infrastructure and export markets - a user perspective

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Infrastructure and Export Markets - a User Perspective “The relationship between essential facilities and downstream markets” July 2005

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Page 1: Infrastructure and Export Markets - a User Perspective

Infrastructure and Export Markets- a User Perspective

“The relationship between essential facilities and downstream markets”

July 2005

Page 2: Infrastructure and Export Markets - a User Perspective

2

Does inadequate infrastructure investment constrain coal export potential?

Are capacity constraints in infrastructure impeding Australia's export sectors? • Two effects in coal: volume (minor) and queuing (major, but avoidable)• However, the industry is enjoying its best year ever

What is causing such constraints? • the underlying cause is lack of coordinated investment and operation due to

fragmentation of ownership and lack of alignment in coal chainsTo what extent are these constraints a product of industry structure?

• Fragmentation is necessary but not sufficient condition• Also results from risk avoidance and lack of leadership

What if anything should be done about such bottlenecks?• Commitment to demand, integrated capital plans, disciplined investment, contract

alignment, efficient pricing, plus• Demand management if queuing forms

How do we ensure timely expansion of facilities? • Must have committed demand backed by take or pay contracts• PM’s taskforce: “some lag in the response…is therefore both inevitable and desirable.

Should regulators be concerned if export infrastructure exhibits market power? • Yes: track and ports are natural monopolies and will constrain export industries and

extract economic rents if unregulated• Xstrata favours industry ownership as the best long term sustainable solution

Page 3: Infrastructure and Export Markets - a User Perspective

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Role of regulators

What role can a regulator take in ensuring efficient investment in infrastructure capacity?• Rapid and consistent port/track regulatory processes• Pragmatic scope – principally protecting the industry

against extraction of monopoly rents • Define fallback to logjams - for example, direct coal

industry investment in expansion where infrastructure providers are unwilling to do so

• Providing the role of ‘umpire’ where competing interests result in market failure (e.g. queuing at Newcastle and Dalrymple Bay)

The effects of vertical integration and vertical separation on efficient responses to infrastructure expansion demands• System not component perspective (corridors)• Require integrated capacity planning

Page 4: Infrastructure and Export Markets - a User Perspective

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Agenda

Introduction to Xstrata CoalReview of Coal Port and Rail CapacityInfrastructure modelOverview and Summary

Page 5: Infrastructure and Export Markets - a User Perspective

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Xstrata Coal Structure

Xstrata Coal NSW(XCN)Mick Buffier

Xstrata Coal QLD(XCQ)Ian Cribb

Xstrata Coal South Africa(XCSA)Peter Freyberg

Xstrata CoalPeter Coates

Chief Executive33.3 Mt- coking 7.3 Mt- thermal 26.0 Mt

19.2 Mt

21.5 Mt- coking 9.5 Mt- thermal 12.0 Mt

2004 Total Managed Production: 73.9 Mt(XCSA – Attributable production)

Page 6: Infrastructure and Export Markets - a User Perspective

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Agenda

Introduction to Xstrata CoalReview of Coal Port and Rail CapacityInfrastructure modelOverview and Summary

Page 7: Infrastructure and Export Markets - a User Perspective

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Coal Situation

Strong demand/Supply Constraints• Rapidly growing coking coal markets in China and

India• Reduced thermal exports out of China – domestic

demand

Infrastructure bottlenecks• Fragmentation - variety of ownership and regulation

Short term capacity restrictions• Varies between coal corridors

Queuing• Solutions underway

Page 8: Infrastructure and Export Markets - a User Perspective

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Throughput position

(M Tonnes) 2003 2004 2005

(actual) (actual) (forecast)

Port Kembla 7 8 9

Newcastle 74 78 84

Brisbane 4 3 3

Gladstone 41 42 49

Hay Point 35 34 36

Dalrymple Bay 43 47 53

Abbot Point 12 13 14

TOTAL AUSTRALIA 216 225 247

Includes all Thermal and Metallurgical Coal Types

Page 9: Infrastructure and Export Markets - a User Perspective

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Port Status Australia and South Africa

Port StatusPort Kembla • Rail capacity restricted by track paths

• Industry growth capacity restricted by coal reserves

Port Waratah • Incremental growth by rail upgrade & coal-chain efficiency improvements• $170 million capacity expansion to 102 million tonnes• Plan to boost overall capacity to 120 million tonnes

Gladstone • Effective port capacity planning in progress• ‘Take or Pay’ concept provides surety for mine investment

DBCT • QCA-determined rate of return• Capital & industry underwriting yet to be resolved • Additional capacity available end 2007 only• Effective logistics team essential for short-term efficiency improvements• Centralisation of Hay PT and DBCT management may provide immediate system

capacity

Abbot Point • ‘Missing Link’ study underway• Indications that Abbot Point capacity more expensive than DBCT and Gladstone

corridors

Richards BaySouth Africa

• Current capacity 72 mtpa (Restricted by Spoornet performance)• 2004 – 66 mtpa; 2004 – 64 mtpa• Plans to increase port capacity to 86 mtpa.

