IndustrialHose Reel

Operating Instructions & Parts Manual EN

Model 49AE03, 49AE04, 49AE05, 49AE06

PLEASE READ AND SAVETHESE INSTRUCTIONS.

READ CAREFULLYBEFORE ATTEMPTING

TO ASSEMBLE, INSTALL,OPERATE OR MAINTAIN THE

PRODUCT DESCRIBED.

PROTECT YOURSELF ANDOTHERS BY OBSERVING ALL

SAFETY INFORMATION. FAILURETO COMPLY WITH INSTRUCTIONS

COULD RESULT IN PERSONALINJURY AND/OR PROPERTY

DAMAGE! RETAIN INSTRUCTIONSFOR FUTURE REFERENCE.

PLEASE REFER TO BACK COVERFOR INFORMATION REGARDING

SPEEDAIRE`S WARRANTY AND OTHERIMPORTANT INFORMATION.

Printed in KoreaVersion 01 04/2016

©2016 Speedaires Manufacturing Co. All Rights Reserved

Model #:

Serial #:

Purch. Date #:

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

BEFORE YOU BEGIN

Description:

These Speedaire® Industrial Hose Reels feature an internal spring for automatic hose rewind. The locking ratchet design provides easy hosepositioning.

Tools Needed:

● Adjustable Wrench for installation● Screwdriver

UNPACKING

● Speedaire® Hose Reel (1)● Operating Instructions and Parts Manual (1)

Contents:

Inspect:

● After unpacking the reel, carefully inspect for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. Shipping damage claims must be filed with the carrier.

● See General Safety Instructions on page 2, and Cautions and Warnings as shown.

1

GET

TIN

G S

TAR

TED

SAFE

TY /

SPEC

IFIC

ATIO

NS

OPE

RAT

ION

ASS

EMB

LY /

INST

ALL

ATIO

NTR

OU

BLE

SHO

OTI

NG

MA

INTE

NA

NC

E /

REP

AIR

2

GENERAL SAFETY INSTRUCTIONS

Read the following precautions and instructions before you begin assembly or use. Failure to comply with these instructions could result in personal injury or property damage.

SPECIFICATIONS

49AE03 49AE04 49AE05 49AE06

Maximum Operating Pressure

(PSI)300 300 300 300

Hose I.D(inch) 3/8 3/8 1/2 1/2

Hose Length(ft) 25 50 35 50

Weight(lbs) 13.7 15.5 19.8 28.5

Hose Outlet Connection NPT Male

(inch)1/4 1/4 3/8 3/8

Reel Outlet Connection NPT Male

(inch)3/8 3/8 3/8 3/8

Maximum Operating Temperatures 150°F 150°F 150°F 150°F

Regarding the pressure of inlet, do not exceed the maximum pressure of the reel. Note that the reel is rewound by a high tensioned spring.

Do not disassemble the ratchet device when the reel is rewound by high tension.

Use the smooth hose for connecting the inlet and do not use rigid plumbing.

Make sure the line pressure does not exceed the rated operating pressure of the hose reel, refer to the specifications.

Exposure of the skin directly to pressurized air or fluid could result in severe bodily injury.

Before carrying out any maintenance, turn off and disconnect the supply line to the reel and carefully release the hose line pressure.

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

3

SPECIFICATIONS

49AE03 49AE04 49AE05 49AE06

A 12-19/32 13-25/32 13-25/32 15-3/4

B 6 6-13/16 6-13/16 7-3/8

C 13-29/32 15-9/32 15-9/32 16-27/32

D 3 3-25/32 3-25/32 4-3/32

E 13/16 13/16 13/16 13/16

F 3-5/32 3-5/32 3-5/32 3-3/4

G 3 3-13/16 3-13/16 3-11/32

3cp.FDP oT GWD ,01:12:3 후오 20-60-6102 ,gwd.)30EA94(FN809-AWRGG\)30EA94(FN809-AWRGG\화LEEROK-품제 ERIADEEPS\REGNIARG\가\별체업\)합통(도준표\D2\)081.0

(Unit : Inch)

GET

TIN

G S

TAR

TED

SAFE

TY /

SPEC

IFIC

ATIO

NS

OPE

RAT

ION

ASS

EMB

LY /

INST

ALL

ATIO

NTR

OU

BLE

SHO

OTI

NG

MA

INTE

NA

NC

E /

REP

AIR

4

ASSEMBLY / INSTALLATION

1 Unpack and inspect reel for any damage. Turn the reel by hand to check whether the reel is operating smoothly or not.

2 After installing the swivel mounting bracket with anchor brackets (if welding is required, it should be welded), then install the reel by placing the pin between the reel and swivel mounting bracket.

