumed in selecting,
training people issues
• 9 Temp agencies supplying workers
• Lost the investment in people each year
• Temp model tried for years with limited success
Action
• Adopt “Core-Flex” model – steady core + Temp
• 100 jobs – <50 core and >50 flex
Result
• One contract, staff ready and productive when needed
• Ability to meet production schedule with certainty
• Avg cost reduction approximately $14K per position per
year
• Improved safety record
• Knowledge retained with core group
3 The innovation - Blending Contingent and Outsource Models
20
• Contingent and Outsource models cost about the same. The Outsource model gives you more value
• Gained back management time
• Outsource service solves operational problems, Temp service aids short-term production
• Lower risk
• Establish an understanding between MSP and Outsource providers about worker conversion
– The relationship between MSP/Temp Provider and Outsource Provider must be healthy
– Temp workers will leave for <$1 / hr
– A plan to grow and retain worker is needed
• Temp-to-Perm– Temp Model is great for screening and assimilating workers
– Outsource providers have “Floater Pool” that achieves the same
• Establish time limit and FTE level that is optimum for Temp or Outsource Model use– 5 FTE is a good start
4 Results and Lessons Learned
Advancing Business Performance to a Higher Level
Thank [email protected]
www.cbps.canon.com
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Workshop # 3
Innovative Labor Procurement:
Blending a Contingent and Contract Workforce
Speakers:
www.sig.org/eval
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Canon Business Process Services Ted Ardelean [email protected]
Canon Business Process Services John "Jack" Losh [email protected]
BD Biosciences James Macon [email protected]