Page 10: Infrastructure and Export Markets - a User Perspective

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Industry structure

Structure Port Track Above Rail

Ownership Lessee Operator

PKCT NSW G Coal industry Coal industry PKPC Railcorp Pacific National

PWCS Coal industry NA Coal industry NPC ARTC, Railcorp Pacific National, QR National

Gladstone CQPA NA CQPA CQPA QR Network Access QR National

DBCT Qld G BBI (Prime) Coal industry PCQ QR Network Access QR National

APCT PCQ NA Xstrata PCQ QR Network Access QR National

Private sectorCoal industryGOE

Terminal

Page 11: Infrastructure and Export Markets - a User Perspective

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Australian coal port delays

80

Dalrymple BayNewcastle

No.

shi

ps w

aitin

g 60

40

20

0

may04

jul04

sep0

4

jan04

mar04

jan05

mar05

nov4

Page 12: Infrastructure and Export Markets - a User Perspective

12

Port Waratah

Xstrata Coal – Estimate of PWCS throughput capacity

2004 2005 2006 2007 2008

78 mt 85 mt 90 mt 95mt 102mt

‘Textbook’ example of what’s possible through cooperation

Over past decade achieved compound growth of nearly 6% pa and maintained competitive advantage by lowering coal handling charges

Port Capacity Distribution System rapidly reduced queue from 56 vessels in March 2004 to minimal today

Saved coal industry estimated US$174 million in only 9 months

Throughput increased from 74Mt to a record 78Mt in 2004

Now running at 83Mt rate in Quarter 1, 2005

Page 13: Infrastructure and Export Markets - a User Perspective

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Dalrymple Bay

Xstrata Coal – Estimate of DBCT throughput capacity

2004 2005 2006 2007 2008

47 mt 52 mt 55 mt 62 mt 68 mt

Recently achieved notoriety as ‘the worst bottleneck in Australia’ -coal chain below contracted tonnage

QCA final determination took over 20 months (and was 20% above draft determination)

However, solutions are underway:– Cooperative improvement team in place delivering gains– QMS in place and queue has halved– QCA decision clears the way for expansion and tenders

underway

Page 14: Infrastructure and Export Markets - a User Perspective

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Gladstone

Xstrata Coal – Estimate of CQPA throughput capacity

2004 2005 2006 2007 2008

42 mt 48 mt 57 mt 64 mt 70 mt

Port expansion well underway (following on from previous expansion) supporting Rolleston development

Minimal queuing

Blackwater rail system currently constrained – duplication underway

Plans for a new 60+mt/yr terminal at Wiggins Island (which would complement Surat basin development)

Page 15: Infrastructure and Export Markets - a User Perspective

15

Estimated Value of Australian Coal Exports

Australian Coal Exports

-

50

100

150

200

250

300

2001 2002 2003 2004 2005 (f'cast)

tonn

es (M

t) an

d pr

ice

(A$/

t)

0

5,000

10,000

15,000

20,000

25,000

30,000

Expo

rt re

venu

e - A

$M

Revenue (A$ M)

Volume ( M Tonnes)

Average Price (A$)

Note: 2001 to 2003 are based on public domain information; 2005 is Xstrata estimate based on estimates of benchmark prices and export volume trends

Page 16: Infrastructure and Export Markets - a User Perspective

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Agenda

Introduction to Xstrata CoalReview of Coal Port and Rail CapacityInfrastructure modelOverview and Summary

Page 17: Infrastructure and Export Markets - a User Perspective

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PM’s Infrastructure Taskforce- regime, planning and approvals

1. That the Council of Australian Governments (COAG) … examine …a single national regulator

2. That COAG explore…simplifying and streamlining the regulatory process as it applies to export oriented infrastructure

3. Where more heavy handed regulation is warranted, that COAG make changes to the regulatory framework to improve timeliness, consistency and clarity