3 If user wants to install the reel higher than the normal height, disassemble the hose stopper and adjust to the height.

4 If user wants to disassemble the hose stopper, the ratchet device should be fixed. If not, the reel can be damaged because the hose can be retracted by spring tension.

5 If the reel is installed to the ceiling or the wall, install the secondary wire to prevent an accident.

Typical mounting position

When the reel is mounted on the ground, it should be mounted correctly. If the hose is taken out when the

reel is not mounted correctly, the reel can fall down and become damaged.

When the reel is mounted on the wall, it should be mounted correctly. If the hose is taken out when

the reel is not mounted correctly, the reel can fall down and become damaged. The user can also be injured.

When the reel is mounted on the ceiling, it should be mounted correctly. If the hose is taken out when the

reel is not mounted correctly, the reel can fall down and become damaged. The user can also be injured.

Floor Mounting

Wall Mounting

Ceiling Mounting

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

5

OPERATING INSTRUCTIONS

1 Check reel for correct operation by slowly pulling the hose out. A ”clicking” noise will be heard every half rotation (180° angle) on the drum. The ratchet stopper will be engaged. At this moment, the hose will not be rewound and it will be stopped.

2 When the user wants to rewind the hose, pull the hose slowly. When the “clicking noise” occurs, unhand the hose slowly then the hose will be rewound.

3 If user releases the hose suddenly, the hose will be rewound suddenly and it causes a backlash. This backlash will damage the spring.

4 If the user disassembles the stopper when the reel is tensioned, a backlash occurs. The backlash will damage the spring.

5 Frequently inspect the hose for damage and wear, and check for swivel joint leakage. If the leakage occurs, replace or repair the parts.

GET

TIN

G S

TAR

TED

SAFE

TY /

SPEC

IFIC

ATIO

NS

OPE

RAT

ION

ASS

EMB

LY /

INST

ALL

ATIO

NTR

OU

BLE

SHO

OTI

NG

MA

INTE

NA

NC

E /

REP

AIR

6

TROUBLESHOOTING GUIDE

Symptom Possible Cause(s) Corrective Action

A. Air Leakage 1. Worn inlet hose

2. Worn O-Ring

3. Coupler problem

1. Tighten hose clamp or exchange the hose

2. Exchange O-Ring

3. Tighten coupler or exchange

B. Poor retracting 1. Spring has broken or has lost all tension

1. Spring adjust or exchange

C. Not latched 1. Incorrect operation

2. Latch assembly is worn

1. Reel latches on first, second or third “click” After the third click the reel automatically rewinds.

2. Replace the latch assembly

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

7

MAINTENANCE AND INSPECTION INSTRUCTION

Any repairs or replacements must be done by a qualified person or authorized service center only.

An inspection should be conducted periodically. Also the maintenance record should be updated periodically. When a problem occurs, it should be repaired

after the pressure has been released.

Ratchet / Spring Inspection

When the hose is pulled out, the “clicking” sound should be heard.After the “clicking” noise is heard, the rotating drum will be locked in place by the ratchet deviceand the hose will not be rewound.If the clicking sound is not heard, the hose should rewind automatically.The inspection should proceed as above periodically.● When the ratchet device does not work, it should be replaced.● When the hose is not rewound automatically, the spring should be replaced.

Leakage Inspection

Regarding the media (fluid) which is used for the hose reel, checking for leaks should be done periodically.After taking out the hose, fully apply the soapy water on the connected point. (Such as housing or shaft).If the connected point is bubbling up, the user should suspect phenomenon of leakage. ● When a leak occurs, the sealing of the housing or shaft should be replaced.● When a leak occurs because of hose damage, the hose should be replaced.

