injection grouts for ancient masonry adherence study · the grout injection is a technique used for...
TRANSCRIPT
1
INJECTION GROUTS FOR ANCIENT MASONRY – ADHERENCE STUDY
André Filipe Melo de Almeida Figueiredo
Civil Engineering Department, Instituto Superior Técnico, Universidade Técnica de Lisboa, Portugal
1. Introduction
The consolidation of ancient masonry buildings has recently emerged as a need, due not only to
urban factors but also to architectural and historical ones. In fact, a great part of the memory of a city
is contained in ancient buildings and these are the ones that make it unique.
The grout injection is a technique used for the consolidation and strengthening of ancient masonry
buildings. The grout, once injected into the internal structure of the walls, enhances the cohesion of
the structure by filling in the empty spaces and small cracks in the masonry walls. Thus, the
mechanical behavior of the building is enhanced without affecting its appearance (Binda et al, 1999)
In the present work four grouts, two pre-mixed and two hydraulic lime grouts were selected with the
objective of studying the adherence to different types of substrate: ancient brick and mortar. It should
be noted that the substrates have been previously prepared to present characteristics similar to the
ancient materials used in masonry buildings.
2. Grout Requirements
The choice of grout injection depends on the characteristics of the ancient masonry. Therefore it is
important to evaluate the chemical properties of the chosen grouts in order to ensure its compatibility
with the masonry, namely with the mortar, to avoid future problems as a consequence of chemical
reactions . When choosing the pattern for injection several other factors, such as the grout fluidity,
injectability, stability, mechanical and physical properties should be taken into account (Valluzzi,
2005).
The choice of the grout to inject depends on the degradation state of the entire masonry structure as
well as on the characteristics of the ancient masonry wall that is intended to consolidate.
3. Adherence study
The accuracy of the grouts injection technique on the consolidation of ancient masonry walls
depends mainly on the adherence between the injected grout and the masonry materials. Studies
carried out prove that the final result depends more on the grout-substrate adherence properties than
on the mechanical properties of the grout (Toumbakari, 2002).
2
The bond strength is due to two mechanisms – a chemical and a mechanical one. The chemical
bond results from the reaction among the different materials in contact along the bond interface. The
chemical bond usually decreases when the slip process begins, getting close to zero . (Adami et al,
2007; Binda, et al, 1993)
On the other hand the mechanical bond depends on the substrate characteristics, above all on its
roughness and porosity and also, in a lower scale, on its retaining water capacity. The greater the
substrate porosity is, the higher the failure tensions are, thus resulting in higher bond strength values
along the interface. This mechanical strength is verified even for higher slip levels, which is an
important characteristic to be considered in structures subject to the effects of earthquakes and
differential settlements (Adami et al, 2007; Climaco 2001 ).
The bond strength between the grout and the substrate along the interface can be evaluated through
different experimental tests, presenting a wide variety of values, accordingly to the used method
(Momayez, et. al., 2004).
Studies carried out show that, in general, the highest adherence values are registered in the Slant
Shear Testn (SST), while the lowest values occur in the Pull-off Test. Some researchers indicate the
Slant-Shear test as being particularly appropriated to evaluate the bond compressive strength, as it
introduces a combined state of shear and compressive stress, which is found in a real structure
(Austin et al, 1999). In the experimental study, the specimen used to perform SST, was produced
with an angle of 30º to the vertical, according to the procedures used in previous studies (Saldanha
et al, 2012).
As concerns the adherence tests, it is equally important to analyse the type of failure mode
observed. The failure mode is called adhesive or cohesive when it occurs along the interface or
within the grout or substrate, respectively. Whereas the adhesive failures indicate the value of the
bond failure strength, the cohesive failures only indicate an inferior limit value for the same bond
strength. In fact, when the failure mode is cohesive, it depends on the strength to compression of the
weakest materials and not on the interface characteristics.
4. Experimental Program
4.1. Introduction
In the present work four grouts, two pre-mixed grouts (PM) and two hydraulic lime grouts (HL), were
selected with the objective of studying the adherence to two different types of substrate: ancient brick
and mortar. The studied grouts were characterized in fresh and hardened states with the objective of
comparing its performance. It should also be noted that the mortar used in the present experimental
study was produced in the laboratory trying to obtain similar characteristics to the mortars present in
ancient masonry buildings.