4. Where a six month period has passed and the relevant regulatory process is at an impasse…the federal Minister …declare the service…then refer [it] to the ACCC

5. COAG … commitment to harmonising road and rail regulations 6. That the long term planning of land transport infrastructure [between

federal and state governments] under AusLink be developed ASAP7. DOTARS facilitate the establishment of groups for the coordination of

logistics chains of national importance, either directly or via relevant industry organisations, consistent with competition law

8. That the existing AusLink programme be extended to include ports of national significance and their associated shipping channels

9. That the Productivity Commission be asked to carry out [ongoing]infrastructure audits along the lines of that carried out in New Zealand

10.That the ‘one stop shop’ approach … for project facilitation and approvals be established

Page 18: Infrastructure and Export Markets - a User Perspective

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Xstrata - Model for the Future

Ownership of infrastructure should reflect usage• Ensures alignment of incentives• Fair pricing

Users and potential users must be financially accountable for investment• Protection of new users• Take or pay

Effective umpire – if neededEffective coal chain management

• Hunter Valley Coal Chain Logistics Team (HVCCLT – a good model)

Page 19: Infrastructure and Export Markets - a User Perspective

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Ownership structure – reflect usage

Alignment of interest• Ensures capacity provided as required• Reduces cost of services provided – no gouging

Port Waratah model• Low cost of service• Timely expansions and history of expenditure

Requirement by port to expand in accordance with requirement• (Gladstone – Rolleston)

Same formula applies to rail

Page 20: Infrastructure and Export Markets - a User Perspective

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Users – Financially Accountable

Industry must take accountability for volume• Accuracy of forecasts• Timely investment for growth

Must be guaranteed access for new users as common user facility, with:• Timely notification• Supported by financial commitment

CDS at PWCS holds users accountable for forecasts

Future PWCS growth will require commitment by users• Beyond committed expansion to 102Mt/yr

Page 21: Infrastructure and Export Markets - a User Perspective

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Effective Umpire – if needed

Alignment and accountability reduces issuesHowever, occasionally need an ‘umpire’

• At PWCS, coal producers were split on need for CDS• ACCC consulted, balanced arguments and made

decision• Interim authorisation in one month

In non-coal ownership models, pricing difficult• Monopoly owners tend to levy high prices• Need regulator to ensure fair pricing• Applies to NSW and Qld track, DBCT

Page 22: Infrastructure and Export Markets - a User Perspective

22

Effective Coal Chain Management

PWCS

Pacific National

ARTC

QR

RailCorp

Rules Committee

Coal Industry Con

sulta

tion

Logistics Team

Member

Member

Member

Member

Member

Capacity ManagementForum

Con

sulta

tion

Member

Page 23: Infrastructure and Export Markets - a User Perspective

23

Result: Less queuing, more tonnes

Coal Chain Capacity Improvement

0

10

20

30

40

50

60

Jan-0

3Feb

-03Mar-

03Apr-

03May

-03Ju

n-03

Jul-0

3Aug

-03Sep

-03Oct-

03Nov-0

3Dec-0

3Ja

n-04

Feb-04

Mar-04

Apr-04

May-04

Jun-0

4Ju

l-04

Aug-04

Sep-04

Oct-04

Nov-04

Dec-04

Jan-0

5Feb

-05Mar-

05Apr-

05

Mon

thly

Que

ue

(No

fo V

esse

ls)

185,000

195,000

205,000

215,000

225,000

235,000

245,000

255,000

Aver

age

Mon

thly

Coa

l De

liver

y (T

onne

s)

Month End QueueAve Working Day Coal Delivery

CDS=>

Page 24: Infrastructure and Export Markets - a User Perspective

24

Agenda

Introduction to Xstrata CoalReview of Coal Port and Rail CapacityInfrastructure modelOverview and Summary

Page 25: Infrastructure and Export Markets - a User Perspective

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Overview

Hunter Valley• Capacity improvements in train

Gladstone• Port capacity work well in hand • Opportunity to shift DBCT coal south, but requires rail

capacity

DBCT• QCA determination, 2007 before significant new

capacity • Needs a ‘logistics team’

Northern Bowen ‘Missing Link’• Feasibility underway

Page 26: Infrastructure and Export Markets - a User Perspective

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Closing thought: potential for over-reaction?

+127Mt/yr of additional planned capacity• Next 7 years• Excludes potential 60Mt development of Wiggins Island

$5 billion of port, train and rail capital required

Versus

+71Mt/yr likely demand • 4% pa in 7 years