GET

TIN

G S

TAR

TED

SAFE

TY /

SPEC

IFIC

ATIO

NS

OPE

RAT

ION

ASS

EMB

LY /

INST

ALL

ATIO

NTR

OU

BLE

SHO

OTI

NG

MA

INTE

NA

NC

E /

REP

AIR

1. Disassemble the hose stopper’s bolts. Slide the hose into the guide roller and then loosen the spring tension.

2. Unfasten the bolts which are fastened on the shaft, then disassemble the frame.

3. Detach the circlip, which is attached beside the drum, then disassemble the drum.

4. Remove spring and shaft.

8

MAINTENANCE AND INSPECTION INSTRUCTION(CONTINUED)

Disassembly procedure of the reel

1. Unfasten the bolt of the hose stopper (1), slide the hose out into the hose guide (2), decrease the tension (3,4).2. Disconnect the inlet hose and unfasten the elbow. (5)3. Unfasten the bolt (6) which is connecting the frame and drum. Then take the frame out. (7)4. Disassemble the drum (9) after taking the snap ring (8) out of the ratchet. At this moment, it is possible to take the spring out suddenly and it can cause an accident. Make the gap using the driver or any other tools in advance. Then fix the spring with vise pliers through the gap carefully.5. Disassemble the shaft (10) and spring (11). If user wants to replace the spring, fix the new spring using vise pliers then remove the band which is fixed on the new spring. Then insert the new spring into the spring case quickly.6. Assembly is a reversal of the disassembly procedure.

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

9

REPAIR PARTS ILLUSTRATION FOR 49AE03, 49AE04, 49AE05, 49AE06

3cp.FDP oT GWD ,83:61:3 후오 20-60-6102 ,gwd.개전 REGNIARG\화LEEROK-품제 ERIADEEPS\REGNIARG\가\별체업\)합통(도준표\D2\)081For Repair Parts, call 1-800-323-062024 hours a day - 365 days a year

Please provide following information:-Model number-Serial number (if any)-Part description and number as shown in parts list

REPAIR PARTS LIST 49AE03, 49AE04, 49AE05, 49AE06ReferenceNumber Description Part Number Product Number

Qty.(PC/Unit) Remarks

1 Latch Assembly

PN31XG6101G 49AE03, 49AE0449AE05, 49AE06 1

STEEL

2 Guide Roller Assembly

43HD0543HD06

49AE03, 49AE0449AE05, 49AE06

11

STEEL

3 Swivel Assembly

PN31XG6903GPN31XG6103G

49AE03, 49AE0449AE05, 49AE06

11

SWIVEL HOUSING ONLY

4 Hose stopper PN31XG6205GPN31XG6105G

49AE03, 49AE0449AE05, 49AE06

11

5 Sealing (O-Ring) PN31XG6106G 49AE03, 49AE0449AE05, 49AE06

2 NBR

GET

TIN

G S

TAR

TED

SAFE

TY /

SPEC

IFIC

ATIO

NS

OPE

RAT

ION

ASS

EMB

LY /

INST

ALL

ATIO

NTR

OU

BLE

SHO

OTI

NG

MA

INTE

NA

NC

E /

REP

AIR

10

NOTES.

GETTIN

G STA

RTED

SAFETY /

SPECIFIC

ATION

SO

PERATIO

NA

SSEMB

LY /IN

STALLATIO

NTR

OU

BLESH

OO

TING

MA

INTEN

AN

CE /

REPA

IR

11

NOTES.

SPEEDAIRE ONE-YEAR LIMITED WARRANTY

SPEEDAIRE ONE-YEAR LIMITED WARRANTY. All Speedair@ product models covered in this manual are warranted by Dayton Electric Mfg. Co. (“Dayton”) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. If the Speedair Product is part of a set, only the portion that is defective is subject to this warranty. Any product or part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton or Dayton’s designee designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced with a new or reconditioned product or part of equal utility or a full refund given, at Dayton’s or Dayton’s designee’s option, at no charge. For limited warranty claim procedures, see “Warranty Service” below. This warranty is void if there is evidence of misuse, mis-repair, mis-installation, abuse or alteration. This warranty does not cover normal wear and tear of Speedair Products or portions of them, or products or portions of them which are consumable in normal use. This limited warranty gives purchasers specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.