The bricks were taken from a demolished ancient building located in the center of Lisbon, and
previously prepared in order to ensure physical and mechanical characteristics similar to the original
ones.
3
4.2. Mixing procedure, tested grouts, cure conditions and test methods
The grout production was carried out using a power drill and a coupled mixer, being the assembly
fixed to a support drill column. The production of grout was made by adding water to the product,
previously placed into the mixing vessel, which was followed by homogenization of the constituents
for 3 minutes, with a power drill speed of 2700 rpm.
The water/binder ratio was set up according to the procedures included in the grouts data. Fluidity,
using the cone method, measured 10 1 seconds for the four grouts.
Table 1 shows the characteristics of the studied grouts
Table 1 –Grouts studied
Manufacturer Grout Type Designation Water/binder
ratio
Secil Martingança Hydraulic lime NHL5 HL NHL5 0.60
Lafarge Ciments Chaux Blanche NHL3.5-Z HL Lafarge 0.75
MAPEI Mape-Antique I PM MAPEI 0.38
BASF The Chemical Company Albaria Iniezione PM BASF 0.40
The test procedures used in the characterization of grout in fresh and hardened state were based on
the standards applicable to grout injection in pre-stressing cables, NP EN 445:2008, NP EN
446:2008, NP EN 447:2008 and, EN 1015, LNEC E 393, LNEC E 398, EN 12390-6, and RILEM
procedures, including Test No. I.1, Test No. I.2 and Test No. II.5.
The chosen cure conditions , T=20 2oC; Hr=100%, were adapted from the cure conditions, outlined
in NP EN 445:2008, which were intended to cementitious grouts injection.
The specimens were demolded after 48 hours.
The characterization of fresh grout was performed immediately after production (t=0min) and after 30
minutes, based on the standards applicable to grout injection, the NP EN 447:2008. According to this
standard, the grout fluidity is not expected to differ more than 20%, between time measurement t0 to
t30. During the test the grout was continuously mixed.
The characterization of the grouts in the hardened state was based on mechanical and physical
tests. This characterization was performed on prismatic (40x40x160 mm3) and cylinder (h=100mm e
Ø=50mm) specimens. The mechanical tests were preceded by ultrasound velocity tests. The
specimens were submitted to some physical tests: water absorption by capillarity, porosity and mass
and length retraction.
4
4.3. Adherence – specimens and test procedures
Regarding the compressive stress tests involving the four grouts and the two types of substrate,
mortar and ancient brick, four different specimens were used in the performance of Slant Shear and
Pull-off Tests. The amount of specimens produced, using each of the different grouts, and the
corresponding tests are presented in Table 2.
Table 2 – Specimens used in the study of adherence
Designation
Dimensions
Test
Figure
Mixed specimens
40x40x160 (mm3)
Flexure
Joint specimens
40x40x160 (mm3)
Flexure
Slant Shear specimens
40x40x160 (mm3)
Slant Shear
Concrete slabs
grout-to-brick
grout-to-mortar
30x30x10 (mm3)
Pull-off
Mixed specimens are formed by half prismatic specimens made of mortar or brick(40x40x80 mm3),
added with grout. Regarding the joint specimens, two halves formed by the same material are
separated by a layer of grout 4 mm thick. The Specimens used in Slant Shear tests were produced
with an interface defining an angle of 30º with vertical. The paving slabs contain a basis of concrete,
added with mortar or brick and a layer of grout approximately 1, 5 thick.
The mortar produced is characterized by a proportion (0,5 ; 0,5; 8) - (aerial lime ; hydraulic lime ; dry
river sand ) and a spread of 165 5 mm using the spread method. The curing of grout test specimens
was performed as follows: the samples were stored in laboratory environment at a temperature of
T=23 5oC; Hr=70 10%, from their production until 60 days of age. It was then object of physical
and mechanical assessment. Meanwhile, the physical and mechanical characteristics of the brick
were also evaluated. These tests were performed with prismatic specimens (40x40x160 mm3).
(1)
(2) (1) (2)
5
5. Results and discussion
5.1 Characterization of grouts
Fresh state
The study of fluidity was done through cone and spread methods, measured at t0 and at t30, as can
be seen in figures 1-2.
Figure 1 - Cone method Figure 2 - Spread test
Figure 1 exhibits an increase of the drainage time, when testing the fluidity through cone method,
which is bigger with grouts HL (≈12% a 15%) than with grouts PM (≈6%).Regarding grouts HL the
bigger fluidity may be due to more loss of water, as the water/binder ratio is higher than the one of
grouts PM, as well as due to the different composition of these grouts.
When comparing the two tests it was predictable that all the grouts had similar performance, which
means that as its fluidity time increases, the spread decreases. However, Figure 2 shows that PM
grouts performance is different, spread increases over time. This behavior can be explained as the
tests are meant to assess different features of fluidity. Thus, the cone method evaluates the grout
viscosity, the spread method reflects the yield strength.
It was verified that the mass density of the analyzed grouts increased slightly between the measured
times.
Hardened state
The characterization of the grouts in the hardened state was performed through flexural strength
tests, compressive strength tests, traction by splitting strenght and the coefficient of ductility,
determined by the ratio between flexural and compressive failure strengths.
The results of the tests are presented in Table 3 and Figures 3-4
10.1 10.1
10.6 10.7
11.8
11.4
11.2
11.5
9
10
11
12
NHL5 Lafarge BASF MAPEI
flu
idit
y (s
)
154 160
198 187
148 143
209 197
0
50
100
150
200
250
NHL5 Lafarge BASF MAPEI
Spre
adin
g (m
m)
t = 0 minutes
t = 30 minutes
6
Table 3 – Flexural , compressive strength and tensile splitting strenght tests
Grout
Flexural strength (MPa)
Compressive strength (MPa)
Tensile splitting strenght (Mpa)
NHL5 1.08 0.09 1.97 0.12 0.17 0.01 0.55
Lafarge 0.68 0.03 1.56 0.06 0.16 0.01 0.44
BASF 3.42 0.21 10.37 0.19 0.75 0.05 0.33
MAPEI 7.03 0.28 21.03 0.55 1.06 0.11 0.33
Figure 3 – Flexural and Compressive strength Figure 4 – Tensile spliting strenght
The results show considerable differences concerning the two types of grout, HL and PM.
When comparing, grouts PM exhibit higher tensile strength values than grouts HL. Moreover, it is
verified that the tensile strength values in grout MAPEI double the values obtained with grouts BASF.
Ductility is a property that measures the deformability capacity of a material before its failure.
It was verified that grouts BASF and MAPEI exhibit similar values concerning the coefficient of
ductility. Grouts HL present higher values, which means that it can endure, without failure, the
imposed strains.
Regarding the physical characterization, the following factors were taken into account: variation of
length and mass, water absorption capacity and porosity of each grout. Figures 5-6 present,
respectively, the mass and lenght variation of the mass and length verified in the retraction test.
Figure 5 – Mass variation Figure 6-Shrinkage
0
5
10
15
20
25
NHL5 Lafarge BASF MAPEI
Stre
ngh
t (M
Pa)
Flexural strenght Compressive strenght
0
0,2
0,4
0,6
0,8
1
1,2
1,4
NHL5 Lafarge BASF MAPEI
Stre
ngh
t (M
Pa)
Tensile splitting strenght
0
5
10
15
20
25
30
35
0 50 100 150
ΔM
ass
(x-1
)
(%
)
Time (days)
NHL5 Lafarge BASF MAPEI
0
1
2
3
4
5
6
0 50 100 150
Sh
rin
kage
(%
)
Time (days)
NHL5 Lafarge BASF MAPEI
7
It can be observed that the mass values for grouts HL decreased about 25-30% whereas for grouts
PM these values decreased between 15% and 20%. Moreover, grout MAPEI was the one, which
showed a lower value of variation concerning length and mass.
The existence of major differences are due to the fact that hydraulic limes have a higher water/binder
ratio, since to obtain more fluidity they need, comparing to pre-mixed grouts, the addition of a higher
amount of water. During the test, this water is released by evaporation, thus decreasing the mass
and the specimens’ size.
Figure 7shows water absorption by capillarity curves for studied grouts. It was possible to determine
the capillarity coefficient and asymptotic value of each grout, illustrated in Table 4.