WARRANTY DISCLAIMERS AND LIMITATIONS OF LIABILITY RELATING TO ALL CUSTOMERS FOR ALL PRODUCTS LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, DAYTON’S LIABILITY FOR CONSEQUENTIAL ANDINCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. DAYTON’S LIABILITY IN ALL EVENTS IS LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.

WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND ILLUSTRATE THE SPEEDAIRE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A WARRANTY THAT THE SPEEDAIRE PRODUCTS ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE SPEEDAIRE PRODUCTS WILL NECESSARILY CONFORM TO THE ILLUSTRATIONS OR DESCRIPTIONS.EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT, EXPRESSED OR IMPLIED, OTHER THAN AS STATED IN THE “LIMITED WARRANTY” ABOVE IS MADE OR AUTHORIZED BY DAYTON.

PRODUCT SUITABILITY. MANY JURISDICTIONS HAVE CODES AND REGULATIONS GOVERNING SALES, CONSTRUCTION, INSTALLATION, ANDI OR USE OF PRODUCTS FOR CERTAIN PURPOSES, WHICH MAY VARY FROM THOSE IN NEIGHBORING AREAS. WHILE ATTEMPTS ARE MADE TO ASSURE THAT SPEEDAIRE PRODUCTS COMPLY WITH SUCH CODES, DAYTON CANNOT GUARANTEE COMPLIANCE, AND CANNOT BE RESPONSIBLE FOR HOW THE PRODUCT IS INSTALLED OR USED. BEFORE PURCHASE AND USE OF A PRODUCT, REVIEW THE SAFETYI SPECIFICATIONS, AND ALL APPLICABLE NATIONAL AND LOCAL CODES AND REGULATIONS, AND BE SURE THAT THE SPEEDAIRE PRODUCT, INSTALLATION, AND USE WILL COMPLY WITH THEM.

CONSUMERS ONLY. CERTAIN ASPECTS OF DISCLAIMERS ARE NOT APPLICABLE TO CONSUMER PRODUCTS SOLD TO CONSUMERS; (A) SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU; (B) ALSO, SOME JURISDICTIONS DO NOT ALLOW A LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU; AND (C) BY LAW, DURING THE PERIOD OF THIS LIMITED WARRANTY, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO CONSUMER PRODUCTS PURCHASED BY CONSUMERS, MAY NOT BE EXCLUDED OR OTHERWISE DISCLAIMED.THIS LIMITED WARRANTY ONLY APPLIES TO SPEEDAIRE PRODUCTS PURCHASED BY UNITED STATES PURCHASERS FOR DELIVERY IN THE UNITED STATES.

To obtain warranty service if you purchased the covered product directly from W.W. Grainger, Inc. (“Grainger”), (i) write or call or visit the local Grainger branch from which the product was purchased or another Grainger branch near you (see www.grainger.com for a listing of Grainger branches); or (ii) contact Grainger by going to www.grainger.com and clicking on the “Contact Us” link at the top of the page, then clicking on the “Email us” link; or (iii) call Customer Care (toll free) at 1-888-361-8649. To obtain warranty service if you purchased the covered product fromanother distributor or retailer, (i) go to www.grainger.com for Warranty Service; (ii) write or call or visit a Grainger branch near you; or (iii) call Customer Care (toll free) at 1-888-361-8649. In any case, you will need to provide, to the extent available, the purchase date, the original invoice number, the stock number, a description of the defect, and anything else specified in this Speedaire One-Year Limited Warranty. You may be required to send the productin for inspection at your cost. You can follow up on the progress of inspections and corrections in the same ways.Title and risk of loss pass to buyer on delivery to common carrier, so if product was damaged in transit to you, file claim with carrier, not the retailer, Grainger or Dayton. For warranty information for purchasers andIor delivery outside the United States, please contact:

WARRANTY SERVICE

Dayton Electric Mfg. Co.,

100 Grainger Parkway, Lake Forest, IL 60045 U.S.A. or

call +1-888-361-8649