Figure 7 – Water absorption by capillarity curves
Table 4 – Capillarity coefficients and asymptotic values
NHL5 Lafarge BASF MAPEI
Capillarity coefficient (Kg/m2.s-0,5) 0.38 0.03 0.07 0.09
Asymptotic value (Kg/m2) 82.6 81.7 67.3 47.5
The internal structure, namely the size of the voids, can be an explanatory factor for the high
capacity of water absorption in the initial part of the test. Thus the larger voids are the first ones to be
filled in.
When comparing the studied grouts, the capillarity coefficient of grout NHL5 is by far the highest one,
achieving more rapidly the saturation state, which indicates that grout NHL5, is the one who contains
larger voids. On the other hand, grout Lafarge shows the lowest capillarity value, which means a
slower absorption capacity.
Grout MAPEI presents the lowest asymptotic value of capillarity, due to the existence of a less thick
capillary network. This value is totally consistent with the porosity coefficient values and the
maximum water content, as shown in Table 5.
Grouts HL present the same asymptotic value of water absorption and the porosity coefficient values
are very similar. These values are higher than the ones presented by pre-mixed grouts, which was
0
10
20
30
40
50
60
70
80
90
0 200 400 600 800 1000 1200 1400
ΔM
/S (K
g/m
2 )
TTime (s0.5)
NHL5 Lafarge BASF MAPEI
8
expectable, considering the results of the mechanical tests, in which grouts PM have always
presented higher strength values.
Table 5 – Porosity and maximum water content
NHL5 Lafarge BASF MAPEI
Porosity (%) 50.8 53.3 43.6 32.2
Wmáx (%) 40.6 50.0 29.9 20.0
5.2. Adherence
Four different types of specimen were used to perform the following tests: flexural resistance,
compressive and traction tests, as shown in table 2. The analysis was made taking into account not
only the registered failure strength values, but also the observed type of failure mode.
The failure can be adhesive, in case it is related to a detachment along the bond interface or
cohesive when it occurs within the substrate or grout.
5.2.1. Mixed specimens
In the present test four different types of failure were analysed, two adhesive and two cohesive
failure modes.
Failure A: adhesive failure showing evident segregation of the materials, Figure 8
Failure B: adhesive failure showing partial adhesion of the materials, Figure 9
Failure C: cohesive failure within the grout, Figure 10
Failure D: cohesive failure within the substrate, Figure 11
Figure 8 – Failure A Figure 9 – Failure B Figure 10 – Failure C Figure 11 – Failure D
When the failures are type A or B, the results present a reliable value concerning the adhesion
strength along the bond interface. However, when the failures are type C or D, the values of flexural
strength are a lower limit of the interface bond strength.
This test was preceded by a measurement of the ultrasonic velocity, being the corresponding values
presented in Table 6. These values are shown in a graph, Figure 12, as well as the values
concerning ultrasonic velocity previously obtained in grout and brick specimens.
The flexural strength values, obtained through this test, can be seen in Table 7, also mentioning the
type of failure observed. Figure 13 shows the values obtained with the flexural strength tests on
brick-to-grout and mortar-to-grout specimens. These values are compared with the mortar and brick
flexural strength, previously determined.
9
Table 6 – Ultrasonic velocity – mixed specimens
Grout
Ultrasonic velocity (m/s)
Grout Brick Mortar
Average Average SD Average SD
NHL5 2000 2760 67 2640 107
Lafarge 1890 2540 39 2510 128
BASF 2430 3090 45 3020 83
MAPEI 3040 3490 78 3420 80
Table 7 – Flexural strength – mixed specimens
Grout NHL5
Grout Lafarge
Grout BASF
Grout MAPEI Flexural strength
Failure mode
Flexural strength
Failure mode
Flexural strength
Failure mode
Flexural strength
Failure mode
Average SD (MPa)
Average SD (MPa)
Average SD (MPa)
Average SD (MPa)
Brick 1.83 0.13 1B + 5C 0.47 0.05 6A 1.34 0.14 3A + 3B 2.51 0.18 3A + 3B
Mortar 0.28 0.02 6D 0.37 0.04 1B + 5D 0.37 0.02 6D 0.28 0.03 6D
Figure 12 – Ultrasonic Velocity – Mixed specimens Figure 13 – Flexural strenght – Mixed specimens
In all grout-to-mortar specimens cohesive failures occurred within the grout, which means that the
failure was always determined by the flexural strength of the mortar (0.39MPa), whose value is
inferior to the bond strength. Thus it can be concluded that the value of bond strength in these
specimens is superior to the ones obtained in the test.
Grout NHL5 is the only grout, which has a grout-to-brick flexural resistance superior to the flexural
resistance of the grout itself. This fact indicates good adhesion properties at the bond interface
NHL5-to-brick. This good adherence is confirmed by the type of failure observed during the test,
most of them being type C.
Grout Lafarge presented tensile strength values very similar, in all specimens. The adhesive failure
observed in the bond Lafarge-to-brick prove its low adhesion level and allow to conclude an
approximate value for the interface tensile strength.
0
500
1000
1500
2000
2500
3000
3500
4000
NHL5 Lafarge BASF MAPEI
Ult
raso
nic
vel
oci
ty (m
/s)
Grout Brick - grout Mortar - grout
0
1
2
3
4
5
6
7
8
9
10 Fl
exu
ral s
tre
ngh
t (M
Pa)
Grout Brick - grout Mortar - gout
NH
L5
Lafa
rge
BA
SF
MA
PE
I
Mortar
Brick Brick
10
The flexural tensile strength in the bond grout-to-brick was, in grouts PM, lower than the tensile
strength of both materials, which was an explanatory fact for the existence of adhesive failures in all
specimens used in the tests.
The results of the ultrasonic tests, previously performed, present a strong correlation regarding to
the flexural strength values.
5.2.2. Joint specimens
In the flexural strength test, using joint specimens, it was also considered the existence of four
different failure modes, as shown in figures 14 to 17. Table 8 and the graph in Figure 19 present the
values obtained in this test. The table also refers to the amount of times each failure mode occurred.
The graph in Figure 19 also includes the mortar and brick flexural strength previously determined.
Figure 14 – Failure mode A Figure 15 – Failure mode B Figure 16 – Failure mode C Figure 17 – Failure mode D
Table 8 – Flexural strength values and failure modes observed in joint specimens
Grout NHL5
Grout Lafarge
Grout BASF
Grout MAPEI
Flexural strength
(MPa)
Failure mode
Flexural strength
(MPa)
Failure mode
Flexural strength
(MPa)
Failure mode
Flexural strength
(MPa)
Failure mode
Brick 2.46 0.21 3A + 3B 1.51 0.19 2A + 4B 3.82 0.23 2A + 4C 3.46 0.29 6C
Mortar 0.25 0.03 6D 0.30 0.04 6D 0.40 0.04 6D 0.30 0.01 6D
The graph in figure 18 shows the result of the ultrasonic velocity test applied to these specimens.
Figura 18 – Ultrasonic test – joint specimens Figura 19 – Flexural test results - joint specimens
0
500
1000
1500
2000
2500
3000
3500
4000
NHL5 Lafarge BASF MAPEI
Ult
raso
nic
vel
oci
ty (m
/s)
Grout Brick - grout Mortar - grout
Mortar
0
1
2
3
4
5
6
7
8
Flex
ura
l str
en
ght (
MP
a)
Grout Brick - grout Mortar - grout
NH
L5
Lafa
rge
BA
SF
MA
PE
I
Mortar
Brick
Brick
11
In all the joint specimens with mortar substrate the failure was always cohesive within the grout, as it
had occurred with the mixed specimens. The resulting values always depended on the grout tensile
strength and, consequently, were always lower than the bond strength of the interface.
We may observe a good correlation between the ultrasonic velocity tests and the results of this test.
In the grout-to-brick based specimens, with pre-mixed grouts, the values of the tensile strength were
higher than the ones with grouts HL, accordingly to the grouts PM and HL behavior, when studied
separately.
MAPEI is the only grout that shows lower tensile strength along the grout-to-brick interface than the
tensile strength of the grout itself. In hydraulic lime grouts the tensile strength is more than the
double of the flexural strength of the grout itself, occurring in all cases, adhesive failures. Thus, these
grouts show good adhesion properties in this test.
5.2.3 Slant Shear Test
In the Slant shear test, when the failure was cohesive, it was necessary to distinguish between
cohesive failure due to shear and to crushing. It was seen that in all grout-to-mortar specimens, the
failure was always cohesive within the mortar, with crushing.
Table 9 and the graph in Figure 20 present the values of compressive strength as well as its
tangential and normal components.
Table 9 – Slant Shear test results – mortar-to-grout specimens (shear cohesive failures)
NHL5 Lafarge BASF MAPEI
Compressive strength (MPa) 0.45 0.03 0.41 0.02 0.71 0.03 0.63 0.04
Shear strength (MPa) 0.39 0.02 0.35 0.01 0.61 0.02 0.55 0.04 Normal strength (MPa) 0.23 0.02 0.20 0.01 0.35 0.01 0.32 0.02
Figure 20 –Slant Shear test results – mortar-to-grout specimens
When using grout-to-brick specimens it was verified both adhesive and cohesive failures. In this
situation, the choice was to present the results separately, in order to make clear the difference
between them.
0,0
0,1
0,2
0,3
0,4
0,5
0,6
0,7
0,8
NHL5 Lafarge BASF MAPEI
Stre
ngh
t (M
Pa)
Compressive strenght
Shear strenght along the interface
Normal strenght along the interface
12
Table 10 – Failure modes
NHL5 Lafarge BASF MAPEI
Brick 6 cohesive failures by crushing
6 adhesive failures 3 adhesive + 3 cohesive by crushing
2 adhesive+ 4 cohesive by crushing
Mortar 6 cohesive by shear 6 cohesive by shear 6 cohesive by shear 6 cohesive by shear
Table 11 – Slant Shear test results –brick-to-grout specimens (adhesive failures)
NHL5 Lafarge BASF MAPEI
Compressive strength (MPa) ------ 1.29 0.16 7.77 0.55 10.27
Shear strength (MPa) ------ 1.12 0.14 6.73 0.48 8.90
Normal strength(MPa) ------ 0.64 0.08 3.89 0.27 5.14
Table 12 –Slant Shear test results – brick-to-grout specimens (cohesive failures)
NHL5 Lafarge BASF MAPEI
Compressive strength (MPa) 2.51 0.17 ------ 7.71 0.61 10.62 1.42
Shear strength (MPa) 2.17 0.23 ------ 6.68 0.53 9.20 1.23
Normal strength(MPa) 1.25 0.14 ------ 3.85 0.31 5.31 0.71
Figure 21–Slant Shear test results: brick-to-grout specimens (adhesive failure)
Figure 22 –Slant Shear test results: brick-to-grout specimenscalda (cohesive failure)
All the NHL5-to-brick specimens experienced cohesive failure by crushing, within the grout, which
indicates a good adhesion along the interface NHL5-to-brick. On the other hand, all the Lafarge-to–
brick specimens were subjected to an adhesive failure, which means that the bond tensile strength
value was lower than the one of the grout itself.
PM grouts presented a very similar amount of adhesive and cohesive failures, showing higher tensile
strength values than the ones related to hydraulic lime grouts.
MAPEI grout is the one that presents higher mechanical strength values, obtained in previous tests,
as well as better adherence performance along the bond interface of the two materials. In this grout
the cohesive failures occurred within the brick by crushing, having been verified some adhesive
failures, too. Thus, it is deductable that the brick tensile strength value and the bond strength along
the interface are close, although lower than the tensile strength value of the grout itself.
0
2
4
6
8
10
12
Lafarge BASF MAPEI
Stre
ngh
t (M
Pa)
Compressive strenght
Shear strenght along the interface
Normal strenght along the interface
0
2
4
6
8
10
12
NHL5 BASF MAPEI
Stre
ngh
t (M
Pa)
Compressive strenght
Shear strenght along the interface
Normal strenght along the interface
13
Concerning BASF and MAPEI grouts, in relation to the two failure modes, the results of tensile
strength are much similar.
5.2.4. Pull-off
In this test it was made clear the difference between adhesive failures (A) and cohesive ones (C).
The results are presented in Table 13
Table 13 – Pull-off Test and failure modes
NHL5 Grout
Lafarge Grout
BASF Grout
MAPEI Grout Pull-off
Failure mode
Pull-off Failure mode
Pull-off Failure mode
Pull-off Failure mode Average PD
(MPa) Average PD
(MPa) Average PD
(MPa) Average PD
(MPa)
Brick 0.91 0.32 6A 1.08 0.17 4A + 2C 0.43 0.08 6A 0.52 0.19 6C
Mortar 0.11 0.04 6C 0.30 0.06 6C 0.07 0.02 6C 0.24 0.04 6C
In all mortar specimens, the failure was always cohesive within the mortar and it was achieved to low
tensile strength values. These results are probably due to the fact that the mortar was intended to
reproduce the ancient mortar, having consequently fragile tensile strength characteristics.
It was also verified that for HL grouts used in brick substrate, the tensile strength values are
practically two times more than the ones observed in PM grouts.
6. Conclusions
During the characterization process of the four grouts, it was concluded that the pre-mixed grouts
achieved higher flexural, compressive and traction strength values than the NHL5 and Lafarge
grouts.
In all adherence tests, whenever the substrate was mortar based, there were cohesive failures within
the mortar, to very low tensile strength values. As a consequence, the result obtained was always an
inferior value of the bond tensile strength.
In the flexural test performed in mixed specimens, only the NHL5 grout presented cohesive failures,
with bond strength values similar to the ones registered in the pre-mixed grouts. As it is a cohesive
failure it is possible to state that the bond strength value is higher than the one obtained in the
experimental test, which means, a good adherence between brick and NHL5 grout.
During the flexural test on joint specimens, it was verified adhesive failures in the hydraulic lime
grouts and cohesive failures in the pre-mixed grouts. This means that for the NHL5 and Lafarge
grouts this test provided approximated values of the bond tensile strength. It was also verified that
the bond strength on the brick-to-grout interface, with hydraulic lime grouts, was lower than the one
registered with pre-mixed grouts.
Analyzing the results of the Slant Shear Test, the pre-mixed grouts presented higher values of bond
strength than the hydraulic lime grouts. In this test, in all NHL5 brick-to-grout specimens, cohesive
14
failures, by crushing within the grout, were observed. Thus we can conclude that the bond tensile
strength is higher than the tensile strength of the grout itself. All mortar based substract specimens
present shear failures within the mortar, which means that the shear bond resistance between the
mortar and the grout is higher than the shear resistance of the mortar.
During the Pull-off Test the hydraulic lime grouts revealed higher traction tensile strength values,
meaning a better adherence on the grout-to-brick interface, when using NHL5 and Lafarge grouts.
In all tests which were performed with brick and Lafarge grout, this grout presented always adhesive
failures and low values of adherence. In fact, it is the one that shows the worst adherence properties.
7. References
Adami, Chryssi-Elpida; Vintzileou, Elizabeth – Interventions to historic masonries: Investigation of
the bond between stones or bricks and grouts. RILEM, 2007
Austin, S. ; Robins, P.; Pan, Y.– Shear bond testing of concrete repair. Cement and Concrete
Research, Vol. 29, N. 7, pp. 1067-1076, March 1999
Binda, L.; Baronio, G.; Mosena, C. - Strenghtening of masonries by injection technique. The Sixth
North American Masonry Conference, Philadelphia, Pennsylvania, June 1993.
Binda, L. ;Modena, C. ; Baronio, G. ; Abbaneo, S. – Repair and investigation techniques for stone
masonry walls. Constrution and Buildings Materials, vol. 11, pp 133-142, Elsevier Science, 1997.
Brás, Ana; Henriques, Fernando M. A. – The influence of the mixing procedure on the optimization
of fresh grout properties. In Materials and Structures, RILEM, 2008
Climaco, J.C.; Regan, P. E. – Evaluation of the bond strength between old and new concrete in
structural repairs. Magazine of Concrete Research, vol. 53, pp 377-390, December 2001
Momayez, A. et al. - Comparison of methods for evaluating bond strength between concrete
substrate and repair materials. In Cement and Concrete Research 35: 748-757, Elsevier, 2004
Saldanha, Rui; Júlio, Eduardo; Costa, Daniel; Santos, Pedro – Study of Modified Slant Shear
Test to obtain adhesive fractures. Structural Concrete, FEUP, October 2012
Toumbakari, Eleni-Eva – Lime-pozzolan-cement grouts and their structural effects on composite
masonry walls. Kattholieke Universiteit Leuven,2002.
M. R. Valluzzi - Requirements for the choice of mortar and grouts for consolidation of three-leaf
stone masonry walls, Workshop Repair Mortars for Historic Masonry, RILEM, (2005).
Vintzileou, E. N. ; Adami, C.-E. N. – The Bond Mechanism in Stone or Brick to Grout – The Uthors,
Journal Compilation, Blackwell II Publishing Ltd 45: 400-409, 2008